CN114582736A - Semiconductor packaging method - Google Patents
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Abstract
Description
技术领域technical field
本申请涉及半导体技术领域,特别涉及一种半导体封装方法。The present application relates to the field of semiconductor technology, and in particular, to a semiconductor packaging method.
背景技术Background technique
常见的半导体封装技术,比如芯片封装技术主要包含下述工艺过程:对于芯片正面进行工艺处理过程而言,首先将芯片的正面贴装在载板上,进行热压塑封,将载板剥离,然后在芯片的正面形成再布线结构,之后在再布线结构上形成用于保护再布线结构的绝缘层,且再布线结构背离芯片的表面露出绝缘层。Common semiconductor packaging technology, such as chip packaging technology, mainly includes the following process: For the process of the front side of the chip, first mount the front side of the chip on the carrier board, perform thermocompression molding, peel off the carrier board, and then A redistribution structure is formed on the front side of the chip, then an insulating layer for protecting the redistribution structure is formed on the redistribution structure, and the surface of the redistribution structure facing away from the chip exposes the insulating layer.
现有的芯片封装技术,在再布线结构上形成绝缘层时,最初形成的绝缘层将再布线结构全部覆盖,随后在对绝缘层进行研磨,以使绝缘层的厚度减薄,再布线结构背离芯片的表面露出。但是研磨工艺比较耗时,影响封装效率。In the existing chip packaging technology, when an insulating layer is formed on the rewiring structure, the initially formed insulating layer completely covers the rewiring structure, and then the insulating layer is ground to reduce the thickness of the insulating layer, and the rewiring structure deviates from it. The surface of the chip is exposed. However, the grinding process is time-consuming and affects the packaging efficiency.
发明内容SUMMARY OF THE INVENTION
本申请实施例提供了一种半导体封装方法。所述半导体封装方法包括:Embodiments of the present application provide a semiconductor packaging method. The semiconductor packaging method includes:
形成包封结构,所述包封结构包括包封层及至少一个芯片,所述包封层上设置有至少一个内凹的腔体,所述至少一个芯片设置在所述至少一个内凹的腔体内,所述芯片的正面露出所述包封层,所述芯片的正面设有多个焊垫;An encapsulation structure is formed, the encapsulation structure includes an encapsulation layer and at least one chip, the encapsulation layer is provided with at least one concave cavity, and the at least one chip is disposed in the at least one concave cavity In the body, the encapsulation layer is exposed on the front side of the chip, and the front side of the chip is provided with a plurality of bonding pads;
在所述包封结构上形成再布线结构,所述再布线结构将所述芯片的焊垫引出;forming a redistribution structure on the encapsulation structure, the redistribution structure leading out the pads of the chip;
将设置在所述至少一个内凹的腔体内绝缘膜层套在所述再布线结构上,所述再布线结构背离所述芯片的表面通过所述镂空部露出所述绝缘膜层。The insulating film layer disposed in the at least one concave cavity is sleeved on the redistribution structure, and the surface of the redistribution structure facing away from the chip exposes the insulating film layer through the hollow portion.
在一个实施例中,所述再布线结构背离所述包封结构的一侧与所述绝缘膜层背离所述包封结构的一侧的高度差的范围为0至40μm。In one embodiment, a height difference between the side of the redistribution structure facing away from the encapsulation structure and the side of the insulating film layer facing away from the encapsulation structure ranges from 0 to 40 μm.
在一个实施例中,所述再布线结构包括多个导电结构,所述绝缘膜层上设有多个所述镂空部,所述镂空部与所述导电结构一一对应,所述导电结构背离所述芯片的一侧通过对应的所述镂空部露出。In one embodiment, the redistribution structure includes a plurality of conductive structures, the insulating film layer is provided with a plurality of the hollowed-out portions, the hollowed-out portions correspond to the conductive structures one-to-one, and the conductive structures are away from One side of the chip is exposed through the corresponding hollow portion.
在一个实施例中,所述导电结构包括与所述焊垫连接的迹线结构及位于所述迹线结构背离所述芯片一侧的导电凸柱;In one embodiment, the conductive structure includes a trace structure connected to the bonding pad and a conductive bump located on a side of the trace structure away from the chip;
所述镂空部的内表面设有台阶结构,所述迹线结构位于所述镂空部内且位于所述台阶结构靠近所述芯片的一侧,所述导电凸柱位于所述镂空部内且被所述台阶结构环绕。The inner surface of the hollow portion is provided with a stepped structure, the trace structure is located in the hollow portion and is located on the side of the stepped structure close to the chip, the conductive protrusion is located in the hollow portion and is The step structure surrounds.
在一个实施例中,所述绝缘膜层的材料为柔性材料。In one embodiment, the material of the insulating film layer is a flexible material.
在一个实施例中,所述将设置有镂空部的绝缘膜层套在所述再布线结构上之前,所述半导体封装方法还包括:制备所述绝缘膜层;In one embodiment, before the insulating film layer provided with the hollow portion is sleeved on the redistribution structure, the semiconductor packaging method further includes: preparing the insulating film layer;
所述制备所述绝缘膜层包括:The preparing the insulating film layer includes:
提供绝缘材料层及冲压模具,所述冲压模具设有冲压部,所述冲压部与所述再布线结构的形状相同;Provide an insulating material layer and a stamping die, the stamping die is provided with a stamping part, and the stamping part has the same shape as the rewiring structure;
采用所述冲压模具的冲压部对所述绝缘材料层进行冲压,在所述绝缘材料层上形成所述镂空部,得到所述绝缘膜层。The insulating material layer is punched by the punching portion of the punching die, and the hollow portion is formed on the insulating material layer to obtain the insulating film layer.
在一个实施例中,所述将设置有镂空部的绝缘膜层套在所述再布线结构上之前,所述半导体封装方法还包括:In one embodiment, before the insulating film layer provided with the hollow portion is sleeved on the redistribution structure, the semiconductor packaging method further includes:
采用光学定位仪对所述绝缘膜层进行定位。An optical locator is used to locate the insulating film layer.
在一个实施例中,所述形成包封结构,包括:In one embodiment, forming the encapsulation structure includes:
将所述芯片贴装于载板上,所述芯片的正面朝向所述载板的表面;Mounting the chip on the carrier board with the front side of the chip facing the surface of the carrier board;
形成包封层,所述包封层覆盖在所述载板上,包封住所述芯片;forming an encapsulation layer, the encapsulation layer covers the carrier board and encapsulates the chip;
剥离所述载板,得到所述包封结构。The carrier plate is peeled off to obtain the encapsulated structure.
在一个实施例中,所述再布线结构与所述芯片的焊垫直接接触;或者,In one embodiment, the redistribution structure is in direct contact with the pads of the chip; or,
所述在所述包封结构上形成再布线结构之前,所述半导体封装方法还包括:Before forming the redistribution structure on the encapsulation structure, the semiconductor packaging method further includes:
在所述包封层上形成至少一个迹线层,所述再布线结构通过所述至少一个迹线层与所述芯片的焊垫电连接。At least one trace layer is formed on the encapsulation layer, and the redistribution structure is electrically connected to the pads of the chip through the at least one trace layer.
在一个实施例中,所述绝缘膜层的尺寸大于所述包封结构的尺寸,所述半导体封装方法还包括:In one embodiment, the size of the insulating film layer is larger than the size of the encapsulation structure, and the semiconductor packaging method further includes:
对所述绝缘膜层的边缘进行切割,以使切割后的所述绝缘膜层在所述包封结构的正投影全部落在所述包封结构上。Cutting the edge of the insulating film layer, so that the orthographic projection of the insulating film layer after cutting on the encapsulation structure all falls on the encapsulation structure.
本申请实施例所达到的主要技术效果是:The main technical effects achieved by the embodiments of the present application are:
本申请实施例提供的半导体封装方法,在形成再布线结构后将预先制备好的绝缘膜层套在再布线结构上,且再布线结构背离芯片的表面露出绝缘膜层,则不需要对绝缘膜层进行研磨处理,可节省对绝缘膜层进行研磨处理的时间,提升封装效率,降低生产成本;同时可避免研磨工艺导致绝缘膜层厚度均匀性较差的问题,且可避免研磨时研磨到导电结构,对导电结构的应力而损伤芯片的焊垫,有助于提升封装产品的品质。In the semiconductor packaging method provided by the embodiments of the present application, after the rewiring structure is formed, the pre-prepared insulating film layer is sleeved on the rewiring structure, and the insulating film layer is exposed on the surface of the rewiring structure facing away from the chip, so it is not necessary to install the insulating film Grinding the insulating film layer can save the time of grinding the insulating film layer, improve the packaging efficiency, and reduce the production cost; at the same time, it can avoid the problem of poor thickness uniformity of the insulating film layer caused by the grinding process, and can avoid grinding to conductive structure, the stress on the conductive structure damages the pads of the chip, which helps to improve the quality of the packaged products.
附图说明Description of drawings
图1是本申请一示例性实施例提供的半导体封装方法的流程图;FIG. 1 is a flowchart of a semiconductor packaging method provided by an exemplary embodiment of the present application;
图2是本申请一示例性实施例提供的形成包封结构的流程图;FIG. 2 is a flowchart of forming an encapsulation structure provided by an exemplary embodiment of the present application;
图3是本申请一示例性实施例提供的半导体封装结构的第一中间结构的结构示意图;3 is a schematic structural diagram of a first intermediate structure of a semiconductor package structure provided by an exemplary embodiment of the present application;
图4是本申请一示例性实施例提供的半导体封装结构的第二中间结构的结构示意图;4 is a schematic structural diagram of a second intermediate structure of a semiconductor package structure provided by an exemplary embodiment of the present application;
图5是本申请一示例性实施例提供的包封结构的结构示意图;5 is a schematic structural diagram of an encapsulation structure provided by an exemplary embodiment of the present application;
图6是本申请另一示例性实施例提供的半导体封装结构的第三中间结构的剖视图;6 is a cross-sectional view of a third intermediate structure of a semiconductor package structure provided by another exemplary embodiment of the present application;
图7是本申请一示例性实施例提供的半导体封装结构的剖视图;7 is a cross-sectional view of a semiconductor package structure provided by an exemplary embodiment of the present application;
图8是本申请一示例性实施例提供的绝缘膜层的剖视图;8 is a cross-sectional view of an insulating film layer provided by an exemplary embodiment of the present application;
图9是本申请一示例性实施例提供的绝缘材料层的剖视图;9 is a cross-sectional view of an insulating material layer provided by an exemplary embodiment of the present application;
图10是本申请一示例性实施例提供的冲压模具的剖视图;10 is a cross-sectional view of a stamping die provided by an exemplary embodiment of the present application;
图11是本申请另一示例性实施例提供的半导体封装结构的剖视图。FIG. 11 is a cross-sectional view of a semiconductor package structure provided by another exemplary embodiment of the present application.
具体实施例specific embodiment
这里将详细地对示例性实施例进行说明,其示例表示在附图中。下面的描述涉及附图时,除非另有表示,不同附图中的相同数字表示相同或相似的要素。以下示例性实施例中所描述的实施例并不代表与本申请相一致的所有实施例。相反,它们仅是与如所附权利要求书中所详述的、本申请的一些方面相一致的装置和方法的例子。Exemplary embodiments will be described in detail herein, examples of which are illustrated in the accompanying drawings. When the following description refers to the drawings, the same numerals in different drawings represent the same or similar elements unless otherwise indicated. The embodiments described in the following exemplary embodiments are not intended to represent all embodiments consistent with this application. Rather, they are merely examples of apparatus and methods consistent with some aspects of the present application as recited in the appended claims.
在本申请使用的术语是仅仅出于描述特定实施例的目的,而非旨在限制本申请。在本申请和所附权利要求书中所使用的单数形式的“一种”、“所述”和“该”也旨在包括多数形式,除非上下文清楚地表示其他含义。还应当理解,本文中使用的术语“和/或”是指并包含一个或多个相关联的列出项目的任何或所有可能组合。The terminology used in this application is for the purpose of describing particular embodiments only and is not intended to limit the application. As used in this application and the appended claims, the singular forms "a," "the," and "the" are intended to include the plural forms as well, unless the context clearly dictates otherwise. It will also be understood that the term "and/or" as used herein refers to and includes any and all possible combinations of one or more of the associated listed items.
应当理解,尽管在本申请可能采用术语第一、第二、第三等来描述各种信息,但这些信息不应限于这些术语。这些术语仅用来将同一类型的信息彼此区分开。例如,在不脱离本申请范围的情况下,第一信息也可以被称为第二信息,类似地,第二信息也可以被称为第一信息。取决于语境,如在此所使用的词语“如果”可以被解释成为“在……时”或“当……时”或“响应于确定”。It should be understood that although the terms first, second, third, etc. may be used in this application to describe various information, such information should not be limited to these terms. These terms are only used to distinguish the same type of information from each other. For example, the first information may also be referred to as the second information, and similarly, the second information may also be referred to as the first information without departing from the scope of the present application. Depending on the context, the word "if" as used herein can be interpreted as "at the time of" or "when" or "in response to determining."
下面结合附图,对本申请的一些实施例作详细说明。在不冲突的情况下,下述的实施例及实施例中的特征可以相互组合。Some embodiments of the present application will be described in detail below with reference to the accompanying drawings. The embodiments described below and features in the embodiments may be combined with each other without conflict.
本申请实施例提供了一种半导体封装方法。参见图1,所述半导体封装方法包括如下步骤110至步骤130。Embodiments of the present application provide a semiconductor packaging method. Referring to FIG. 1 , the semiconductor packaging method includes the
在步骤110中,形成包封结构,所述包封结构包括包封层及至少一个芯片,所述包封层上设置有至少一个内凹的腔体,所述至少一个芯片设置在所述至少一个内凹的腔体内,所述芯片的正面露出所述包封层,所述芯片的正面设有多个焊垫。In
在步骤120中,在所述包封结构上形成再布线结构,所述再布线结构将所述芯片的焊垫引出。In
在步骤130中,将设置有镂空部的绝缘膜层套在所述再布线结构上,所述再布线结构背离所述芯片的表面通过所述镂空部露出所述绝缘膜层。In
本申请实施例提供的半导体封装方法,绝缘膜层是预先制备好的,将绝缘膜层套在再布线结构上,且再布线结构背离芯片的表面露出绝缘膜层,则不需要对绝缘膜层进行研磨处理,可节省对绝缘膜层进行研磨处理的时间,提升封装效率,降低生产成本;同时可避免研磨工艺导致绝缘膜层厚度均匀性较差的问题,且可避免研磨时研磨到导电结构,对导电结构的应力而损伤芯片的焊垫,有助于提升封装产品的品质。In the semiconductor packaging method provided by the embodiment of the present application, the insulating film layer is prepared in advance, the insulating film layer is sleeved on the rewiring structure, and the insulating film layer is exposed on the surface of the rewiring structure away from the chip, so there is no need for the insulating film layer. The grinding process can save the time of grinding the insulating film, improve the packaging efficiency, and reduce the production cost; at the same time, it can avoid the problem of poor thickness uniformity of the insulating film caused by the grinding process, and can avoid grinding to the conductive structure during grinding , the stress on the conductive structure damages the pads of the chip, which helps to improve the quality of the packaged products.
下面将对本申请实施例提供的半导体封装方法的各个步骤进行详细介绍。Each step of the semiconductor packaging method provided by the embodiments of the present application will be described in detail below.
在步骤110中,形成包封结构,所述包封结构包括包封层及至少一个芯片,所述包封层上设置有至少一个内凹的腔体,所述至少一个芯片设置在所述至少一个内凹的腔体内,所述芯片的正面露出所述包封层,所述芯片的正面设有多个焊垫。In
在一个实施例中,包封层上内凹的腔体与芯片可一一对应,芯片位于对应的内凹的腔体内。In one embodiment, the concave cavity on the encapsulation layer and the chip can be in one-to-one correspondence, and the chip is located in the corresponding concave cavity.
在一个实施例中,参见图2,所述形成包封结构的步骤110包括如下步骤111至步骤113。In one embodiment, referring to FIG. 2 , the
在步骤111中,将所述芯片贴装于载板上,所述芯片的正面朝向所述载板的表面。In
通过步骤111可得到如图3所示的第一中间结构。图3所示的实施例中,载板10上贴装有多个芯片20。在其他实施例中,载板10上贴装的芯片20的数量可为一个。Through
在一个实施例中,载板10包括用于贴装芯片20的贴装区。贴装区的形状是根据芯片20在整片载板10上的布局进行设计的,贴装区的形状可包括圆形、矩形或其他形状。载板可包括多个贴装区。In one embodiment,
在一个实施例中,芯片20可通过对硅片进行切割得到。硅片具有活性面,硅片的活性面设有焊垫。可采用机械切割的方式或者激光切割的方式切割硅片。可选的,在对硅片进行切割之前,可采用研磨设备对硅片的与活性面相对的背面进行研磨,以使硅片的厚度为指定厚度。In one embodiment, the
芯片20的焊垫是由芯片内部电路引出至芯片表面的导电电极构成。芯片20的正面可设有多个焊垫。焊垫设置在芯片20的导电电极上,用于将芯片20的导电电极引出。The bonding pads of the
在一个实施例中,载板10的形状可为圆形、矩形或其他形状。载板10的材料可以是铁镍定膨胀合金,或者载板10的材料也可以是不锈钢、聚合物等。In one embodiment, the shape of the
在一个实施例中,芯片20可通过粘接层贴装于载板10,且粘接层可采用易剥离的材料,以便在后续将芯片20与载板10剥离开来,例如粘接层可采用通过加热能够使其失去粘性的热分离材料。In one embodiment, the
在一个实施例中,在所述将所述芯片贴装于载板上的步骤111之前,所述半导体封装方法还包括:在所述芯片的正面形成保护层。In one embodiment, before the
在后续形成包封层30的步骤112中,由于包封层30在成型时需要高压成型,在此过程中形成包封层30的包封材料容易渗透到载板10与芯片20之间。通过在芯片20的正面形成一层保护层,保护层能够防止包封材料渗透到芯片20表面,而且即使在形成包封层30时包封材料有渗入到保护层,在载板10与芯片20剥离之后,还可以通过化学方式或者研磨方式直接处理保护层的表面,而不会直接接触到芯片20的正面,进而可避免破坏芯片20正面的焊垫。In the
在步骤112中,形成包封层,所述包封层覆盖在所述载板上,包封住所述芯片。In
通过步骤112可得到如图4所示的第二中间结构。Through
参见图4,包封层30形成在芯片20与露出的载板10上,用于将芯片20包封住,以重新构造一平板结构,以便在将载板10剥离后,能够继续在重新构造的该平板结构上进行再布线和封装。Referring to FIG. 4 , the
在一个实施例中,在形成包封层30之前,可以执行一些前处理步骤,例如化学清洗、等离子清洗等步骤,以将芯片20与载板10表面的杂质去除,以便包封层30与芯片20及载板10之间能够连接的更加密切,不会出现分层或开裂的现象。In one embodiment, before the
在一个实施例中,包封层30可采用层压环氧树脂膜的方式形成,也可以通过对环氧树脂化合物进行注塑成型、压模成型或传递成型等方式形成。In one embodiment, the
在一个实施例中,形成包封层的步骤120可包括如下步骤:In one embodiment, the
首先,形成包封结构,所述包封结构覆盖在所述载板上,包覆所述芯片。在该步骤中,包封结构的厚度大于芯片20的厚度,从而包封结构将芯片20完全包封住。First, an encapsulation structure is formed, the encapsulation structure covers the carrier board, and covers the chip. In this step, the thickness of the encapsulation structure is greater than the thickness of the
之后,对所述包封结构背离所述载板的一侧进行减薄处理,得到所述包封层。在该步骤中,可通过研磨工艺对包封结构进行减薄处理,使包封结构减薄至指定的厚度。After that, thinning is performed on the side of the encapsulation structure away from the carrier to obtain the encapsulation layer. In this step, the encapsulation structure may be thinned by a grinding process to reduce the encapsulation structure to a specified thickness.
在步骤113中,剥离所述载板,得到所述包封结构。In
通过步骤113可得到如图5所示的包封结构。Through
在一个实施例中,可直接机械的从包封层30及芯片20上剥离载板10。在另一个实施例中,芯片20与载板10与之间通过粘接层粘接,且粘接层的材料为热分离材料时,还可以通过加热的方式,使得粘接层遇热后粘性降低,进而将载板10剥离。载板10剥离后,暴露出各个芯片20的正面。In one embodiment, the
在一个实施例中,在所述至少一个芯片20的正面形成有保护层时,所述保护层设有用于暴露出各个芯片20正面的焊垫的开孔。In one embodiment, when a protective layer is formed on the front surface of the at least one
在步骤120中,在所述包封结构上形成再布线结构,所述再布线结构将所述芯片的焊垫引出。In
通过步骤120可得到如图6所示的第三中间结构。Through
在一个实施例中,参见图6,所述再布线结构40包括多个导电结构41,导电结构41包括与所述芯片20的焊垫电连接的迹线结构411及位于所述迹线结构411背离所述芯片20一侧的导电凸柱412。迹线结构411与芯片20的焊垫电连接,将芯片20的焊垫引出,导电凸柱412的设置便于与其他元件电连接。In one embodiment, referring to FIG. 6 , the
在一个实施例中,在形成再布线结构时,首先在包封结构上形成迹线结构411,随后在迹线结构411上形成导电凸柱412。在一些实施例中,可采用金属溅射、电解电镀、无电极电镀等方式形成迹线结构411及导电凸柱412。In one embodiment, when the redistribution structure is formed, the
在步骤130中,将设置有镂空部的绝缘膜层套在所述再布线结构上,所述再布线结构背离所述芯片的表面通过所述镂空部露出所述绝缘膜层。In
通过步骤130可得到如图7所示的半导体封装结构。绝缘膜层50用于保护再布线结构40,防止再布线结构40受到伤害而影响再布线结构40与其他元件的电连接。Through
在一个实施例中,绝缘膜层50可为一层或多层的绝缘材料,绝缘膜层50的材料可以为塑封膜、PI(聚酰亚胺),PBO(聚苯并恶唑)、有机聚合物膜、有机聚合物复合材料或者其他具有类似特性的材料。在一个实施例中,绝缘膜层材料中还可以加入有机或无机的填料。In one embodiment, the insulating
本申请实施例中,再布线结构40背离芯片20的表面露出绝缘膜层50指的是,再布线结构40背离芯片20的表面与绝缘膜层50背离芯片20的表面齐平,或者再布线结构40背离芯片20的表面到包封结构的距离略大于绝缘膜层50背离芯片20的表面到包封结构的距离。如此可便于再布线结构40与其他元件电连接。In the embodiment of the present application, the surface of the
在一个实施例中,所述再布线结构40背离所述包封结构的一侧与所述绝缘膜层50背离所述包封结构的一侧的高度差的范围为0至40μm。如此设置,可避免再布线结构40背离包封结构的表面与绝缘膜层50背离包封结构的表面之间的高度差太大,而导致后续在绝缘膜层上形成其他再布线结构时再布线结构发生断裂,或者导致得到的半导体封装结构表面的平整度较差。在一些实施例中,再布线结构40背离所述包封结构的一侧与绝缘膜层50背离所述包封结构的一侧的高度差的范围例如为0、10μm、20μm、30μm、40μm等。In one embodiment, the height difference between the side of the
在一个实施例中,参见图8,所述绝缘膜层50上设有多个所述镂空部51,所述镂空部51与所述导电结构41一一对应,所述导电结构41背离所述芯片20的一侧通过对应的所述镂空部51露出。如此,每一导电结构41均可通过对应的镂空部51露出。In one embodiment, referring to FIG. 8 , the insulating
在一个实施例中,所述镂空部51的内表面设有台阶结构511,所述迹线结构411位于所述镂空部51内且位于所述台阶结构511靠近所述芯片的一侧,所述导电凸柱412位于位于所述镂空部51内且被所述台阶结构511环绕。迹线结构411的侧壁可与镂空部51的内表面贴合,导电凸柱412的侧壁可与台阶结构511的壁贴合,从而绝缘膜层50套在导电结构41上后绝缘膜层50不会相对于导电结构41发生移动。In one embodiment, the inner surface of the
在一些实施例中,在与绝缘膜层的延伸方向平行的方向上,迹线结构411的尺寸大于导电凸柱412的尺寸,所述镂空部51位于台阶结构511朝向芯片10一侧的部分的尺寸大于被台阶结构511围合的部分的的尺寸,且被台阶结构511围合的部分在包封结构上的正投影完全落在位于台阶结构511朝向芯片10一侧的部分在包封结构上的正投影内。In some embodiments, in a direction parallel to the extending direction of the insulating film layer, the size of the
在一个实施例中,所述绝缘膜层50的材料为柔性材料。绝缘膜层50的材料例如为有机绝缘材料。通过设置绝缘膜层50为柔性材料,绝缘膜层50具有一定的弹性,绝缘膜层50的镂空部51更容易套在对应的导电结构41上。In one embodiment, the material of the insulating
在一个实施例中,所述将设置有镂空部的绝缘膜层套在所述再布线结构上的步骤130之前,所述半导体封装方法还包括:制备所述绝缘膜层。In one embodiment, before the
在一些实施例中,所述制备所述绝缘膜层包括如下步骤:In some embodiments, the preparing the insulating film layer includes the following steps:
首先,提供绝缘材料层及冲压模具,所述冲压模具设有冲压部,所述冲压部与所述再布线结构的形状相同。First, an insulating material layer and a stamping die are provided, the stamping die is provided with a stamping portion, and the stamping portion has the same shape as the rewiring structure.
参见图9,绝缘材料层60上未设有镂空,也即是绝缘材料层为完整的膜层。在一些实施例中,在形成绝缘材料层时,可提供载板,采用层压、旋涂、印刷、模塑或者其它适合的方式在载板上形成绝缘材料层60,随后再将载板剥离。Referring to FIG. 9 , the insulating
参见图10,冲压模具70包括本体71及设置在本体71一侧的多个冲压部72。本体71可呈板状。多个冲压部72与多个导电结构41一一对应,冲压部72包括第一冲压件721及位于第一冲压件721一侧的第二冲压件722,第一冲压件721可与迹线结构411形状及尺寸均相同,第二冲压件722可与导电凸柱412形状及尺寸均相同。第一冲压件721与本体71相连,第二冲压件722位于第一冲压件721背离本体71的一侧。Referring to FIG. 10 , the stamping die 70 includes a
随后,采用所述冲压模具的冲压部对所述绝缘材料层进行冲压,在所述绝缘材料层上形成所述镂空部,得到所述绝缘膜层。Then, the insulating material layer is punched by the punching part of the punching die, and the hollow part is formed on the insulating material layer to obtain the insulating film layer.
通过上述步骤可得到如图7所示的绝缘膜层。Through the above steps, the insulating film layer as shown in FIG. 7 can be obtained.
采用冲压模具的冲压部72对绝缘材料层60进行冲压时绝缘材料层会有部分材料损失,因而在绝缘材料层60上形成的镂空部51的尺寸略大于导电结构41的尺寸,从而导电结构41可容纳在镂空部51内。When the insulating
在一个实施例中,所述将设置有镂空部的绝缘膜层套在所述再布线结构上的步骤130之前,所述半导体封装方法还包括:采用光学定位仪对所述绝缘膜层进行定位。In one embodiment, before the
通过采用光学定位仪对绝缘膜层50进行定位,可使得绝缘膜层50的镂空部51与对应的导电结构41对位更精准,避免绝缘膜层50的镂空部51与对应的导电结构41对位不精准而导致不能将绝缘膜层50套在再布线结构40上的问题。By using an optical locator to locate the insulating
图7所示的半导体封装结构中,再布线结构40与芯片20的焊垫直接接触。在其他实施例中,所述在所述包封结构上形成再布线结构之前,所述半导体封装方法还包括:In the semiconductor package structure shown in FIG. 7 , the
在所述包封层上形成至少一个迹线层,所述再布线结构通过所述至少一个迹线层与所述芯片的焊垫电连接。At least one trace layer is formed on the encapsulation layer, and the redistribution structure is electrically connected to the pads of the chip through the at least one trace layer.
也即是,再布线结构40与包封结构之间形成有至少一个迹线层。各个迹线层上可均套设有绝缘膜层,且各迹线层背离包封结构的一侧均形成有导电凸柱,导电凸柱背离包封结构的表面露出对应的绝缘膜层。形成迹线层、导电凸柱及在迹线层上套设绝缘膜层的步骤可参见步骤120与步骤130的描述,具体不再进行赘述。That is, at least one trace layer is formed between the
参见图11,再布线结构40与包封结构之间形成有迹线层81及位于迹线层81背离包封结构一侧的导电凸柱82,迹线层82与导电凸柱82上套设有绝缘膜层83,导电凸柱82背离包封结构的表面通过绝缘膜层83上的镂空部831露出并与导电结构41电连接。图11仅以再布线结构40与包封结构之间形成有一个迹线层为例进行示意,在其他实施例中,再布线结构40与包封结构之间可形成有多个迹线层。Referring to FIG. 11 , a
通过在各个迹线层上套设绝缘膜层,且再布线结构背离芯片的表面露出绝缘膜层,则不需要对各个迹线层对应的绝缘膜层进行研磨处理,可节省对绝缘膜层进行研磨处理的时间,提升封装效率,降低生产成本;同时可避免研磨工艺导致绝缘膜层厚度均匀性较差的问题,并且可避免研磨时研磨到导电结构而对导电结构施加应力进而损伤芯片的焊垫,有助于提升封装产品的品质。By covering each trace layer with an insulating film layer, and exposing the insulating film layer on the surface of the re-wiring structure away from the chip, it is not necessary to grind the insulating film layer corresponding to each trace layer, which can save the need for the insulating film layer. The grinding time improves the packaging efficiency and reduces the production cost; at the same time, it can avoid the problem of poor thickness uniformity of the insulating film caused by the grinding process, and avoid the conductive structure being ground during grinding and stressing the conductive structure and damaging the soldering of the chip. pads, which help to improve the quality of packaged products.
在一个实施例中,所述绝缘膜层的尺寸大于所述包封结构的尺寸,所述半导体封装方法还包括:In one embodiment, the size of the insulating film layer is larger than the size of the encapsulation structure, and the semiconductor packaging method further includes:
对所述绝缘膜层的边缘进行切割,以使切割后的所述绝缘膜层在所述包封结构的正投影全部落在所述包封结构上。Cutting the edge of the insulating film layer, so that the orthographic projection of the insulating film layer after cutting on the encapsulation structure all falls on the encapsulation structure.
通过将绝缘膜层的边缘进行切割,可使得绝缘膜层的边缘不超出包封结构,从而使得到的半导体封装结构的外观更加规则。By cutting the edge of the insulating film layer, the edge of the insulating film layer can be kept from exceeding the encapsulation structure, so that the appearance of the obtained semiconductor package structure is more regular.
在一个实施例中,所述包封结构包括两个或两个以上的芯片,半导体封装方法还包括:对上述步骤得到的半导体封装结构进行切割,以得到多个子封装结构,每一子封装结构仅包括一个芯片。In one embodiment, the encapsulation structure includes two or more chips, and the semiconductor encapsulation method further includes: cutting the semiconductor encapsulation structure obtained in the above steps to obtain a plurality of sub-package structures, each sub-package structure Only one chip is included.
在一些实施例中,对半导体封装结构进行切割的过程及对绝缘膜层的边缘进行切割的过程可同时进行。In some embodiments, the process of dicing the semiconductor package structure and the process of dicing the edge of the insulating film layer may be performed simultaneously.
需要说明的是,本申请实施例提供的附图仅是示意,与实际结构可能存在一些差别,例如附图中未示意出芯片正面的焊垫,实际中芯片正面的焊垫与再布线结构电连接。It should be noted that the drawings provided in the embodiments of the present application are only schematic, and there may be some differences with the actual structure. For example, the solder pads on the front of the chip are not shown in the drawings. In practice, the solder pads on the front of the chip are electrically connected to the rewiring structure. connect.
需要指出的是,在附图中,为了图示的清晰可能夸大了层和区域的尺寸。而且可以理解,当元件或层被称为在另一元件或层“上”时,它可以直接在其他元件上,或者可以存在中间的层。另外,可以理解,当元件或层被称为在另一元件或层“下”时,它可以直接在其他元件下,或者可以存在一个以上的中间的层或元件。另外,还可以理解,当层或元件被称为在两层或两个元件“之间”时,它可以为两层或两个元件之间唯一的层,或还可以存在一个以上的中间层或元件。通篇相似的参考标记指示相似的元件。It should be noted that, in the drawings, the sizes of layers and regions may be exaggerated for clarity of illustration. It will also be understood that when an element or layer is referred to as being "on" another element or layer, it can be directly on the other element or intervening layers may be present. In addition, it will be understood that when an element or layer is referred to as being "under" another element or layer, it can be directly under the other element, or more than one intervening layer or element may be present. In addition, it will also be understood that when a layer or element is referred to as being 'between' two layers or elements, it can be the only layer between the two layers or elements, or more than one intervening layer may also be present or components. Like reference numerals indicate like elements throughout.
本领域技术人员在考虑说明书及实践这里公开的公开后,将容易想到本申请的其它实施方案。本申请旨在涵盖本申请的任何变型、用途或者适应性变化,这些变型、用途或者适应性变化遵循本申请的一般性原理并包括本申请未公开的本技术领域中的公知常识或惯用技术手段。说明书和实施例仅被视为示例性的,本申请的真正范围和精神由下面的权利要求指出。Other embodiments of the present application will readily occur to those skilled in the art upon consideration of the specification and practice of the disclosure disclosed herein. This application is intended to cover any variations, uses or adaptations of this application that follow the general principles of this application and include common knowledge or conventional techniques in the technical field not disclosed in this application . The specification and examples are to be regarded as exemplary only, with the true scope and spirit of the application being indicated by the following claims.
应当理解的是,本申请并不局限于上面已经描述并在附图中示出的精确结构,并且可以在不脱离其范围进行各种修改和改变。本申请的范围仅由所附的权利要求来限制。It is to be understood that the present application is not limited to the precise structures described above and illustrated in the accompanying drawings and that various modifications and changes may be made without departing from the scope thereof. The scope of the application is limited only by the appended claims.
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CN108292645A (en) * | 2015-12-22 | 2018-07-17 | 英特尔公司 | Semiconductor packages with the electromagnetic interference shield moulded based on groove |
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