CN114576248B - Manufacturing and processing technology of ceramic composite pipe fitting - Google Patents
Manufacturing and processing technology of ceramic composite pipe fitting Download PDFInfo
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- CN114576248B CN114576248B CN202210356671.6A CN202210356671A CN114576248B CN 114576248 B CN114576248 B CN 114576248B CN 202210356671 A CN202210356671 A CN 202210356671A CN 114576248 B CN114576248 B CN 114576248B
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- ceramic composite
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- 239000000919 ceramic Substances 0.000 title claims abstract description 118
- 239000002131 composite material Substances 0.000 title claims abstract description 44
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 30
- 238000005516 engineering process Methods 0.000 title claims abstract description 17
- 238000003860 storage Methods 0.000 claims abstract description 94
- 230000007246 mechanism Effects 0.000 claims abstract description 61
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 46
- 239000010959 steel Substances 0.000 claims abstract description 46
- 239000011248 coating agent Substances 0.000 claims description 24
- 238000000576 coating method Methods 0.000 claims description 24
- 238000005096 rolling process Methods 0.000 claims description 10
- 239000007788 liquid Substances 0.000 claims description 6
- 239000011324 bead Substances 0.000 claims description 5
- 238000010438 heat treatment Methods 0.000 claims description 5
- 150000001875 compounds Chemical class 0.000 claims 3
- 238000002360 preparation method Methods 0.000 claims 3
- 230000000903 blocking effect Effects 0.000 claims 1
- 230000029058 respiratory gaseous exchange Effects 0.000 claims 1
- 235000012431 wafers Nutrition 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 6
- 238000001802 infusion Methods 0.000 description 6
- 238000003825 pressing Methods 0.000 description 6
- 238000007514 turning Methods 0.000 description 6
- 238000007599 discharging Methods 0.000 description 5
- 230000007704 transition Effects 0.000 description 5
- 239000003292 glue Substances 0.000 description 3
- PNEYBMLMFCGWSK-UHFFFAOYSA-N Alumina Chemical compound [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 2
- 229910052593 corundum Inorganic materials 0.000 description 2
- 239000010431 corundum Substances 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002146 bilateral effect Effects 0.000 description 1
- 238000009750 centrifugal casting Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B11/00—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding
- F16B11/006—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding by gluing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
- B05C1/04—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
- B05C1/08—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
- B05C1/0808—Details thereof, e.g. surface characteristics
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
- B05C1/04—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
- B05C1/08—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
- B05C1/0813—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line characterised by means for supplying liquid or other fluent material to the roller
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
- Coating Apparatus (AREA)
Abstract
The invention relates to the technical field of ceramic composite pipe manufacturing, in particular to a manufacturing and processing technology of a ceramic composite pipe. According to the device for manufacturing and processing the ceramic composite pipe fitting, the ceramic composite pipe fitting with the wear-resistant surface mounted device can be automatically subjected to surface mounting processing, the problems that the ceramic plate attaching efficiency is low and the labor intensity is high when the ceramic composite pipe fitting with the wear-resistant surface mounted device is manufactured in a manual mode are solved, and meanwhile the ceramic plates are completely stored in the storage mechanism before the ceramic composite pipe fitting is attached with the wear-resistant surface mounted device, so that the problem that the ceramic composite pipe fitting is inconvenient to manufacture and process due to the fact that the ceramic plates are frequently conveyed into a steel pipe from the outside is solved.
Description
Technical Field
The invention relates to the technical field of ceramic composite pipe fitting manufacturing, in particular to a manufacturing and processing technology of a ceramic composite pipe fitting.
Background
The ceramic composite pipe is composed of three layers of corundum ceramic, a transition layer and steel from inside to outside, wherein a ceramic layer is formed by compact corundum ceramic (AL 2O 3) at a high temperature of over 2200 ℃, the transition layer and the steel pipe are firmly combined, the ceramic composite pipe is divided into a centrifugal casting composite ceramic pipe, a patch wear-resistant ceramic composite pipe and a spot welding clamping type composite pipe, wherein the patch wear-resistant ceramic composite pipe is formed by sticking an alumina ceramic piece on the inner wall of a pipe fitting by using a high-temperature resistant strong adhesive and heating and curing the alumina ceramic piece to form a firm wear-resistant layer.
At present, when the paster wear-resistant ceramic composite pipe fitting is manufactured, the ceramic plates are adhered to the inner wall of the steel pipe in an artificial mode, the productivity of the paster wear-resistant ceramic composite pipe fitting is low due to the manufacturing and processing mode of the paster wear-resistant ceramic composite pipe fitting, the labor intensity of workers is high, meanwhile, when the ceramic plates are pasted manually, the ceramic plates are inconvenient to take and place due to the fact that the size of the steel pipe is long, and the ceramic plates need to be conveyed into the steel pipe frequently.
