CN114589489A - Optical cable reel assembling equipment and assembling method - Google Patents
Optical cable reel assembling equipment and assembling method Download PDFInfo
- Publication number
- CN114589489A CN114589489A CN202210219067.9A CN202210219067A CN114589489A CN 114589489 A CN114589489 A CN 114589489A CN 202210219067 A CN202210219067 A CN 202210219067A CN 114589489 A CN114589489 A CN 114589489A
- Authority
- CN
- China
- Prior art keywords
- rod
- battens
- flange
- disc
- batten
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
- B23P19/06—Screw or nut setting or loosening machines
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing Optical Record Carriers (AREA)
Abstract
The invention discloses an optical cable disc assembly device and an assembly method, which comprise a flange plate conveying mechanism (1), a disc fixing mechanism (2), a batten pressing mechanism (3), a bolt mounting mechanism (4), a finished disc conveying mechanism (5) and a power device. The invention provides an optical cable reel assembling device and an assembling method, and has the advantages of capability of realizing automatic production of reels, labor saving, stable installation process and the like.
Description
Technical Field
The invention relates to the field of optical cable reels, in particular to an optical cable reel assembling device and an optical cable reel assembling method.
Background
In the prior art, when an optical cable reel is installed, two flange pieces need to be manually controlled, structures such as battens and bolts need to be installed, efficiency is low, and the optical cable reel cannot be matched with other automatic equipment to realize a full-automatic process of a product, so that an optical cable reel assembling device and an assembling method are needed, automatic installation of the reel can be realized, manual intervention is not needed, and assembling efficiency of the reel is improved.
The patent publication No. CN106829646A discloses a retractable loose winding disc for optical cable test, which comprises a fixed side plate and a central cylinder consisting of a plurality of central cylinder plates, wherein one end of each central cylinder plate is connected with a first fixed side plate in a shaft-to-shaft manner, and a first second fixed side plate is fixedly connected with a central shaft; the central shaft is sleeved with a positioning plate and a supporting plate, the central cylindrical plate penetrates through the positioning plate, and the supporting plate is fixedly sleeved on the central shaft in an axial position adjustable manner; a plurality of support rods are arranged between the support plate and the central cylindrical plate in a matching manner, and the inner ends of the support rods are matched with the outer ends of the support plate in a shaft connection manner and are matched with the central cylindrical plate; the smooth limiting pin of the supporting rod is limited and smooth in the limiting guide groove of the positioning plate, the inner side of the central cylinder plate is provided with a tension spring, and the other end of the tension spring is hinged with the central shaft. The coiling tool disclosed by the invention is ingenious and reasonable in structure, a traditional complex dismounting process is not needed, only assembly is needed, and after the width of the take-up reel is adjusted, the coiling tool can be contracted to enable the optical cable to be in a loose coiling state by adjusting the position of the supporting plate, so that time and labor are saved. The present invention simplifies the process of mounting the optical cable on the reel, but does not consider simplifying the production process of the reel.
Disclosure of Invention
The invention provides an optical cable reel assembling device and an assembling method for overcoming the problem that an optical cable reel cannot be automatically produced in the prior art, and the optical cable reel assembling device and the assembling method have the advantages of capability of realizing automatic production of the reel, labor saving, stable installation process and the like.
In order to achieve the purpose, the invention adopts the following technical scheme:
an optical cable disc assembling device comprises a flange piece conveying mechanism, a flange piece height detection sensor and a clamping mechanism, wherein the flange piece conveying mechanism is used for clamping, fixing and conveying flange pieces and comprises a flange piece height detection sensor used for detecting the height of the flange pieces, and a plurality of bolt holes and grooves matched with battens are formed in the flange pieces; the disc fixing mechanism is used for controlling the lifting and the rotation of the flange plate and is arranged at the tail end of the flange plate conveying mechanism; the batten pressing mechanism is used for taking the battens out of the raw material bin and placing the battens between the two flange pieces, comprises a batten storage bin in which a plurality of battens are placed, is of a hollow structure, is internally provided with a lifting mechanism capable of lifting according to the weight of the battens, and is arranged above the disc fixing mechanism; the bolt mounting mechanism is used for mounting and fixing a bolt, a nut and a gasket in a bolt hole on the flange sheet, and the bolt mounting mechanism is arranged on the disc fixing mechanism; the finished product disc conveying mechanism is used for conveying the assembled disc tool and is arranged at the tail end of the flange plate conveying mechanism; a power device for powering various mechanisms in the apparatus.
In the technical scheme, when in actual use, firstly, the paired flange pieces are fixed on the flange piece conveying mechanism, and then the flange piece conveying mechanism conveys the paired flange pieces to the disc fixing mechanism in a pair; the disc fixing mechanism fixes the pair of flange pieces to enable the pair of flange pieces to be separated from the flange piece conveying mechanism and enable the bolt holes of the two flange pieces to be aligned; the batten pressing mechanism takes the battens out of the batten storage bin and places the battens between the pair of flange pieces, two ends of the battens are matched and fixed with grooves of the pair of flange pieces respectively, the disc fixing mechanism controls the pair of flange pieces to rotate synchronously, and the matching and batten pressing mechanism presses the battens between the pair of flange pieces until the battens are pressed completely; the bolt mounting mechanism mounts and fixes the bolts, the nuts and the gaskets in bolt holes on the flange sheets, a pair of flange sheets, a plurality of battens, a plurality of bolts, a plurality of nuts and a plurality of gaskets form a complete disc tool, and at the moment, one disc tool is assembled; and the finished product disc conveying mechanism conveys the assembled disc to a specified position. After the stuff is taken away by a root, the position that the stuff was taken away every time to pressure stuff mechanism can be lower and lower, and lifting mechanism is responsible for taking out the back at a stuff, with remaining stuff rebound for the assigned position department of the top has a stuff to be in the state of waiting to take away all the time, makes and presses stuff mechanism to take away the stuff at the assigned position every time, and power device is responsible for providing the power that a series of mechanism motion in-process needs.
