CN114644312B - Ampoule filling seals and detects integration equipment - Google Patents
Ampoule filling seals and detects integration equipment Download PDFInfo
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- CN114644312B CN114644312B CN202210419305.0A CN202210419305A CN114644312B CN 114644312 B CN114644312 B CN 114644312B CN 202210419305 A CN202210419305 A CN 202210419305A CN 114644312 B CN114644312 B CN 114644312B
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- bottle
- assembly
- ampoule
- sealing
- filling
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- 239000003708 ampul Substances 0.000 title claims abstract description 189
- 238000011049 filling Methods 0.000 title claims abstract description 105
- 230000010354 integration Effects 0.000 title description 3
- 238000007789 sealing Methods 0.000 claims abstract description 111
- 238000001514 detection method Methods 0.000 claims abstract description 44
- 238000000034 method Methods 0.000 claims abstract description 13
- 230000008569 process Effects 0.000 claims abstract description 11
- 230000007547 defect Effects 0.000 claims abstract description 10
- 239000003814 drug Substances 0.000 claims abstract description 6
- 239000007788 liquid Substances 0.000 claims abstract description 6
- 238000010285 flame spraying Methods 0.000 claims description 24
- 238000005491 wire drawing Methods 0.000 claims description 20
- 230000007246 mechanism Effects 0.000 claims description 17
- 238000003860 storage Methods 0.000 claims description 13
- 238000000926 separation method Methods 0.000 claims description 10
- 238000009434 installation Methods 0.000 claims description 9
- 238000012856 packing Methods 0.000 claims description 6
- 210000003813 thumb Anatomy 0.000 claims description 5
- 238000004891 communication Methods 0.000 claims 2
- 238000004519 manufacturing process Methods 0.000 abstract description 15
- 239000007789 gas Substances 0.000 description 19
- 238000007599 discharging Methods 0.000 description 7
- 238000012423 maintenance Methods 0.000 description 5
- 239000007921 spray Substances 0.000 description 3
- 238000005507 spraying Methods 0.000 description 3
- 238000006073 displacement reaction Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 241001391944 Commicarpus scandens Species 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000010411 cooking Methods 0.000 description 1
- 238000000105 evaporative light scattering detection Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 239000002912 waste gas Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C7/00—Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
- B67C7/0006—Conveying; Synchronising
- B67C7/004—Conveying; Synchronising the containers travelling along a circular path
- B67C7/0046—Infeed and outfeed devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/84—Star-shaped wheels or devices having endless travelling belts or chains, the wheels or devices being equipped with article-engaging elements
- B65G47/846—Star-shaped wheels or wheels equipped with article-engaging elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67B—APPLYING CLOSURE MEMBERS TO BOTTLES JARS, OR SIMILAR CONTAINERS; OPENING CLOSED CONTAINERS
- B67B6/00—Closing bottles, jars or similar containers by applying closure members, not provided for in groups B67B1/00 - B67B5/00
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
- B67C3/24—Devices for supporting or handling bottles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C7/00—Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
- B67C7/0006—Conveying; Synchronising
- B67C7/0026—Conveying; Synchronising the containers travelling along a linear path
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B23/00—Re-forming shaped glass
- C03B23/18—Re-forming and sealing ampoules
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Filling Of Jars Or Cans And Processes For Cleaning And Sealing Jars (AREA)
Abstract
The invention discloses ampoule bottle filling, sealing and detecting integrated equipment, which comprises the steps that firstly, ampoule bottles are conveyed to a filling assembly through a bottle inlet assembly, liquid medicine is filled into the ampoule bottles through the filling assembly, then, the ampoule bottles are conveyed to a sealing assembly through a bottle conveying assembly, the sealing assembly seals the ampoule bottles, then, the ampoule bottles are conveyed to a detecting assembly through a bottle outlet assembly, and the head appearance defects of the ampoule bottles are detected by the detecting assembly, so that qualified ampoule bottles and unqualified ampoule bottles are separated; according to the scheme, the detection assembly is added to detect and separate the appearance defects of the head of the ampoule bottle, so that the production efficiency is improved, the production period is shortened, the intermediate flow is reduced compared with the existing detection process, the detection result is more accurate, the working area is saved, and the production investment is reduced; the ampoule bottle conveying device is integrally of a rotary structure, is simple in structure, convenient to maintain and high in practicality, and is suitable for wide popularization and application.
Description
Technical Field
The invention relates to the technical field of pharmaceutical equipment, in particular to ampoule bottle filling, sealing and detecting integrated equipment.
