CN114642250B - Bean dreg ball production and processing device - Google Patents

Bean dreg ball production and processing device Download PDF

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Publication number
CN114642250B
CN114642250B CN202210354581.3A CN202210354581A CN114642250B CN 114642250 B CN114642250 B CN 114642250B CN 202210354581 A CN202210354581 A CN 202210354581A CN 114642250 B CN114642250 B CN 114642250B
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Prior art keywords
charging barrel
shell
stirring
assembly
controller
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CN202210354581.3A
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Chinese (zh)
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CN114642250A (en
Inventor
王小权
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Hunan Aihekang Food Co ltd
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Hunan Aihekang Food Co ltd
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Priority to CN202210354581.3A priority Critical patent/CN114642250B/en
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L11/00Pulses, i.e. fruits of leguminous plants, for production of food; Products from legumes; Preparation or treatment thereof
    • A23L11/05Mashed or comminuted pulses or legumes; Products made therefrom
    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21BBAKERS' OVENS; MACHINES OR EQUIPMENT FOR BAKING
    • A21B5/00Baking apparatus for special goods; Other baking apparatus
    • A21B5/08Apparatus for baking in baking fat or oil, e.g. for making doughnuts
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23PSHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
    • A23P30/00Shaping or working of foodstuffs characterised by the process or apparatus
    • A23P30/10Moulding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/08Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within vertical containers
    • B02C18/10Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within vertical containers with drive arranged above container
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24CDOMESTIC STOVES OR RANGES ; DETAILS OF DOMESTIC STOVES OR RANGES, OF GENERAL APPLICATION
    • F24C15/00Details
    • F24C15/20Removing cooking fumes
    • F24C15/2021Arrangement or mounting of control or safety systems
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01GWEIGHING
    • G01G17/00Apparatus for or methods of weighing material of special form or property
    • G01G17/04Apparatus for or methods of weighing material of special form or property for weighing fluids, e.g. gases, pastes
    • G01G17/06Apparatus for or methods of weighing material of special form or property for weighing fluids, e.g. gases, pastes having means for controlling the supply or discharge

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Health & Medical Sciences (AREA)
  • Agronomy & Crop Science (AREA)
  • Botany (AREA)
  • Manufacturing & Machinery (AREA)
  • Nutrition Science (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Beans For Foods Or Fodder (AREA)

Abstract

The application relates to the technical field of food processing, in particular to a bean dreg ball production and processing device, which comprises: the device comprises a shell, a plurality of sliding mechanisms, a charging barrel, a hopper, a forming mechanism, a stirring mechanism, a frying mechanism and a controller; a plurality of sliding mechanisms are arranged on the inner wall of the shell; the charging barrel is arranged on the movable end of the sliding mechanism; the hopper is arranged on the shell; the forming mechanism is arranged at the bottom of the charging barrel; the fixed end of the stirring mechanism is arranged on the inner top surface of the shell, and the stirring end of the stirring mechanism stretches into the inner side of the charging barrel and is used for stirring raw materials in the charging barrel; the frying mechanism is arranged on the inner bottom surface of the shell; the controller is installed on the outer wall of shell, and slide mechanism, forming mechanism, rabbling mechanism and frying mechanism all are connected with the controller electricity. The application is used for intelligently processing the bean dreg balls, has high degree of automation, reduces the labor intensity of workers, and is cleaner and more sanitary compared with manual processing.

Description

Bean dreg ball production and processing device
Technical Field
The application relates to the technical field of bean dreg balls, in particular to a bean dreg ball production and processing device.
Background
The bean dreg balls are prepared by a lot of methods, and generally comprise bean dreg, egg white, water starch, chopped green onion and ginger, salt and monosodium glutamate; the existing bean dreg balls are generally processed manually, the processing efficiency is low, the labor intensity of workers is high, and the workers are formed by pinching hands, so that the health state is worry.
Disclosure of Invention
The application provides a bean dreg ball production and processing device, which aims to solve the technical problems of low bean dreg ball processing efficiency and high labor intensity of workers in the prior art.
In order to achieve the above purpose, the technical scheme of the application is realized as follows:
the application provides a bean dreg ball production and processing device, which comprises: a housing;
the sliding mechanisms are vertically arranged on the inner wall of the shell;
the charging barrel is arranged on the inner side of the shell and is arranged on the movable end of the sliding mechanism, and a plurality of discharging holes are formed in the bottom of the charging barrel;
one end of the hopper extends outwards from the shell, and the other end of the hopper extends into the inner side of the charging barrel;
the forming mechanism is arranged at the bottom of the charging barrel, and the feeding end of the forming mechanism is communicated with the discharging hole;
the fixed end of the stirring mechanism is arranged on the inner top surface of the shell, and the stirring end of the stirring mechanism stretches into the inner side of the charging barrel and is used for stirring raw materials in the charging barrel and pressing the raw materials into the forming mechanism;
the frying mechanism is arranged on the inner bottom surface of the shell and is positioned right below the forming mechanism;
and the controller is arranged on the outer wall of the shell, and the sliding mechanism, the forming mechanism, the stirring mechanism and the frying mechanism are all electrically connected with the controller.