Preferably, the lifting mechanism comprises a spring support rod which can stretch up and down along with the change of bearing pressure, the spring support rod is arranged in the batten storage bin, a plurality of battens are stacked above the spring support rod, a plurality of elastic support structures which are in clearance fit with adjacent battens and are arranged on the side wall of the batten storage bin, which is in contact with the two ends of the battens, the battens are taken away by one batten, the pressure applied to the spring support rod is smaller and smaller, the spring support rod can move upwards to drive the battens to move upwards integrally, so that one batten is always in a state to be taken away at the uppermost designated position, but the weight of the battens is unequal, the upward moving distance of the spring support rod is also unequal after each batten is taken away, the support structures are arranged, the positions above the support structures are designated, as long as the spring support rod can enable the uppermost batten to be extruded out of the support structures, the uppermost battens can be separated from other battens by the support structures, and supports the uppermost batten at a designated position.
As preferred, the stuff pressing mechanism further comprises a slide rail and a screw rod motor, a slide rail bracket used for supporting the slide rail is fixed below the slide rail, the screw rod motor comprises a screw rod, a stuff storage bin is arranged below the slide rail, a slide groove is further formed in the slide rail, a slide rod is connected in the slide groove in a sliding mode, the screw rod penetrates through the slide rod and is connected with the slide rod, the screw rod motor is fixed with the slide rod through the screw rod, the slide rod is connected with a cylinder capable of driving the slide rod to move in the slide groove, a sucking disc is fixed below the screw rod, the stuff taking process is that the cylinder drives the slide rod to slide to the top of the stuff storage bin, the screw rod motor controls the screw rod to descend, the stuff in the stuff storage bin is taken out through the sucking disc, then the cylinder drives the slide rod to return to the position, and the stuff sucked by the sucking disc is sent to the top of the coil fixing mechanism through the cylinder.
As preferred, lifting mechanism still includes the pull rod, dwang and bracing piece, the one end of pull rod is fixed with the slide bar, the other end of pull rod be equipped with dwang complex inclined plane, the dwang rotates with the bracing piece to be connected, the one end and the pull rod cooperation of dwang, the other end of dwang extends to stuff storage storehouse inside and lies in stuff below and the stuff contact of bottommost, the dwang is equipped with the torsional spring that can let the dwang reset with the rotation junction of bracing piece, dwang and pull rod complex serve and be equipped with the extension section, get the stuff in-process, there is the possibility that bearing structure was not extruded with the stuff of top to the spring-loaded mast, this can lead to the assigned position not to have the stuff, whole stuff process of getting is unstable. The removal of slide bar drives the pull rod and removes, the in-process that the slide bar playback, the inclined plane on the pull rod cooperates with the one end of dwang, the pull rod provides a power for the dwang through the inclined plane, it rotates to drive the dwang, the other end of dwang drives the stuff and shifts up certain distance in the rotation in-process wholly, guarantee that the stuff of upper end is extruded and arrive the assigned position to the bearing structure top, the distance of slide bar reciprocating motion is invariable on the slide rail at every turn, consequently, the dwang pivoted range is also the same at every turn, when the slide bar removes to stuff storage storehouse, pull rod and dwang separation, the dwang playback under the effect of torsional spring, so relapse, the extension section can prevent the slide bar at the in-process that the playback, the pull rod translation is excessive, thoroughly break away from the dwang, the extension section also can be designed into the slope form with pull rod inclined plane complex.
Preferably, a push rod is connected to one end of the rotating rod, which is in contact with the batten, the push rod is in rotating connection with the rotating rod and is in contact with the batten at the bottommost part, a torsion spring is arranged at the rotating connection position of the push rod and the rotating rod, which can enable the push rod to always bear an upward bending force relative to the rotating rod, when the batten is taken away by one batten, the spring support rod gradually rises, the rotating rod is always connected with the supporting rod in a rotating way, so that the rotating rod can not touch the bottom batten even if rotating in the process of returning the sliding rod, namely, the rotating rod can not drive the batten to move upwards, the push rod is arranged and is always contacted with the batten at the bottom under the action of the torsion spring, and the push rod can be driven by the dwang, and the dwang can use the push rod as the medium, can remove the stuff whole at the in-process that the slide bar playback all the time, and bearing structure top is assigned position department and has a stuff to be in the state of taking away all the time.
Preferably, the disc fixing mechanism comprises a lifting motor and a rotating motor, the lifting motor is provided with a lifting lead screw, the rotating motor is arranged on the lifting lead screw and comprises an output shaft, an air expansion tip is arranged on the output shaft, a jacking cylinder and a disc hole detection sensor are arranged beside the rotating motor and used for jacking the air expansion tip, the lifting motor is communicated with the flange piece height detection sensor, paired flange pieces are conveyed to the disc fixing mechanism by a flange piece conveying mechanism and then stop conveying, the flange piece height detection sensor detects the height of the flange piece, the disc fixing mechanism lifts the air expansion tip to the corresponding height according to the height of the flange piece, the jacking cylinder jacks the air expansion tip into a center hole of the flange piece, the air expansion tip expands and fixes the flange piece; the lifting motor controls the air expansion tip to lift, drives the flange pieces to be separated from the flange piece conveying mechanism and ascend to a set height, the pair of flange pieces are driven to rotate by the rotating motor, when the plate hole detection sensor detects bolt holes of the flange pieces, the rotating motor stops rotating, and at the moment, the bolt holes of the pair of flange pieces are aligned.
