CN114642250A - Bean dreg ball production and processing device - Google Patents

Bean dreg ball production and processing device Download PDF

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Publication number
CN114642250A
CN114642250A CN202210354581.3A CN202210354581A CN114642250A CN 114642250 A CN114642250 A CN 114642250A CN 202210354581 A CN202210354581 A CN 202210354581A CN 114642250 A CN114642250 A CN 114642250A
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Prior art keywords
charging barrel
shell
assembly
controller
bean dreg
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CN202210354581.3A
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Chinese (zh)
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CN114642250B (en
Inventor
王小权
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Hunan Aihekang Food Co ltd
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Hunan Aihekang Food Co ltd
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L11/00Pulses, i.e. fruits of leguminous plants, for production of food; Products from legumes; Preparation or treatment thereof
    • A23L11/05Mashed or comminuted pulses or legumes; Products made therefrom
    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21BBAKERS' OVENS; MACHINES OR EQUIPMENT FOR BAKING
    • A21B5/00Baking apparatus for special goods; Other baking apparatus
    • A21B5/08Apparatus for baking in baking fat or oil, e.g. for making doughnuts
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23PSHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
    • A23P30/00Shaping or working of foodstuffs characterised by the process or apparatus
    • A23P30/10Moulding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/08Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within vertical containers
    • B02C18/10Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within vertical containers with drive arranged above container
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24CDOMESTIC STOVES OR RANGES ; DETAILS OF DOMESTIC STOVES OR RANGES, OF GENERAL APPLICATION
    • F24C15/00Details
    • F24C15/20Removing cooking fumes
    • F24C15/2021Arrangement or mounting of control or safety systems
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01GWEIGHING
    • G01G17/00Apparatus for or methods of weighing material of special form or property
    • G01G17/04Apparatus for or methods of weighing material of special form or property for weighing fluids, e.g. gases, pastes
    • G01G17/06Apparatus for or methods of weighing material of special form or property for weighing fluids, e.g. gases, pastes having means for controlling the supply or discharge

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Health & Medical Sciences (AREA)
  • Agronomy & Crop Science (AREA)
  • Botany (AREA)
  • Manufacturing & Machinery (AREA)
  • Nutrition Science (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Beans For Foods Or Fodder (AREA)

Abstract

The invention relates to the technical field of food processing, in particular to a bean dreg ball production and processing device, which comprises: the device comprises a shell, a plurality of sliding mechanisms, a charging barrel, a hopper, a forming mechanism, a stirring mechanism, a frying mechanism and a controller; the sliding mechanisms are arranged on the inner wall of the shell; the charging barrel is arranged on the movable end of the sliding mechanism; the hopper is arranged on the shell; the forming mechanism is arranged at the bottom of the charging barrel; the fixed end of the stirring mechanism is arranged on the inner top surface of the shell, and the stirring end of the stirring mechanism extends into the inner side of the charging barrel and is used for stirring the raw materials in the charging barrel; the frying mechanism is arranged on the inner bottom surface of the shell; the controller is installed on the outer wall of shell, and slide mechanism, forming mechanism, rabbling mechanism and fried mechanism all are connected with the controller electricity. The bean dreg ball processing device is used for intelligently processing bean dreg balls, the automation degree is high, the labor intensity of workers is reduced, and the processed bean dreg balls are cleaner and more sanitary compared with manual processing.

Description

Bean dreg ball production and processing device
Technical Field
The invention relates to the technical field of bean dreg ball processing, in particular to a bean dreg ball production and processing device.
Background
The bean dreg balls are prepared in many ways and generally comprise bean dregs, egg white, water starch, minced shallot and ginger, salt and monosodium glutamate; the existing bean dreg balls are generally processed manually, the processing efficiency is low, the labor intensity of workers is high, the balls are formed by pinching with hands, and the sanitation state is worried.
Disclosure of Invention
The invention provides a bean dreg ball production and processing device, which aims to solve the technical problems of low bean dreg ball processing efficiency and high labor intensity of workers in the prior art.
In order to achieve the purpose, the technical scheme of the invention is realized as follows:
the invention provides a bean dregs ball producing and processing device, comprising: a housing;
the sliding mechanisms are vertically arranged on the inner wall of the shell;
the charging barrel is arranged on the inner side of the shell and is installed on the movable end of the sliding mechanism, and a plurality of discharging holes are formed in the bottom of the charging barrel;
one end of the hopper extends outwards from the shell, and the other end of the hopper extends into the inner side of the charging barrel;
the forming mechanism is arranged at the bottom of the charging barrel, and the feeding end of the forming mechanism is communicated with the discharging hole;
the fixed end of the stirring mechanism is arranged on the inner top surface of the shell, and the stirring end of the stirring mechanism extends into the inner side of the charging barrel and is used for stirring the raw materials in the charging barrel and pressing the raw materials into the forming mechanism;
the frying mechanism is arranged on the inner bottom surface of the shell and is positioned right below the forming mechanism;
the controller is installed on the outer wall of the shell, and the sliding mechanism, the forming mechanism, the stirring mechanism and the frying mechanism are all electrically connected with the controller.