Preferably, the stirring mechanism comprises a motor, a plurality of first connecting rods, a plurality of scraping plates, a plurality of second connecting rods, a plurality of cutters, a reverse driving assembly, a rotating shaft and a plurality of spiral stirring blades;
the fixed end of the motor is arranged at the inner top of the shell, and the output shaft of the motor extends into the inner side of the charging barrel; the motor is electrically connected with the controller, a plurality of scrapers are vertically arranged on an output shaft of the motor through a plurality of first connecting rods, the scrapers are in clearance fit with the inner wall of the charging barrel, and the distance between the scrapers and the inner wall of the charging barrel is 0.1-1 mm; the second connecting rods are respectively and transversely arranged at the bottoms of the scraping plates, and the second connecting rods correspond to the scraping plates one by one; the cutters are respectively arranged at the bottoms of the second connecting rods; the rotating shaft is arranged on an output shaft of the motor through the reverse driving assembly, and the spiral stirring blades are circularly arrayed on the outer ring of the rotating shaft.
Preferably, the spiral stirring blade is provided with a plurality of first through holes for the raw materials in the charging barrel to pass through.
Preferably, the back driving assembly comprises a shell, a first bevel gear, an intermediate wheel, a second bevel gear, a supporting rod, a limiting rod and an elastic piece; the first bevel gear is arranged on an output shaft of the motor, the second bevel gear is arranged on the rotating shaft, the first bevel gear and the second bevel gear are both arranged on the inner side of the shell, the middle wheel is arranged on the inner side of the shell and is rotationally connected with the shell, the first bevel gear and the second bevel gear are both meshed with the middle wheel, and the output shaft of the motor and the rotating shaft are both rotationally connected with the shell; the supporting rod is arranged on the inner side of the shell, the bottom of the supporting rod is provided with a jack, the limiting rod is connected on the inner side of the jack through the elastic piece, the middle part of pivot has been seted up the round hole, the limit hole has been seted up to inboard bottom surface intermediate position of feed cylinder, the bottom of gag lever post passes the round hole and stretch into in the limit hole.
Preferably, the forming mechanism comprises a plurality of electromagnetic valves, a plurality of feeding pipes, two mounting plates, two elastic rotating assemblies, a plurality of yarn bags and two electromagnets;
the electromagnetic valves are respectively arranged on the discharge holes, the two mounting plates are symmetrically arranged at the bottom of the charging barrel, the mounting plates are connected with the charging barrel through the elastic rotating assembly, the bottoms of the two mounting plates are opened under the action of the elastic rotating assembly, the mounting plates are provided with the second through holes, the yarn bags are respectively arranged in the second through holes, one ends of the feeding pipes are communicated with the electromagnetic valves, the other ends of the feeding pipes are communicated with the yarn bags, and the numbers of the discharge holes, the electromagnetic valves, the feeding pipes and the yarn bags are equal and respectively correspond to each other; the two electromagnets are respectively arranged at the bottoms of the two mounting plates, so that the two mounting plates are mutually attracted under the action of the electromagnets, and the transverse distance between the two mounting plates in the attracted state is 0.2-1 mm; the electromagnetic valve and the electromagnet are electrically connected with the controller;
preferably, the forming mechanism further comprises a plurality of stop bars, the stop bars are obliquely arranged at the bottom of the charging barrel, and the stop bars are equal to the yarn bags in number and respectively correspond to the yarn bags.
Preferably, the frying mechanism comprises an oil tank, a first heating component, a conveying component, a lifting component, two first cover plates, a second cover plate, a discharging plate, a temperature sensor and two connecting belts;
the oil tank is arranged on the inner bottom surface of the shell through the first heating component, a third through hole is formed in the right side of the oil tank, the temperature sensor is arranged at the inner bottom of the oil tank, and the conveying component is arranged at the inner side of the oil tank through the lifting component; the two first cover plates are respectively connected with the left side and the right side of the oil tank in a matching way, and are preferably connected in a hinged way; one ends of the two connecting belts are respectively connected to the bottoms of the two mounting plates, and the other ends of the two connecting belts are respectively connected to the two first cover plates; the second cover plate is rotationally connected to the right outer wall of the oil tank and used for opening and closing the third through hole, the discharging plate is obliquely connected to the right outer wall of the oil tank and located below the third through hole, and the conveying assembly, the lifting assembly and the temperature sensor are electrically connected with the controller.
Preferably, the bean dreg ball production and processing device further comprises a plurality of second heating assemblies and a plurality of humidity sensors, wherein the second heating assemblies are all installed at the bottom of the charging barrel, the humidity sensors are respectively installed at the bottoms of the second connecting rods, and the humidity sensors are electrically connected with the controller.
Preferably, the bean dreg ball production and processing device further comprises a supporting plate, an air extraction assembly, a third cover plate and a sealing rotating assembly, wherein the supporting plate is transversely arranged on the inner side of the shell and is positioned above the charging barrel, the air extraction assembly is arranged on the supporting plate, the air outlet end of the air extraction assembly extends into the inner side of the charging barrel, the output shaft of the motor is connected with the supporting plate by adopting the sealing rotating assembly, and the third cover plate is connected to the top of the hopper in a sealing way; the air extraction assembly is electrically connected with the controller.
Preferably, the bean dreg ball production and processing device further comprises a plurality of weight sensors, wherein the charging barrels are arranged on the movable end of the sliding mechanism through the weight sensors, and the weight sensors and the sliding mechanism are equal in number and correspond to each other respectively; the weight sensor is electrically connected with the controller.
