CN207171468U - A kind of Electric cable coil fully-automatic production system - Google Patents
A kind of Electric cable coil fully-automatic production system Download PDFInfo
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- CN207171468U CN207171468U CN201721026949.4U CN201721026949U CN207171468U CN 207171468 U CN207171468 U CN 207171468U CN 201721026949 U CN201721026949 U CN 201721026949U CN 207171468 U CN207171468 U CN 207171468U
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Abstract
It the utility model is related to technical field of automation equipment, more particularly to a kind of Electric cable coil fully-automatic production system.Electric cable coil fully-automatic production system provided by the utility model, including two groups of circle side plate positioners, screw arbor assembly erecting device and the tube filler substrate transfer device set gradually along on Electric cable coil assembled formation direction, winding transfer robot and tube filler plate wrap-up；Tube filler substrate transfer device includes conveyer belt and conveyor drive arrangement；Tube filler plate wrap-up includes clamp assembly, tension rope and the tension cylinder being connected with tension rope, and clamp assembly includes multiple spring clamp portions；Circle side plate positioner includes rotation clamp system and telescopic cylinder；Screw arbor assembly erecting device includes screw rod installing mechanism and nut mounting mechanism.The Electric cable coil fully-automatic production system provided using the application, whole-course automation degree is high, without manual operation, largely reduces the labor intensity of operating personnel, greatly improves production efficiency, good economy performance.
Description
Technical field
It the utility model is related to technical field of automation equipment, more particularly to a kind of Electric cable coil fully-automatic production system.
Background technology
At present, Electric cable coil includes hollow cylinder and is arranged on the circular side panel at hollow cylinder both ends, is set in circular side panel
Fluted, hollow cylinder is connected on groove and is fixedly connected by screw rod with circular side panel, because hollow cylindrical form is fixed,
So that the distance between two circular side panels are certain, you can the storage and after-combustion of the cable material certain for width.It is but existing
Cable hank is completed by artificial mode mostly, and installation time length, production efficiency is low, and also substantially increases
The labor intensity of operating personnel.
Utility model content
(1) technical problems to be solved
The purpose of this utility model is：Offer one kind is reasonable in design, automaticity is high and can effectively improve reel tool
The Electric cable coil fully-automatic production system of production efficiency, installation time be present to solve existing use manual assembly Electric cable coil
The problem of length, production efficiency are low and add the labor intensity of operating personnel.
(2) technical scheme
In order to solve the above-mentioned technical problem, the utility model provides a kind of Electric cable coil fully-automatic production system, including
Two groups of circle side plate positioners, screw arbor assembly erecting device and set gradually along on the Electric cable coil assembled formation direction
Tube filler substrate transfer device, winding transfer robot and tube filler plate wrap-up；Two groups of circles side plate positioner is respectively arranged on
The both sides of the tube filler plate wrap-up, the screw arbor assembly erecting device are set close to circle side plate positioner described in one of which
Put；The tube filler substrate transfer device includes conveyer belt and the conveyor drive arrangement with the transmission band connection, the conveyer belt
For placing tube core plate；
The tube filler plate wrap-up includes clamp assembly, tension rope and the tension cylinder being connected with the tension rope, institute
Stating clamp assembly includes multiple spring clamp portions sequentially set, and the spring clamp portion is used to install the tube filler plate；It is described
Tension rope is used to connect multiple spring clamp portions, and the tension cylinder tenses the tension rope to realize multiple cylinders
Core plate carries out circular winding；The winding transfer robot is used to the tube filler plate on the conveyer belt being placed on the spring clip
In tight portion；
The round side plate positioner includes rotation clamp system and the telescopic cylinder being connected with the rotation clamp system,
The rotation clamp system is used to install round side plate；The screw arbor assembly erecting device includes screw rod installing mechanism and nut is installed
Mechanism, the screw rod installing mechanism are used to screw rod sequentially passing through two round side plates, and the nut mounting mechanism is used to carry
For nut and realize that the screw rod fastens with the round side plate.
Wherein, the clamp assembly also includes being used for the connect base for installing the spring clamp portion, two neighboring described
Connect base is connected by connection sheet, and the connection sheet is provided with lacing hole, and the tension rope passes through wearing in the connection sheet
Cord hole is so that multiple spring clamp portions sequentially to be connected.
Wherein, the spring clamp portion includes two clamp clips, is equipped with the top of each clamp clip for blocking
The coupler body of the tube filler plate；The upper end of described two clamp clips is hinged, and lower end is connected by fastening spring.
Wherein, the tube filler plate wrap-up also includes pedestal, the slide rail on the pedestal and feeding servomotor,
The bottom of the clamp assembly is provided with sliding block, and the feeding servomotor drives the clamp assembly by the sliding block along institute
That states slide rail moves towards movement.