Preferably, the bolt mounting mechanism comprises a bolt bin, a gasket discharging cylinder, a nut rotating motor, a nut feeding cylinder, a bolt clamping mechanism, a bolt supporting cylinder, a bolt, a pneumatic sliding table, a gasket supporting mechanism and a cylinder connected with the gasket supporting mechanism, the bolt, the nut and the gasket bin are all arranged on the pneumatic sliding table, and when the bolt mounting mechanism is in actual use, after battens are pressed, the bolt discharging cylinder controls bolt discharging of the bolt bin, the bolt supporting cylinder supports the bolt, and the bolt clamping mechanism clamps the bolt. The gasket blanking cylinder controls the blanking of the gasket storage bin, the gasket is received by the gasket supporting mechanism, and the gasket is sleeved on the bolt through the cylinder connected with the gasket supporting mechanism; after the gasket is sleeved with the bolt, the gasket sleeving mechanism descends and retreats to one side to avoid the nut screwing mechanism; the nut blanking cylinder controls nut blanking of the nut bin, the nut is received by the nut sleeve, the nut is propped against the bolt through the nut feeding cylinder, and the nut is driven to be screwed on the bolt by the nut screwing motor; after the gasket and the nut are installed, the bolt supporting cylinder retracts in sequence, and the pneumatic sliding table pushes the bolt clamping mechanism to drive the bolt to penetrate into a hole of the flange plate. After the bolt penetrates into the flange hole, the bolt clamping mechanism loosens the bolt and moves back to the other side, the bolt is propped by the pneumatic sliding table to fix the bolt, and the other operation is facilitated. The other side of the flange sheet is provided with the same gasket and nut mechanism. And after all the bolts are fastened, the disc is assembled. And the assembled disc tool is put back to the conveying chain through the disc tool fixing mechanism and is transferred to the finished product conveying mechanism.
A method for assembling a cable reel includes the following steps:
s1, fixing the paired flange pieces on a flange piece conveying mechanism, and conveying the paired flange pieces to a disc fixing mechanism by the flange piece conveying mechanism;
s2, fixing a pair of flange pieces by a disc fixing mechanism to separate the flange pieces from a flange piece conveying mechanism, and aligning bolt holes of the two flange pieces by a rotary motor and a disc hole detection sensor;
s3, taking out the battens from the batten storage bin and placing the battens between the pair of flange pieces by the batten pressing mechanism, matching and fixing two ends of the battens with grooves of the pair of flange pieces respectively, controlling the pair of flange pieces to rotate synchronously by the disc fixing mechanism, and pressing the battens between the pair of flange pieces by the matching and batten pressing mechanism until the battens are pressed completely;
s4, the bolt mounting mechanism mounts and fixes the bolts, the nuts and the gaskets in the bolt holes on the flange sheets, a pair of flange sheets, a plurality of battens, a plurality of bolts, a plurality of nuts and a plurality of gaskets form a complete disc, and at the moment, one disc is completely assembled;
and S5, the finished disc conveying mechanism conveys the assembled disc to a specified position.
In the actual operation process, the paired flange pieces are placed on the flange piece conveying mechanism, and the flange pieces are fixed by the flange piece conveying mechanism and move to the disc fixing mechanism along with the flange piece conveying mechanism; the paired flange pieces are conveyed to a disc fixing mechanism by a flange piece conveying mechanism and then stop conveying, a flange piece height detection sensor detects the height of the flange pieces, a disc fixing mechanism lifts an air expansion center to a corresponding height according to the height of the flange pieces, a jacking cylinder jacks the air expansion center into a central hole of the flange pieces, the air expansion center expands, and the flange pieces are fixed; the lifting motor controls the air expansion center to lift, the flange pieces are driven to be separated from the flange piece conveying mechanism and rise to a set height, the pair of flange pieces are driven to rotate by the rotating motor, when the plate hole detection sensor detects bolt holes of the flange pieces, the rotating motor stops rotating, and at the moment, the bolt holes of the pair of flange pieces are aligned; after bolt holes of a pair of flange pieces fixed by an air expansion tip are aligned, a cylinder drives a sliding rod to slide to the position above a batten storage bin, a screw rod motor controls a screw rod to descend, battens in the batten storage bin are taken out by utilizing a sucking disc, then the cylinder drives the sliding rod to return, the battens sucked by the sucking disc are conveyed to the position above a disc fixing mechanism by the cylinder, the sucking disc is inclined under the control of two screw rods, the battens are inclined, when the battens reach proper positions right above the pair of flange pieces, the screw rod motor drives the sucking disc through the driving screw rod to enable the battens to descend to the position of the groove of the flange piece, when the battens descend to a certain height, due to inclination of the battens, one side of each batten can slide into the groove of the flange piece firstly, then the other side of each batten also slides into the groove of the flange piece under the driving of the screw rod, and the flange piece is always pressed against the pressure of the cylinder in the process of pressing the flange piece into the groove of the flange piece, namely, the distance between the pair of flange sheets is always unchanged, after the battens are pressed in, the disc fixing mechanism drives the pair of flange sheets to rotate for a certain angle, and the next batten is pressed in according to the process until all battens are installed; after the flange sheets and the battens are installed, the bolt installation mechanism installs and fixes the bolts, the nuts and the gaskets in the bolt holes on the flange sheets, a pair of flange sheets, a plurality of battens, the bolts, the nuts, the gaskets and the like form a disc, and the disc is completely rotated and matched; and the assembled disc is placed back to the flange piece conveying mechanism through the disc fixing mechanism and is continuously conveyed to the finished disc conveying mechanism, and the finished disc conveying mechanism conveys the assembled disc to a specified position.