Disclosure of Invention
In order to solve the problems, the invention adopts the following technical scheme that a ceramic composite pipe manufacturing and processing technology uses a ceramic composite pipe manufacturing and processing device which comprises a processing base, a clamping and fixing mechanism, a supporting seat, a storage mechanism and a chip mounting mechanism, wherein the middle part of the processing base is of a concave arc structure, the clamping and fixing mechanism for fixing a steel pipe is arranged on the arc end surface of the processing base, the supporting seat for placing the steel pipe is arranged on the clamping and fixing mechanism, the storage mechanism for storing ceramic chips is arranged on the processing base, and the chip mounting mechanism is arranged between the storage mechanisms;
storage mechanism includes T type support frame, T type support frame is installed to the arc terminal surface rear side of processing base, the mount is installed to the preceding terminal surface of T type support frame, the storage piece case is all installed to the left and right sides of mount, divide into three storage chamber in the storage piece incasement, the silo has all been seted up to the lower extreme in every storage chamber, the superiors are seted up in the one side that is close to the mount with the lower silo of lower floor, the silo at middle part is seted up in the one side of keeping away from the mount, the one side that the mount was kept away from to the storage intracavity wall that is located the upside is through the pushing spring installation that evenly arranges backward in the past pushing spring, the widening board is installed to the lower terminal surface of storage piece case, the conveyer belt is located corresponding conveyer trough from top to bottom through all seted up to the lower terminal surface in two storage chambers of downside, the conveyer belt downside equidistance is arranged backward, it runs through the widening board to be located the conveyer belt, it is connected with the transport axle of bilateral symmetry arrangement to rotate between the corresponding conveyer belt around, control between the corresponding conveyer belt, control through conveyer belt transport connection, the conveyer belt is located corresponding conveyer belt, the baffle of installing even push pedal on the conveyer belt, the rear end of arranging, the transport axle runs through the storage piece case.
The ceramic composite pipe manufacturing and processing device has the following specific processing technology during the manufacturing and processing of the ceramic composite pipe: s1, clamping and fixing: the steel pipe is placed on the supporting seat from the front side, and then the steel pipe is fixed through the clamping and fixing mechanism.
S2, conveying and blanking: the conveyer belt in the storage mechanism carries the potsherd with keeping off the push pedal for the potsherd drops in succession and deposits the support to the side on, later takes out the potsherd through paster mechanism and attaches on the inner wall of steel pipe.
S3, rotating the patch: after the ceramic paster mechanism finishes primary ceramic paster, the clamping and fixing mechanism drives the steel pipe to rotate, the part, which is not pasted, in the steel pipe is rotated to the position below the paster mechanism to stop, then the paster mechanism carries out paster again, and the paster is sent into the heating chamber to be heated and cured after finishing paster.
As a preferred technical scheme of the invention, a side storage bracket is arranged on the lower end surface of the sheet storage box, the side storage bracket is of a rectangular cavity structure, one side of the rectangular cavity structure, which is close to the fixed frame, is provided with an opening, the upper end of the side storage bracket is communicated with the lowest discharging groove, the lower end surface of the inner wall of the side storage bracket is provided with a lower overturning groove, the lower overturning groove is connected with a lower limiting baffle in a rotating manner, a torsion spring is arranged between the lower limiting baffle and the lower overturning groove, the lower end surface of the sheet storage box is provided with an upper overturning groove, the upper overturning groove is provided with an elastic pressing groove, the upper overturning groove is connected with an upper limiting baffle in a rotating manner, and a reset spring is arranged between the upper limiting baffle and the elastic pressing groove.
As a preferred technical scheme of the invention, the lower end face of the sheet storage box is provided with storage grooves which are equidistantly arranged from front to back, the storage grooves are positioned between the widening plate and the side storage bracket, the lower end face of the inner wall of the side storage bracket is provided with a buffer groove, the side wall of the buffer groove, which is far away from the lower limiting baffle, is provided with a limiting groove which penetrates through the side storage bracket, the limiting grooves are equidistantly arranged from front to back, the bearing plate is slidably connected in the buffer groove, the bearing plate is provided with supporting rods which are uniformly arranged and penetrate through the limiting groove, and the supporting rods are connected with the storage grooves through buffer springs.
According to a preferred technical scheme, the paster mechanism comprises a paster shaft, the front end face of the T-shaped support frame is rotatably connected with the paster shaft, the front side wall and the rear side wall of the paster shaft are respectively provided with two electric telescopic rods which are arranged at 90 degrees through mounting seats, the electric telescopic rods on the front side wall and the rear side wall are symmetrically arranged in the front-back direction, the telescopic ends of the two electric telescopic rods which correspond to each other in the front-back direction are jointly provided with an air suction cavity plate, the end face, far away from the electric telescopic rods, of the air suction cavity plate is provided with air suction holes which are uniformly distributed, the end face, close to the electric telescopic rods, of the air suction cavity plate is provided with an air suction pipe which is communicated, the lower end face, located on the left side storage support, of the air cylinder is provided with lug plates which are symmetrically arranged in the front-back direction through a connecting seat, a coating roller is rotatably connected between the two lug plates, the coating roller is of a cavity structure, the side wall of the coating roller is provided with liquid outlet grooves which are uniformly distributed, the side wall of the coating roller is sleeved with a coating sponge, the rear end of the coating roller is rotatably connected with a liquid conveying pipe, and the conveying pipe penetrates through the lug plates on the rear side.