Wherein, the tube filler plate wrap-up also includes corresponding to tube filler of the spring clamp portion on the pedestal
Plate aligning mechanism, the tube filler plate aligning mechanism include the axially arranged alignment plate two each parallel to the pedestal, two
The alignment plate is connected by telescopic bridging board, and accordingly two alignments are adjusted with the length according to the tube filler plate
The spacing of plate.
Wherein, the Electric cable coil fully-automatic production system in the application also includes what is be connected with the round side plate positioner
Circle side plate feeding device, the round side plate feeding device include feeding station, three axle robert and connected with the three axle robert
The servomotor connect, the feeding station are used to place the round side plate, and the servomotor drives the three axle robert will
Circle side plate on the feeding station is fixedly mounted on the rotation clamp system.
Wherein, the rotation clamp system include mounting bracket, the crosshead clamp being rotatably connected with the mounting bracket and
Rotary drive motor, the crosshead clamp are used to install the round side plate；The rotary drive motor and the cross folder
Tool connection, for driving the crosshead clamp to be rotated relative to the mounting bracket.
Wherein, telescopic pole is equipped with four branches of the crosshead clamp, in the outer of each pole
End is equipped with clip；And the crosshead clamp is provided with alignment pin, the round side plate is provided with pin-and-hole corresponding to the alignment pin,
The alignment pin is stretched into the pin-and-hole to realize to the round side plate stationary positioned.
Wherein, the screw arbor assembly erecting device also includes pad installing mechanism, and the pad installing mechanism is used to provide
Pad simultaneously coordinates with the nut mounting mechanism, to realize that the screw rod fastens with the round side plate.
Wherein, the tube filler substrate transfer device also includes two row's supporting plates being oppositely arranged, and the two rows supporting plate passes through
Roller of going here and there connects, and the conveyer belt is on the string roller, and the supporting plate is connected with the conveyor drive arrangement, by described
Conveyor drive arrangement drives the conveyer belt motion.
(3) beneficial effect
Above-mentioned technical proposal of the present utility model has the following advantages that：
The utility model provides a kind of Electric cable coil fully-automatic production system, including two groups of circle side plate positioners, spiral shells
Bar assembly erecting device and the tube filler substrate transfer device set gradually along on Electric cable coil assembled formation direction, winding conveyer
Tool hand and tube filler plate wrap-up；Two groups of circle side plate positioners are respectively arranged on the both sides of tube filler plate wrap-up, screw arbor assembly
Erecting device is set close to one of which circle side plate positioner；Tube filler substrate transfer device includes conveyer belt and with transmitting band connection
Conveyor drive arrangement, conveyer belt is used for placing tube core plate；Tube filler plate wrap-up include clamp assembly, tension rope and with drawing
The tension cylinder of tight rope connection, clamp assembly include multiple spring clamp portions sequentially set, and spring clamp portion is used for mounting cylinder
Core plate；Tension rope is used to connect multiple spring clamp portions, tenses cylinder tension tension rope and is justified multiple tube filler plates with realizing
Shape is wound；Winding transfer robot is used to the tube filler plate on conveyer belt being placed on spring clamp portion；Circle side plate positioner
The telescopic cylinder being connected including rotation clamp system and with rotation clamp system, rotation clamp system are used to install round side plate；Spiral shell
Bar assembly erecting device includes screw rod installing mechanism and nut mounting mechanism, and screw rod installing mechanism is used to screw rod sequentially passing through two
Individual round side plate, nut mounting mechanism are used to provide nut and realize that screw rod fastens with circle side plate.During assembling, by winding conveyer
Tube filler plate on conveyer belt is placed in spring clamp portion by tool hand, and tube filler plate is wound into circle by tube filler plate wrap-up
Shape；Circle side plate is clamped in place by circle side plate positioner, and drives round side plate to advance in place, will by screw rod installing mechanism
Screw rod sequentially passes through two round side plates and screws on nut, then two round side plates are pulled open to setting position, will be wound into circle
Tube filler plate operates in place, and two round side plates clamp gathering in place again, and are screwed into nut, to complete the assembling of Electric cable coil.It is whole
Automaticity is high, without manual operation, largely reduces the labor intensity of operating personnel, greatly improves production effect
Rate, good economy performance is practical, produces and promotes beneficial to being standardized.