Preferably, the batten pressing mechanism drives the sliding rod to slide to the upper part of the batten storage bin through the air cylinder, the screw rod motor controls the screw rod to descend, the battens in the batten storage bin are taken out by utilizing the suction disc, then the air cylinder drives the sliding rod to return, the battens sucked by the suction disc are conveyed to the upper part of the disc fixing mechanism by the air cylinder, the suction disc is inclined under the control of the two screw rods, the battens are inclined along with the suction disc, the screw rod motor drives the screw rods through the driving screw rods, so that the batten descends towards the groove of the flange plate, one side of the batten firstly slides into the groove of the flange plate, the other side of the batten also slides into the groove of the flange plate under the driving of the screw rod, in the process, the two flange pieces are always pressed by the jacking cylinder, the distance is unchanged, the disc tool fixing mechanism drives the pair of flange pieces to rotate by a certain angle after the battens are pressed in, and the next batten is pressed in according to the process until all battens are completely installed.
As preferred, the slide bar homing in-process drives the pull rod and removes, and the pull rod drives the rotation pole relative support pole rotation with the one end cooperation of dwang, and the other end of dwang rotates and makes the stuff upward movement in stuff storage bin for the stuff of the top is extruded to bearing structure top and is supported at fixed position by bearing structure, and the stuff of the upper end of being convenient for is taken out. Through setting up pull rod and dwang and guaranteeing the holistic process of shifting up of stuff, bearing structure top has a stuff to be in the state of treating taking out all the time, and the process is more stable.
As preferred, the back is taken out by a root to the stuff in the stuff storage storehouse, the pressure that spring support rod received reduces and rises gradually, the push rod all the time under the effect of torsional spring with the stuff contact of bottommost, the medium of dwang and the stuff contact of bottommost is regarded as to the push rod, reduce gradually in stuff quantity, the in-process that spring support rod rises gradually, guarantee that the dwang rotates at every turn and can both make the stuff whole rise, guarantee that bearing structure top has a stuff to be in the state of waiting to take out all the time, the process is more stable.
The invention has the beneficial effects that: (1) the automatic production of the disc can be realized; (2) the batten pressing-in process is realized by adopting the matching of a mechanical structure and a motor, and the process is stable; (3) the steps are distributed clearly, and the installation process is smooth.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of a batten pressing mechanism of the invention;
FIG. 3 is a view of the stick storage bin of the present invention;
FIG. 4 is a schematic view of a lifting mechanism of the present invention;
FIG. 5 is a schematic view of the present invention of a strip pressing process;
FIG. 6 is a schematic view of a disc fixing mechanism according to the present invention;
FIG. 7 is a schematic view of the bolt mounting mechanism of the present invention.
In the figure: the device comprises a flange sheet conveying mechanism 1, a disc fixing mechanism 2, a lifting motor 2.1, a lifting screw rod 2.3, a rotating motor 2.4, an air expansion tip 2.5, a disc hole detection sensor 2.6, a batten pressing mechanism 3, a batten storage bin 3.1, a spring support rod 3.1.1, a support structure 3.1.2, a pull rod 3.1.3, a rotating rod 3.1.4, a push rod 3.1.5, a support rod 3.1.6, a sliding rail 3.2, a screw rod motor 3.3, a cylinder 3.4, a suction disc 3.5, a screw rod 3.6, a sliding rod 3.7, a bolt mounting mechanism 4, a bolt bin 4.1, a gasket bin 4.2, a gasket blanking cylinder 4.3, a nut blanking cylinder 4.4, a nut rotating motor 4.5, a nut feeding cylinder 4.6, a bolt clamping mechanism 4.7, a bolt supporting cylinder 4.8, a bolt 4.9 and a pneumatic sliding table 4.10.
Detailed Description
The invention is further described with reference to the following figures and specific embodiments.
Example 1:
as shown in fig. 1, 2, 3, 4, 5, 6 and 7, an optical cable reel assembling apparatus and an assembling method include: the device comprises a flange sheet conveying mechanism 1, a disc fixing mechanism 2, a lifting motor 2.1, a lifting lead screw 2.3, a rotating motor 2.4, an air expansion tip 2.5, a disc hole detection sensor 2.6, a batten pressing mechanism 3, a batten storage bin 3.1, a spring support rod 3.1.1, a support structure 3.1.2, a pull rod 3.1.3, a rotating rod 3.1.4, a push rod 3.1.5, a support rod 3.1.6, a sliding rail 3.2, a lead screw motor 3.3, a cylinder 3.4, a suction disc 3.5, a lead screw 3.6, a sliding rod 3.7, a bolt mounting mechanism 4, a bolt bin 4.1, a gasket bin 4.2, a gasket blanking cylinder 4.3, a nut blanking cylinder 4.4, a nut rotating motor 4.5, a nut feeding cylinder 4.6, a bolt clamping mechanism 4.7, a bolt supporting cylinder 4.8, a bolt 4.9 and a pneumatic sliding table 4.10;
the flange piece conveying mechanism 1 is used for clamping, fixing and conveying flange pieces and comprises a flange piece height detection sensor for detecting the height of the flange pieces, and a plurality of bolt holes and grooves matched with battens are formed in the flange pieces; the disc fixing mechanism 2 is used for controlling the lifting and the rotation of the flange sheet; the batten pressing mechanism 3 is used for taking the battens out of the raw material bin and placing the battens between the two flange pieces, and comprises a batten storage bin 3.1 for placing a plurality of battens, the batten storage bin 3.1 is of a hollow structure, and a lifting mechanism capable of lifting according to the weight of the battens is arranged in the batten storage bin 3.1; the bolt mounting mechanism 4 is used for mounting and fixing a bolt, a nut and a gasket in a bolt hole on the flange sheet; a finished disc conveying mechanism 5 for conveying the assembled disc; a power device for powering various mechanisms in the apparatus; the lifting mechanism