As a preferred technical scheme, a fixed seat is installed on the lower end face of a side storage support on the right side, a pushing frame is installed on the lower end face of the fixed seat through pushing spring rods which are evenly arranged in the front-back direction, the pushing frame is of an arc-shaped cavity structure with an opening at the lower end, pushing rollers which are evenly arranged are rotatably connected in the pushing frame, sliding grooves which are symmetrically arranged in the front-back direction are formed in the left side and the right side of the upper end face of the pushing frame, L-shaped clamping rods are connected in the sliding grooves in a sliding mode, the L-shaped clamping rods are connected with the sliding grooves through pulling springs, and clamping grooves which are symmetrically arranged in the front-back direction are formed in the left side and the right side of the fixed seat.
As a preferred technical scheme of the invention, the clamping and fixing mechanism comprises a rotary gear, the arc-shaped end surface of the processing base is provided with rotary grooves which are equidistantly arranged from front to back, a rotary shaft is rotatably connected between the corresponding rotary grooves in front and back, the rotary shaft is sleeved with the rotary gear which is in one-to-one correspondence with the rotary grooves from front to back, a plurality of groups of support frames which are uniformly arranged from front to back are arranged on the left and right sides of the arc-shaped end surface of the processing base, each group of support frames consists of two support frames, a support roller is arranged on the opposite surface of each group of two support frames, a driving cylinder is rotatably connected between the two corresponding groups of support frames on the left and right sides, the front and back end surfaces of the driving cylinder are provided with annular grooves which are rotatably connected with the support rollers, the side wall of the driving cylinder is provided with gear rings which are meshed with the rotary gear, the support bases are arranged on the inner wall of the driving cylinder corresponding to the front and back, the inner wall of the driving cylinder is provided with hydraulic cylinders symmetrically arranged on the left and right, and the telescopic ends of the hydraulic cylinders corresponding to the front and the back are provided with arc-shaped clamping plates.
As a preferred technical scheme of the invention, the upper end surface of the supporting seat is connected with antifriction balls which are uniformly distributed in a rolling manner.
According to a preferable technical scheme of the invention, the upper end face of the T-shaped support frame is provided with the limiting plates which are uniformly distributed along the circumferential direction of the driving cylinder through the L-shaped support, and the front end face of each limiting plate is connected with the uniformly distributed rolling beads in a rolling manner.
The invention has the beneficial effects that: 1. according to the device for manufacturing and processing the ceramic composite pipe fitting, the ceramic composite pipe fitting with the wear-resistant surface mounted device can be automatically subjected to surface mounting processing, the problems that the ceramic plate attaching efficiency is low and the labor intensity is high when the ceramic composite pipe fitting with the wear-resistant surface mounted device is manufactured in a manual mode are solved, and meanwhile the ceramic plates are completely stored in the storage mechanism before the ceramic composite pipe fitting is attached with the wear-resistant surface mounted device, so that the problem that the ceramic composite pipe fitting is inconvenient to manufacture and process due to the fact that the ceramic plates are frequently conveyed into a steel pipe from the outside is solved.
2. After the ceramic wafer in the side storage support is completely taken out, when the ceramic wafer located at the lower side feeding groove falls downwards to enter the side storage support, the receiving plate receives the falling ceramic wafer, and the receiving plate moves downwards along the limiting groove under the action of the downward pressing of the ceramic wafer due to the gravity of the ceramic wafer, so that the impact force of the ceramic wafer falling downwards is relieved, and the ceramic wafer is prevented from being damaged.
3. The pushing frame moves downwards under the action of the pushing force of the pushing spring rod until the pushing roller presses on the ceramic wafer, so that the pushing roller pushes and compresses the ceramic wafer in the rotating process of the steel pipe, and the firmness of ceramic wafer attachment is improved.
Drawings
The invention is further illustrated by the following examples in conjunction with the drawings.
FIG. 1 is a flow chart of the present invention.
Fig. 2 is a schematic diagram of a first three-dimensional structure of the present invention.
Fig. 3 is an enlarged view of fig. 2 a of the present invention.
Fig. 4 is a second perspective view of the present invention.
Fig. 5 is a top view of the present invention.
Fig. 6 is a sectional view taken along line B-B of fig. 5 in accordance with the present invention.
Fig. 7 is an enlarged view of the invention at C of fig. 6.
Fig. 8 is an enlarged view of the invention at D of fig. 6.
Fig. 9 is a partial structural schematic view of the storage mechanism of the present invention.
In the figure: 1. processing a base; 10. a ceramic plate; 11. a steel pipe; 2. a clamping and fixing mechanism; 20. a rotating shaft; 21. a rotating gear; 22. a pedestal frame; 23. a support roller; 25. an annular groove; 26. a ring gear; 27. a hydraulic cylinder; 28. an arc-shaped clamping plate; 29. driving the barrel; 3. a supporting seat; 30. antifriction balls; 4. a storage mechanism; 40. a T-shaped support frame; 401. an L-shaped support; 402. a limiting plate; 403. rolling the beads; 41. a fixed mount; 42. a film storage box; 420. laterally storing a bracket; 421. a lower limiting baffle; 422. an upper limiting baffle; 423. a return spring; 43. a discharging groove; 430. a storage groove; 431. a limiting groove; 432. a bearing plate; 433. a strut; 434. a buffer spring; 44. a widening plate; 440. a fixed seat; 441. pushing the spring rod; 442. a pushing frame; 443. a pushing roller; 444. a sliding groove; 445. an L-shaped clamping rod; 446. pulling the spring; 447. a card slot; 45. a conveying trough; 46. a delivery shaft; 47. a conveyor belt; 48. a push baffle plate; 49. pushing the extrusion plate; 5. a patch mechanism; 50. a patch shaft; 51. an electric telescopic rod; 52. a suction cavity plate; 53. a suction hole; 54. a cylinder; 55. a coating roller; 56. coating sponge; 57. an infusion tube.