Brief description of the drawings
Fig. 1 is a kind of structure of the fully-automatic production system of Electric cable coil fully-automatic production system embodiment of the utility model
Schematic diagram；
Fig. 2 is a kind of vertical view of the fully-automatic production system of Electric cable coil fully-automatic production system embodiment of the utility model
Figure；
Fig. 3 is a kind of structure of the tube filler plate wrap-up of Electric cable coil fully-automatic production system embodiment of the utility model
Schematic diagram；
Fig. 4 is clamped in a kind of tube filler plate wrap-up of Electric cable coil fully-automatic production system embodiment of the utility model
The connected mode structural representation of component, sliding block and slide rail；
Fig. 5 is the close-up schematic view of a-quadrant in Fig. 4；
Fig. 6 is before a kind of tube filler plate of Electric cable coil fully-automatic production system embodiment of the utility model is wound and after winding
View；
Fig. 7 is a kind of rotation clamp system of Electric cable coil fully-automatic production system embodiment of the utility model and flexible gas
The connected mode structural representation of cylinder；
Fig. 8 is a kind of three axle robert clamping circle side plate of Electric cable coil fully-automatic production system embodiment of the utility model
Structural representation；
Fig. 9 is a kind of Height Adjustable nut vibration of Electric cable coil fully-automatic production system embodiment of the utility model
The structural representation of disk and pad vibrating disk；
Figure 10 is a kind of structure of the nut check part of Electric cable coil fully-automatic production system embodiment of the utility model
Schematic diagram.
In figure：1：Tube filler substrate transfer device；2：Tube filler plate wrap-up；2-1：Clamp assembly；2-1-1：Clamp clip；2-1-
2：Connect base；2-1-3：Connection sheet；2-1-4：Tension rope；2-2：Hold detent mechanism tightly；2-3：Sliding block；2-4：Slide rail；2-5：
Pedestal；2-6：Tube filler plate aligning mechanism；3-1：Screw rod installing mechanism；3-2：Nut mounting mechanism；3-2-1：Nut vibrating disk；3-
3：Pad installing mechanism；3-3-1：Pad vibrating disk；3-3-2：Flexible folded plate；3-3-3：Lift servo motor；3-4：Mounting seat；
4：Circle side plate positioner；4-1：Mounting bracket；4-2：Telescopic cylinder；4-3：Crosshead clamp；4-3-1：Clip；4-3-2：Branch
Bar；5：Circle side plate feeding device；6：Tube filler plate；7：Circle side plate；8：Three axle robert；8-1：X-axis mechanical arm；8-2：Y-axis machinery
Arm；8-3：Z axis mechanical arm；8-3-1：Photoelectric sensor；8-4：Guide rail servomotor；8-5：Rotating servo motor；9：Nut lock
Tight part；9-1：Nut installation sleeve；9-2：Torsion controls sensor；9-3：Torque servo motor.
Embodiment
It is new below in conjunction with this practicality to make the purpose, technical scheme and advantage of the utility model embodiment clearer
Accompanying drawing in type embodiment, the technical scheme in the embodiment of the utility model is clearly and completely described, it is clear that is retouched
The embodiment stated is part of the embodiment of the present utility model, rather than whole embodiments.Based on the reality in the utility model
Apply example, the every other embodiment that those of ordinary skill in the art are obtained on the premise of creative work is not made, all
Belong to the scope of the utility model protection.
It should be noted that reel tool includes tube filler plate, two round side plate and screw rods, the nut and pads for being wound into circle
Piece.Wherein, the opposite side of two round side plates is all provided with fluted, and tube filler plate is folded in groove, and if two round side plates be provided with
Dry screwed hole, screw rod are fastened sequentially through the screwed hole on two round side plates by nut and pad.
As shown in Figures 1 to 10, the utility model embodiment provides a kind of Electric cable coil fully-automatic production system, including
Two groups of circle side plate positioners 4, screw arbor assembly erecting device and the cylinder set gradually along on Electric cable coil assembled formation direction
Core plate conveyer 1, winding transfer robot and tube filler plate wrap-up 2, wherein, tube filler plate wrap-up 2 is the application electricity
Cable disk has the core apparatus of fully-automatic production system；Two groups of circle side plate positioners 4 are respectively arranged on the two of tube filler plate wrap-up 2
Side, screw arbor assembly erecting device are set close to one of which circle side plate positioner 4；Tube filler substrate transfer device 1 includes conveyer belt
And with transmitting the conveyor drive arrangement of band connection, conveyer belt is used for placing tube core plate 6；Tube filler plate wrap-up 2 includes clamping
Component 2-1, tension rope 2-1-4 and the tension cylinder being connected with tension rope 2-1-4, clamp assembly 2-1 are sequentially set including multiple
Spring clamp portion, spring clamp portion is used for mounting cylinder core plate 6；Tension rope 2-1-4 is used to connect multiple spring clamp portions, tenses
Cylinder tenses tension rope 2-1-4 and multiple tube filler plates 6 is carried out into circular winding to realize；Transfer robot is wound to be used for conveyer belt
On tube filler plate 6 be placed in spring clamp portion；Circle side plate positioner 4 includes rotation clamp system and with rotating clamp system
The telescopic cylinder 4-2 of connection, rotation clamp system are used to install round side plate 7, and telescopic cylinder 4-2 is used to pushing and withdrawing rotating clamp
Tight mechanism, and then the distance between corresponding two round side plates 7 of regulation；Screw arbor assembly erecting device includes screw rod installing mechanism 3-1
And nut mounting mechanism 3-2, screw rod installing mechanism 3-1 are used to screw rod sequentially passing through two round side plates 7, nut mounting mechanism 3-
2 are used to provide nut and realize that screw rod fastens with circle side plate 7.