comprises a spring support rod 3.1.1 which can stretch up and down along with the change of bearing pressure, the spring support rod 3.1.1 is arranged inside a batten storage bin 3.1, a plurality of battens are stacked above the spring support rod 3.1.1, a plurality of elastic support structures 3.1.2 which are in clearance fit with adjacent battens and are arranged on the side wall of the batten storage bin 3.1 contacting with the two ends of the battens, the batten pressing mechanism 3 further comprises a slide rail 3.2 and a screw rod motor 3.3, a slide rail bracket for supporting the slide rail 3.2 is fixed below the slide rail 3.2, the screw rod motor 3.3 comprises a screw rod 3.6, the batten storage bin 3.1 is arranged below the slide rail 3.2, a slide groove is also arranged on the slide rail 3.2, the slide rod 3.7 is connected in the slide groove, the screw rod 3.6 penetrates through the slide rod 3.7 to be connected with the slide rod 3.7, a cylinder 4.6 for driving the slide rod 3.7 to move in the slide rod 3.7 is fixed below the slide rail 3.6, and a sucker is arranged below the slide rod 3.5, the lifting mechanism also comprises a pull rod 3.1.3, a rotating rod 3.1.4 and a support rod 3.1.6, one end of the pull rod 3.1.3 is fixed with the slide rod 3.7, the other end of the pull rod 3.1.3 is provided with an inclined plane matched with the rotating rod 3.1.4, the rotating rod 3.1.4 is rotationally connected with the support rod 3.1.6, one end of the rotating rod 3.1.4 is matched with the pull rod 3.1.3, the other end of the rotating rod 3.1.4 extends into the batten storage bin 3.1 and is positioned below the batten and contacted with the bottommost batten, a torsional spring capable of resetting the rotating rod 3.1.4 is arranged at the rotational connection part of the rotating rod 3.1.4 and the support rod 3.1.6, the rotating rod 3.1.5 is rotationally connected with the rotating rod 3.1.4 and is contacted with the bottommost batten, the rotating rod 3.1.5 is provided with a rotating rod 3.5 which is connected with the rotating rod 3.1.4 and is provided with a rotating coil motor capable of enabling the rotating rod 3.1.4 to be bent upwards relatively to bear 2.2.4 force, and a lifting motor, lifting screw 2.3 is equipped with on lifting motor 2.1, and rotating electrical machines 2.4 sets up on lifting screw 2.3, and rotating electrical machines 2.4 includes the output shaft, is equipped with the top 2.5 that rises of gas on the output shaft, and other top tight cylinder 2.2 and the dish hole that is used for tight top 2.5 that rises of gas that still is equipped with of rotating electrical machines 2.4 detect sensor 2.6, lifting electrical machines 2.1 and flange piece height detect sensor intercommunication, and bolt installation mechanism includes bolt feed bin 4.1, gasket feed bin 4.2, gasket unloading cylinder 4.3, nut unloading cylinder 4.4, screw nut motor 4.5, upper nut cylinder 4.6, bolt fixture 4.7, holds in the palm bolt cylinder 4.8, bolt 4.9, pneumatic slip table 4.10, and bolt, nut, gasket feed bin, bolt fixture all set up on pneumatic slip table 4.10.
In the technical scheme, when in actual use, firstly, the paired flange pieces are fixed on the flange piece conveying mechanism 1, and then the flange piece conveying mechanism 1 conveys the paired flange pieces to the disc fixing mechanism 2 in a paired manner; the disc fixing mechanism 2 fixes a pair of flange pieces to be separated from the flange piece conveying mechanism 1 and enables bolt holes of the two flange pieces to be aligned; the batten pressing mechanism 3 takes the battens out of the batten storage bin 3.1 and places the battens between the pair of flange pieces, two ends of the battens are respectively matched and fixed with the grooves of the pair of flange pieces, the disc fixing mechanism 2 controls the pair of flange pieces to synchronously rotate, and the matching and batten pressing mechanism 3 presses the battens between the pair of flange pieces until the battens are pressed completely; the bolt mounting mechanism 4 mounts and fixes bolts, nuts and gaskets in bolt holes on the flange sheets, a pair of flange sheets, a plurality of battens, a plurality of bolts, a plurality of nuts and a plurality of gaskets form a complete disc tool, and at the moment, one disc tool is assembled; the finished disc conveying mechanism 5 conveys the assembled disc to a specified position. After the stuff is taken away by a root, the position that the stuff was taken away at every turn to pressure stuff mechanism 3 can be lower and lower, lifting mechanism is responsible for taking out the back at a stuff, with remaining stuff rebound for the assigned position department of the top has a stuff to be in the state of waiting to take away all the time, makes and presses stuff mechanism 3 to both take away the stuff at the assigned position at every turn, and power device is responsible for providing the power that a series of mechanism motion in-process needs. The wood strip pressing process, the wood strip is taken away by root, the pressure that spring support pole 3.1.1 received is more and more littleer, can the upward movement drive the whole upward movement of wood strip, make the most top assigned position department have a wood strip to be in the state of waiting to take away all the time, but the weight of wood strip is unequal, the distance that every wood strip was taken away back spring support pole 3.1.1 and is shifted up is also unequal, set up bearing structure 3.1.2, bearing structure 3.1.2 top is assigned position promptly, as long as spring support pole 3.1.1 can let the wood strip of the top be extruded bearing structure 3.1.2, bearing structure 3.1.2 will separate the wood strip of the top with other wood strips, and support the wood strip of the top in assigned position department. The specific process of taking the battens is that the air cylinder 3.4 drives the sliding rod 3.7 to slide to the position above the batten storage bin 3.1, the screw rod motor 3.3 controls the screw rod 3.6 to descend, the battens in the batten storage bin 3.1 are taken out by the suction disc 3.5, then the air cylinder 3.4 drives the sliding rod 3.7 to return to the position, and the battens sucked by the suction disc 3.5 are sent to the position above the disc fixing mechanism 2 by the air cylinder 3.4.