Detailed Description
The embodiments of the invention will be described in detail below with reference to the drawings, but the invention can be implemented in many different ways as defined and covered by the claims.
Referring to fig. 1 and 2, a ceramic composite pipe manufacturing and processing technology uses a ceramic composite pipe manufacturing and processing device, the ceramic composite pipe manufacturing and processing device comprises a processing base 1, a clamping and fixing mechanism 2, a supporting seat 3, a storage mechanism 4 and a chip mounting mechanism 5, the middle of the processing base 1 is of a concave arc structure, the clamping and fixing mechanism 2 for fixing the steel pipe 11 is installed on the arc end face of the processing base 1, the supporting seat 3 for placing the steel pipe 11 is installed on the clamping and fixing mechanism 2, the storage mechanism 4 for storing the ceramic chip 10 is installed on the processing base 1, and the chip mounting mechanism 5 is installed between the storage mechanisms 4.
Referring to fig. 6, the upper end surface of the support base 3 is connected with antifriction balls 30 which are uniformly arranged, and the antifriction balls 30 are used for reducing the friction force generated when the steel pipe 11 moves backwards, so that the steel pipe 11 can move backwards conveniently.
Referring to fig. 2, fig. 4 and fig. 6, the clamping fixing mechanism 2 includes a rotary gear 21, the arc-shaped end face of the processing base 1 is provided with rotary grooves arranged equidistantly from front to back, a rotary shaft 20 is connected between the front and back corresponding rotary grooves in a rotating manner, the rotary gear 21 is sleeved on the rotary shaft 20 and corresponds to the rotary grooves one by one from front to back, multiple sets of support frames 22 uniformly arranged from front to back are installed on the left and right sides of the arc-shaped end face of the processing base 1, each set of support frame 22 is composed of two support frames 22, supporting rollers 23 are installed on the opposite faces of the two support frames 22 of each set, driving cylinders 29 are connected between the two sets of support frames 22 corresponding to the left and right sides in a rotating manner, annular grooves 25 connected with the supporting rollers 23 in a rotating manner are respectively formed in the front and back end faces of the driving cylinders 29, gear rings 26 meshed with the rotary gear 21 are installed on the side walls of the driving cylinders 29, the supporting seats 3 are installed on the inner walls of the driving cylinders 29 corresponding front and back, hydraulic cylinders 27 are installed on the inner walls of the driving cylinders 29, and are symmetrically arranged on the inner walls of the driving cylinders 29, and the telescopic ends of the hydraulic cylinders 27, and the front and the rear corresponding clamping plates 28 are jointly installed on the telescopic ends of the corresponding hydraulic cylinders 27.
The rear end of the rotating shaft 20 penetrates through the processing base 1 and then is connected with the existing rotating equipment, the existing rotating equipment comprises a rotating motor which drives the rotating shaft 20 to rotate intermittently, then the steel pipe 11 is placed on the supporting seat 3, at the moment, the steel pipe 11 is sleeved on the sheet storage box 42, then the arc-shaped clamping plate 28 is pushed by the hydraulic cylinder 27 to clamp and fix the steel pipe 11, after the ceramic sheet 10 on one air suction cavity plate 52 is pasted, the rotating shaft 20 drives the rotating gear 21 to rotate, the rotating gear 21 rotates to enable the driving cylinder 29 to rotate through being meshed with the gear ring 26, the annular grooves 25 on two sides of the driving cylinder 29 rotate along the supporting roller 23, meanwhile, the supporting roller 23 supports the driving cylinder 29, the steel pipe 11 is driven to rotate through the arc-shaped clamping plate 28 when the driving cylinder 29 rotates, and the next 10 attaching is carried out when the driving cylinder 29 stops again.
Referring to fig. 4, 6, 8 and 9, the storage mechanism 4 includes a T-shaped support frame 40, the T-shaped support frame 40 is installed at the rear side of the arc-shaped end surface of the processing base 1, a fixing frame 41 is installed at the front end surface of the T-shaped support frame 40, sheet storage boxes 42 are installed at the left and right sides of the fixing frame 41, the sheet storage boxes 42 are divided into three storage cavities, a lower trough 43 is provided at the lower end of each storage cavity, the uppermost layer and the lowermost layer of the lower trough 43 are provided at the side close to the fixing frame 41, the middle trough 43 is provided at the side far from the fixing frame 41, a pushing plate 49 is installed at the side far from the fixing frame 41 on the inner wall of the storage cavity at the upper side through pushing springs uniformly arranged from the front to the rear, a widening plate 44 is installed at the lower end surface of the sheet storage boxes 42, vertically through conveying grooves 45 are provided at the lower end surfaces of the two lower cavities, the conveying grooves 45 are arranged from the front to the rear, the widening plate 44 is arranged on the conveying grooves 45 at the lower side, conveying shafts 46 symmetrically arranged between the front and the left and right, the conveying shafts are connected through the conveying belts 47, the conveying plates 47, the conveying belts are uniformly arranged at equal intervals, and the conveying plates 48 are installed on the conveying belts, and the conveying plates are arranged at equal intervals.