The application has the beneficial effects that:
1. the application replaces manual work by a machine, and is cleaner and more sanitary compared with manual work;
2. the application has high degree of automation, and workers can automatically finish the processing of the bean dreg balls by only pouring the raw materials for making the bean dreg balls into the charging barrel, and the processing equipment comprises the processes of stirring, crushing, extrusion molding, frying and the like;
3. according to the application, the charging barrel is arranged on the sliding mechanism, when the charging barrel is cleaned, a proper amount of clear water is added into the charging barrel, the inner wall and the bottom of the charging barrel can be cleaned by starting the stirring mechanism, if the cleaning is not clean enough, the controller can be controlled, the charging barrel is separated from the supporting plate and slides downwards to a certain height, and the hand of a worker can be facilitated to extend into the charging barrel for further cleaning, so that the cleaning is more convenient and more convenient;
4. the stirring mechanism mainly comprises the first connecting rod, the scraping plate, the second connecting rod, the cutter and the spiral stirring blade, wherein the rotation directions of the first connecting rod, the scraping plate and the second connecting rod are opposite to those of the spiral stirring blade, the stirring efficiency of raw materials can be further improved through the design, and meanwhile, in the stirring process, the cutter which rotates reversely with the spiral stirring blade can further stir the raw materials, so that the taste of the bean dreg balls is improved.
Drawings
FIG. 1 is a schematic diagram of the structure of the present application;
FIG. 2 is an enlarged partial schematic view of the portion A of FIG. 1;
FIG. 3 is a partially enlarged schematic illustration of the portion B of FIG. 1;
FIG. 4 is an enlarged partial schematic view of the portion C of FIG. 1;
reference numerals illustrate:
1. a housing; 3. a charging barrel; 31. a discharge hole; 4. a hopper;
5. a forming mechanism; 51. an electromagnetic valve; 52. a feed pipe; 53. a mounting plate; 54. a yarn bag; 55. an electromagnet; 56. a stop lever;
6. a stirring mechanism; 61. a motor; 62. a first link; 63. a scraper; 64. a second link; 65. a cutter; 66. a reverse drive assembly; 661. a housing; 662. a first bevel gear; 663. an intermediate wheel; 664. a second bevel gear; 665. a support rod; 666. a limit rod; 67. a rotating shaft; 68. spiral stirring blades; 681. a first through hole;
7. a frying mechanism; 71. an oil tank; 711. a third through hole; 72. a first heating assembly; 73. a transport assembly; 74. a first cover plate; 75. a second cover plate; 76. a discharge plate; 77. a connecting belt;
8. a controller; 9. a second heating assembly; 10. a humidity sensor; 11. a support plate; 12. an air extraction assembly; 13. a third cover plate; 14. a weight sensor; 15. and the oil fume removing mechanism.
Detailed Description
The application will be described in further detail with reference to the accompanying drawings and specific examples. In the description of the present application, the relative orientation or positional relationship is based on the orientation or positional relationship shown in fig. 1, where "up", "down", "left", "right" refer to the up-down direction of fig. 1, and lateral refers to the left-right direction, and vertical refers to the up-down direction. It is to be understood that such directional terms are merely used to facilitate the description of the application and to simplify the description, and are not intended to indicate or imply that the devices or elements so referred to must have a particular orientation, be constructed and operate in a particular orientation, and thus are not to be construed as limiting the application.
Furthermore, the description of "first," "second," etc. in this disclosure is for descriptive purposes only and is not to be construed as indicating or implying a relative importance or implying that the number or order of features is indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In the description of the present application, the meaning of "plurality" means at least two, for example, two, three, etc., unless specifically defined otherwise.
First embodiment:
referring to fig. 1, an embodiment of the present application provides a bean dreg ball producing and processing device, including: the shell 1, the front of the shell 1 is provided with a door so as to maintain and clean the parts in the shell 1;
the sliding mechanisms are vertically arranged on the inner wall of the shell 1;
the charging barrel 3 is arranged on the inner side of the shell 1 and is arranged on the movable end of the sliding mechanism, and a plurality of discharging holes 31 are formed in the bottom of the charging barrel 3; the shape of the barrel 3 is preferably cylindrical; the material is preferably stainless steel.
A hopper 4, wherein the hopper 4 is positioned on the upper side of the charging barrel 3, one end of the hopper 4 extends outwards from the inside of the shell 1, and the other end of the hopper 5 extends into the inside of the charging barrel 3; the blanking holes are formed in the top and the bottom of the hopper 4, the transverse section of the hopper 4 can be rectangular, circular or polygonal, and in the embodiment, the transverse section of the hopper 4 is preferably circular, so that workers can conveniently clean the inner wall of the hopper 4.
The forming mechanism 5 is arranged at the bottom of the charging barrel 3, and the charging end of the forming mechanism 5 is communicated with the discharging hole 31; the molding mechanism 5 is used for processing and molding the bean dreg balls, and the bean dreg balls can be spherical, elliptic, square or the like.
The stirring mechanism 6, the fixed end of the stirring mechanism 6 is arranged on the inner top surface of the shell 1, the stirring end of the stirring mechanism 6 stretches into the inner side of the charging barrel 3 and is used for stirring the raw materials in the charging barrel 3 and pressing the raw materials into the forming mechanism 5;
the frying mechanism 7 is arranged on the inner bottom surface of the shell 1 and is positioned right below the forming mechanism 5, and the feeding end of the frying mechanism 7 is communicated with the discharging end of the forming mechanism 5; the frying mechanism 7 is used for frying the formed bean dreg balls so as to improve the taste, the storage time and the like of the bean dreg balls.
The controller 8 is arranged on the outer wall of the shell 1, and the sliding mechanism, the forming mechanism 5, the stirring mechanism 6 and the frying mechanism 7 are all electrically connected with the controller 8.
The stirring mechanism 6 comprises a motor 61, a plurality of first connecting rods 62, a plurality of scraping plates 63, a plurality of second connecting rods 64 a plurality of cutters 65, a reverse driving assembly 66, a rotating shaft 67 and a plurality of spiral stirring blades 68; the number of the scrapers 63 is preferably four, the number of the first connecting rods 62 is preferably eight, each two of the first connecting rods 62 corresponds to one scraper 63, the number of the second connecting rods 64 is preferably four, the number of the cutters 65 is preferably a plurality of the cutters 65, the plurality of the cutters 65 are mounted at the bottom of the second connecting rods 64, the number of the spiral stirring blades 68 is preferably four, and each spiral stirring blade 68 is spirally connected to the outer ring of the rotating shaft 67.
The motor 61 is preferably a servo motor, and can rotate in the forward and reverse directions, the fixed end of the motor 61 is arranged at the inner top of the shell 1, and the output shaft of the motor 61 extends into the inner side of the charging barrel 3; the motor 61 is electrically connected with the controller 8, one scraping plate 63 is vertically arranged on an output shaft of the motor 61 through two first connecting rods 62, the scraping plate 63 is in clearance fit with the inner wall of the charging barrel 3, and the distance between the scraping plate 63 and the inner wall of the charging barrel 3 is 0.1-1 mm; the second connecting rod 64 is transversely arranged at the bottom of the scraper 63; a plurality of the cutters 65 are installed at the bottom of the second link 64; the rotating shaft 67 is mounted on the output shaft of the motor 61 through the back driving assembly 66, and a plurality of spiral stirring blades 68 are circularly arrayed on the outer ring of the rotating shaft 67.
The spiral stirring blade 68 is provided with a plurality of first through holes 681 for the raw materials in the barrel 3 to pass through.
The reverse driving assembly 66 includes a housing 661, a first bevel gear 662, an intermediate wheel 663, a second bevel gear 664, a support rod 665, a stopper rod 666, and an elastic member; the first bevel gear 662 is mounted on an output shaft of the motor 61, the second bevel gear 664 is mounted on the rotating shaft 67, the first bevel gear 662 and the second bevel gear 664 are both arranged on the inner side of the housing 661, the intermediate wheel 663 is arranged on the inner side of the housing 661 and is rotatably connected with the housing 661, the first bevel gear 662 and the second bevel gear 664 are both meshed with the intermediate wheel 663, and the output shaft of the motor 61 and the rotating shaft 67 are both rotatably connected with the housing 661; the bracing piece 665 is L type, the bracing piece 665 is installed the inboard of casing 661, the jack has been seted up to the bottom of bracing piece 665, stop lever 666 passes through the elastic component is connected the inboard of jack, the round hole has been seted up at the middle part of pivot 67, the spacing hole has been seted up to the inboard bottom surface intermediate position of feed cylinder 3, the bottom of stop lever 666 passes the round hole and stretch into in the spacing hole, the bottom in spacing hole sets up to conical, the bottom in stop lever 666 sets up to the spike form, so that stop lever 666 better inserts in the spacing hole.
The working process of the stirring mechanism 6 is as follows:
stirring: when the raw materials in the charging barrel 3 need to be stirred, the motor 61 is started, the output shaft of the motor 61 rotates forward and drives the first bevel gear 662 to rotate, the first bevel gear 662 drives the rotating shaft 67 to rotate through the middle wheel 663 and the second bevel gear 664 respectively, the rotating shaft 67 rotates to synchronously drive the spiral stirring blade 68 to rotate reversely, meanwhile, the output shaft of the motor 61 rotates to drive the scraping plate 63 to rotate forward through the first connecting rod 62, and the second connecting rod 64 and the cutter 65 rotate forward, the raw materials in the charging barrel 3 can be stirred by the rotation of the first connecting rod 62, the scraping plate 63, the second connecting rod 64 and the spiral stirring blade 68, the spiral stirring blade 68 is spiral, and in the process of reversely rotating the spiral stirring blade 68, the raw materials in the charging barrel 3 are lifted upwards and collide with the second connecting rod 64 rotating forward, so that the design is beneficial to improving the stirring efficiency, and compared with common products, the stirring efficiency is higher; the first through hole 681 on the spiral stirring blade 68 is beneficial to the raw material in the feed cylinder 3 to pass through during stirring, so that the stirring efficiency can be improved, and meanwhile, the rotation directions of the first connecting rod 62, the scraping plate 63 and the second connecting rod 64 are opposite to those of the spiral stirring blade 68, so that the raw material in the feed cylinder 3 is stirred more severely, and the stirring efficiency of the raw material can be further improved; when the stirring is completed, the raw materials in the charging barrel 3 need to be pressed into the forming mechanism 5, the motor 61 is started, the motor 61 rotates reversely, the reverse driving assembly 66 drives the spiral stirring blades 68 to rotate positively, and the forward rotating spiral stirring blades 68 can press the raw materials in the charging barrel 3 into the forming mechanism 5 through the discharging holes 31.
And (3) crushing: during the rotation of the cutter 65, the reversely rotating spiral stirring blade 68 lifts the raw material at the bottom of the barrel 3 upwards and collides with the cutter 65, and through the process, the cutter 65 can be used for further crushing the raw material so as to improve the fineness and taste of the bean dreg balls.
The cleaning process comprises the following steps: when the inner wall of the charging barrel 3 and the parts in the charging barrel 3 are required to be cleaned, a proper amount of clean water is added into the charging barrel 3, the motor 61 is started, the motor 61 drives the first connecting rod 62, the scraping plate 63, the second connecting rod 64 and the spiral stirring blade 68 to rotate at a high speed, and in the rotating process of the first connecting rod 62, the scraping plate 63, the second connecting rod 64 and the spiral stirring blade 68, the raw material residues adsorbed thereon can be thrown off, meanwhile, the scraping plate 63 and the spiral stirring blade 68 can respectively clean the inner side wall and the bottom wall of the charging barrel 3, and after the cleaning is finished, the sewage and the raw material residues in the charging barrel 3 can be discharged through the forming mechanism 5.
The forming mechanism 5 comprises a plurality of electromagnetic valves 51, a plurality of feeding pipes 52, two mounting plates 53, two elastic rotating assemblies, a plurality of yarn bags 54 and two electromagnets 55; the number of the electromagnetic valves 51 and the feeding pipes 52 is preferably 6, the number of the yarn bags 54 is preferably 12, the 12 yarn bags 54 are equally divided into two groups and are respectively arranged on the two mounting plates 53, and the shape of the yarn bags 54 can be a sphere, an ellipse or a cube, and the yarn bags 54 are preferably a sphere.
The 6 solenoid valves 51 are respectively installed on the 6 discharging holes 31, the two mounting plates 53 are symmetrically arranged at the bottom of the charging barrel 3, the mounting plates 53 are connected with the charging barrel 3 through elastic rotation components, the elastic rotation components are combined connection of torsion springs and hinges, and under the action of the torsion springs, the bottoms of the two mounting plates 53 are initially spread.
12 second through holes are formed in the mounting plate 53, 12 yarn bags 54 are respectively mounted in the 12 second through holes, one end of the feeding pipe 52 is communicated with the electromagnetic valve 51, the other end of the feeding pipe is communicated with the yarn bags 54, and the number of the discharging holes 31, the number of the electromagnetic valve 51, the number of the feeding pipe 52 and the number of the yarn bags 54 are equal and respectively correspond to each other; the two electromagnets 55 are respectively arranged at the bottoms of the two mounting plates 53, so that the two mounting plates 53 are mutually attracted under the action of the electromagnets 55, and the transverse distance between the two mounting plates 53 in the attracted state is 0.2-1 mm; the electromagnetic valve 51 and the electromagnet 55 are electrically connected with the controller 8;
the forming mechanism 5 further comprises a plurality of stop bars 56, preferably 12, 12 stop bars 56 are obliquely arranged at the bottom of the charging barrel 3, and the number of the 12 stop bars 56 is equal to the number of the 12 yarn bags 54 and respectively corresponds to the number of the 12 yarn bags.
The working process of the forming mechanism 5 is as follows: when the stirring mechanism 6 needs to press the raw materials in the charging barrel 3 into the forming mechanism 5, two electromagnets 55 are started, the two electromagnets 55 are mutually attracted under the action of electromagnetic force, then, the electromagnetic valve 51 is started, the electromagnetic valve 51 communicates the charging barrel 3 with the charging pipe 52, the spiral stirring blade 68 presses the raw materials in the charging barrel 3 into the corresponding yarn bags 54 through the charging pipe 52, the two paired yarn bags 54 can extrude the raw materials into a sphere, after the completion, the electromagnets 55 are powered off, the bottoms of the two symmetrically arranged mounting plates 53 are outwards opened under the action of the torsion spring on the elastic rotating assembly, and bean dreg balls formed in the yarn bags 54 fall into the frying mechanism 7 for frying.
The frying mechanism 7 comprises an oil tank 71, a first heating assembly 72, a conveying assembly 73, a lifting assembly, two first cover plates 74, a second cover plate 75, a discharging plate 76, a temperature sensor and two connecting belts 77;
the oil tank 71 is mounted on the inner bottom surface of the shell 1 through the first heating component 72, a third through hole 711 is formed on the right side of the oil tank 71, the temperature sensor is arranged at the inner bottom of the oil tank 71, and the conveying component 73 is mounted at the inner side of the oil tank 71 through the lifting component; the two first cover plates 74 are respectively connected to the left and right sides of the oil tank 71 in a matching manner, and the matching connection is preferably a hinge connection; one ends of the two connecting belts 77 are respectively connected to the bottoms of the two mounting plates 53, and the other ends are respectively connected to the two first cover plates 74; the second cover plate 75 is rotatably connected to the right outer wall of the oil tank 71, and is used for opening and closing the third through hole 711, the discharging plate 76 is obliquely connected to the right outer wall of the oil tank 71 and is located below the third through hole 711, and the conveying assembly 73, the lifting assembly and the temperature sensor are all electrically connected with the controller 8.
The conveying assembly 73 comprises two connecting plates, two movable shafts, two rotating wheels, a transmission belt and a driving mechanism, the two movable shafts penetrate through the two connecting plates, the movable shafts are connected with the connecting plates in a rotating mode, the two rotating wheels are respectively sleeved on the two movable shafts, the transmission belt is sleeved on the two rotating wheels, the transmission belt is made of heat-resistant non-toxic elastic materials and can be a metal filter screen, a plurality of protrusions are arranged on the outer ring of the transmission belt, and the driving mechanism is used for driving the movable shafts to rotate.
The frying mechanism 7 has the following working processes: the first heating component 72 is started, the first heating component 72 heats the edible oil in the oil tank 71, and the temperature sensor can monitor the oil temperature of the edible oil so as to heat the edible oil in the oil tank 71 to a specified temperature; after the bean dreg balls are molded by the molding mechanism 5, the first cover plate 74 is lifted by the mounting plate 53 through the connecting belt 77, the molded bean dreg balls fall into the oil tank 71, after the surfaces of the bean dreg balls are fried to be in proper colors, whether the surfaces of the bean dreg balls are fried to be in proper colors or not can be judged through set time, the lifting assembly is started to drive the conveying assembly 73 to move upwards, the bottoms of the bean dreg balls are abutted with the conveying belt on the conveying assembly 73, the connected bean dreg balls can be separated through the protrusions on the conveying belt, after the proper time, the conveying assembly 73 is started to convey the bean dreg balls to the direction of the third through holes 711, and the bean dreg balls after being fried roll out outwards through the third through holes 711 and the discharging plate 76. The first cover plate 74 and the second cover plate 75 on the frying mechanism 7 can prevent oil smoke from being emitted, and meanwhile, the conveying assembly 73 is provided with a plurality of protrusions, so that the bean dreg balls can be prevented from being adhered together in the frying process.
The working process of the embodiment is as follows: the staff pours the required raw materials of bean dreg ball into in the feed cylinder 3 through hopper 4, starts rabbling mechanism 6, and rabbling mechanism 6 stirs the raw materials in the feed cylinder 3, and after the stirring is accomplished, spiral stirring vane 68 presses the raw materials in the feed cylinder 3 into forming mechanism 5, and forming mechanism 5 is to bean dreg ball machine-shaping, and in the parallel flow turned into frying mechanism 7, frying mechanism 7 fries bean dreg ball, and after frying was accomplished, the bean dreg ball outwards rolls out through third through hole 711 and flitch 76.
Second embodiment:
the second embodiment is based on the first embodiment by adding a plurality of second heating components 9 and a plurality of humidity sensors 10; the number of the second heating components 9 and the number of the humidity sensors 10 are preferably two, the two second heating components 9 are all installed at the bottom of the charging barrel 3, the two humidity sensors 10 are respectively installed at the bottom of the second connecting rod 64, and the humidity sensors 10 are electrically connected with the controller 8. The second heating element 9 can heat the raw and other materials in the feed cylinder 3, and humidity transducer 10 is used for monitoring the humidity of raw and other materials, through setting up second heating element 9 and humidity transducer 10, can make the humidity of raw and other materials reach the setting value to further promote the taste of bean dreg ball.
Third embodiment:
the third embodiment is based on any of the above embodiments by adding a support plate 11, an air extraction assembly 12, a third cover plate 13 and a seal rotating assembly; the supporting plate 11 is transversely arranged on the inner side of the shell 1 and is positioned above the charging barrel 3, the air extraction component 12 is arranged on the supporting plate 11, the air outlet end of the air extraction component 12 extends into the inner side of the charging barrel 3, the output shaft of the motor 61 is connected with the supporting plate 11 by adopting the sealing rotation component, and the third cover plate 13 is connected with the top of the hopper 4 in a sealing way; the suction assembly 12 is electrically connected to the controller 8. A sealing ring is arranged on the top surface outer ring of the charging barrel 3.
The sealed rotating assembly comprises a silica gel pad and a sealed bearing, wherein the sealed bearing is sleeved on an output shaft of the motor 61, the silica gel pad is in a pagoda shape, one end of the silica gel pad is sealed on an outer ring of the sealed bearing, and the other end of the silica gel pad is connected on the supporting plate 11 in a sealing manner.
When the raw materials in the feed cylinder 3 are pressed into the forming mechanism 5, the sliding mechanism is started, the feed cylinder 3 is driven to move upwards by the sliding mechanism until the sealing ring at the top of the feed cylinder 3 is abutted against the supporting plate 11, the air extraction assembly 12 is started, the air extraction assembly 12 circularly conveys air into the feed cylinder 3, and at the moment, the feed cylinder 3 is a closed space, the air pressure in the feed cylinder 3 is increased, and the raw materials in the feed cylinder 3 can be pressed out through the air pressure, so that the raw materials in the feed cylinder 3 can be conveyed into the forming mechanism 5 more smoothly.
Fourth embodiment:
the fourth embodiment is to add a plurality of weight sensors 14 on the basis of any of the above embodiments, the number of weight sensors 14 is preferably two, and the number of sliding mechanisms is also preferably two; the charging barrel 3 is arranged on the movable end of the sliding mechanism through the weight sensors 14, and the two weight sensors 14 and the sliding mechanism are equal in number and respectively correspond to each other; the weight sensor 14 is electrically connected to the controller 8. The weight sensor 14 is used for weighing the weight of the charging barrel 3 in real time, when the raw materials in the charging barrel 3 are less, one or more electromagnetic valves 51 can be closed, so that the yarn bags 54 are filled as much as possible, and meanwhile, the shapes of the bean dreg balls are nearly consistent, so that the application is more intelligent.
Fifth embodiment:
the fifth embodiment is based on any one of the above embodiments, a fume removing mechanism 15 is newly added, the fume removing mechanism 15 is installed on the inner wall of the housing 1, the fume removing mechanism 15 is installed on the right side of the oil tank 71, and is used for removing the fume volatilized in the oil tank 71, and the fume removing mechanism 15 is electrically connected with the controller 8.
The foregoing is merely a specific embodiment of the present application, but the scope of the present application is not limited thereto, any person skilled in the art will be within the scope of the present disclosure, variations and alternatives are readily contemplated as falling within the scope of the present application. Moreover, the technical solutions of the embodiments of the present application may be combined with each other, but it is necessary to be based on the fact that those skilled in the art can implement the embodiments, and when the technical solutions are contradictory or cannot be implemented, it should be considered that the combination of the technical solutions does not exist, and is not within the scope of protection claimed by the present application.

Claims (4)

1. The bean dreg ball production and processing device is characterized by comprising: a housing (1);
the sliding mechanisms are vertically arranged on the inner wall of the shell (1);
the charging barrel (3), the charging barrel (3) is arranged on the inner side of the shell (1) and is arranged on the movable end of the sliding mechanism, and a plurality of discharging holes (31) are formed in the bottom of the charging barrel (3);
the hopper (4) is positioned on the upper side of the charging barrel (3), one end of the hopper (4) extends outwards from the inside of the shell (1), and the other end of the hopper (5) extends into the inner side of the charging barrel (3);
the forming mechanism (5) is arranged at the bottom of the charging barrel (3), and the charging end of the forming mechanism (5) is communicated with the discharging hole (31);
the stirring end of the stirring mechanism (6) is arranged on the inner top surface of the shell (1), and the stirring end of the stirring mechanism (6) stretches into the inner side of the charging barrel (3) and is used for stirring the raw materials in the charging barrel (3) and pressing the raw materials into the forming mechanism (5);
the frying mechanism (7) is arranged on the inner bottom surface of the shell (1) and is positioned right below the forming mechanism (5), and the feeding end of the frying mechanism (7) is communicated with the discharging end of the forming mechanism (5);
the controller (8) is arranged on the outer wall of the shell (1), and the sliding mechanism, the forming mechanism (5), the stirring mechanism (6) and the frying mechanism (7) are electrically connected with the controller (8);
the stirring mechanism (6) comprises a motor (61), a plurality of first connecting rods (62), a plurality of scraping plates (63), a plurality of second connecting rods (64), a plurality of cutters (65), a reverse driving assembly (66), a rotating shaft (67) and a plurality of spiral stirring blades (68);
the fixed end of the motor (61) is arranged at the top of the inner side of the shell (1), and the output shaft of the motor (61) extends into the inner side of the charging barrel (3); the motor (61) is electrically connected with the controller (8), a plurality of scrapers (63) are vertically arranged on an output shaft of the motor (61) through a plurality of first connecting rods (62), the scrapers (63) are in clearance fit with the inner wall of the charging barrel (3), a plurality of second connecting rods (64) are respectively and transversely arranged at the bottoms of the plurality of scrapers (63), and the second connecting rods (64) are in one-to-one correspondence with the scrapers (63); the cutters (65) are respectively arranged at the bottoms of the second connecting rods (64); the rotating shaft (67) is arranged on an output shaft of the motor (61) through the reverse driving assembly (66), and a plurality of spiral stirring blades (68) are circularly arrayed on an outer ring of the rotating shaft (67);
a plurality of first through holes (681) are formed in the spiral stirring blade (68) for the raw materials in the charging barrel (3) to pass through;
the back driving assembly (66) comprises a shell (661), a first bevel gear (662), an intermediate wheel (663), a second bevel gear (664), a supporting rod (665), a limiting rod (666) and an elastic piece; the first bevel gear (662) is mounted on an output shaft of the motor (61), the second bevel gear (664) is mounted on the rotating shaft (67), the first bevel gear (662) and the second bevel gear (664) are both arranged on the inner side of the shell (661), the middle wheel (663) is arranged on the inner side of the shell (661) and is in rotary connection with the shell (661), the first bevel gear (662) and the second bevel gear (664) are both meshed with the middle wheel (663), and the output shaft of the motor (61) and the rotating shaft (67) are both in rotary connection with the shell (661); the supporting rod (665) is arranged on the inner side of the shell (661), an inserting hole is formed in the bottom of the supporting rod (665), the limiting rod (666) is connected to the inner side of the inserting hole through the elastic piece, a round hole is formed in the middle of the rotating shaft (67), a limiting hole is formed in the middle position of the bottom surface of the inner side of the charging barrel (3), and the bottom of the limiting rod (666) penetrates through the round hole and stretches into the limiting hole;
the forming mechanism (5) comprises a plurality of electromagnetic valves (51), a plurality of feeding pipes (52), two mounting plates (53), two elastic rotating assemblies, a plurality of yarn bags (54) and two electromagnets (55);
the electromagnetic valves (51) are respectively arranged on the discharge holes (31), two mounting plates (53) are symmetrically arranged at the bottom of the charging barrel (3), the mounting plates (53) are connected with the charging barrel (3) through elastic rotating assemblies, the bottoms of the two mounting plates (53) are opened under the action of the elastic rotating assemblies, the mounting plates (53) are provided with a plurality of second through holes, the yarn bags (54) are respectively arranged in the second through holes, one ends of the feeding pipes (52) are communicated with the electromagnetic valves (51), the other ends of the feeding pipes are communicated with the yarn bags (54), and the discharge holes (31), the electromagnetic valves (51), the feeding pipes (52) and the yarn bags (54) are equal in number and respectively correspond to each other; the two electromagnets (55) are respectively arranged at the bottoms of the two mounting plates (53) so that the two mounting plates (53) are mutually attracted under the action of the electromagnets (55), and the transverse distance between the two mounting plates (53) in the attracted state is 0.2-1 mm; the electromagnetic valve (51) and the electromagnet (55) are electrically connected with the controller (8);
the forming mechanism (5) further comprises a plurality of stop rods (56), the stop rods (56) are obliquely arranged at the bottom of the charging barrel (3), and the stop rods (56) are equal to the yarn bags (54) in number and correspond to the yarn bags respectively;
the frying mechanism (7) comprises an oil tank (71), a first heating assembly (72), a conveying assembly (73), a lifting assembly, two first cover plates (74), a second cover plate (75), a discharging plate (76), a temperature sensor and two connecting belts (77);
the oil tank (71) is installed on the inner bottom surface of the shell (1) through the first heating component (72), a third through hole (711) is formed in the right side of the oil tank (71), the temperature sensor is arranged at the inner bottom of the oil tank (71), the conveying component (73) is installed in the oil tank (71) in a lifting mode through the lifting component fixed on the inner bottom of the oil tank (71), two first cover plates (74) are respectively connected to the left side and the right side of the oil tank (71) in a matching mode, one ends of the two connecting belts (77) are respectively connected to the bottoms of the two mounting plates (53), and the other ends of the two connecting belts are respectively connected to the two first cover plates (74); the second cover plate (75) is rotationally connected to the right outer wall of the oil tank (71) and used for opening and closing the third through hole (711), the discharging plate (76) is obliquely connected to the right outer wall of the oil tank (71) and located below the third through hole (711), and the conveying assembly (73), the lifting assembly and the temperature sensor are electrically connected with the controller (8).
2. The bean dreg ball producing and processing device as claimed in claim 1, further comprising a plurality of second heating components (9) and a plurality of humidity sensors (10), wherein the plurality of second heating components (9) are all installed at the bottom of the charging barrel (3), the plurality of humidity sensors (10) are respectively installed at the bottoms of the plurality of second connecting rods (64), and the humidity sensors (10) are electrically connected with the controller (8).
3. The bean dreg ball producing and processing device as claimed in any one of claims 1 to 2, further comprising a support plate (11), an air extraction assembly (12), a third cover plate (13) and a sealing rotating assembly, wherein the support plate (11) is transversely mounted on the inner side of the outer shell (1) and is located above the interior of the charging barrel (3), the air extraction assembly (12) is mounted on the support plate (11), the air outlet end of the air extraction assembly (12) extends into the inner side of the charging barrel (3), the output shaft of the motor (61) and the support plate (11) are connected by adopting the sealing rotating assembly, and the third cover plate (13) is connected on the top of the charging hopper (4) in a sealing way; the air extraction assembly (12) is electrically connected with the controller (8).
4. The bean dreg ball producing and processing device as claimed in claim 1, further comprising a plurality of weight sensors (14), wherein the charging barrel (3) is mounted on the movable end of the sliding mechanism through the weight sensors (14), and the number of the weight sensors (14) is equal to the number of the sliding mechanisms and corresponds to the number of the sliding mechanisms respectively; the weight sensor (14) is electrically connected with the controller (8).
CN202210354581.3A 2022-04-02 2022-04-02 Bean dreg ball production and processing device Active CN114642250B (en)

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CN114642250B true CN114642250B (en) 2023-11-07

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CN116369364B (en) * 2023-02-21 2023-10-10 浙江宝宝馋了食品科技有限公司 Baked shrimp cracker preparing device

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CN110140902A (en) * 2019-03-25 2019-08-20 长沙理工大学 A kind of leisure fish product processing method and its device
CN110432296A (en) * 2019-08-22 2019-11-12 湖南湘典食品有限公司 A kind of deep-frying device for large meatball processing
CN211353732U (en) * 2019-12-18 2020-08-28 吴玉银 Filling adding mechanism for processing fish balls in restaurant kitchen
CN112262860A (en) * 2020-09-28 2021-01-26 钟军发 Croquette equipment for food processing
CN112640943A (en) * 2020-12-21 2021-04-13 王泽远 Meatball forming device for food processing
CN112753723A (en) * 2021-01-15 2021-05-07 赖汉峰 Food processing is with fried equipment of taro ball seed oil
CN112868728A (en) * 2021-01-27 2021-06-01 侯德刚 Meatball extruding device for food processing
CN214710149U (en) * 2021-06-07 2021-11-16 重庆市荣夔食品有限公司 Ball forming device
CN215123829U (en) * 2021-08-14 2021-12-14 李柱军 Fish ball extrusion device for food processing

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN209251728U (en) * 2018-10-10 2019-08-16 潍坊职业学院 A kind of ball making machine
CN110140902A (en) * 2019-03-25 2019-08-20 长沙理工大学 A kind of leisure fish product processing method and its device
CN110432296A (en) * 2019-08-22 2019-11-12 湖南湘典食品有限公司 A kind of deep-frying device for large meatball processing
CN211353732U (en) * 2019-12-18 2020-08-28 吴玉银 Filling adding mechanism for processing fish balls in restaurant kitchen
CN112262860A (en) * 2020-09-28 2021-01-26 钟军发 Croquette equipment for food processing
CN112640943A (en) * 2020-12-21 2021-04-13 王泽远 Meatball forming device for food processing
CN112753723A (en) * 2021-01-15 2021-05-07 赖汉峰 Food processing is with fried equipment of taro ball seed oil
CN112868728A (en) * 2021-01-27 2021-06-01 侯德刚 Meatball extruding device for food processing
CN214710149U (en) * 2021-06-07 2021-11-16 重庆市荣夔食品有限公司 Ball forming device
CN215123829U (en) * 2021-08-14 2021-12-14 李柱军 Fish ball extrusion device for food processing

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