During the wood strip taking process, the possibility that the spring support rod 3.1.1 does not extrude the uppermost wood strip out of the support structure 3.1.2 exists, so that no wood strip exists in the designated position, and the whole wood strip taking process is unstable. The slide bar 3.7 move and drive the pull rod 3.1.3 to move, the slide bar 3.7 homing in-process, the inclined plane of the pull rod 3.1.3 cooperates with one end of the dwang 3.1.4, the inclined plane provides a power for the dwang 3.1.4, drive the dwang 3.1.4 to rotate, the other end of the dwang 3.1.4 moves the batten to move up a certain distance integrally in the rotating process, guarantee that the batten of the uppermost end is extruded to the supporting structure 3.1.2 top and reaches the assigned position. Dwang 3.1.4 is not receiving when pull rod 3.1.3, can reset under the effect of torsional spring, take the back away by a root when the stuff, spring support pole 3.1.1 rises gradually, and dwang 3.1.4 rotates with bracing piece 3.1.6 all the time and is connected, can lead to slide bar 3.7 playback in-process, the condition of the unable stuff of bottommost even dwang 3.1.4 rotates also, dwang 3.1.4 can't move up the movable stuff promptly, set up push rod 3.1.5, push rod 3.1.5 contacts with the stuff of bottom all the time under the effect of torsional spring, and push rod 3.1.5 can be driven by dwang 3.1.4, dwang 3.1.4 can use push rod 3.1.5 as the medium, the in-process that the slide bar 3.7 playback can move the stuff is whole all the time, bearing structure 3.1.2 top has a stuff to be in the appointed position department all the time and is in the state of waiting to take away the area of taking away. The paired flange pieces are conveyed to the disc fixing mechanism 2 by the flange piece conveying mechanism 1 and then stop conveying, the flange piece height detection sensor detects the height of the flange pieces, the disc fixing mechanism 2 lifts the air expansion tip 2.5 to the corresponding height according to the height of the flange pieces, the jacking cylinder 2.2 jacks the air expansion tip 2.5 into a central hole of the flange pieces, and the air expansion tip 2.5 expands to fix the flange pieces; lifting motor 2.1 control gas expansion top 2.5 goes up and down, drives flange piece and breaks away from flange piece conveying mechanism 1 to rise to the height of settlement, a pair of flange piece is driven by rotating electrical machines 2.4 and is rotatory, and when the bolt hole of flange piece was detected to dish hole detection sensor 2.6, rotating electrical machines 2.4 stopped rotating, and the bolt hole of a pair of flange piece was aligned this moment. After the battens are pressed, the bolt discharging cylinder 4.4 controls the bolt 4.9 of the bolt storage bin 4.1 to discharge, the bolt 4.9 is supported by the bolt supporting cylinder 4.8, and the bolt 4.9 is clamped by the bolt clamping mechanism 4.7. A gasket blanking cylinder 4.3 controls the blanking of the gasket stock bin 4.2, a sleeved gasket mechanism is used for receiving the gasket, and the gasket is sleeved on the bolt through a cylinder connected with a gasket supporting mechanism; after the gasket is sleeved with the bolt, the gasket sleeving mechanism descends and retreats to one side to avoid the nut screwing mechanism; the nut blanking cylinder controls nut blanking of the nut bin, the nut is received by the nut sleeve, the nut is propped against the bolt through the nut feeding cylinder, and the nut is driven to be screwed on the bolt by the nut screwing motor; after the gasket and the nut are installed, the bolt supporting cylinder retracts in sequence, and the pneumatic sliding table pushes the bolt clamping mechanism to drive the bolt to penetrate into a hole of the flange plate. After the bolt penetrates into the flange hole, the bolt clamping mechanism loosens the bolt and moves back to the other side, the bolt is propped by the pneumatic sliding table to fix the bolt, and the other operation is facilitated. The other side of the flange sheet is designed with the same gasket and nut mechanisms. And after all the bolts are fastened, the disc is assembled. And the assembled disc tool is put back to the conveying chain through the disc tool fixing mechanism and is transferred to the finished product conveying mechanism.
The invention has the beneficial effects that: (1) the automatic production of the disc can be realized; (2) the batten pressing-in process is realized by adopting a mechanical structure and a motor in a matching way, and the process is stable; (3) the steps are distributed clearly, and the installation process is smooth.
Claims (10)
1. An optical cable drum assembling device is characterized by comprising:
the flange piece conveying mechanism (1) is used for clamping, fixing and conveying flange pieces and comprises a flange piece height detection sensor used for detecting the height of the flange pieces, and a plurality of bolt holes and grooves are formed in the flange pieces;
the disc fixing mechanism (2) is used for controlling the lifting and the rotation of the flange sheet, and the disc fixing mechanism (2) is arranged at the tail end of the flange sheet conveying mechanism (1);
the batten pressing mechanism (3) is used for taking the battens out of the raw material bin and placing the battens between the two flange pieces, and comprises a batten storage bin (3.1) for placing a plurality of battens, the batten storage bin (3.1) is of a hollow structure, a lifting mechanism is arranged in the batten storage bin (3.1), and the batten pressing mechanism is arranged above the plate fixing mechanism (2);
the bolt mounting mechanism (4) is used for mounting and fixing a bolt, a nut and a gasket in a bolt hole on the flange sheet, and the bolt mounting mechanism (4) is arranged on the disc fixing mechanism (2);
the finished product disc conveying mechanism (5) is used for conveying the assembled disc tool, and the finished product disc conveying mechanism (5) is arranged at the tail end of the flange sheet conveying mechanism (1);
a power device for powering various mechanisms in the apparatus.