Referring to fig. 7, the lower end surface of the sheet storage box 42 is provided with a side storage support 420, the side storage support 420 is of a rectangular cavity structure, the rectangular cavity structure is close to one side opening of the fixing frame 41, the upper end of the side storage support 420 is communicated with the lower trough 43 at the lowest side, the lower end surface of the inner wall of the side storage support 420 is provided with a lower turning groove, the lower turning groove is rotatably connected with a lower limit baffle 421, a torsion spring is arranged between the lower limit baffle 421 and the lower turning groove, the lower end surface of the sheet storage box 42 is provided with an upper turning groove, the upper turning groove is provided with an elastic pressing groove, the upper turning groove is rotatably connected with an upper limit baffle 422, and a reset spring 423 is arranged between the upper limit baffle 422 and the elastic pressing groove.
The rear ends of the conveying shafts 46 on the upper side and the lower side are respectively connected with a driving device for driving the conveying shafts to rotate, the conveying shafts 46 on the upper side and the lower side drive the ceramic plates 10 to move towards the direction far away from the fixed frame 41 through the conveying belts 47, the conveying belts 47 on the lower side drive the ceramic plates 10 to move towards the direction close to the fixed frame 41, at the moment, the ceramic plates 10 at the lower side discharging groove 43 drop to form vacant positions, the pushing plates 48 on the conveying belts 47 on the lower side push the ceramic plates 10 to be conveyed to the lower side discharging groove 43 to prepare for continuous falling of the ceramic plates 10, the ceramic plates 10 in the middle storage cavity fall into the storage cavity on the lower side from the middle discharging groove 43 under the pushing action of the pushing springs on the upper side conveying belts 48, the ceramic plates 10 in the storage cavity on the uppermost layer are conveyed to the storage cavity in the middle under the pushing action of the pushing springs through the pushing plates 49, so that the function of connecting and conveying the ceramic plates 10 is achieved, and the storage box 42 stores and conveys the ceramic plates 10 to prevent the problem that 10 is insufficient 10 in the manufacturing and conveying process of ceramic composite pipe fittings.
Referring to fig. 7, the lower end face of the sheet storage box 42 is provided with storage grooves 430 which are equidistantly arranged from front to back, the storage grooves 430 are located between the widening plate 44 and the side storage bracket 420, the lower end face of the inner wall of the side storage bracket 420 is provided with buffer grooves, the side wall of the buffer groove far away from the lower limiting baffle 421 is provided with limiting grooves 431 which penetrate through the side storage bracket 420, the limiting grooves 431 are equidistantly arranged from front to back, the bearing plate 432 is slidably connected in the buffer grooves, the bearing plate 432 is provided with supporting rods 433 which are uniformly arranged and penetrate through the limiting grooves 431, and the supporting rods 433 are connected with the storage grooves 430 through buffer springs 434.
After the ceramic wafer 10 in the side storage bracket 420 is taken out for a certain distance, the receiving plate 432 moves upwards under the elastic pulling action of the buffer spring 434, after the ceramic wafer 10 in the side storage bracket 420 is completely taken out, when the ceramic wafer 10 at the lower side feeding groove 43 falls downwards and enters the side storage bracket 420, the receiving plate 432 receives the falling ceramic wafer 10, and the receiving plate 432 moves downwards along the limiting groove 431 under the gravity pressing action of the ceramic wafer 10, so that the impact force of the ceramic wafer 10 falling downwards is reduced, and the damage of the ceramic wafer 10 is prevented.
Referring to fig. 5 and 6, the upper end surface of the T-shaped support frame 40 is provided with limit plates 402 uniformly arranged along the circumferential direction of the driving barrel 29 through an L-shaped support 401, the front end surface of the limit plate 402 is connected with rolling beads 403 uniformly arranged in a rolling manner, the limit plate 402 limits the rear end of the steel pipe 11, and the rolling beads 403 are used for reducing the friction between the steel pipe 11 and the limit plates 402 in the rotation process.
Referring to fig. 6 and 7, the sheet sticking mechanism 5 includes a sheet sticking shaft 50, the front end face of the T-shaped support frame 40 is rotatably connected with the sheet sticking shaft 50, two electric telescopic rods 51 arranged at 90 degrees are mounted on the front and rear side walls of the sheet sticking shaft 50 through mounting seats, the electric telescopic rods 51 of the front and rear side walls are symmetrically arranged front and rear, air suction cavity plates 52 are mounted at the telescopic ends of the two electric telescopic rods 51 corresponding to the front and rear sides together, air suction holes 53 uniformly arranged are formed in the end faces, far away from the electric telescopic rods 51, of the air suction cavity plates 52, communicated air suction pipes are mounted on the end faces, close to the electric telescopic rods 51, of the air suction cavity plates 52, an air cylinder 54 is mounted on the lower end face, far away from the left side storage bracket 420, of the air cylinder 54 is mounted on the lower end face, front and rear symmetrically arranged ear plates are mounted on the lower end face through a connecting seat, a coating roller 55 is rotatably connected between the two ear plates, the coating roller 55 is of a cavity structure, liquid outlet grooves uniformly arranged on the side wall of the coating roller 55, a side wall of the coating roller 55 is sleeved with a coating sponge 56, a liquid infusion tube 57 is rotatably connected to the rear end of the coating roller 55, and the infusion tube 57 runs through the rear ear plate.
The rear side of the paster shaft 50 penetrates through the T-shaped support frame 40 and then is connected with existing driving equipment, the existing driving equipment can be a driving motor which can move the paster shaft 50 to rotate in a forward and reverse rotation mode for 90 degrees, the 90-degree forward and reverse rotation of the paster shaft 50 enables the two 90-degree arranged air suction cavity plates 52 to alternately attach the ceramic plates 10 to the inner wall of the steel pipe 11, and therefore the machining efficiency of the ceramic composite pipe fitting can be improved.
The infusion tube 57 is connected with an external infusion pump, the infusion tube 57 conveys transition glue solution to the interior of the coating roller 55, the transition glue solution penetrates through the coating sponge 56 through a liquid outlet groove, the coating sponge 56 coats the transition glue solution on the inner wall of the steel tube 11 when intermittently rotating after being fixed by the steel tube 11 clamping and fixing mechanism 2, one air suction cavity plate 52 is in positive alignment with the ceramic wafer 10 in the side storage support 420 during pasting, the other air suction cavity plate 52 is in positive alignment with the lower end of the interior of the steel tube 11, then the electric expansion rod 51 opposite to the side storage support 420 pushes the air suction cavity plate 52 connected with the side storage support to move to adsorb the ceramic wafer 10, the air pump is connected with the existing air pump through the air suction tube and the air suction cavity plate 52 to adsorb the ceramic wafer 10, the ceramic wafer 10 is taken out of the side storage support 420, when the pasting shaft 50 rotates again, the ceramic wafer 10 rotates to be in positive alignment with the lower end of the inner wall of the steel tube 11, the other air suction tube 52 is opposite to adsorb the ceramic wafer 10 on the side storage support 420, the lower end of the inner wall of the steel tube 11, and the lower end of the coating roller 54 pushes the electric expansion rod to adhere the ceramic wafer 10, and the ceramic wafer 10 to adhere the inner wall of the lower end of the coating roller 55.
Referring to fig. 3 and 6, a fixing seat 440 is installed on the lower end face of the side storage bracket 420 on the right side, a pushing frame 442 is installed on the lower end face of the fixing seat 440 through pushing spring rods 441 evenly arranged in the front and back direction, the pushing frame 442 is an arc-shaped cavity structure with an opening at the lower end, pushing rollers 443 evenly arranged are rotationally connected in the pushing frame 442, sliding grooves 444 symmetrically arranged in the front and back direction are formed in the left and right sides of the upper end face of the pushing frame 442, L-shaped clamping rods 445 are slidably connected in the sliding grooves 444, the L-shaped clamping rods 445 are connected with the sliding grooves 444 through pulling springs 446, and clamping grooves 447 symmetrically arranged in the front and back direction are formed in the left and right sides of the fixing seat 440.
The upper end of the L-shaped clamping rod 445 is located in the clamping groove 447 in the initial state, after the ceramic chip 10 is attached and rotated, the L-shaped clamping rod 445 is taken out from the clamping groove 447, the pushing frame 442 is pushed to move downwards under the action of the pushing force of the pushing spring rod 441 until the pushing roller 443 presses on the ceramic chip 10, so that the steel pipe 11 pushes the pushing roller 443 to push and compress the ceramic chip 10 in the rotating process, and the attaching firmness of the ceramic chip 10 is improved.
The manufacturing and processing technology of the ceramic composite pipe fitting comprises the following steps: s1, clamping and fixing: the steel pipe 11 is placed on the support base 3 from the front side, and then the steel pipe 11 is fixed by the clamp fixing mechanism 2.
S2, conveying and blanking: the conveying belt 47 and the pushing baffle plate 48 in the storage mechanism 4 convey the ceramic sheets 10, so that the ceramic sheets 10 continuously fall onto the side storage bracket 420, and then the ceramic sheets 10 are taken out by the sheet sticking mechanism 5 and attached to the inner wall of the steel pipe 11.
S3, rotating the patch: after the ceramic paster of once is accomplished to paster mechanism 5, centre gripping fixed establishment 2 drives steel pipe 11 rotatory, and the part that does not paster in 11 steel pipes is rotatory to paster mechanism 5 below and is stopped, and later paster mechanism 5 carries out the paster again, sends into the curing by heating in the heating chamber after the paster is accomplished.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (8)
1. The utility model provides a compound pipe fitting of pottery preparation processingequipment, its used compound pipe fitting of pottery preparation processingequipment, this compound pipe fitting of pottery preparation processingequipment is including processing base (1), centre gripping fixed establishment (2), supporting seat (3), storage mechanism (4) and paster mechanism (5), its characterized in that: the middle part of the processing base (1) is of a concave arc structure, the arc end face of the processing base (1) is provided with a clamping and fixing mechanism (2) for fixing the steel pipe (11), the clamping and fixing mechanism (2) is provided with a supporting seat (3) for placing the steel pipe (11), the processing base (1) is provided with a storage mechanism (4) for storing ceramic wafers (10), and a chip mounting mechanism (5) is arranged between the storage mechanisms (4);
the storage mechanism (4) comprises a T-shaped support frame (40), the T-shaped support frame (40) is installed on the rear side of the arc-shaped end face of the processing base (1), a fixing frame (41) is installed on the front end face of the T-shaped support frame (40), sheet storage boxes (42) are installed on the left side and the right side of the fixing frame (41), the sheet storage boxes (42) are internally divided into three storage cavities, a lower trough (43) is arranged at the lower end of each storage cavity, a pushing plate (49) is installed on one side close to the fixing frame (41) through the pushing springs uniformly arranged backwards in the front of the uppermost layer and the lower trough (43) at the lowermost layer, a widening plate (44) is installed on the lower end face of each sheet storage box (42), vertically-through conveying grooves (45) are formed in the lower end faces of the two storage cavities at the lower side, the conveying grooves (45) are uniformly arranged backwards through the pushing springs uniformly arranged backwards in the front, conveying shafts (47) which are correspondingly arranged in the conveying grooves (45) which are symmetrically arranged on the left side and right side, conveying shafts (47) are connected with corresponding conveying belts (46), and the conveying shafts (47) which are correspondingly and are arranged in the conveying grooves (46), the rear end of the conveying shaft (46) penetrates through the sheet storage box (42);
the ceramic composite pipe manufacturing and processing device has the following specific processing technology during the manufacturing and processing of the ceramic composite pipe: s1, clamping and fixing: placing the steel pipe (11) on the supporting seat (3) from the front side, and then fixing the steel pipe (11) through the clamping and fixing mechanism (2);
s2, conveying and blanking: the ceramic plates (10) are conveyed by a conveying belt (47) and a blocking push plate (48) in the storage mechanism (4) so that the ceramic plates (10) continuously fall down, and then the ceramic plates (10) are taken out by a chip sticking mechanism (5) and attached to the inner wall of the steel pipe (11);
s3, rotating the patch: after the ceramic chip mounting is completed once by the chip mounting mechanism (5), the clamping and fixing mechanism (2) drives the steel pipe (11) to rotate, the part, which is not subjected to chip mounting, in the steel pipe (11) is rotated to the position below the chip mounting mechanism (5) to stop, then the chip mounting mechanism (5) carries out chip mounting again, and the chip mounting is sent into the heating chamber to be heated and cured after the chip mounting is completed.
2. The manufacturing and processing technology of the ceramic composite pipe fitting according to claim 1, characterized in that: the lower terminal surface of storage piece case (42) is installed the side and is deposited support (420), support (420) are deposited to the side is rectangle cavity structure, and this rectangle cavity structure is close to one side opening of mount (41), the upper end that support (420) were deposited to the side is linked together with lower silo (43) of downside, the upset groove has been seted up down to the inner wall lower terminal surface that support (420) were deposited to the side, the upset inslot rotation is connected with down limit baffle (421) down, install the torsional spring between lower limit baffle (421) and the upset groove down, the upset groove has been seted up to the lower terminal surface of storage piece case (42), the last bullet pressure groove of having seted up of upset groove, the upset inslot rotation is connected with last limit baffle (422), install reset spring (423) between last limit baffle (422) and the bullet pressure groove.
3. The manufacturing and processing technology of the ceramic composite pipe fitting according to claim 2, characterized in that: the lower terminal surface of storing up piece case (42) sets up in the past to the groove (430) of accomodating that the equidistance was arranged backward, it is located widening board (44) and side and deposits between support (420) to accomodate groove (430), the side is deposited the inner wall of support (420) and is terminal surface down seted up the dashpot, the lateral wall that spacing baffle (421) was kept away from down in the dashpot is seted up and is run through spacing groove (431) that the support (420) was deposited to the side, spacing groove (431) are arranged from the preceding equidistance backward, sliding connection has socket plate (432) in the dashpot, install branch (433) of evenly arranging and running through spacing groove (431) on the socket plate (432), branch (433) with accomodate and be connected through buffer spring (434) between the groove (430).
4. The manufacturing and processing technology of the ceramic composite pipe fitting according to claim 1, characterized in that: paster mechanism (5) are including paster axle (50), the preceding terminal surface of T type support frame (40) is rotated and is connected with paster axle (50), preceding of paster axle (50), two electric telescopic handle (51) that are 90 degrees and arrange are all installed through the mount pad to the back lateral wall, and preceding, symmetrical arrangement around electric telescopic handle (51) of back lateral wall, the flexible end of two electric telescopic handle (51) corresponding front and back installs air suction cavity board (52) jointly, air suction cavity board (52) are kept away from electric telescopic handle (51) terminal surface and are seted up air suction hole (53) of evenly arranging, air suction cavity board (52) are close to the terminal surface of electric telescopic handle (51) and are installed the breathing pipe that is linked together, be located the lower terminal surface that left side deposit support (420) and install cylinder (54), the lower terminal surface of cylinder (54) is installed the ear board of symmetrical arrangement around installing through the connecting seat, it is connected with coating roller (55) to rotate between two ear boards, coating roller (55) are the cavity structure, and the lateral wall of coating roller (55) is seted up the liquid outlet groove of evenly arranging, the lateral wall cover of coating roller (55) is equipped with coating roller (56), the back ear board (57) is connected with sponge end (57) that runs through the transfer line (57).
5. The manufacturing and processing technology of the ceramic composite pipe fitting as claimed in claim 2, wherein the manufacturing and processing technology comprises the following steps: the lower terminal surface that is located side deposit support (420) on right side installs fixing base (440), the lower terminal surface of fixing base (440) is installed through the support push spring pole (441) of evenly arranging around and is supported and push away frame (442), support push away frame (442) and be lower extreme open-ended arc cavity structure, support push away frame (442) internal rotation and be connected with support push away roller (443) of evenly arranging, support the upper end left and right sides of pushing away frame (442) and all set up front and back symmetrical arrangement's groove (444) that slides, sliding connection has L type kelly (445) in groove (444) that slides, be connected through pulling spring (446) between L type kelly (445) and the groove (444) that slides, symmetrical arrangement's draw-in groove (447) around all set up the left and right sides of fixing base (440).
6. The manufacturing and processing technology of the ceramic composite pipe fitting according to claim 1, characterized in that: the clamping and fixing mechanism (2) comprises rotary gears (21), rotary grooves which are arranged from front to back at equal intervals are formed in the arc-shaped end face of the processing base (1), a rotary shaft (20) is rotatably connected between the rotary grooves which correspond to the front and the back in a rotating mode, the rotary gears (21) which correspond to the rotary grooves one by one from the front to the back are sleeved on the rotary shaft (20), a plurality of groups of support frames (22) which are uniformly arranged from the front to the back are installed on the left side and the right side of the arc-shaped end face of the processing base (1), each group of support frames (22) is composed of two support frames (22), the support rollers (23) are installed on the opposite faces of the two support frames (22) of each group, the rotary driving barrel is characterized in that a driving barrel (29) is rotatably connected between two groups of corresponding support frames (22) on the left side and the right side, annular grooves (25) rotatably connected with supporting rollers (23) are formed in the front end face and the rear end face of the driving barrel (29), gear rings (26) meshed with rotating gears (21) are installed on the side wall of the driving barrel (29), supporting seats (3) are installed on the inner wall of the driving barrel (29) in a front-rear corresponding mode, hydraulic cylinders (27) which are symmetrically arranged in a left-right mode are installed on the inner wall of the driving barrel (29), and arc-shaped clamping plates (28) are installed at the telescopic ends of the hydraulic cylinders (27) in a front-rear corresponding mode.
7. The manufacturing and processing technology of the ceramic composite pipe fitting according to claim 1, characterized in that: the upper end face of the supporting seat (3) is connected with antifriction balls (30) which are evenly distributed in a rolling mode.
8. The manufacturing and processing technology of the ceramic composite pipe fitting according to claim 6, characterized in that: limiting plates (402) evenly distributed along the circumferential direction of the driving cylinder (29) are installed on the upper end face of the T-shaped supporting frame (40) through an L-shaped support (401), and rolling beads (403) evenly distributed are connected to the front end face of each limiting plate (402) in a rolling mode.
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| US4046106A (en) * | 1975-05-08 | 1977-09-06 | Long-Lok Fasteners Corporation | Apparatus and method of forming self-locking fastener |
| JPH0761686B2 (en) * | 1992-10-28 | 1995-07-05 | 三洋機工株式会社 | Sheet additive manufacturing method and apparatus |
| DE102013217548A1 (en) * | 2013-09-03 | 2015-03-05 | Robert Bosch Gmbh | Horizontal cross sealing station |
| CN210565569U (en) * | 2019-08-21 | 2020-05-19 | 武汉乾峯智能科技有限公司 | Shell rotation driving device |
| CN212046047U (en) * | 2020-03-06 | 2020-12-01 | 无锡智上新材料科技有限公司 | Carbon fiber tube rubberizing paper device |
| CN111659579B (en) * | 2020-07-06 | 2021-05-14 | 阜阳市贤信堂药业有限公司 | Coating equipment for producing cooling paste |
| CN111877507B (en) * | 2020-07-21 | 2021-06-29 | 湖南北山建设集团股份有限公司 | Paving equipment and construction method for prefabricated HDPE linear drainage ditch |
| CN111928063B (en) * | 2020-08-24 | 2021-04-16 | 山东佰盛能源科技有限公司 | Method for manufacturing and forming pipeline heat-insulating layer structure |
| CN112388238A (en) * | 2020-11-02 | 2021-02-23 | 江苏鑫都管业有限公司 | Ceramic composite steel pipe multi-station welding device |
| CN113117985B (en) * | 2021-03-04 | 2022-07-08 | 南京辉普环境工程有限公司 | Anticorrosive pipeline glass inside lining ground coat processing apparatus |
| CN113172767B (en) * | 2021-04-26 | 2023-10-13 | 飞渡航天科技有限公司 | Method for producing patch type ceramic antenna |
| CN113263734B (en) * | 2021-05-17 | 2022-04-08 | 安徽国登新材料科技有限公司 | Steel-plastic composite pipe forming processing method |
| CN113442453B (en) * | 2021-08-31 | 2021-11-12 | 江苏金圣棋盘玻璃科技发展有限公司 | Composite processing machine for preparing composite glass wool board |
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