Specifically, tube filler plate 6 can be placed on a moving belt by way of artificial or robot, conveyor drive arrangement
Conveyer belt motion is driven, and drives the tube filler plate 6 on conveyer belt to transport to close to one end of tube filler plate wrap-up 2；Pass through receipts
Tube filler plate 6 on conveyer belt is placed in spring clamp portion by volume transfer robot, wherein, the corresponding bullet of one block of tube filler plate 6
Spring clamping section；When the tube filler plate 6 of predetermined number is folded in spring clamp portion, tenses cylinder and tense tension rope 2-1-4 with reality
Multiple tube filler plates 6 are now subjected to circular winding；Circle side plate 7 is arranged on rotation clamp system, and is adjusted by telescopic cylinder 4-2
The spacing between two round side plates 7 is saved, when regulation is to default spacing, is sequentially passed through screw rod by screw rod installing mechanism 3-1
Threaded mounting hole on two round side plates 7, and nut is screwed on by nut mounting mechanism 3-2, then widened by telescopic cylinder 4-2
Spacing between two round side plates 7, between the tube filler plate 6 for being wound into circle is located in into two round side plates 7, finally by flexible
Cylinder 4-2 is clamped and nut is tightened, to complete the assembling work of whole Electric cable coil.The Electric cable coil provided using the application
Fully-automatic production system, whole-course automation degree is high, and without manual operation, the work for largely reducing operating personnel is strong
Degree, greatly improves production efficiency, and good economy performance is practical, produces and promotes beneficial to being standardized.
Preferably, in the present embodiment, when carrying out circular winding to tube filler plate 6, be divided into two groups and wound, i.e., every group
It is wound into semicircular structure；Specifically, pulling assembly is divided into two groups, tenses cylinder and be provided with two, to ensure tension effect,
The both sides of every group of pulling assembly are equipped with tension rope 2-1-4, and one tenses cylinder and drives one group of pulling assembly.Particularly, to carry
Height further positions to the tube filler plate 6 after winding, and also settable two semicircles hold detent mechanism 2-2 tightly, for being wound into
Circular tube filler plate 6 is positioned.
Preferably, to ensure smoothly completing and extending its service life for tube filler plate wrap-up 2, tension rope 2-1-4 is adopted
It is made of wire quality, steel wire rope is with higher tensile strength, fatigue resistance and toughness, bearing safety system
Number is big, and overall weight is lighter and cheap.
Further, in the present embodiment, clamp assembly 2-1 also includes being used for the connect base 2- for installing spring clamp portion
1-2, connect base 2-1-2 are corresponded with spring clamp portion and set；Two neighboring connect base 2-1-2 passes through connection sheet 2-1-
3 connections, connection sheet 2-1-3 are provided with lacing hole, and tension rope 2-1-4 passes through lacing hole on connection sheet 2-1-3 with by multiple bullets
Spring clamping section sequentially connects.Specifically, connect base 2-1-2, which is provided with, is used to block the groove for setting spring clamp portion, tenses cylinder
Tension rope 2-1-4 is driven to tense, tension rope 2-1-4 drives the winding of spring clamp portion, and then realizes tube filler plate being wound into circle.
Specifically, spring clamp portion includes being equipped with the top of two clamp clips 2-1-1, each clamp clip 2-1-1 and is used for
Block the coupler body of tube filler plate 6；Two clamp clip 2-1-1 upper end is hinged, and lower end is connected by fastening spring.In the present embodiment
In, clamp clip 2-1-1 vertical profile section is in digital 7 fonts, and two clamp clip 2-1-1 are oppositely arranged composition tooth-shape structure, clamp
Piece 2-1-1 bottom is connected with connect base 2-1-2.Wherein, coupler body is equipped with the top of each clamp clip 2-1-1, used
In hooking tube filler plate 6, so that positioning is fixed to tube filler plate 6；Two clamp clip 2-1-1 upper end is hinged, and lower end passes through clamping
Spring connects, and so goes for the stationary positioned of various sizes of tube filler plate 6.Apart from the above, two clamp clip 2-1-1
It can be also attached by telescopic bridging board.
Further, tube filler plate wrap-up 2 is also watched including pedestal 2-5, the slide rail 2-4 on pedestal 2-5 and feeding
Motor is taken, clamp assembly 2-1 bottom is provided with sliding block 2-3, and feeding servomotor driving clamp assembly 2-1 passes through sliding block 2-3 edges
That slide rail 2-4 moves towards movement.In the present embodiment, tube filler plate wrap-up 2 also includes pedestal 2-5 and on pedestal 2-5
Slide rail 2-4, circle side plate positioner 4 is located at pedestal 2-5 both sides, be easy to be wound into the tube filler plate 6 after circle operate to
Between two round side plates 7.Specifically, sliding block 2-3 is located at connect base 2-1-2 bottom, wherein, sliding block 2-3 can be a variety of
Structure type, it is preferable that as having the support body of double-decker, the lower end of support body is connected with slide rail 2-4, the upper end of support body and connection
Base 2-1-2 connections, in this way, support body is both played a supporting role to clamp assembly 2-1, also clamp assembly 2-1 can be caused to pass through it
Moved reciprocatingly along slide rail 2-4 trend.
Further, in the present embodiment, tube filler plate wrap-up 2 also includes being located at pedestal 2- corresponding to spring clamp portion
Tube filler plate aligning mechanism 2-6 on 5, tube filler plate aligning mechanism 2-6 include the axially arranged school two each parallel to pedestal 2-5
Straight panel, two alignment plates are connected by telescopic bridging board, and two alignment plates are adjusted come corresponding with the length according to tube filler plate 6
Spacing, use range is wide.By provided with tube filler plate aligning mechanism 2-6, by multiple cylinders being sequentially arranged in spring clamp portion
Core plate 6 carries out calibration positioning, and then causes the regular shape of tube filler plate 6 of Cheng Yuan after winding, to ensure that the reel after assembling has
Product quality.
Apart from the above, two alignment plates can be arranged on pedestal 2-5 in a manner of other, such as one of alignment plate
It is fixedly mounted on pedestal 2-5, another alignment plate is arranged on pedestal 2-5 by modes such as spring or chutes, in order to root
The spacing come according to the length of tube filler plate 6 between two alignment plates of Reasonable adjustment, and then to ensure that the reel after molding assembly has
Product quality.
Further, the Electric cable coil fully-automatic production system in the application also includes being connected with circle side plate positioner 4
Circle side plate feeding device 5, circle side plate feeding device 5 includes feeding station, three axle robert 8 and is connected with three axle robert 8
Servomotor, feeding station is used to place round side plate 7, and servomotor drives three axle robert 8 by the circle side on feeding station
Plate 7 is fixedly mounted on rotation clamp system, wherein, three axle robert 8 can be used for fixed routine crawl, carry object or operation
Instrument.
In the present embodiment, a round side plate positioner 4 is provided with a round side plate feeding device 5；Specifically, three axle machine
Tool hand 8 includes crawl hand, motion and control system, and crawl hand is captured round side plate 7 by the way of clamp-type, passed through
Control system control includes guide rail servomotor 8-4, rotating servo motor 8-5, X-axis mechanical arm 8-1, Y-axis mechanical arm 8-2 and Z
Shaft mechanical arm 8-3 motion, control system control guide rail servomotor 8-4 to circle side plate 7 on X-axis, Y-axis and Z axis
Position adjustment, and then circle side plate 7 is fixedly mounted on rotation clamp system.Wherein, rotating servo motor 8-5 is used for circle side
Plate 7 turns to first retainer, is convenient for follow-up screw rod, nut and pad installation procedure, it is preferable that in Z axis mechanical arm 8-3
On be additionally provided with photoelectric sensor 8-3-1, for judging to justify whether the screwed hole on side plate 7 is rotated in place.
Specifically, rotating clamp system includes mounting bracket 4-1, the crosshead clamp 4-3 being rotatably connected with mounting bracket 4-1
And rotary drive motor, crosshead clamp 4-3 are used to install round side plate 7；Rotary drive motor is connected with crosshead clamp 4-3,
For driving crosshead clamp 4-3 to be mounted opposite frame 4-1 rotations.In the present embodiment, rotary drive motor is located at mounting bracket 4-1
On, rotated for driving crosshead clamp 4-3 to drive circle side plate 7 to be mounted opposite frame 4-1, be convenient for screw rod assembling and nut is tight
Gu operation.It is simple in construction using crosshead clamp 4-3, production technology simplicity and good fixing effect.
Specifically, telescopic pole 4-3-2 is equipped with crosshead clamp 4-3 four branches, in each pole 4-
3-2 outer end is equipped with clip 4-3-1；Further, and crosshead clamp 4-3 is provided with alignment pin, and it is fixed that circle side plate 7 corresponds to
Position pin is provided with pin-and-hole, and alignment pin is stretched into pin-and-hole to realize to the circle stationary positioned of side plate 7., will by three axle robert 8 during installation
Circle side plate 7 is put into crosshead clamp 4-3, and circle side plate 7 is fixed on into folder by the cooperation and clip 4-3-1 of alignment pin and pin-and-hole
On tool.In the present embodiment, can root by being all provided with crosshead clamp 4-3 four branches by telescopic pole 4-3-2
Carry out the corresponding length for adjusting pole 4-3-2 according to the size of circle side plate 7, and then suitable for the circle side plate 7 of different dimensions；To enter
Being accurately positioned for round side plate 7 is improved to one step, alignment pin is provided with crosshead clamp 4-3, it is corresponding, set on circle side plate 7
There is the pin-and-hole being engaged with alignment pin, rotary drive motor rotates circle side plate 7, until screwed hole according to the position of alignment pin
Position is consistent with commitment positions, simple in construction, production simplicity and accurate positioning, the product matter having beneficial to the reel improved after assembling
Amount.
Specifically, in the present embodiment, screw rod installing mechanism 3-1 includes screw rod feeding station, manipulator and for driving
The drive device of manipulator, when by telescopic cylinder 4-2, two round side plates 7 are adjusted to pre-determined distance, drive device driving
Manipulator captures screw rod from screw rod feeding station and screw rod is sequentially passed through into two round side plates 7；Nut mounting mechanism 3-2 includes height
Adjustable nut vibrating disk 3-2-1, nut feeding gripping part and nut check part 9, nut vibrating disk 3-2-1 is spent to be used for
Placing nut, nut feeding gripping part take out nut out of nut vibrating disk 3-2-1 and are screwed in spiral shell by nut check part 9
Boom end, for fastening screw and circle side plate 7.Wherein, nut feeding gripping part can be according to different nut model type selectings
Grip head.
Specifically, in the present embodiment, nut check part 9 includes nut installation sleeve 9-1, torsion control sensor 9-
2 and torque servo motor 9-3, nut installation sleeve 9-1 withstand nut, torque servo motor 9-3 drive nut installation sleeves 9-1
Rotation, and then nut is tightened, torsion control sensor 9-2 is used to monitor in real time and control screwing force.
Further, it is increase nut and the contact area on circle side plate 7 surface, prevents that justifying the surface of side plate 7 is worn, screw rod
Assembly mounting device also includes pad installing mechanism 3-3, and pad installing mechanism 3-3 is used to provide pad and and nut mounting mechanism
3-2 coordinates, to realize that screw rod fastens with circle side plate 7.Specifically, pad installing mechanism 3-3 shakes including Height Adjustable pad
Moving plate 3-3-1 and pad feeding gripping part, pad feeding gripping part take out pad out of pad vibrating disk 3-3-1 and will pads
Piece is placed between round side plate 7 and nut, is engaged with nut with fastening screw and circle side plate 7.
Preferably, Height Adjustable pad vibrating disk 3-3-1 and Height Adjustable nut vibrating disk 3-2-1 can lead to
Cross following manner realization：Pad vibrating disk 3-3-1 and nut vibrating disk 3-2-1 can be both placed on mounting seat 3-4, pad vibration
Disk 3-3-1 and nut vibrating disk 3-2-1 is correspondingly provided with a flexible folded plate 3-3-2 respectively, wherein, pad vibrating disk 3-3-1 and
Nut vibrating disk 3-2-1 is made of telescopic material, drivings of the folded plate 3-3-2 in lift servo motor 3-3-3 of stretching
Under do the action risen or fallen, and then band mobile gasket vibrating disk 3-3-1 and nut vibrating disk 3-2-1 enters in Z-direction respectively
The height regulation of row adaptability, in order to take nut and pad.
Specifically, in the present embodiment, tube filler substrate transfer device 1 also includes two row's supporting plates being oppositely arranged, two row's branch
Fagging by go here and there roller connect, conveyer belt located at string roller on, supporting plate is connected with conveyor drive arrangement, is filled by belt-driven
Driving conveyer belt motion is put, it is simple in construction, operate steadily, be easy to winding transfer robot to be used for the tube filler plate 6 on conveyer belt
It is placed in spring clamp portion, to ensure the even running of whole production system.
In summary, the utility model provides a kind of Electric cable coil fully-automatic production system, including two groups of circle side plates are determined
Position device, screw arbor assembly erecting device and the tube filler substrate transfer device set gradually along on Electric cable coil assembled formation direction,
Wind transfer robot and tube filler plate wrap-up；Two groups of circle side plate positioners are respectively arranged on the two of tube filler plate wrap-up
Side, screw arbor assembly erecting device are set close to one of which circle side plate positioner；Tube filler substrate transfer device include conveyer belt and
Conveyor drive arrangement with transmitting band connection, conveyer belt are used for placing tube core plate；Tube filler plate wrap-up include clamp assembly,
Tension rope and the tension cylinder being connected with tension rope, clamp assembly include multiple spring clamp portions sequentially set, spring clamp
Portion is used for mounting cylinder core plate；Tension rope is used to connect multiple spring clamp portions, and tensing cylinder tension tension rope will be multiple to realize
Tube filler plate carries out circular winding；Winding transfer robot is used to the tube filler plate on conveyer belt being placed on spring clamp portion；Circle
Side plate positioner includes rotation clamp system and the telescopic cylinder being connected with rotation clamp system, and rotation clamp system is used to pacify
Dress circle side plate；Screw arbor assembly erecting device includes screw rod installing mechanism and nut mounting mechanism, and screw rod installing mechanism is used for spiral shell
Bar sequentially passes through two round side plates, and nut mounting mechanism is used to provide nut and realizes that screw rod fastens with circle side plate.During assembling, lead to
Cross winding transfer robot the tube filler plate on conveyer belt is placed in spring clamp portion, and by tube filler plate wrap-up by cylinder
Core plate is wound into circle；Circle side plate is clamped in place by circle side plate positioner, and drives round side plate to advance in place, passes through spiral shell
Screw rod is sequentially passed through two round side plates and screws on nut by bar installing mechanism, then two round side plates are pulled open to setting position, will
The tube filler plate for being wound into circle operates in place, and two round side plates clamp gathering in place again, and are screwed into nut, to complete Electric cable coil
Assembling.Whole-course automation degree is high, without manual operation, largely reduces the labor intensity of operating personnel, significantly
Production efficiency is improved, good economy performance is practical, produces and promotes beneficial to being standardized.
Finally it should be noted that：Above example is only to illustrate the technical solution of the utility model, rather than its limitations；
Although the utility model is described in detail with reference to the foregoing embodiments, it will be understood by those within the art that：
The core technology of this patent is tube filler plate tightening device, and it can still be carried out to the technical scheme described in foregoing embodiments
Modification, or equivalent substitution is carried out to which part technical characteristic；And these modifications or replacement, do not make appropriate technical solution
Essence depart from various embodiments of the utility model technical scheme spirit and scope.
Claims (10)
- A kind of 1. Electric cable coil fully-automatic production system, it is characterised in that：Pacify including two groups of circle side plate positioners, screw arbor assembly Assembling device and the tube filler substrate transfer device set gradually along on the Electric cable coil assembled formation direction, winding transfer robot And tube filler plate wrap-up；Two groups of circles side plate positioner is respectively arranged on the both sides of the tube filler plate wrap-up, described Screw arbor assembly erecting device is set close to circle side plate positioner described in one of which；The tube filler substrate transfer device includes transmission Band and the conveyor drive arrangement with the transmission band connection, the conveyer belt are used for placing tube core plate；The tube filler plate wrap-up includes clamp assembly, tension rope and the tension cylinder being connected with the tension rope, the folder Tight component includes multiple spring clamp portions sequentially set, and the spring clamp portion is used to install the tube filler plate；The tension Restrict for connecting multiple spring clamp portions, the tension cylinder tenses the tension rope to realize multiple tube filler plates Carry out circular winding；The winding transfer robot is used to the tube filler plate on the conveyer belt being placed on the spring clamp portion On；The round side plate positioner includes rotation clamp system and the telescopic cylinder being connected with the rotation clamp system, described Rotation clamp system is used to install round side plate；The screw arbor assembly erecting device includes screw rod installing mechanism and device for fastening nut Structure, the screw rod installing mechanism are used to screw rod sequentially passing through two round side plates, and the nut mounting mechanism is used to provide Nut simultaneously realizes that the screw rod fastens with the round side plate.
- 2. Electric cable coil fully-automatic production system according to claim 1, it is characterised in that：The clamp assembly also includes For installing the connect base in the spring clamp portion, the two neighboring connect base is connected by connection sheet, the connection Piece is provided with lacing hole, and the tension rope passes through the lacing hole in the connection sheet sequentially to connect in multiple spring clamp portions Connect.
- 3. Electric cable coil fully-automatic production system according to claim 1 or 2, it is characterised in that：The spring clamp portion Including two clamp clips, the coupler body for blocking the tube filler plate is equipped with the top of each clamp clip；Described two folders The upper end of tight piece is hinged, and lower end is connected by fastening spring.
- 4. Electric cable coil fully-automatic production system according to claim 1, it is characterised in that：The tube filler plate wrap-up Also include pedestal, the slide rail on the pedestal and feeding servomotor, the bottom of the clamp assembly is provided with sliding block, described Feeding servomotor drives the clamp assembly to be moved by trend of the sliding block along the slide rail.
- 5. Electric cable coil fully-automatic production system according to claim 4, it is characterised in that：The tube filler plate wrap-up Also include corresponding to tube filler plate aligning mechanism of the spring clamp portion on the pedestal, the tube filler plate aligning mechanism bag Two axially arranged alignment plates each parallel to the pedestal are included, two alignment plates are connected by telescopic bridging board Connect, with the length according to the tube filler plate come the corresponding spacing for adjusting two alignment plates.
- 6. Electric cable coil fully-automatic production system according to claim 1, it is characterised in that：Also include and the round side plate Positioner connection circle side plate feeding device, the round side plate feeding device include feeding station, three axle robert and with institute The servomotor of three axle robert connection is stated, the feeding station is used to place the round side plate, and the servomotor drives institute State three axle robert the circle side plate on the feeding station is fixedly mounted on the rotation clamp system.
- 7. Electric cable coil fully-automatic production system according to claim 6, it is characterised in that：The rotation clamp system bag Mounting bracket, the crosshead clamp and rotary drive motor that are rotatably connected with the mounting bracket are included, the crosshead clamp is used for The round side plate is installed；The rotary drive motor is connected with the crosshead clamp, for driving the crosshead clamp phase The mounting bracket is rotated.
- 8. Electric cable coil fully-automatic production system according to claim 7, it is characterised in that：The four of the crosshead clamp Telescopic pole is equipped with bar branch, clip is equipped with the outer end of each pole；And on the crosshead clamp Provided with alignment pin, the round side plate is provided with pin-and-hole corresponding to the alignment pin, and the alignment pin is stretched into the pin-and-hole to realize To the round side plate stationary positioned.
- 9. Electric cable coil fully-automatic production system according to claim 1, it is characterised in that：The screw arbor assembly installation dress Putting also includes pad installing mechanism, and the pad installing mechanism is used to provide pad and coordinated with the nut mounting mechanism, with Realize that the screw rod fastens with the round side plate.
- 10. Electric cable coil fully-automatic production system according to claim 1, it is characterised in that：The tube filler plate transmission dress Putting also includes two row's supporting plates for being oppositely arranged, and the two rows supporting plate is connected by going here and there roller, and the conveyer belt is located at the string On roller, the supporting plate is connected with the conveyor drive arrangement, and the conveyer belt is driven by the conveyor drive arrangement Motion.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721026949.4U CN207171468U (en) | 2017-08-16 | 2017-08-16 | A kind of Electric cable coil fully-automatic production system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721026949.4U CN207171468U (en) | 2017-08-16 | 2017-08-16 | A kind of Electric cable coil fully-automatic production system |
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| Publication Number | Publication Date |
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| CN207171468U true CN207171468U (en) | 2018-04-03 |
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| CN201721026949.4U Expired - Fee Related CN207171468U (en) | 2017-08-16 | 2017-08-16 | A kind of Electric cable coil fully-automatic production system |
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| CN (1) | CN207171468U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110238650A (en) * | 2019-05-31 | 2019-09-17 | 成都九系机器人科技有限公司 | A kind of cable drum automatic setup system |
| CN110587236A (en) * | 2019-09-20 | 2019-12-20 | 河南巨力钢丝绳制造有限公司 | Production process and production line for steel wire rope packaging disc |
| CN111805241A (en) * | 2020-06-24 | 2020-10-23 | 哈尔滨工业大学 | A interior outer lane processingequipment for cable drum production |
| CN114589489A (en) * | 2022-03-08 | 2022-06-07 | 湖州职业技术学院(湖州广播电视大学)(湖州社区大学) | Optical cable reel assembling equipment and assembling method |
-
2017
- 2017-08-16 CN CN201721026949.4U patent/CN207171468U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110238650A (en) * | 2019-05-31 | 2019-09-17 | 成都九系机器人科技有限公司 | A kind of cable drum automatic setup system |
| CN110587236A (en) * | 2019-09-20 | 2019-12-20 | 河南巨力钢丝绳制造有限公司 | Production process and production line for steel wire rope packaging disc |
| CN110587236B (en) * | 2019-09-20 | 2020-10-27 | 河南巨力钢丝绳制造有限公司 | Production process and production line for steel wire rope packaging disc |
| CN111805241A (en) * | 2020-06-24 | 2020-10-23 | 哈尔滨工业大学 | A interior outer lane processingequipment for cable drum production |
| CN114589489A (en) * | 2022-03-08 | 2022-06-07 | 湖州职业技术学院(湖州广播电视大学)(湖州社区大学) | Optical cable reel assembling equipment and assembling method |
| CN114589489B (en) * | 2022-03-08 | 2023-02-28 | 湖州职业技术学院(湖州广播电视大学)(湖州社区大学) | Optical cable reel assembling equipment and assembling method |
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