2. An optical cable reel assembling device according to claim 1, wherein the lifting mechanism comprises a spring support rod (3.1.1) which can stretch up and down along with the change of the bearing pressure, the spring support rod (3.1.1) is arranged in the batten storage bin (3.1), a plurality of battens are stacked above the spring support rod (3.1.1), and a plurality of elastic support structures (3.1.2) which are in clearance fit with the adjacent battens are arranged on the side wall, in contact with the two ends of the battens, in the batten storage bin (3.1).
3. The optical cable drum assembling device according to claim 2, wherein the batten pressing mechanism (3) further comprises a slide rail (3.2) and a lead screw motor (3.3), a slide rail bracket for supporting the slide rail (3.2) is fixed below the slide rail (3.2), the lead screw motor (3.3) comprises a lead screw (3.6), the batten storage bin (3.1) is arranged below the slide rail (3.2), a slide groove is further arranged on the slide rail (3.2), a slide rod (3.7) is connected in the slide groove in a sliding manner, the lead screw (3.6) penetrates through the slide rod (3.7) to be connected with the slide rod (3.7), the lead screw motor (3.3) is fixed with the slide rod (3.7) through the lead screw (3.6), the slide rod (3.7) is connected with a cylinder (3.4) capable of driving the slide rod (3.7) to move in the slide groove, and a sucker (3.5) is fixed below the lead screw (3.6).
4. The optical cable disc assembling device according to claim 3, wherein the lifting mechanism further comprises a pull rod (3.1.3), a rotating rod (3.1.4) and a support rod (3.1.6), one end of the pull rod (3.1.3) is fixed to the slide rod (3.7), the other end of the pull rod (3.1.3) is provided with an inclined plane matched with the rotating rod (3.1.4), the rotating rod (3.1.4) is rotatably connected with the support rod (3.1.6), one end of the rotating rod (3.1.4) is matched with the pull rod (3.1.3), the other end of the rotating rod (3.1.4) extends into the batten storage bin (3.1) and is located below the battens to be contacted with the bottommost battens, and a torsion spring capable of resetting the rotating rod (3.1.4) is arranged at the rotating connection position of the rotating rod (3.1.4) and the support rod (3.1.6).
5. An optical cable drum assembling device according to claim 4, wherein a push rod (3.1.5) is further connected to one end of the rotating rod (3.1.4) which is in contact with the batten, the push rod (3.1.5) is in rotating connection with the rotating rod (3.1.4) and is in contact with the batten at the bottommost part, and a torsion spring capable of enabling the push rod (3.1.5) to always bear an upward bending force relative to the rotating rod (3.1.4) is arranged at the rotating connection position of the push rod (3.1.5) and the rotating rod (3.1.4).
6. The optical cable disc assembling device according to claim 1, 2, 3, 4 or 5, wherein the disc fixing mechanism (2) comprises a lifting motor (2.1) and a rotating motor (2.4), the lifting motor (2.1) is provided with a lifting screw rod (2.3), the rotating motor (2.4) is arranged on the lifting screw rod (2.3), the rotating motor (2.4) comprises an output shaft, an air expansion tip (2.5) is arranged on the output shaft, a jacking cylinder (2.2) for jacking the air expansion tip (2.5) and a disc hole detection sensor (2.6) are further arranged beside the rotating motor (2.4), and the lifting motor (2.1) is communicated with the flange plate height detection sensor.
7. An optical cable reel assembling method applied to the optical cable reel assembling equipment of claims 1-6, characterized by comprising the following steps:
s1, fixing the paired flange pieces on the flange piece conveying mechanism (1), and conveying the paired flange pieces to the disc fixing mechanism (2) by the flange piece conveying mechanism (1);
s2, fixing a pair of flange pieces by the disc fixing mechanism (2) to separate the flange pieces from the flange piece conveying mechanism (1) and aligning bolt holes of the two flange pieces by the rotating motor (2.4) and the disc hole detection sensor (2.6);
s3, taking out the battens from the batten storage bin (3.1) by the batten pressing mechanism (3) and placing the battens between the pair of flange pieces, wherein the two ends of the battens are respectively matched and fixed with the grooves of the pair of flange pieces, the disc fixing mechanism (2) controls the pair of flange pieces to synchronously rotate, and the battens are pressed between the pair of flange pieces by the matching and batten pressing mechanism (3) until the battens are pressed completely;
s4, the bolt mounting mechanism (4) mounts and fixes the bolts, the nuts and the gaskets in the bolt holes on the flange sheets, a pair of flange sheets, a plurality of battens, a plurality of bolts, a plurality of nuts and a plurality of gaskets form a complete disc tool, and at the moment, one disc tool is assembled;
and S5, the finished disc conveying mechanism (5) conveys the assembled disc to a specified position.