Preferably, the stirring mechanism comprises a motor, a plurality of first connecting rods, a plurality of scraping plates, a plurality of second connecting rods, a plurality of cutters, a reverse driving component, a rotating shaft and a plurality of spiral stirring blades;
the fixed end of the motor is arranged at the inner top of the shell, and the output shaft of the motor extends into the inner side of the charging barrel; the motor is electrically connected with the controller, the plurality of scraping plates are vertically arranged on an output shaft of the motor through the plurality of first connecting rods, the scraping plates are in clearance fit with the inner wall of the charging barrel, and the distance between the scraping plates and the inner wall of the charging barrel is 0.1-1 mm; the second connecting rods are transversely arranged at the bottoms of the scraping plates respectively, and correspond to the scraping plates one by one; the plurality of cutters are respectively arranged at the bottoms of the plurality of second connecting rods; the rotating shaft is installed on an output shaft of the motor through the reverse driving assembly, and the plurality of spiral stirring blades are circularly arrayed on an outer ring of the rotating shaft.
Preferably, a plurality of first through holes are formed in the spiral stirring blade, so that the raw materials in the charging barrel can pass through the first through holes.
Preferably, the reverse driving assembly comprises a shell, a first bevel gear, a middle wheel, a second bevel gear, a supporting rod, a limiting rod and an elastic part; the first bevel gear is mounted on an output shaft of the motor, the second bevel gear is mounted on the rotating shaft, the first bevel gear and the second bevel gear are both arranged on the inner side of the shell, the intermediate wheel is arranged on the inner side of the shell and is rotationally connected with the shell, the first bevel gear and the second bevel gear are both meshed with the intermediate wheel, and the output shaft of the motor and the rotating shaft are both rotationally connected with the shell; the utility model discloses a feed cylinder, including casing, bracing piece, elastic component, limiting rod, pivot, spacing hole, the bracing piece is installed the inboard of casing, the jack has been seted up to the bottom of bracing piece, the gag lever post passes through the elastic component is connected the inboard of jack, the round hole has been seted up at the middle part of pivot, spacing hole has been seted up to the inboard bottom surface intermediate position of feed cylinder, the bottom of gag lever post passes the round hole and stretches into in the spacing hole.
Preferably, the forming mechanism comprises a plurality of electromagnetic valves, a plurality of feeding pipes, two mounting plates, two elastic rotating assemblies, a plurality of yarn bags and two electromagnets;
the electromagnetic valves are respectively installed on the discharge holes, the two mounting plates are symmetrically arranged at the bottoms of the feed cylinders, the mounting plates and the feed cylinders are connected through the elastic rotating assemblies, the bottoms of the two mounting plates are opened under the action of the elastic rotating assemblies, the mounting plates are provided with second through holes, yarn bags are respectively installed in the second through holes, one ends of the feed pipes are communicated with the electromagnetic valves, the other ends of the feed pipes are communicated with the yarn bags, and the discharge holes, the electromagnetic valves, the feed pipes and the yarn bags are equal in number and respectively correspond to one another; the two electromagnets are respectively arranged at the bottoms of the two mounting plates so that the two mounting plates are mutually attracted under the action of the electromagnets, and the transverse distance between the two mounting plates in an attraction state is 0.2-1 mm; the electromagnetic valve and the electromagnet are electrically connected with the controller;
preferably, forming mechanism still includes a plurality of pin, a plurality of pin slant is installed the bottom of feed cylinder, a plurality of the pin equals with a plurality of the quantity of tulle bag, and corresponds respectively.
Preferably, the frying mechanism comprises an oil tank, a first heating assembly, a conveying assembly, a lifting assembly, two first cover plates, a second cover plate, a discharging plate, a temperature sensor and two connecting belts;
the oil tank is mounted on the inner bottom surface of the shell through the first heating assembly, a third through hole is formed in the right side of the oil tank, the temperature sensor is arranged at the inner bottom of the oil tank, and the conveying assembly is mounted on the inner side of the oil tank through the lifting assembly; the two first cover plates are respectively connected to the left side and the right side of the oil tank in a matching mode, and are preferably hinged; one ends of the two connecting bands are respectively connected to the bottoms of the two mounting plates, and the other ends of the two connecting bands are respectively connected to the two first cover plates; the second cover plate is rotatably connected to the outer wall of the right side of the oil tank and used for opening and closing the third through hole, the discharge plate is obliquely connected to the outer wall of the right side of the oil tank and located below the third through hole, and the conveying assembly, the lifting assembly and the temperature sensor are electrically connected with the controller.
Preferably, the bean dreg ball producing and processing device further comprises a plurality of second heating assemblies and a plurality of humidity sensors, the second heating assemblies are all installed at the bottom of the charging barrel, the humidity sensors are respectively installed at the bottoms of the second connecting rods, and the humidity sensors are electrically connected with the controller.
Preferably, the bean dreg ball producing and processing device further comprises a supporting plate, an air extracting assembly, a third cover plate and a sealing rotating assembly, the supporting plate is transversely installed on the inner side of the shell and located above the charging barrel, the air extracting assembly is installed on the supporting plate, an air outlet end of the air extracting assembly extends into the inner side of the charging barrel, an output shaft of the motor is connected with the supporting plate through the sealing rotating assembly, and the third cover plate is connected to the top of the hopper in a sealing mode; the air exhaust assembly is electrically connected with the controller.
Preferably, the bean dreg ball producing and processing device further comprises a plurality of weight sensors, the charging barrel is mounted on the movable end of the sliding mechanism through the weight sensors, and the number of the weight sensors is equal to that of the sliding mechanism and corresponds to that of the sliding mechanism; the weight sensor is electrically connected with the controller.
The invention has the beneficial effects that:
1. the machine replaces manpower, and is cleaner and more sanitary compared with manpower;
2. the bean dreg ball processing equipment has high automation degree, and workers only need to pour raw materials for making bean dreg balls into the charging barrel, and the bean dreg ball processing equipment can automatically complete the processing of the bean dreg balls, and comprises the processes of stirring, smashing, extrusion forming, frying and the like;
3. according to the invention, the charging barrel is arranged on the sliding mechanism, a proper amount of clear water is added into the charging barrel during cleaning, the inner wall and the bottom of the charging barrel can be cleaned by starting the stirring mechanism, and if the charging barrel is not cleaned completely, the controller can be operated to separate the charging barrel from the supporting plate and slide down to a certain height, so that the charging barrel can be conveniently used for further cleaning by extending the hand of a worker into the charging barrel, and the cleaning is more convenient and more convenient;
4. the stirring mechanism mainly comprises a first connecting rod, a scraper blade, a second connecting rod, a cutter and a spiral stirring blade, wherein the first connecting rod, the scraper blade and the second connecting rod are opposite to the rotation direction of the spiral stirring blade.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a partially enlarged view of portion A of FIG. 1;
FIG. 3 is a partially enlarged view of the portion B of FIG. 1;
FIG. 4 is a partially enlarged view of the portion C of FIG. 1;
description of the reference numerals:
1. a housing; 2. a sliding mechanism; 3. a charging barrel; 31. a discharge hole; 4. a hopper;
5. a molding mechanism; 51. an electromagnetic valve; 52. a feed pipe; 53. mounting a plate; 54. a gauze bag; 55. an electromagnet; 56. a stop lever;
6. a stirring mechanism; 61. a motor; 62. a first link; 63. a squeegee; 64. a second link; 65. a cutter; 66. a reverse drive assembly; 661. a housing; 662. a first bevel gear; 663. an intermediate wheel; 664. a second bevel gear; 665. a support bar; 666. a limiting rod; 67. a rotating shaft; 68. a helical mixing blade; 681. a first through hole;
7. a frying mechanism; 71. an oil tank; 711. a third through hole; 72. a first heating assembly; 73. a delivery assembly; 74. a first cover plate; 75. a second cover plate; 76. a discharge plate; 77. a connecting belt;
8. a controller; 9. a second heating assembly; 10. a humidity sensor; 11. a support plate; 12. an air extraction assembly; 13. a third cover plate; 14. a weight sensor; 15. oil smoke clearing mechanism.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments. In the description of the present invention, the relevant orientation or positional relationship is based on the orientation or positional relationship shown in fig. 1, where "up", "down", "left" and "right" refer to the up-down direction of fig. 1, the horizontal direction refers to the left-right direction, and the vertical direction refers to the up-down direction. It is to be understood that such directional terms are merely used to facilitate describing the invention and to simplify the description, and are not intended to indicate or imply that the device or element so referred to must be constructed and operated in a particular orientation and therefore should not be considered as limiting the invention.
In addition, the descriptions of "first", "second", etc. in the present invention are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number or order of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present invention, "a plurality" means at least two, e.g., two, three, etc., unless specifically limited otherwise.
The first embodiment:
referring to fig. 1, an embodiment of the present application provides an apparatus for producing and processing bean dregs balls, including: the front side of the shell 1 is provided with a door so as to maintain and clean parts inside the shell 1;
the sliding mechanisms 2 are vertically arranged on the inner wall of the shell 1;
the charging barrel 3 is arranged on the inner side of the shell 1 and is installed on the movable end of the sliding mechanism 2, and a plurality of discharging holes 31 are formed in the bottom of the charging barrel 3; the barrel 3 is preferably cylindrical in shape; the material is preferably stainless steel.
The hopper 4 is positioned at the upper side of the charging barrel 3, one end of the hopper 4 extends outwards from the shell 1, and the other end of the hopper 5 extends into the inner side of the charging barrel 3; the blanking hole has all been seted up to the top and the bottom of hopper 4, the transverse section of hopper 4 can be rectangle, circular or polygon, and in this embodiment, the transverse section shape of hopper 4 is preferably circular, and the staff of being convenient for washs the inner wall of hopper 4.
The forming mechanism 5 is installed at the bottom of the charging barrel 3, and the feeding end of the forming mechanism 5 is communicated with the discharging hole 31; the forming mechanism 5 is used for processing and forming the bean dreg balls, and the formed shapes of the bean dreg balls can be spherical, oval or square blocks and the like.
The fixed end of the stirring mechanism 6 is arranged on the inner top surface of the shell 1, and the stirring end of the stirring mechanism 6 extends into the inner side of the charging barrel 3 and is used for stirring the raw materials in the charging barrel 3 and pressing the raw materials into the forming mechanism 5;
the frying mechanism 7 is arranged on the inner bottom surface of the shell 1 and is positioned right below the forming mechanism 5, and the feeding end of the frying mechanism 7 is communicated with the discharging end of the forming mechanism 5; the frying mechanism 7 is used for frying the formed bean dreg balls so as to improve the taste, storage time and the like of the bean dreg balls.
And the controller 8 is installed on the outer wall of the shell 1, and the sliding mechanism 2, the forming mechanism 5, the stirring mechanism 6 and the frying mechanism 7 are all electrically connected with the controller 8.
The stirring mechanism 6 comprises a motor 61, a plurality of first connecting rods 62, a plurality of scraping plates 63, a plurality of second connecting rods 64, a plurality of cutters 65, a reverse driving component 66, a rotating shaft 67 and a plurality of spiral stirring blades 68; the number of the scraping plates 63 is preferably four, the number of the first connecting rods 62 is preferably eight, each two first connecting rods 62 corresponds to one scraping plate 63, the number of the second connecting rods 64 is preferably four, the number of the cutting blades 65 is preferably multiple, the multiple cutting blades 65 are installed at the bottom of the second connecting rods 64, the number of the helical stirring blades 68 is preferably four, and each helical stirring blade 68 is spirally connected to the outer ring of the rotating shaft 67.
The motor 61 is preferably a servo motor and can rotate in the positive and negative directions, the fixed end of the motor 61 is mounted at the inner top of the shell 1, and the output shaft of the motor 61 extends into the inner side of the charging barrel 3; the motor 61 is electrically connected with the controller 8, one scraping plate 63 is vertically arranged on an output shaft of the motor 61 through two first connecting rods 62, the scraping plate 63 is in clearance fit with the inner wall of the charging barrel 3, and the distance between the scraping plate 63 and the inner wall of the charging barrel 3 is 0.1-1 mm; the second connecting rod 64 is transversely arranged at the bottom of the scraper 63; a plurality of the cutters 65 are mounted on the bottom of the second link 64; the rotating shaft 67 is mounted on the output shaft of the motor 61 through the reverse driving assembly 66, and a plurality of helical stirring blades 68 are circularly arrayed on the outer ring of the rotating shaft 67.
The helical mixing blade 68 is provided with a plurality of first through holes 681 for allowing the raw material in the charging barrel 3 to pass through.
The reverse driving assembly 66 comprises a shell 661, a first bevel gear 662, an intermediate wheel 663, a second bevel gear 664, a supporting rod 665, a limiting rod 666 and an elastic member; the first bevel gear 662 is mounted on the output shaft of the motor 61, the second bevel gear 664 is mounted on the rotating shaft 67, the first bevel gear 662 and the second bevel gear 664 are both arranged on the inner side of the housing 661, the intermediate wheel 663 is arranged on the inner side of the housing 661 and is rotatably connected with the housing 661, the first bevel gear 662 and the second bevel gear 664 are both meshed with the intermediate wheel 663, and the output shaft of the motor 61 and the rotating shaft 67 are both rotatably connected with the housing 661; bracing piece 665 is the L type, bracing piece 665 is installed casing 661's inboard, the jack has been seted up to bracing piece 665's bottom, gag lever post 666 passes through the elastic component is connected the inboard of jack, the round hole has been seted up at the middle part of pivot 67, spacing hole has been seted up to the inboard bottom surface intermediate position of feed cylinder 3, gag lever post 666's bottom is passed the round hole is stretched into spacing downthehole, the bottom in spacing hole sets up to conical, gag lever post 666's bottom sets up to the spine form, so that better the inserting of gag lever post 666 spacing downthehole.
The working process of the stirring mechanism 6 is as follows:
and (3) stirring: when the raw materials in the charging barrel 3 need to be stirred, the motor 61 is started, the output shaft of the motor 61 rotates in the forward direction and drives the first bevel gear 662 to rotate, the first bevel gear 662 drives the rotating shaft 67 to rotate through the intermediate wheel 663 and the second bevel gear 664 respectively, the rotating shaft 67 rotates to synchronously drive the spiral stirring blade 68 to rotate in the reverse direction, meanwhile, the output shaft of the motor 61 rotates to drive the scraping plate 63 to rotate in the forward direction through the first connecting rod 62 and the forward rotation of the second connecting rod 64 and the cutter 65, the rotation of the first connecting rod 62, the scraping plate 63, the second connecting rod 64 and the spiral stirring blade 68 can stir the raw materials in the charging barrel 3, the spiral stirring blade 68 is in a spiral shape, and in the process of reverse rotation of the spiral stirring blade 68, the raw materials in the charging barrel 3 can be lifted upwards and collide with the second connecting rod 64 rotating in the forward direction, the design is beneficial to improving the stirring efficiency and is relatively common products, the stirring efficiency is higher; the first through holes 681 on the helical mixing blade 68 help the raw materials in the feeding cylinder 3 to pass through during mixing, so as to improve the mixing efficiency, and meanwhile, since the first connecting rod 62, the scraper 63, and the second connecting rod 64 are all opposite to the rotational direction of the helical mixing blade 68, the raw materials in the feeding cylinder 3 are mixed more vigorously, so as to further improve the mixing efficiency of the raw materials; when the stirring is completed, when the raw materials in the charging barrel 3 need to be pressed into the forming mechanism 5, the motor 61 is started, the motor 61 rotates reversely, the reverse driving assembly 66 drives the spiral stirring blade 68 to rotate forward, and the forward rotating spiral stirring blade 68 can press the raw materials in the charging barrel 3 into the forming mechanism 5 through the discharge hole 31.
And (3) a stirring process: in the rotating process of the cutter 65, the raw materials at the bottom of the charging barrel 3 are lifted upwards by the spiral stirring blades 68 which rotate in the opposite direction and collide with the cutter 65, and through the process, the raw materials can be further crushed by the cutter 65, so that the fineness and the taste of the bean dreg balls are improved.
And (3) cleaning: when the inner wall of feed cylinder 3 and the spare part in the feed cylinder 3 need to be washd, to adding appropriate amount clear water to the feed cylinder 3, starter motor 61, motor 61 drives first connecting rod 62, scraper blade 63, the high-speed rotation of second connecting rod 64 and spiral stirring vane 68, first connecting rod 62, scraper blade 63, second connecting rod 64 and spiral stirring vane 68 are at the rotation in-process, can throw off the raw materials residue that adsorbs on it, scraper blade 63 and spiral stirring vane 68 can clear up the inside wall and the diapire of feed cylinder 3 respectively simultaneously, after the washing is accomplished, accessible forming mechanism 5 discharges sewage and raw materials residue in the feed cylinder 3.
The forming mechanism 5 comprises a plurality of electromagnetic valves 51, a plurality of feeding pipes 52, two mounting plates 53, two elastic rotating assemblies, a plurality of yarn bags 54 and two electromagnets 55; the number of the electromagnetic valves 51 and the feeding pipes 52 is preferably 6, the number of the tulle bags 54 is preferably 12, the 12 tulle bags 54 are divided into two groups and are respectively installed on the two installation plates 53, the shape of the tulle bags 54 can be a round ball shape, an oval shape or a cube, and the invention is preferably a round ball shape.
6 the solenoid valve 51 is installed respectively 6 on the discharge opening 31, two the mounting panel 53 symmetry sets up the bottom of feed cylinder 3, the mounting panel 53 with feed cylinder 3 passes through elasticity rotating assembly connects, and elasticity rotating assembly adds the built-up connection of hinge for the torsional spring, and under the effect of torsional spring, two the bottom struts when mounting panel 53 is original.
The mounting plate 53 is provided with 12 second through holes, 12 yarn bags 54 are respectively mounted in the 12 second through holes, one end of the feed pipe 52 is communicated with the electromagnetic valve 51, the other end of the feed pipe is communicated with the yarn bags 54, and the discharge holes 31, the electromagnetic valve 51, the feed pipe 52 and the yarn bags 54 are equal in number and respectively correspond to each other; the two electromagnets 55 are respectively arranged at the bottoms of the two mounting plates 53, so that the two mounting plates 53 are mutually attracted under the action of the electromagnets 55, and the transverse distance between the two mounting plates 53 in an attraction state is 0.2-1 mm; the electromagnetic valve 51 and the electromagnet 55 are both electrically connected with the controller 8;
the forming mechanism 5 further includes a plurality of stop levers 56, preferably 12 stop levers, 12 stop levers 56 are obliquely installed at the bottom of the charging barrel 3, and the number of 12 stop levers 56 is equal to the number of 12 yarn bags 54, and the stop levers are respectively corresponding to the number of 12 yarn bags 54.
The working process of the forming mechanism 5 is as follows: when rabbling mechanism 6 need impress the raw materials in the feed cylinder 3 during in the forming mechanism 5, start two electro-magnets 55, two electro-magnets 55 mutual actuation under the effect of electromagnetic force, later, start solenoid valve 51, solenoid valve 51 with feed cylinder 3 with inlet pipe 52 intercommunication, spiral stirring vane 68 impresses the raw materials in the feed cylinder 3 in the corresponding yarn bag 54 through inlet pipe 52, and two mated yarn bags 54 can extrude the raw materials into the ball form, and after the completion, electro-magnet 55 cuts off the power supply, under the effect of the torsional spring on the elasticity rotating assembly, the mounting panel 53 bottom that two symmetries set up outwards struts, and fashioned dregs of beans ball drops to and fries in the fried mechanism 7 in the yarn bag 54.
The frying mechanism 7 comprises an oil tank 71, a first heating assembly 72, a conveying assembly 73, a lifting assembly, two first cover plates 74, a second cover plate 75, a discharging plate 76, a temperature sensor and two connecting belts 77;
the oil tank 71 is mounted on the inner bottom surface of the shell 1 through the first heating assembly 72, a third through hole 711 is formed in the right side of the oil tank 71, the temperature sensor is arranged at the inner bottom of the oil tank 71, and the conveying assembly 73 is mounted on the inner side of the oil tank 71 through the lifting assembly; the two first cover plates 74 are respectively connected to the left side and the right side of the oil tank 71 in a matching way, and the matching connection is preferably a hinge connection; one ends of the two connecting belts 77 are respectively connected to the bottoms of the two mounting plates 53, and the other ends of the two connecting belts are respectively connected to the two first cover plates 74; the second cover plate 75 is rotatably connected to the outer wall of the right side of the oil tank 71 and used for opening and closing the third through hole 711, the discharging plate 76 is obliquely connected to the outer wall of the right side of the oil tank 71 and located below the third through hole 711, and the conveying assembly 73, the lifting assembly and the temperature sensor are all electrically connected to the controller 8.
Conveying component 73 includes two connecting plates, two loose axles, two runners, drive belt and actuating mechanism, and two loose axles pass from two connecting plates to loose axle and connecting plate rotate to be connected, and two runners suit are on two loose axles respectively, and the drive belt suit is on two runners, the drive belt is heat-resisting nontoxic and have elastic material manufacturing, can be the metal filter screen, be provided with a plurality of archs on the outer lane of drive belt, actuating mechanism is used for driving the loose axle and rotates.
The working process of the frying mechanism 7 is as follows: starting the first heating assembly 72, wherein the first heating assembly 72 heats the edible oil in the oil tank 71, and the temperature sensor can monitor the temperature of the edible oil so as to heat the edible oil in the oil tank 71 to a specified temperature; after the bean dreg balls are molded by the molding mechanism 5, the mounting plate 53 lifts the first cover plate 74 through the connecting belt 77, the molded bean dreg balls fall into the oil tank 71, after the surfaces of the bean dreg balls are fried into proper colors, the proper colors can be judged by setting time to judge whether the surfaces of the bean dreg balls are fried into the proper colors, the lifting assembly is started to drive the conveying assembly 73 to move upwards, the bottoms of the bean dreg balls are abutted to the conveying belt on the conveying assembly 73, the protrusions on the conveying belt can separate the connected bean dreg balls, after the proper time, the conveying assembly 73 is started, and the bean dreg balls are conveyed towards the third through holes 711 by the conveying assembly 73 until the fried bean dreg balls roll out outwards through the third through holes 711 and the discharging plate 76. The first cover plate 74 and the second cover plate 75 on the frying mechanism 7 can avoid the emission of oil smoke, and meanwhile, the plurality of bulges on the conveying assembly 73 can avoid bean dregs balls from being adhered together in the frying process.
The working process of the embodiment is as follows: a worker pours required raw materials of the bean dreg balls into the charging barrel 3 through the hopper 4, the stirring mechanism 6 is started, the stirring mechanism 6 stirs the raw materials in the charging barrel 3, after the stirring is finished, the spiral stirring blades 68 press the raw materials in the charging barrel 3 into the forming mechanism 5, the forming mechanism 5 processes and forms the bean dreg balls and transfers the bean dreg balls into the frying mechanism 7, the frying mechanism 7 fries the bean dreg balls, and after the frying is finished, the bean dreg balls roll out through the third through holes 711 and the discharging plate 76.
Second embodiment:
the second embodiment is added with a plurality of second heating assemblies 9 and a plurality of humidity sensors 10 on the basis of the first embodiment; the number of the second heating assemblies 9 and the humidity sensors 10 is preferably two, two of the second heating assemblies 9 are mounted at the bottom of the cartridge 3, two of the humidity sensors 10 are respectively mounted at the bottom of the second connecting rod 64, and the humidity sensors 10 are electrically connected with the controller 8. Second heating element 9 can heat the raw and other materials in the feed cylinder 3, and humidity transducer 10 is used for monitoring the humidity of raw materials, through setting up second heating element 9 and humidity transducer 10, can make the humidity of raw materials reach the setting value to further promote the taste of bean dregs ball.
The third embodiment:
the third embodiment is additionally provided with a support plate 11, an air exhaust assembly 12, a third cover plate 13 and a sealing rotating assembly on the basis of any one of the above embodiments; the supporting plate 11 is transversely installed on the inner side of the shell 1 and located above the charging barrel 3, the air exhaust assembly 12 is installed on the supporting plate 11, the air outlet end of the air exhaust assembly 12 extends into the inner side of the charging barrel 3, the output shaft of the motor 61 is connected with the supporting plate 11 through the sealing rotating assembly, and the third cover plate 13 is connected to the top of the hopper 4 in a sealing manner; the air pumping assembly 12 is electrically connected to the controller 8. And a sealing ring is arranged on the outer ring of the top surface of the charging barrel 3.
The sealing rotating assembly comprises a silica gel pad and a sealing bearing, the sealing bearing is sleeved on an output shaft of the motor 61, the silica gel pad is in a pagoda shape, one end of the silica gel pad is sealed on an outer ring of the sealing bearing, and the other end of the silica gel pad is connected to the supporting plate 11 in a sealing mode.
Raw materials in the charging barrel 3 are pressed in the forming mechanism 5, the sliding mechanism 2 is started, the sliding mechanism 2 drives the charging barrel 3 to move upwards, until a sealing ring at the top of the charging barrel 3 is abutted to the supporting plate 11, the air pumping assembly 12 is started, the air pumping assembly 12 conveys air to the charging barrel 3 in a circulating mode, and at the moment, the charging barrel 3 is a closed space, the air pressure in the charging barrel 3 is increased, the raw materials in the charging barrel 3 can be pressed out through the air pressure, and the raw materials in the charging barrel 3 can be conveyed into the forming mechanism 5 more smoothly.
The fourth embodiment:
in the fourth embodiment, a plurality of weight sensors 14 are additionally arranged on the basis of any one of the above embodiments, the number of the weight sensors 14 is preferably two, and the number of the sliding mechanisms 2 is also preferably two; the charging barrel 3 is arranged on the movable end of the sliding mechanism 2 through the weight sensor 14, and the two weight sensors 14 and the sliding mechanism 2 are equal in number and respectively correspond to each other; the weight sensor 14 is electrically connected to the controller 8. The weight sensor 14 is used for weighing the weight of the charging barrel 3 in real time, and when the raw materials in the charging barrel 3 are less, one or more electromagnetic valves 51 can be closed, so that the yarn bag 54 is filled as full as possible, and simultaneously, the shapes of the bean dregs balls are approximately consistent, so that the invention is more intelligent.
Fifth embodiment:
in the fifth embodiment, a smoke removing mechanism 15 is additionally provided on the basis of any one of the above embodiments, the smoke removing mechanism 15 is installed on the inner wall of the housing 1, the smoke removing mechanism 15 is installed on the right side of the oil tank 71 and used for removing the smoke volatilized in the oil tank 71, and the smoke removing mechanism 15 is electrically connected with the controller 8.
The above description is only an embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art can easily conceive of changes or substitutions within the technical scope of the present invention, and all such changes or substitutions are included in the scope of the present invention. Moreover, the technical solutions in the embodiments of the present invention may be combined with each other, but it is necessary to be able to be realized by a person skilled in the art, and when the technical solutions are contradictory or cannot be realized, the combination of the technical solutions should be considered to be absent, and is not within the protection scope of the present invention.

Claims (10)

1. The utility model provides a bean dregs ball production processingequipment which characterized in that includes: a housing (1);
the sliding mechanisms (2) are vertically arranged on the inner wall of the shell (1);
the charging barrel (3) is arranged on the inner side of the shell (1) and is installed on the movable end of the sliding mechanism (2), and a plurality of discharging holes (31) are formed in the bottom of the charging barrel (3);
the hopper (4) is positioned on the upper side of the charging barrel (3), one end of the hopper (4) extends outwards from the shell (1), and the other end of the hopper (5) extends into the inner side of the charging barrel (3);
the forming mechanism (5) is installed at the bottom of the charging barrel (3), and the feeding end of the forming mechanism (5) is communicated with the discharging hole (31);
the fixed end of the stirring mechanism (6) is arranged on the inner top surface of the shell (1), and the stirring end of the stirring mechanism (6) extends into the inner side of the charging barrel (3) and is used for stirring the raw materials in the charging barrel (3) and pressing the raw materials into the forming mechanism (5);
the frying mechanism (7) is arranged on the inner bottom surface of the shell (1) and is positioned right below the forming mechanism (5), and the feeding end of the frying mechanism (7) is communicated with the discharging end of the forming mechanism (5);
the controller (8), install controller (8) on the outer wall of shell (1), slide mechanism (2), forming mechanism (5), rabbling mechanism (6) and fried mechanism (7) all with controller (8) electricity is connected.
2. The bean dreg pellet production and processing device as claimed in claim 1, wherein the stirring mechanism (6) comprises a motor (61), a plurality of first connecting rods (62), a plurality of scraping plates (63), a plurality of second connecting rods (64), a plurality of cutters (65), a reverse driving assembly (66), a rotating shaft (67) and a plurality of spiral stirring blades (68);
the fixed end of the motor (61) is arranged at the top of the inner side of the shell (1), and the output shaft of the motor (61) extends into the inner side of the charging barrel (3); the motor (61) is electrically connected with the controller (8), the plurality of scraping plates (63) are vertically installed on an output shaft of the motor (61) through the plurality of first connecting rods (62), the scraping plates (63) are in clearance fit with the inner wall of the charging barrel (3), the plurality of second connecting rods (64) are respectively and transversely installed at the bottoms of the plurality of scraping plates (63), and the second connecting rods (64) correspond to the scraping plates (63) one by one; the plurality of cutters (65) are respectively arranged at the bottoms of the plurality of second connecting rods (64); the rotating shaft (67) is installed on an output shaft of the motor (61) through the reverse driving assembly (66), and the plurality of spiral stirring blades (68) are circularly arrayed on the outer ring of the rotating shaft (67).
3. The apparatus for producing and processing bean dregs balls according to claim 2, wherein the spiral stirring blade (68) is provided with a plurality of first through holes (681) for allowing the raw material in the charging barrel (3) to pass through.
4. The bean dreg pellet production and processing device as claimed in claim 2, wherein the reverse driving assembly (66) comprises a housing (661), a first bevel gear (662), an intermediate wheel (663), a second bevel gear (664), a support rod (665), a limit rod (666) and an elastic member; the first bevel gear (662) is mounted on an output shaft of the motor (61), the second bevel gear (664) is mounted on the rotating shaft (67), the first bevel gear (662) and the second bevel gear (664) are both arranged on the inner side of the shell (661), the intermediate wheel (663) is arranged on the inner side of the shell (661) and is rotatably connected with the shell (661), the first bevel gear (662) and the second bevel gear (664) are both meshed with the intermediate wheel (663), and the output shaft of the motor (61) and the rotating shaft (67) are both rotatably connected with the shell (661); support rod (665) are installed the inboard of casing (661), the jack has been seted up to the bottom of support rod (665), gag lever post (666) pass through the elastic component is connected the inboard of jack, the round hole has been seted up at the middle part of pivot (67), spacing hole has been seted up to the inboard bottom surface intermediate position of feed cylinder (3), the bottom of gag lever post (666) is passed the round hole is stretched into spacing downthehole.
5. The bean dreg pellet production and processing device as claimed in claim 1, wherein the forming mechanism (5) comprises a plurality of electromagnetic valves (51), a plurality of feeding pipes (52), two mounting plates (53), two elastic rotating assemblies, a plurality of yarn bags (54) and two electromagnets (55);
the plurality of electromagnetic valves (51) are respectively installed on the plurality of discharge holes (31), the two installation plates (53) are symmetrically arranged at the bottom of the material cylinder (3), the installation plates (53) are connected with the material cylinder (3) through the elastic rotating assembly, the bottoms of the two installation plates (53) are spread under the action of the elastic rotating assembly, the installation plates (53) are provided with a plurality of second through holes, a plurality of yarn bags (54) are respectively installed in the second through holes, one ends of the plurality of feed pipes (52) are communicated with the electromagnetic valves (51), the other ends of the plurality of feed pipes are communicated with the yarn bags (54), and the number of the discharge holes (31), the number of the electromagnetic valves (51), the number of the feed pipes (52) and the number of the yarn bags (54) are equal and are respectively corresponding; the two electromagnets (55) are respectively arranged at the bottoms of the two mounting plates (53) so that the two mounting plates (53) are mutually attracted under the action of the electromagnets (55), and the transverse distance between the two mounting plates (53) in an attraction state is 0.2-1 mm; the electromagnetic valve (51) and the electromagnet (55) are both electrically connected with the controller (8).
6. The bean dreg pellet production and processing device as claimed in claim 5, wherein the forming mechanism (5) further comprises a plurality of blocking rods (56), the blocking rods (56) are obliquely arranged at the bottom of the charging barrel (3), and the number of the blocking rods (56) is equal to the number of the yarn bags (54) and corresponds to the number of the yarn bags (54).
7. The bean dreg pellet production and processing device as claimed in claim 5, wherein the frying mechanism (7) comprises an oil tank (71), a first heating assembly (72), a conveying assembly (73), a lifting assembly, two first cover plates (74), a second cover plate (75), a discharging plate (76), a temperature sensor and two connecting belts (77);
the oil tank (71) is mounted on the inner bottom surface of the shell (1) through the first heating assembly (72), a third through hole (711) is formed in the right side of the oil tank (71), the temperature sensor is arranged at the inner bottom of the oil tank (71), the conveying assembly (73) is mounted in the oil tank (71) in a lifting mode through the lifting assembly fixed to the inner bottom of the oil tank (71), the two first cover plates (74) are connected to the left side and the right side of the oil tank (71) in a matching mode respectively, one end of each of the two connecting belts (77) is connected to the bottom of each of the two mounting plates (53), and the other end of each of the two connecting belts is connected to the two first cover plates (74); the second cover plate (75) is rotatably connected to the outer wall of the right side of the oil tank (71) and used for opening and closing the third through hole (711), the discharging plate (76) is obliquely connected to the outer wall of the right side of the oil tank (71) and located below the third through hole (711), and the conveying assembly (73), the lifting assembly and the temperature sensor are electrically connected with the controller (8).
8. The bean dreg pellet production and processing device as claimed in any one of claims 1 to 7, further comprising a plurality of second heating assemblies (9) and a plurality of humidity sensors (10), wherein the plurality of second heating assemblies (9) are all installed at the bottom of the charging barrel (3), the plurality of humidity sensors (10) are respectively installed at the bottoms of the plurality of second connecting rods (64), and the humidity sensors (10) are electrically connected with the controller (8).
9. The bean dreg pellet production and processing device as claimed in any one of claims 1 to 7, further comprising a support plate (11), an air exhaust assembly (12), a third cover plate (13) and a sealing rotating assembly, wherein the support plate (11) is transversely installed on the inner side of the shell (1) and is positioned above the inner part of the charging barrel (3), the air exhaust assembly (12) is installed on the support plate (11), the air outlet end of the air exhaust assembly (12) extends into the inner side of the charging barrel (3), the output shaft of the motor (61) and the support plate (11) are connected by the sealing rotating assembly, and the third cover plate (13) is hermetically connected to the top of the charging hopper (4); the air exhaust component (12) is electrically connected with the controller (8).
10. The bean dreg pellet production and processing device as claimed in claim 1, further comprising a plurality of weight sensors (14), wherein the charging barrel (3) is mounted on the movable end of the sliding mechanism (2) through the weight sensors (14), and the number of the weight sensors (14) is equal to the number of the sliding mechanisms (2) and respectively corresponds to the number of the sliding mechanisms (2); the weight sensor (14) is electrically connected to the controller (8).
CN202210354581.3A 2022-04-02 2022-04-02 Bean dreg ball production and processing device Active CN114642250B (en)

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CN112753723A (en) * 2021-01-15 2021-05-07 赖汉峰 Food processing is with fried equipment of taro ball seed oil
CN112868728A (en) * 2021-01-27 2021-06-01 侯德刚 Meatball extruding device for food processing
CN214710149U (en) * 2021-06-07 2021-11-16 重庆市荣夔食品有限公司 Ball forming device
CN215123829U (en) * 2021-08-14 2021-12-14 李柱军 Fish ball extrusion device for food processing

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CN209251728U (en) * 2018-10-10 2019-08-16 潍坊职业学院 A kind of ball making machine
CN110140902A (en) * 2019-03-25 2019-08-20 长沙理工大学 A kind of leisure fish product processing method and its device
CN110432296A (en) * 2019-08-22 2019-11-12 湖南湘典食品有限公司 A kind of deep-frying device for large meatball processing
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