Background
In the existing pharmaceutical industry, the filling and sealing equipment of ampoule bottles usually adopts a linear structure, the equipment usually occupies a large area, the structure is complex, the number of specification parts is large, the joint of ampoule bottles among all parts is easy to break, once the ampoule bottles break down, the parts are closely connected due to the mutual association of all parts, the requirement on maintenance personnel is high, the maintenance and debugging time is long, and the working efficiency is very influenced; and after the filling and sealing of the existing ampoule bottle are finished, whether the sealing quality is qualified or not cannot be detected timely, and the appearance defect of the sealing head part needs to be re-detected by using independent detection equipment, so that the production period of the product is prolonged.
Disclosure of Invention
The invention provides ampoule bottle filling, sealing and detecting integrated equipment, which aims to solve the technical problems of large occupied area, complex structure, high maintenance requirement, multiple fault points of related actions, long production preparation period and the like of the existing ampoule bottle production equipment.
According to one aspect of the invention, an ampoule bottle filling, sealing and detecting integrated device is provided, and adopts a rotary structure to convey ampoule bottles through rotation, wherein the ampoule bottle filling, sealing and detecting integrated device comprises a bottle feeding assembly, a filling assembly, a bottle conveying assembly, a sealing assembly and a detecting assembly; the bottle feeding assembly is connected with the filling assembly and used for conveying ampoule bottles to the filling assembly; the filling assembly is connected with the bottle conveying assembly and used for filling ampoule bottles and conveying the ampoule bottles to the bottle conveying assembly; the bottle conveying assembly is connected with the sealing assembly and used for conveying ampoule bottles to the sealing assembly; the sealing assembly is connected with the bottle outlet assembly and is used for sealing the ampoule bottles and conveying the ampoule bottles to the bottle outlet assembly; the ampoule discharging assembly is connected with the detecting assembly and used for conveying ampoule bottles to the detecting assembly; and the detection assembly is used for detecting the head appearance defect of the ampoule bottle and separating qualified products and unqualified products in the ampoule bottle.
As a further improvement of the above technical scheme:
further, the detection component comprises a quality detection sensor, a qualified product poking wheel set, a unqualified product poking wheel set, a bottle storage set and a separation set, wherein the quality detection sensor is arranged above the bottle discharging component and used for detecting ampoule bottles and conveying detection signals, the unqualified product poking wheel set is connected with the bottle discharging component, the bottle storage set is used for containing qualified product ampoule bottles, the separation set is arranged between the qualified product poking wheel set and the bottle storage set and used for receiving detection signals so as to convey the qualified product ampoule bottles into the bottle storage set, and the separation set is electrically connected with the quality detection sensor.
Further, seal the subassembly and include along vertical movable and along the rotationally laying seal the axis of rotation of circumference, rotationally overlap along circumference and locate and seal the epaxial carousel that seals that is used for carrying ampoule through the rotation and seal the wire drawing that is used for carrying out wire drawing seal to the ampoule with sealing the axis of rotation connection seal the mechanism, seal the bottle end of advancing of carousel and the bottle end connection of delivering bottle subassembly.
Further, the wire drawing sealing mechanism comprises a flaming part fixedly connected with the sealing rotating shaft and used for flaming to dissolve the head of the ampoule bottle, and a clamping part fixedly connected with the sealing rotating shaft and used for clamping and discarding the head of the ampoule bottle, wherein the flaming end of the flaming part is correspondingly arranged with the clamping end of the clamping part.
Further, the flame spraying piece comprises a gas supply group for storing combustible gas, a gas supply pipe communicated with the gas supply group and used for conveying the combustible gas, a flame spraying installation frame fixedly sleeved on the sealing rotating shaft, and a flame spraying nozzle communicated with the gas supply pipe and fixed on the flame spraying installation frame and used for spraying flame to dissolve the head of the ampoule bottle.
Further, the clamping piece comprises a clamping installation frame fixedly sleeved on the sealing rotation shaft, a radial movable wire rod piece movably installed on the clamping installation frame along the radial direction, a clamping structure connected with the movable end of the radial movable wire rod piece and used for clamping the head of the ampoule bottle, and a vertical movable wire rod piece used for driving the clamping end of the clamping structure to clamp the head of the ampoule bottle, wherein the fixed end of the vertical movable wire rod piece is installed on the movable end of the radial movable wire rod piece, and the movable end of the vertical movable wire rod piece is fixedly connected with the clamping end of the clamping structure.
Further, the clamping structure comprises a fixed seat connected with the movable end of the radial movable wire rod piece, a clamping connecting rod movably connected with the fixed seat and used for clamping the head of the ampoule bottle, and a linkage piece fixedly connected with the movable end of the vertical movable wire rod piece and rotatably connected with the clamping connecting rod and used for driving the clamping end of the clamping connecting rod to clamp or loosen the head of the ampoule bottle.
Further, ampoule filling seals and detects integration equipment still includes and seals the exhaust subassembly that is used for taking out the waste gas that produces in the wire drawing sealing process with the wire drawing and seals the corresponding layout of mechanism.
Further, the bottle feeding assembly comprises a bottle feeding net belt, a packing auger bottle feeding group connected with the bottle outlet end of the bottle feeding net belt and a bottle feeding shifting wheel group connected with the bottle outlet end of the packing auger bottle feeding group and the bottle inlet end of the filling assembly respectively.
Further, the filling assembly comprises a filling rotating shaft which can move vertically and is arranged rotationally along the circumferential direction, a filling rotary table which is sleeved on the filling rotating shaft rotationally along the circumferential direction, and a filling mechanism which is connected with the filling rotating shaft and is used for filling the liquid medicine into the ampoule bottle, wherein the bottle inlet end of the filling rotary table is connected with the bottle outlet end of the bottle inlet assembly.
The invention has the following beneficial effects:
according to the ampoule bottle filling, sealing and detecting integrated equipment, firstly, ampoule bottles are conveyed to a filling assembly through a bottle feeding assembly, liquid medicine is filled into the ampoule bottles through the filling assembly, then, the filled ampoule bottles are conveyed to a sealing assembly through a bottle conveying assembly, the sealing assembly seals the ampoule bottles, then, the sealed ampoule bottles are conveyed to a detecting assembly through a bottle discharging assembly, and the detecting assembly detects the appearance defects of the head parts of the ampoule bottles so as to separate qualified ampoule bottles and unqualified ampoule bottles; according to the scheme, continuous conveying of the ampoule bottles can be realized through the bottle feeding assembly, the bottle conveying assembly and the bottle discharging assembly, waiting time of the ampoule bottles before filling, sealing, detecting and other working procedures is reduced, and production efficiency is improved; the detection assembly is used for detecting the appearance defect of the head of the ampoule bottle after the ampoule bottle is sealed, so that the production efficiency is improved, the production period is shortened, the intermediate flow is reduced compared with the existing detection process, the detection result is more accurate, the working area is saved, and the production investment is reduced; ampoule filling seals and detects integrated equipment wholly adopts rotary structure, carries the ampoule through rotating, for current rectilinear structure, takes up an area of the reduction, simple structure, easy maintenance, and each link is more directly perceived, and the practicality is strong, is suitable for extensive popularization and application.
In addition to the objects, features and advantages described above, the present invention has other objects, features and advantages. The present invention will be described in further detail with reference to the drawings.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the invention. In the drawings:
FIG. 1 is a schematic view of an ampoule bottle filling and sealing and detection integrated device according to a preferred embodiment of the present invention;
FIG. 2 is a schematic view of a portion of the seal assembly of the ampoule bottle filling seal and detection integrated apparatus according to the preferred embodiment of the present invention;
fig. 3 is a schematic structural view of a seal assembly in an ampoule bottle filling seal and detection integrated apparatus according to a preferred embodiment of the present invention. Legend description:
1. a bottle feeding assembly; 11. feeding a bottle net belt; 111. a spring plate; 12. feeding the auger into a bottle group; 13. a bottle feeding thumb wheel group; 2. a filling assembly; 21. filling a rotating shaft; 22. a filling turntable; 23. a filling mechanism; 3. a bottle conveying assembly; 4. a seal assembly; 41. sealing the rotating shaft; 42. a sealing rotary table; 43. a flame spraying member; 431. a gas supply group; 432. a flame spraying installation frame; 433. a flame nozzle; 44. a clamping member; 441. clamping the mounting frame; 442. a radial movable wire rod piece; 443. a clamping structure; 444. a vertical movable wire rod piece; 5. a bottle outlet assembly; 6. a detection assembly; 61. a mass detection sensor; 62. qualified product poking wheel sets; 63. a disqualified product poking wheel group; 64. a storage bottle group; 65. separating groups; 7. and (5) an air exhausting assembly.
Detailed Description
Embodiments of the invention are described in detail below with reference to the attached drawing figures, but the invention can be practiced in a number of different ways, as defined and covered below.
FIG. 1 is a schematic view of an ampoule bottle filling and sealing and detection integrated device according to a preferred embodiment of the present invention; FIG. 2 is a schematic view of a portion of the seal assembly of the ampoule bottle filling seal and detection integrated apparatus according to the preferred embodiment of the present invention; fig. 3 is a schematic structural view of a seal assembly in an ampoule bottle filling seal and detection integrated apparatus according to a preferred embodiment of the present invention.
As shown in fig. 1 and 2, the ampoule bottle filling, sealing and detecting integrated device of the embodiment adopts a rotary structure, and conveys ampoule bottles through rotation, and comprises a bottle feeding assembly 1, a filling assembly 2, a bottle conveying assembly 3, a sealing assembly 4 and a detecting assembly 6; the bottle feeding assembly 1 is connected with the filling assembly 2 and is used for conveying ampoule bottles to the filling assembly 2; the filling assembly 2 is connected with the bottle conveying assembly 3 and is used for filling ampoule bottles and conveying the ampoule bottles to the bottle conveying assembly 3; the bottle conveying assembly 3 is connected with the sealing assembly 4 and is used for conveying ampoule bottles to the sealing assembly 4; the sealing assembly 4 is connected with the bottle outlet assembly 5 and is used for sealing ampoule bottles and conveying the ampoule bottles to the bottle outlet assembly 5; the bottle outlet assembly 5 is connected with the detection assembly 6 and is used for conveying ampoule bottles to the detection assembly 6; and the detection component 6 is used for detecting the appearance defect of the head part of the ampoule bottle and separating qualified products and unqualified products in the ampoule bottle. Specifically, according to the ampoule bottle filling, sealing and detecting integrated equipment, firstly, ampoule bottles are conveyed to a filling assembly 2 through a bottle inlet assembly 1, liquid medicine is filled into the ampoule bottles through the filling assembly 2, then the filled ampoule bottles are conveyed to a sealing assembly 4 through a bottle conveying assembly 3, the sealing assembly 4 seals the ampoule bottles, then the sealed ampoule bottles are conveyed to a detecting assembly 6 through a bottle outlet assembly 5, and the head appearance defects of the ampoule bottles are detected by the detecting assembly 6 so as to separate qualified ampoule bottles and unqualified ampoule bottles; according to the scheme, continuous conveying of ampoule bottles can be realized through the bottle inlet assembly 1, the bottle conveying assembly 3 and the bottle outlet assembly 5, waiting time of the ampoule bottles before filling, sealing, detecting and other working procedures is reduced, and production efficiency is improved; the detection assembly 6 is used for detecting the appearance defect of the head of the ampoule bottle after the ampoule bottle is sealed, so that the production efficiency is improved, the production period is shortened, the intermediate flow is reduced compared with the existing detection process, the detection result is more accurate, the working area is saved, and the production investment is reduced; ampoule filling seals and detects integrated equipment wholly adopts rotary structure, carries the ampoule through rotating, for current rectilinear structure, takes up an area of the reduction, simple structure, easy maintenance, and each link is more directly perceived, and the practicality is strong, is suitable for extensive popularization and application. It should be understood that the ampoule bottle filling sealing and detecting integrated device further comprises a control component electrically connected with the bottle inlet component 1, the filling component 2, the bottle conveying component 3, the sealing component 4, the bottle outlet component 5 and the detecting component 6 respectively, and coordinated control among the bottle inlet component 1, the filling component 2, the bottle conveying component 3, the sealing component 4, the bottle outlet component 5 and the detecting component 6 is realized through the control component. Preferably, the bottle transfer assembly 3 comprises a bottle transfer disc connected to the filling assembly 2 and the closure assembly 4, respectively. Preferably, the bottle outlet assembly 5 comprises a bottle outlet disc connected to the closure assembly 4 and the detection assembly 6, respectively.
As shown in fig. 1, in the present embodiment, the detecting unit 6 includes a quality detecting sensor 61 disposed above the bottle discharging unit 5 for detecting ampoule bottles and transmitting detection signals, a qualified product pulling wheel set 62 connected to the bottle discharging unit 5, a unqualified product pulling wheel set 63 connected to the qualified product pulling wheel set 62, a bottle storage group 64 for storing qualified product ampoule bottles, and a separation group 65 disposed between the qualified product pulling wheel set 62 and the bottle storage group 64 for receiving detection signals to transmit qualified product ampoule bottles into the bottle storage group 64, wherein the separation group 65 is electrically connected to the quality detecting sensor 61. Specifically, the quality detection sensor 61 detects the appearance of the head of the ampoule bottle after sealing through vision, and feeds a detection signal with a detection result back to the separation group 65, the assembly is arranged to convey the ampoule bottle to the qualified product poking wheel group 62, the separation group 65 conveys the qualified product ampoule bottle on the qualified product poking wheel group 62 to the bottle storage group 64 for storage, then the qualified product poking wheel group 62 conveys the unqualified product ampoule bottle to the unqualified product poking wheel group 63, and the ampoule bottle can be detected and separated without additional equipment, so that the production efficiency of the ampoule bottle is greatly improved. Alternatively, the quality detection sensor 61 includes a video camera, a display light source, and a transmission cable electrically connected to the video camera and the separation group 65, respectively.
As shown in fig. 1 and 2, in this embodiment, the seal assembly 4 includes a seal rotating shaft 41 that is vertically movable and rotatably arranged in a circumferential direction, a seal rotating disc 42 that is rotatably sleeved on the seal rotating shaft 41 in the circumferential direction and is used for conveying ampoule bottles by rotation, and a wire-drawing seal mechanism that is connected with the seal rotating shaft 41 and is used for wire-drawing sealing ampoule bottles, and a bottle inlet end of the seal rotating disc 42 is connected with a bottle outlet end of the bottle conveying assembly 3. Specifically, the filled ampoule bottle is conveyed to the sealing rotary table 42 through the bottle feeding assembly 1, the sealing rotary table 42 conveys the ampoule bottle through rotation, and when the ampoule bottle is sealed, the sealing rotary shaft 41 moves vertically, so that the working end of the wire drawing sealing mechanism is correspondingly arranged with the sealing point on the ampoule bottle, and further the ampoule bottle is subjected to wire drawing sealing. Optionally, the sealing assembly 4 is a rotary reciprocating type tracking sealing, so that the working efficiency is high and the space utilization rate is high. It should be appreciated that the closure rotating shaft 41 rotates relative to the closure rotating disc 42 to effect the tracking of the filling as the reciprocating is rotated.
As shown in fig. 2, in this embodiment, the wire drawing sealing mechanism includes a flame spraying member 43 fixedly connected to the sealing rotating shaft 41 for spraying fire to dissolve the head of the ampoule bottle, and a holding member 44 fixedly connected to the sealing rotating shaft 41 for holding and discarding the head of the ampoule bottle, where the flame spraying end of the flame spraying member 43 is disposed corresponding to the holding end of the holding member 44. Specifically, in the wire drawing sealing process, the head of the ampoule bottle is first clamped by the clamping piece 44, then the flame spraying piece 43 sprays flame to dissolve the head of the ampoule bottle, the sealing rotating shaft 41 moves vertically so as to separate the upper half part of the ampoule bottle sealing point from the ampoule bottle by the clamping piece 44 and complete the sealing of the ampoule bottle, and after the clamping end of the clamping piece 44 reaches a specified position, the clamping end of the clamping piece 44 is opened to discard the upper half part of the ampoule bottle sealing point.
As shown in fig. 1 and 2, in the present embodiment, the flame spraying member 43 includes a gas supply group 431 for storing a combustible gas, a gas supply pipe for delivering the combustible gas communicating with the gas supply group 431, a flame spraying mounting bracket 432 fixedly fitted over the sealing rotation shaft 41, and a flame spraying nozzle 433 communicating with the gas supply pipe and fixed to the flame spraying mounting bracket 432 for spraying a flame to dissolve the head of the ampoule. Specifically, the flame spraying installation frame 432 is sleeved on the sealing rotation shaft 41, and the flame spraying nozzle 433 is fixed on the flame spraying installation frame 432, so that the flame spraying nozzle 433 corresponds to a sealing point of the ampoule bottle through the movement of the sealing rotation shaft 41; the combustible gas in the gas supply group 431 is conveyed into the flame nozzle 433 through the gas supply pipe, so that the flame nozzle 433 sprays flame to dissolve the head of the ampoule bottle, and further the wire drawing sealing of the ampoule bottle is realized. Alternatively, the sealing rotating shaft 41 is provided with a receiving chamber for receiving the gas supply pipe.
As shown in fig. 2, in this embodiment, the clamping member 44 includes a clamping mounting frame 441 fixedly sleeved on the sealing rotation shaft 41, a radially movable wire rod 442 movably mounted on the clamping mounting frame 441 along a radial direction, a clamping structure 443 connected with a movable end of the radially movable wire rod 442 and used for clamping a head of an ampoule bottle, and a vertically movable wire rod 444 used for driving the clamping end of the clamping structure 443 to clamp the head of the ampoule bottle, wherein a fixed end of the vertically movable wire rod 444 is mounted on the movable end of the radially movable wire rod 442, and the movable end of the vertically movable wire rod 444 is fixedly connected with the clamping end of the clamping structure 443. Specifically, in the initial state, the clamping structure 443 is located right above the ampoule bottle, the sealing rotating shaft 41 and the sealing rotating disc 42 synchronously rotate forward by a preset angle, the sealing rotating shaft 41 vertically moves downwards to drive the clamping structure 443 to vertically move downwards, then the movable end of the vertical movable wire rod 444 vertically moves downwards to drive the clamping end of the clamping structure 443 to clamp the head of the ampoule bottle, after the flame spraying piece 43 sprays fire to dissolve the head of the ampoule bottle, the sealing rotating shaft 41 vertically moves upwards to separate the head of the ampoule bottle from the ampoule bottle and complete sealing of the ampoule bottle; then, the movable end of the radial movable wire rod member 442 is radially far away from the sealing rotating shaft 41, so that the clamping end of the clamping structure 443 reaches a designated position, the movable end of the vertical movable wire rod member 444 vertically moves upwards to drive the clamping end of the clamping structure 443 to release the head of the ampoule bottle, after the above operation is completed, the movable end of the radial movable wire rod member 442 is radially close to the sealing rotating shaft 41, and the sealing rotating shaft 41 and the sealing rotating disc 42 reversely rotate for a preset angle to restore to an initial state, and the sealing of the next batch of ampoule bottles is continuously completed. Alternatively, the clamping structures 443 are circumferentially arranged with a plurality of groups, and the vertically movable wire rods 444 are arranged in one-to-one correspondence with the clamping structures 443.
As shown in fig. 2, in the present embodiment, the clamping structure 443 includes a fixed seat connected to the movable end of the radially movable wire rod 442, a clamping link movably connected to the fixed seat for clamping the head of the ampoule bottle, and a linkage fixedly connected to the movable end of the vertically movable wire rod 444 and rotatably connected to the clamping link for driving the clamping end of the clamping link to clamp or unclamp the head of the ampoule bottle. Specifically, the movable end of the vertical movable wire rod 444 moves vertically downwards so as to drive the linkage piece to move vertically downwards, and further drive the clamping end of the clamping connecting rod to clamp the head of the ampoule bottle; or, the movable end of the vertical movable wire rod 444 moves vertically upwards to drive the linkage piece to move vertically upwards, so as to drive the clamping end of the clamping connecting rod to loosen the head of the ampoule bottle. Alternatively, the radial movable wire rod 442 includes a radial driving device mounted on the clamping mounting frame 441, a radial rotating screw rod connected to an output end of the radial driving device, and a sliding connection plate sleeved on the radial rotating screw rod and slidably disposed on the clamping mounting frame 441. Optionally, the radially movable wire rod 442 further includes a vertical connection plate vertically disposed and connected to the slider connection plate. Optionally, the vertical movable screw rod includes a vertical driving device installed on the vertical connecting plate, a vertical rotating screw rod connected with an output end of the vertical driving device, and a clamping connecting plate sleeved on the vertical rotating screw rod and connected with a clamping end of the clamping structure 443. Optionally, the linkage member is fixedly connected with the clamping connection plate. Optionally, the linkage member includes a slide bar fixedly connected with the clamping connection plate and a slide block rotatably connected with the slide bar, and the slide block is rotatably connected with the clamping connection rod. Optionally, the slide bar is connected with the slide block through a pin shaft, and the slide block is connected with the clamping connecting rod through a pin shaft.
As shown in fig. 3, in this embodiment, the seal assembly 4 further includes a bottle rotating band circumferentially arranged to fit the outer wall of the ampoule bottle. Specifically, the bottle rotating belt is attached to the ampoule bottle, so that the ampoule bottle is driven to rotate when the sealing rotary disc 42 rotates to convey the ampoule bottle.
As shown in fig. 1, in this embodiment, the ampoule bottle filling and sealing and detecting integrated device further includes an exhaust component 7 disposed corresponding to the wire drawing sealing mechanism and used for exhausting exhaust gas generated in the wire drawing sealing process. Specifically, exhaust gas generated in the ampoule bottle wire drawing sealing process is pumped away through the exhaust component 7, so that the product quality is improved.
As shown in fig. 1, in this embodiment, the bottle feeding assembly 1 includes a bottle feeding mesh belt 11, a packing auger bottle feeding group 12 connected to a bottle outlet end of the bottle feeding mesh belt 11, and a bottle feeding thumb wheel group 13 connected to a bottle outlet end of the packing auger bottle feeding group 12 and a bottle feeding end of the filling assembly 2, respectively. Specifically, the ampoule bottle cooking disc is connected through the bottle feeding mesh belt 11 or an ampoule bottle is filled with a process device, so that ampoule bottles are received and conveyed into the auger bottle feeding group 12, the auger bottle feeding group 12 conveys ampoule bottles onto the bottle feeding thumb wheel group 13, and the bottle feeding thumb wheel group 13 conveys ampoule bottles onto the filling and sealing assembly. Optionally, the bottle feeding mesh belt 11 comprises a conveying guide rail for conveying ampoule bottles, an elastic sheet 111 movably arranged on one side of the conveying guide rail, and a displacement detector for detecting the movement condition of the elastic sheet 111 and conveying detection signals, and the displacement detector is used for conveying the movement condition of the elastic sheet 111 in the ampoule bottle conveying process into the previous process equipment so as to control the ampoule bottle feeding speed and avoid ampoule bottle accumulation.
As shown in fig. 1, in this embodiment, the filling assembly 2 includes a filling rotating shaft 21 that is vertically movable and rotatably arranged in a circumferential direction, a filling turntable 22 that is rotatably sleeved on the filling rotating shaft 21 in the circumferential direction, and a filling mechanism 23 that is connected to the filling rotating shaft 21 and is used for filling a liquid medicine into an ampoule, and a bottle inlet end of the filling turntable 22 is connected to a bottle outlet end of the bottle inlet assembly 1. Specifically, when the ampoule bottle enters the filling turntable 22, the filling rotating shaft 21 moves vertically downward to drive the output end of the filling mechanism 23 to be communicated with the ampoule bottle so as to fill the ampoule bottle, and after filling, the filling rotating shaft 21 moves vertically upward to separate the output end of the filling mechanism 23 from the ampoule bottle. Alternatively, the filling mechanism 23 includes a quantitative filling pump and a filling needle connected to the quantitative filling pump, and the filling needle is inserted into the ampoule to fill the ampoule. Optionally, the filling assembly 2 is rotary reciprocating type tracking filling, so that the working efficiency is high and the space utilization rate is high. It should be appreciated that the filling shaft 21 rotates relative to the filling turret 22 to effect the tracking of filling as the turret reciprocates.
The above description is only of the preferred embodiments of the present invention and is not intended to limit the present invention, but various modifications and variations can be made to the present invention by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (7)
1. The ampoule bottle filling, sealing and detecting integrated equipment is characterized by adopting a rotary structure and conveying ampoule bottles through rotation, and comprises a bottle inlet assembly (1), a filling assembly (2), a bottle conveying assembly (3), a sealing assembly (4) and a detecting assembly (6);
the bottle feeding assembly (1) is connected with the filling assembly (2) and is used for conveying ampoule bottles to the filling assembly (2);
the filling assembly (2) is connected with the bottle conveying assembly (3) and is used for filling ampoule bottles and conveying the ampoule bottles to the bottle conveying assembly (3);
the bottle conveying assembly (3) is connected with the sealing assembly (4) and is used for conveying ampoule bottles to the sealing assembly (4);
the sealing assembly (4) is connected with the bottle outlet assembly (5) and is used for sealing ampoule bottles and conveying the ampoule bottles to the bottle outlet assembly (5);
the bottle outlet assembly (5) is connected with the detection assembly (6) and is used for conveying ampoule bottles to the detection assembly (6);
the detection component (6) is used for detecting the appearance defect of the head part of the ampoule bottle and separating qualified products and unqualified products in the ampoule bottle;
the sealing assembly (4) comprises a sealing rotating shaft (41) which can move vertically and is arranged rotationally along the circumferential direction, a sealing rotary disc (42) which is sleeved on the sealing rotating shaft (41) rotationally along the circumferential direction and is used for conveying ampoule bottles through rotation, and a wire drawing sealing mechanism which is connected with the sealing rotating shaft (41) and is used for wire drawing sealing of the ampoule bottles, wherein the bottle inlet end of the sealing rotary disc (42) is connected with the bottle outlet end of the bottle conveying assembly (3);
the wire drawing sealing mechanism comprises a flaming piece (43) fixedly connected with the sealing rotating shaft (41) and used for flaming to dissolve the head of the ampoule bottle, and a clamping piece (44) fixedly connected with the sealing rotating shaft (41) and used for clamping and discarding the head of the ampoule bottle, wherein the flaming end of the flaming piece (43) is correspondingly arranged with the clamping end of the clamping piece (44);
the clamping piece (44) comprises a clamping installation frame (441) fixedly sleeved on the sealing rotation shaft (41), a radial movable wire rod piece (442) movably installed on the clamping installation frame (441) along the radial direction, a clamping structure (443) connected with the movable end of the radial movable wire rod piece (442) and used for clamping the head of the ampoule bottle, and a vertical movable wire rod piece (444) used for driving the clamping end of the clamping structure (443) to clamp the head of the ampoule bottle, wherein the vertical movable wire rod piece (444) is movably distributed along the vertical direction, the fixed end of the vertical movable wire rod piece (444) is installed on the movable end of the radial movable wire rod piece (442), and the movable end of the vertical movable wire rod piece (444) is fixedly connected with the clamping end of the clamping structure (443).
2. The ampoule bottle filling seal and detection integrated device according to claim 1, wherein the detection assembly (6) comprises a quality detection sensor (61) which is arranged above the bottle outlet assembly (5) and used for detecting ampoule bottles and conveying detection signals, a qualified product poking wheel set (62) connected with the bottle outlet assembly (5), a disqualified product poking wheel set (63) connected with the qualified product poking wheel set (62), a bottle storage group (64) used for containing qualified product ampoule bottles and a separation group (65) which is arranged between the qualified product poking wheel set (62) and the bottle storage group (64) and used for receiving detection signals so as to convey qualified product ampoule bottles into the bottle storage group (64), and the separation group (65) is electrically connected with the quality detection sensor (61).
3. The ampoule bottle filling sealing and detecting integrated apparatus according to claim 1, wherein the flame spraying member (43) includes a gas supply group (431) for storing a combustible gas, a gas supply pipe for delivering the combustible gas in communication with the gas supply group (431), a flame spraying mounting frame (432) fixedly fitted on the sealing rotation shaft (41), and a flame spraying nozzle (433) in communication with the gas supply pipe and fixed to the flame spraying mounting frame (432) for flame spraying to dissolve the head of the ampoule bottle.
4. The ampoule bottle filling sealing and detecting integrated device according to claim 1, characterized in that the clamping structure (443) comprises a fixed seat connected with the movable end of the radial movable wire rod piece (442), a clamping connecting rod movably connected with the fixed seat and used for clamping the head of the ampoule bottle, and a linkage piece fixedly connected with the movable end of the vertical movable wire rod piece (444) and rotatably connected with the clamping connecting rod and used for driving the clamping end of the clamping connecting rod to clamp or release the head of the ampoule bottle.
5. The ampoule bottle filling and sealing and detecting integrated device according to claim 1, further comprising an exhaust component (7) which is arranged corresponding to the wire drawing and sealing mechanism and is used for exhausting exhaust gas generated in the wire drawing and sealing process.
6. The ampoule bottle filling sealing and detecting integrated device according to any one of claims 1-5, characterized in that the bottle feeding assembly (1) comprises a bottle feeding net belt (11), a packing auger bottle feeding group (12) connected with a bottle outlet end of the bottle feeding net belt (11) and a bottle feeding thumb wheel group (13) connected with the bottle outlet end of the packing auger bottle feeding group (12) and the bottle inlet end of the filling assembly (2) respectively.
7. The ampoule bottle filling sealing and detecting integrated device according to any one of claims 1-5, characterized in that the filling assembly (2) comprises a filling rotating shaft (21) which is vertically movable and is circumferentially rotatably arranged, a filling rotating disc (22) which is circumferentially rotatably sleeved on the filling rotating shaft (21), and a filling mechanism (23) which is connected with the filling rotating shaft (21) and is used for filling liquid medicine into ampoule bottles, and a bottle inlet end of the filling rotating disc (22) is connected with a bottle outlet end of the bottle inlet assembly (1).
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| CN202210419305.0A CN114644312B (en) | 2022-04-20 | 2022-04-20 | Ampoule filling seals and detects integration equipment |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115303521A (en) * | 2022-08-26 | 2022-11-08 | 东富龙科技集团股份有限公司 | Liquid medicine filling closing device |
| CN115818545B (en) * | 2023-01-18 | 2023-05-16 | 合肥哈工地表智能科技有限公司 | Special-shaped ampoule bottle filling machine |
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