8. The cable reel assembling method according to claim 7, wherein the batten pressing mechanism (3) drives the sliding rod (3.7) to slide to the position above the batten storage bin (3.1) through the air cylinder (3.4), the screw rod motor (3.3) controls the screw rod (3.6) to descend, the battens in the batten storage bin (3.1) are taken out through the suction disc (3.5), then the air cylinder (3.4) drives the sliding rod (3.7) to return, the battens sucked by the suction disc (3.5) are conveyed to the position above the reel fixing mechanism (2) through the air cylinder (3.4), the suction disc (3.5) is inclined under the control of the two screw rods (3.6), the battens are inclined, the screw rod motor (3.3) drives the suction disc (3.5) through the driving screw rod (3.6), so that the battens descend to the position of the groove of the flange plate, one side of the battens slides into the groove of the flange plate first, and then the other side of the flange plate slides into the groove of the driving screw rod (3.6), in the process, the two flange pieces are always pressed by the jacking cylinder (2.2), the distance is unchanged, the batten press-in rear disc tool fixing mechanism (2) drives the pair of flange pieces to rotate for a certain angle, and the next batten is pressed in according to the process until all battens are completely installed.
9. The method for assembling the optical cable reel according to claim 8, wherein the slide rod (3.7) moves the pull rod (3.1.3) during returning, the pull rod (3.1.3) is matched with one end of the rotating rod (3.1.4) to drive the rotating rod (3.1.4) to rotate relative to the support rod (3.1.6), and the other end of the rotating rod (3.1.4) rotates to move the battens in the batten storage bin (3.1) upwards, so that the uppermost battens are extruded to the upper side of the support structure (3.1.2) and supported by the support structure (3.1.2) at a fixed position, thereby facilitating the uppermost battens to be taken out.
10. The method of claim 9, wherein the spring support rod (3.1.1) is gradually raised when the sticks are taken out of the stick storage compartment (3.1) and the push rod (3.1.5) is always in contact with the bottom stick under the action of the torsion spring.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210219067.9A CN114589489B (en) | 2022-03-08 | 2022-03-08 | Optical cable reel assembling equipment and assembling method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210219067.9A CN114589489B (en) | 2022-03-08 | 2022-03-08 | Optical cable reel assembling equipment and assembling method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN114589489A true CN114589489A (en) | 2022-06-07 |
| CN114589489B CN114589489B (en) | 2023-02-28 |
Family
ID=81815804
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210219067.9A Active CN114589489B (en) | 2022-03-08 | 2022-03-08 | Optical cable reel assembling equipment and assembling method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114589489B (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS59135411A (en) * | 1983-01-22 | 1984-08-03 | Sumitomo Electric Ind Ltd | Coiling device in automatic attaching machine of cable terminal |
| CN201080391Y (en) * | 2007-07-31 | 2008-07-02 | 上海工程技术大学 | Coiling disc capable of rapid assemblage and dismounting |
| CN207171468U (en) * | 2017-08-16 | 2018-04-03 | 李红卫 | A kind of Electric cable coil fully-automatic production system |
| CN110238650A (en) * | 2019-05-31 | 2019-09-17 | 成都九系机器人科技有限公司 | A kind of cable drum automatic setup system |
| CN112643336A (en) * | 2020-12-30 | 2021-04-13 | 乐清野岛机电有限公司 | Full-automatic assembly device of motor automatic machine |
-
2022
- 2022-03-08 CN CN202210219067.9A patent/CN114589489B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS59135411A (en) * | 1983-01-22 | 1984-08-03 | Sumitomo Electric Ind Ltd | Coiling device in automatic attaching machine of cable terminal |
| CN201080391Y (en) * | 2007-07-31 | 2008-07-02 | 上海工程技术大学 | Coiling disc capable of rapid assemblage and dismounting |
| CN207171468U (en) * | 2017-08-16 | 2018-04-03 | 李红卫 | A kind of Electric cable coil fully-automatic production system |
| CN110238650A (en) * | 2019-05-31 | 2019-09-17 | 成都九系机器人科技有限公司 | A kind of cable drum automatic setup system |
| CN112643336A (en) * | 2020-12-30 | 2021-04-13 | 乐清野岛机电有限公司 | Full-automatic assembly device of motor automatic machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN114589489B (en) | 2023-02-28 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN110773666B (en) | Double-station synchronous automatic pipe bending machine | |
| CN112103219B (en) | Wafer supply mechanism for silicon wafer inserting machine | |
| CN213080379U (en) | Full-automatic assembly and resistance welding combined all-in-one machine for diodes | |
| CN113441981A (en) | Internal stay tool and get and put material module | |
| CN114453871B (en) | HEPA filter screen assembling device of air purifier | |
| CN211563530U (en) | Full-automatic gluing machine for screwdriver bits | |
| CN216183680U (en) | Automatic printing equipment for plastic rollers | |
| CN110040312B (en) | High-speed disc arranging machine | |
| CN114589489B (en) | Optical cable reel assembling equipment and assembling method | |
| CN112059392B (en) | Full-automatic diode assembly and resistance welding combined integrated machine | |
| CN111002630B (en) | Production device of combined packaging carton | |
| CN115921695B (en) | Punching machine loading attachment | |
| CN215707361U (en) | Carton pressure device convenient to location | |
| CN112224823A (en) | Feeding device capable of automatically arranging umbrella ribs | |
| CN111360504A (en) | Lining ring distributing and assembling device | |
| CN110947896A (en) | Automatic riveting machine for scissor jack | |
| CN210001133U (en) | Automatic feeding device of bearing inner ring aperture detection equipment | |
| CN109264326B (en) | Disk cleaning machine | |
| CN111043918A (en) | Automatic medicine equipment of scraping of warhead | |
| CN115557232B (en) | Loading equipment for decorative plate production line | |
| CN111331339A (en) | Doctor-bar divides material, assembly quality | |
| CN219054259U (en) | Board feeding mechanism | |
| CN220264644U (en) | Thousand sheets stacking device | |
| CN220447231U (en) | Assembling machine for fan blade rubber sleeve of ceiling fan | |
| CN219098308U (en) | Battery roll core rubberizing device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |