CN114576248A - Manufacturing and processing technology of ceramic composite pipe fitting - Google Patents
Manufacturing and processing technology of ceramic composite pipe fitting Download PDFInfo
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- CN114576248A CN114576248A CN202210356671.6A CN202210356671A CN114576248A CN 114576248 A CN114576248 A CN 114576248A CN 202210356671 A CN202210356671 A CN 202210356671A CN 114576248 A CN114576248 A CN 114576248A
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- groove
- conveying
- composite pipe
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- 239000000919 ceramic Substances 0.000 title claims abstract description 124
- 239000002131 composite material Substances 0.000 title claims abstract description 45
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 32
- 238000005516 engineering process Methods 0.000 title claims abstract description 16
- 238000003860 storage Methods 0.000 claims abstract description 93
- 230000007246 mechanism Effects 0.000 claims abstract description 62
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 47
- 239000010959 steel Substances 0.000 claims abstract description 47
- 239000011248 coating agent Substances 0.000 claims description 25
- 238000000576 coating method Methods 0.000 claims description 25
- 238000005096 rolling process Methods 0.000 claims description 10
- 239000011324 bead Substances 0.000 claims description 5
- 238000010438 heat treatment Methods 0.000 claims description 5
- 230000000903 blocking effect Effects 0.000 claims description 4
- 239000007788 liquid Substances 0.000 claims description 4
- 238000002360 preparation method Methods 0.000 claims description 4
- 230000007306 turnover Effects 0.000 claims 7
- 150000001875 compounds Chemical class 0.000 claims 3
- 238000000034 method Methods 0.000 abstract description 6
- 230000007704 transition Effects 0.000 description 7
- 238000003825 pressing Methods 0.000 description 6
- 239000003292 glue Substances 0.000 description 5
- 238000007599 discharging Methods 0.000 description 4
- 238000001802 infusion Methods 0.000 description 3
- PNEYBMLMFCGWSK-UHFFFAOYSA-N Alumina Chemical compound [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 2
- 229910052593 corundum Inorganic materials 0.000 description 2
- 239000010431 corundum Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009750 centrifugal casting Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B11/00—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding
- F16B11/006—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding by gluing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
- B05C1/04—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
- B05C1/08—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
- B05C1/0808—Details thereof, e.g. surface characteristics
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
- B05C1/04—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
- B05C1/08—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
- B05C1/0813—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line characterised by means for supplying liquid or other fluent material to the roller
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
- Coating Apparatus (AREA)
Abstract
The invention relates to the technical field of ceramic composite pipe manufacturing, in particular to a manufacturing and processing technology of a ceramic composite pipe. According to the device for manufacturing and processing the ceramic composite pipe fitting, the ceramic composite pipe fitting with the wear-resistant surface mounted device can be automatically subjected to surface mounting processing, the problems that the ceramic plate attaching efficiency is low and the labor intensity is high when the ceramic composite pipe fitting with the wear-resistant surface mounted device is manufactured in a manual mode are solved, and meanwhile the ceramic plates are completely stored in the storage mechanism before the ceramic composite pipe fitting is attached with the wear-resistant surface mounted device, so that the problem that the ceramic composite pipe fitting is inconvenient to manufacture and process due to the fact that the ceramic plates are frequently conveyed into a steel pipe from the outside is solved.
Description
Technical Field
The invention relates to the technical field of ceramic composite pipe manufacturing, in particular to a manufacturing and processing technology of a ceramic composite pipe.
Background
The ceramic composite pipe consists of three layers of corundum ceramic, a transition layer and steel from inside to outside, wherein a ceramic layer is formed by compact corundum ceramic (AL2O3) at a high temperature of over 2200 ℃, the transition layer and the steel pipe are firmly combined, the ceramic composite pipe is divided into a centrifugal casting composite ceramic pipe, a patch wear-resistant ceramic composite pipe and a spot welding clamping type composite pipe, wherein the patch wear-resistant ceramic composite pipe is formed by sticking an alumina ceramic piece on the inner wall of a pipe fitting by using a high-temperature resistant strong adhesive and heating and curing the alumina ceramic piece to form a firm wear-resistant layer.
At present, when the wear-resistant ceramic composite pipe fitting of the paster is manufactured, the ceramic piece is adhered to the inner wall of the steel pipe in an artificial mode, the production efficiency of the wear-resistant ceramic composite pipe fitting of the paster is low due to the manufacturing and processing mode, the labor intensity of workers is high, and meanwhile, when the ceramic piece is pasted through the manual work, the ceramic piece is inconvenient to take and place due to the fact that the size of the steel pipe is long, and the ceramic piece is required to be conveyed into the steel pipe frequently.
Disclosure of Invention
In order to solve the problems, the invention adopts the following technical scheme that a ceramic composite pipe manufacturing and processing technology uses a ceramic composite pipe manufacturing and processing device, the ceramic composite pipe manufacturing and processing device comprises a processing base, a clamping and fixing mechanism, a supporting seat, a storage mechanism and a chip mounting mechanism, the middle part of the processing base is of a concave arc structure, the clamping and fixing mechanism for fixing a steel pipe is installed on the arc end surface of the processing base, the supporting seat for placing the steel pipe is installed on the clamping and fixing mechanism, the storage mechanism for storing ceramic chips is installed on the processing base, and the chip mounting mechanism is installed between the storage mechanisms;
the storage mechanism comprises a T-shaped support frame, the T-shaped support frame is installed on the rear side of the arc-shaped end face of the processing base, a fixing frame is installed on the front end face of the T-shaped support frame, sheet storage boxes are installed on the left side and the right side of the fixing frame, the sheet storage boxes are divided into three storage cavities, a blanking groove is formed in the lower end of each storage cavity, the blanking groove in the uppermost layer and the blanking groove in the lowermost layer are formed in the side close to the fixing frame, the blanking groove in the middle is formed in the side far away from the fixing frame, a pushing plate is installed on the side, far away from the fixing frame, of the inner wall of the storage cavity on the upper side through pushing springs which are uniformly distributed from front to back, a widening plate is installed on the lower end face of each sheet storage box, conveying grooves which are vertically communicated are formed in the two lower end faces of the two storage cavities on the lower side, the conveying grooves are equidistantly distributed from front to back, the widening plate is arranged on the conveying grooves, conveying shafts which are symmetrically distributed left and right are rotatably connected between the front and back corresponding conveying grooves, the left and right corresponding conveying shafts are connected through conveying belts in a conveying mode, the conveying belts are located in the corresponding conveying grooves, the conveying belts are provided with baffle push plates which are evenly distributed, and the rear ends of the conveying shafts penetrate through the sheet storage box.
The ceramic composite pipe manufacturing and processing device has the following specific processing technology during the manufacturing and processing of the ceramic composite pipe: s1, clamping and fixing: the steel pipe is placed on the supporting seat from the front side, and then the steel pipe is fixed through the clamping and fixing mechanism.
S2, conveying and blanking: the conveying belt and the blocking push plate in the storage mechanism convey the ceramic wafer, so that the ceramic wafer continuously drops to the side storage support, and then the ceramic wafer is taken out through the paster mechanism and attached to the inner wall of the steel pipe.
S3, rotating the patch: after the ceramic paster is finished once by the paster mechanism, the clamping and fixing mechanism drives the steel pipe to rotate, the part, which is not pasted with the paster, in the steel pipe is rotated to the position below the paster mechanism to stop, then the paster mechanism carries out paster again, and the paster is sent into the heating chamber for heating and curing after being finished.
As a preferred technical scheme of the invention, a side storage bracket is arranged on the lower end surface of the sheet storage box, the side storage bracket is of a rectangular cavity structure with an opening close to one side of the fixed frame, the upper end of the side storage bracket is communicated with the lowest discharging groove, a lower overturning groove is arranged on the lower end surface of the inner wall of the side storage bracket, a lower limiting baffle plate is rotatably connected in the lower overturning groove, a torsion spring is arranged between the lower limiting baffle plate and the lower overturning groove, an upper overturning groove is arranged on the lower end surface of the sheet storage box, an elastic pressing groove is arranged on the upper overturning groove, an upper limiting baffle plate is rotatably connected in the upper overturning groove, and a reset spring is arranged between the upper limiting baffle plate and the elastic pressing groove.
According to a preferable technical scheme, the lower end face of the sheet storage box is provided with accommodating grooves which are equidistantly distributed from front to back, the accommodating grooves are located between the widening plate and the side storage bracket, the lower end face of the inner wall of the side storage bracket is provided with a buffer groove, the side wall of the buffer groove, far away from the lower limiting baffle, is provided with a limiting groove penetrating through the side storage bracket, the limiting grooves are equidistantly distributed from front to back, the buffer groove is connected with a receiving plate in a sliding mode, the receiving plate is provided with supporting rods which are uniformly distributed and penetrate through the limiting groove, and the supporting rods are connected with the accommodating grooves through buffer springs.
As a preferred technical scheme of the invention, the paster mechanism comprises a paster shaft, the front end surface of the T-shaped support frame is rotatably connected with the paster shaft, the side wall of the paster shaft is provided with two electric telescopic rods which are arranged in an angle mode through a mounting seat, the electric telescopic rods are symmetrically arranged in the front and back direction, the telescopic ends of the two electric telescopic rods which correspond to the front and back directions are jointly provided with an air suction cavity plate, the end surface, far away from the electric telescopic rods, of the air suction cavity plate is provided with air suction holes which are uniformly arranged, the end surface, close to the electric telescopic rods, of the air suction cavity plate is provided with communicated air suction pipes, the lower end surface, located on the left side, of the side storage support frame is provided with an air cylinder, the lower end surface of the air cylinder is provided with lug plates which are symmetrically arranged in the front and back direction through a connecting seat, a coating roller is rotatably connected between the two lug plates, the coating roller is of a cavity structure, the side wall of the coating roller is provided with liquid outlet grooves which are uniformly arranged, and the side wall of the coating roller is sleeved with a coating sponge, the rear end of the coating roller is rotatably connected with a transfusion tube which penetrates through the ear plate at the rear side.
As a preferred technical scheme, a fixed seat is installed on the lower end face of a side storage support on the right side, a pushing frame is installed on the lower end face of the fixed seat through pushing spring rods which are evenly arranged in the front-back direction, the pushing frame is of an arc-shaped cavity structure with an opening at the lower end, pushing rollers which are evenly arranged are rotatably connected in the pushing frame, sliding grooves which are symmetrically arranged in the front-back direction are formed in the left side and the right side of the upper end face of the pushing frame, L-shaped clamping rods are connected in the sliding grooves in a sliding mode, the L-shaped clamping rods are connected with the sliding grooves through pulling springs, and clamping grooves which are symmetrically arranged in the front-back direction are formed in the left side and the right side of the fixed seat.
As a preferred technical scheme of the invention, the clamping and fixing mechanism comprises a rotary gear, the arc-shaped end surface of the processing base is provided with rotary grooves which are equidistantly arranged from front to back, a rotary shaft is rotatably connected between the corresponding rotary grooves in the front and back, the rotary shaft is sleeved with the rotary gear which is in one-to-one correspondence with the rotary grooves from front to back, a plurality of groups of support frames which are uniformly arranged from front to back are arranged on the left and right sides of the arc-shaped end surface of the processing base, each group of support frames consists of two support frames, a support roller is arranged on the opposite surface of each group of two support frames, the support rollers are rotatably connected between the two groups of support frames corresponding to the left and right sides, the front and back end surfaces of the driving cylinder are provided with annular grooves which are rotatably connected with the support rollers, the side wall of the driving cylinder is provided with a gear ring which is meshed with the rotary gear, and the support bases are arranged on the inner wall of the driving cylinder corresponding to the front and back, the inner wall of the driving cylinder is provided with hydraulic cylinders which are symmetrically arranged left and right, and the telescopic ends of the hydraulic cylinders which correspond to each other from front to back are provided with arc-shaped clamping plates.
As a preferred technical scheme of the invention, the upper end surface of the supporting seat is connected with antifriction balls which are uniformly distributed in a rolling manner.
According to a preferable technical scheme of the invention, the upper end surface of the T-shaped support frame is provided with limiting plates which are uniformly distributed along the circumferential direction of the driving cylinder through an L-shaped support, and the front end surface of each limiting plate is connected with uniformly distributed rolling beads in a rolling manner.
The invention has the beneficial effects that: 1. according to the device for manufacturing and processing the ceramic composite pipe fitting, the ceramic composite pipe fitting with the wear-resistant paster can be automatically subjected to paster processing, the problems that the ceramic piece attaching efficiency is low and the labor intensity is high when the ceramic piece is attached to the ceramic composite pipe fitting in a manual mode during manufacturing are solved, and meanwhile, the ceramic pieces are all stored in the storage mechanism before the ceramic composite pipe fitting is attached to the ceramic composite pipe fitting, so that the problem that the ceramic composite pipe fitting is inconvenient to manufacture and process due to the fact that the ceramic pieces are frequently conveyed into a steel pipe from the outside is solved.
2. After the ceramic wafer in the side storage bracket is completely taken out, when the ceramic wafer at the lower side discharging groove falls downwards to enter the side storage bracket, the receiving plate receives the falling ceramic wafer, and the receiving plate moves downwards along the limiting groove under the pressing action of the gravity of the ceramic wafer, so that the impact force of the ceramic wafer falling downwards is relieved, and the damage of the ceramic wafer is prevented.
3. The pushing frame moves downwards under the action of the pushing force of the pushing spring rod until the pushing roller presses on the ceramic wafer, so that the pushing roller pushes and compresses the ceramic wafer in the rotating process of the steel pipe, and the firmness of ceramic wafer attachment is improved.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a flow chart of the present invention.
Fig. 2 is a schematic view of a first three-dimensional structure of the present invention.
Fig. 3 is an enlarged view of fig. 2 a of the present invention.
Fig. 4 is a second perspective view of the present invention.
Fig. 5 is a top view of the present invention.
Fig. 6 is a sectional view taken along line B-B of fig. 5 in accordance with the present invention.
Fig. 7 is an enlarged view of the invention at C of fig. 6.
Fig. 8 is an enlarged view of the invention at D of fig. 6.
Fig. 9 is a partial structural schematic view of the storage mechanism of the present invention.
In the figure: 1. processing a base; 10. a ceramic plate; 11. a steel pipe; 2. a clamping and fixing mechanism; 20. a rotating shaft; 21. a rotating gear; 22. a pedestal frame; 23. a support roller; 25. an annular groove; 26. a ring gear; 27. a hydraulic cylinder; 28. an arc-shaped clamping plate; 29. driving the barrel; 3. a supporting seat; 30. antifriction balls; 4. a storage mechanism; 40. a T-shaped support frame; 401. an L-shaped support; 402. a limiting plate; 403. rolling the beads; 41. a fixed mount; 42. a film storage box; 420. laterally storing a bracket; 421. a lower limiting baffle; 422. an upper limiting baffle; 423. a return spring; 43. a discharging groove; 430. a receiving groove; 431. a limiting groove; 432. a bearing plate; 433. a strut; 434. a buffer spring; 44. a widening plate; 440. a fixed seat; 441. pushing the spring rod; 442. a pushing frame; 443. a pushing roller; 444. a sliding groove; 445. an L-shaped clamping rod; 446. pulling the spring; 447. a card slot; 45. a conveying trough; 46. a delivery shaft; 47. a conveyor belt; 48. a push baffle plate; 49. pushing the extrusion plate; 5. a patch mechanism; 50. a patch shaft; 51. an electric telescopic rod; 52. a suction cavity plate; 53. a suction hole; 54. a cylinder; 55. a coating roller; 56. coating sponge; 57. an infusion tube.
Detailed Description
The embodiments of the invention will be described in detail below with reference to the drawings, but the invention can be implemented in many different ways as defined and covered by the claims.
Referring to fig. 1 and 2, a ceramic composite pipe manufacturing and processing technology uses a ceramic composite pipe manufacturing and processing device, the ceramic composite pipe manufacturing and processing device comprises a processing base 1, a clamping and fixing mechanism 2, a supporting seat 3, a storage mechanism 4 and a chip mounting mechanism 5, the middle of the processing base 1 is of a concave arc structure, the clamping and fixing mechanism 2 for fixing the steel pipe 11 is installed on the arc end face of the processing base 1, the supporting seat 3 for placing the steel pipe 11 is installed on the clamping and fixing mechanism 2, the storage mechanism 4 for storing the ceramic chip 10 is installed on the processing base 1, and the chip mounting mechanism 5 is installed between the storage mechanisms 4.
Referring to fig. 6, the upper end surface of the support base 3 is connected with antifriction balls 30 which are uniformly arranged, and the antifriction balls 30 are used for reducing the friction force generated when the steel pipe 11 moves backwards, so that the steel pipe 11 can move backwards conveniently.
Referring to fig. 2, 4 and 6, the clamping and fixing mechanism 2 includes a rotary gear 21, the arc end surface of the processing base 1 is provided with rotary slots equidistantly arranged from front to back, a rotary shaft 20 is rotatably connected between the front and back corresponding rotary slots, the rotary shaft 20 is sleeved with the rotary gear 21 corresponding to the rotary slots one by one from front to back, a plurality of sets of support frames 22 uniformly arranged from front to back are installed on the left and right sides of the arc end surface of the processing base 1, each set of support frame 22 is composed of two support frames 22, a support roller 23 is installed on the opposite surface of each set of two support frames 22, a support roller 23 is rotatably connected between the two sets of support frames corresponding to the left and right sides, the front and back end surfaces of the driving cylinder 29 are provided with annular grooves 25 rotatably connected with the support roller 23, the side wall of the driving cylinder 29 is provided with a gear ring 26 engaged with the rotary gear 21, the support base 3 is installed on the inner wall of the driving cylinder 29 corresponding to the front and back, the inner walls of the driving cylinders 29 are provided with hydraulic cylinders 27 which are symmetrically arranged left and right, and the telescopic ends of the hydraulic cylinders 27 which correspond to the front and the rear are provided with arc-shaped clamping plates 28.
The rear end of the rotating shaft 20 penetrates through the processing base 1 and then is connected with the existing rotating equipment, the existing rotating equipment comprises a rotating motor which drives the rotating shaft 20 to rotate intermittently, then the steel pipe 11 is placed on the supporting seat 3, at the moment, the steel pipe 11 is sleeved on the sheet storage box 42, then the arc-shaped clamping plate 28 is pushed by the hydraulic cylinder 27 to clamp and fix the steel pipe 11, after the ceramic sheet 10 on one air suction cavity plate 52 is pasted, the rotating shaft 20 drives the rotating gear 21 to rotate, the rotating gear 21 rotates to enable the driving cylinder 29 to rotate through being meshed with the gear ring 26, the annular grooves 25 on two sides of the driving cylinder 29 rotate along the supporting roller 23, meanwhile, the supporting roller 23 supports the driving cylinder 29, the steel pipe 11 is driven to rotate through the arc-shaped clamping plate 28 when the driving cylinder 29 rotates, and the next 10 attaching is carried out when the driving cylinder 29 stops again.
Referring to fig. 4, 6, 8 and 9, the storage mechanism 4 includes a T-shaped support frame 40, the T-shaped support frame 40 is installed at the rear side of the arc-shaped end surface of the processing base 1, a fixing frame 41 is installed at the front end surface of the T-shaped support frame 40, sheet storage boxes 42 are installed at the left and right sides of the fixing frame 41, the sheet storage boxes 42 are divided into three storage chambers, a feeding chute 43 is installed at the lower end of each storage chamber, the feeding chutes 43 at the uppermost layer and the lowermost layer are installed at the side close to the fixing frame 41, the feeding chute 43 at the middle layer is installed at the side far from the fixing frame 41, pushing and storage plates 49 are installed at the side far from the fixing frame 41 on the inner wall of the storage chamber at the upper side through pushing and pushing springs uniformly arranged from the front to the back, a widening plate 44 is installed at the lower end surface of the sheet storage box 42, conveying chutes 45 are vertically through and equidistantly arranged from the front to the back on the lower end surfaces of the two chambers at the lower side, the conveying grooves 45 on the lower side penetrate through the widening plate 44, conveying shafts 46 which are symmetrically arranged left and right are rotatably connected between the front conveying groove 45 and the rear conveying groove 45, the left conveying shaft 46 and the right conveying shaft 46 are connected in a conveying mode through conveying belts 47, the conveying belts 47 are located in the corresponding conveying grooves 45, blocking and pushing plates 48 which are evenly distributed are installed on the conveying belts 47, and the rear ends of the conveying shafts 46 penetrate through the sheet storage box 42.
Referring to fig. 7, the side storage bracket 420 is installed on the lower end face of the sheet storage box 42, the side storage bracket 420 is a rectangular cavity structure with an opening on one side close to the fixing frame 41, the upper end of the side storage bracket 420 is communicated with the lower trough 43 on the lowest side, the lower end face of the inner wall of the side storage bracket 420 is provided with a lower turning groove, the lower turning groove is rotationally connected with a lower limit baffle 421, a torsion spring is installed between the lower limit baffle 421 and the lower turning groove, the lower end face of the sheet storage box 42 is provided with an upper turning groove, the upper turning groove is provided with an elastic pressing groove, the upper turning groove is rotationally connected with an upper limit baffle 422, and a reset spring 423 is installed between the upper limit baffle 422 and the elastic pressing groove.
The ceramic wafer 10 is placed in the wafer storage box 42, then the steel pipe 11 is placed on the supporting seat 3 and is clamped and fixed through the clamping and fixing mechanism 2, then the ceramic wafer 10 falling in the side storage support 420 is adsorbed and fixed through the wafer pasting mechanism 5 and then taken out, when the ceramic wafer 10 is taken out, the ceramic wafer 10 pushes the upper limiting baffle 422 and the lower limiting baffle 421 to overturn, so that the ceramic wafer 10 is taken out, after the ceramic wafer 10 is taken out, the ceramic wafer 10 located at the lower side discharging groove 43 falls downwards to enter the side storage support 420, and at the moment, the upper limiting baffle 422 and the lower limiting baffle 421 are reset respectively under the action of the reset spring 423 and the torsion spring to continue limiting the ceramic wafer 10.
The rear ends of the conveying shafts 46 at the upper side and the lower side are respectively connected with a driving device for driving the conveying shafts to rotate, the conveying shaft 46 at the upper side drives the ceramic wafer 10 to move towards the direction far away from the fixed frame 41 through the conveying belt 47, the conveying belt 47 at the lower side drives the ceramic wafer 10 to move towards the direction close to the fixed frame 41, at the moment, the ceramic wafer 10 at the lower side lower trough 43 drops to present a vacancy, the baffle plate 48 on the conveying belt 47 at the lower side pushes the ceramic wafer 10 to be conveyed to the lower side lower trough 43 for preparation, so that the ceramic wafer 10 can fall continuously, the ceramic wafer 10 in the middle storage cavity falls into the storage cavity at the lower side from the middle lower trough 43 under the pushing action of the baffle plate 48 on the conveying belt 47 at the upper side, the ceramic wafer 10 in the storage cavity at the uppermost layer is pushed by the pushing spring to convey the ceramic wafer 10 into the storage cavity at the middle part through the pushing plate 49, so as to achieve the function of connecting and conveying the ceramic wafer 10, the storage box 42 stores and conveys the ceramic sheets 10 to prevent the problem that the ceramic sheets 10 are not enough in the manufacturing and processing process of the ceramic composite pipe fitting.
Referring to fig. 7, the lower end face of the sheet storage box 42 is provided with storage grooves 430 which are equidistantly arranged from front to back, the storage grooves 430 are located between the widening plate 44 and the side storage bracket 420, the lower end face of the inner wall of the side storage bracket 420 is provided with buffer grooves, the side wall of the buffer groove far away from the lower limiting baffle 421 is provided with limiting grooves 431 which penetrate through the side storage bracket 420, the limiting grooves 431 are equidistantly arranged from front to back, the bearing plate 432 is slidably connected in the buffer grooves, the bearing plate 432 is provided with supporting rods 433 which are uniformly arranged and penetrate through the limiting grooves 431, and the supporting rods 433 are connected with the storage grooves 430 through buffer springs 434.
After the ceramic wafer 10 in the side storage bracket 420 is taken out for a certain distance, the receiving plate 432 moves upwards under the elastic pulling action of the buffer spring 434, after the ceramic wafer 10 in the side storage bracket 420 is completely taken out, when the ceramic wafer 10 at the lower side feeding groove 43 falls downwards and enters the side storage bracket 420, the receiving plate 432 receives the falling ceramic wafer 10, and the receiving plate 432 moves downwards along the limiting groove 431 under the gravity pressing action of the ceramic wafer 10, so that the impact force of the ceramic wafer 10 falling downwards is reduced, and the damage of the ceramic wafer 10 is prevented.
Referring to fig. 5 and 6, the upper end surface of the T-shaped support frame 40 is provided with limit plates 402 uniformly arranged along the circumferential direction of the driving barrel 29 through an L-shaped support 401, the front end surface of the limit plate 402 is connected with rolling beads 403 uniformly arranged in a rolling manner, the limit plate 402 limits the rear end of the steel pipe 11, and the rolling beads 403 are used for reducing the friction between the steel pipe 11 and the limit plates 402 in the rotation process.
Referring to fig. 6 and 7, the sheet sticking mechanism 5 includes a sheet sticking shaft 50, the front end surface of the T-shaped support frame 40 is rotatably connected with the sheet sticking shaft 50, the side wall of the sheet sticking shaft 50 is provided with two electric telescopic rods 51 arranged at 90 degrees through a mounting seat, the electric telescopic rods 51 are symmetrically arranged in front and back, the telescopic ends of the two electric telescopic rods 51 corresponding to the front and back are provided with an air suction cavity plate 52 together, the end surface of the air suction cavity plate 52 far away from the electric telescopic rods 51 is provided with air suction holes 53 uniformly arranged, the end surface of the air suction cavity plate 52 close to the electric telescopic rods 51 is provided with a communicated air suction pipe, the lower end surface of the side storage bracket 420 positioned at the left side is provided with an air cylinder 54, the lower end surface of the air cylinder 54 is provided with ear plates symmetrically arranged in front and back through a connecting seat, a coating roller 55 is rotatably connected between the two ear plates, the coating roller 55 is of a cavity structure, and the side wall of the coating roller 55 is provided with liquid outlet grooves uniformly arranged, the coating sponge 56 is sleeved on the side wall of the coating roller 55, the infusion tube 57 is rotatably connected to the rear end of the coating roller 55, and the infusion tube 57 penetrates through the rear ear plate.
The rear side of the patch shaft 50 penetrates through the T-shaped support frame 40 and then is connected with the existing driving device, the existing driving device can be a driving motor for moving the patch shaft 50 to rotate in the forward and reverse directions of 90 degrees, and the 90-degree forward and reverse rotation of the patch shaft 50 enables the two 90-degree arranged air suction cavity plates 52 to alternately attach the ceramic plates 10 to the inner wall of the steel pipe 11, so that the processing efficiency of the ceramic composite pipe fitting can be improved.
The transfusion tube 57 is connected with an external transfusion pump, the transfusion tube 57 conveys transition glue solution to the interior of the coating roller 55, the transition glue solution is soaked and permeated onto the coating sponge 56 through a liquid outlet groove, the coating sponge 56 coats the transition glue solution on the inner wall of the steel tube 11 when intermittently rotating after being fixed by the steel tube 11 clamping and fixing mechanism 2, one air suction cavity plate 52 is in positive alignment with the ceramic plate 10 in the side storage bracket 420, the other air suction cavity plate 52 is in positive opposition to the lower end of the interior of the steel tube 11 when in surface mounting, then the electric telescopic rod 51 opposite to the side storage bracket 420 pushes the air suction cavity plate 52 connected with the side storage bracket to move to adsorb the ceramic plate 10, the air suction pipe on the air suction cavity plate 52 is connected with the existing air pump, the air pump adsorbs the ceramic plate 10 through the air suction pipe and the air suction cavity plate 52 to take out the ceramic plate 10 from the side storage bracket 420, when the surface mounting shaft 50 rotates the ceramic plate 10 to be in positive opposition to the lower end of the inner wall of the steel tube 11 again, at this time, the other air suction cavity plate 52 is opposite to the side storage bracket 420 on the other side, the electric telescopic rod 51 pushes the ceramic sheet 10 downwards after the ceramic sheet 10 rotates to be right opposite to the lower end of the inner wall of the steel pipe 11, so that the ceramic sheet 10 is attached to the inner wall of the steel pipe 11 under the adhesion effect of the transition glue solution, the effect of attaching the ceramic sheet 10 is achieved, and the coating roller 55 is driven to move upwards through the air cylinder 54 after the coating of the transition glue solution is completed.
Referring to fig. 3 and 6, a fixing seat 440 is installed on the lower end surface of the side storage bracket 420 on the right side, a pushing frame 442 is installed on the lower end surface of the fixing seat 440 through pushing spring rods 441 which are uniformly arranged in the front and back direction, the pushing frame 442 is an arc-shaped cavity structure with an open lower end, pushing rollers 443 which are uniformly arranged are rotationally connected in the pushing frame 442, sliding grooves 444 which are symmetrically arranged in the front and back direction are respectively formed in the left side and the right side of the upper end surface of the pushing frame 442, L-shaped clamping rods 445 are slidably connected in the sliding grooves 444, the L-shaped clamping rods 445 are connected with the sliding grooves 444 through a pulling spring 446, and clamping grooves 447 which are symmetrically arranged in the front and back direction are respectively formed in the left side and the right side of the fixing seat 440.
The upper end of the L-shaped clamping rod 445 is located in the clamping groove 447 in the initial state, after the ceramic chip 10 is attached and rotated, the L-shaped clamping rod 445 is taken out from the clamping groove 447, the pushing frame 442 is pushed to move downwards under the action of the pushing force of the pushing spring rod 441 until the pushing roller 443 presses on the ceramic chip 10, so that the steel pipe 11 pushes the pushing roller 443 to push and compress the ceramic chip 10 in the rotating process, and the attaching firmness of the ceramic chip 10 is improved.
The manufacturing and processing technology of the ceramic composite pipe fitting comprises the following steps: s1, clamping and fixing: the steel pipe 11 is placed on the support base 3 from the front side, and then the steel pipe 11 is fixed by the clamp fixing mechanism 2.
S2, conveying and blanking: the conveying belt 47 and the pushing baffle plate 48 in the storage mechanism 4 convey the ceramic sheets 10, so that the ceramic sheets 10 continuously fall onto the side storage bracket 420, and then the ceramic sheets 10 are taken out by the sheet sticking mechanism 5 and attached to the inner wall of the steel pipe 11.
S3, rotating the patch: after the ceramic surface mounting is completed for one time by the surface mounting mechanism 5, the clamping and fixing mechanism 2 drives the steel pipe 11 to rotate, the part, which is not subjected to surface mounting, in the steel pipe 11 is rotated to the position below the surface mounting mechanism 5 to stop, then the surface mounting mechanism 5 carries out surface mounting again, and the surface mounting is completed and then is sent into the heating chamber to be heated and cured.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (8)
1. The utility model provides a compound pipe fitting preparation processingequipment of pottery, its used compound pipe fitting preparation processingequipment of pottery, this compound pipe fitting preparation processingequipment of pottery is including processing base (1), centre gripping fixed establishment (2), supporting seat (3), storage mechanism (4) and paster mechanism (5), its characterized in that: the middle part of the processing base (1) is of a concave arc structure, the arc end face of the processing base (1) is provided with a clamping and fixing mechanism (2) for fixing the steel pipe (11), the clamping and fixing mechanism (2) is provided with a supporting seat (3) for placing the steel pipe (11), the processing base (1) is provided with a storage mechanism (4) for storing the ceramic wafer (10), and a chip mounting mechanism (5) is arranged between the storage mechanisms (4);
the storage mechanism (4) comprises a T-shaped support frame (40), the T-shaped support frame (40) is installed on the rear side of the arc-shaped end face of the processing base (1), a fixing frame (41) is installed on the front end face of the T-shaped support frame (40), sheet storage boxes (42) are installed on the left side and the right side of the fixing frame (41), the interior of each sheet storage box (42) is divided into three storage cavities, a lower trough (43) is arranged at the lower end of each storage cavity, the uppermost layer and the lowermost layer of each lower trough (43) are arranged on the side close to the fixing frame (41), the middle lower trough (43) is arranged on the side far away from the fixing frame (41), a pushing plate (49) is installed on the side, far away from the fixing frame (41), of the inner wall of each storage cavity on the upper side, through conveying grooves (45) are formed in the lower end faces of the two storage cavities on the lower side, the conveying grooves (45) are arranged from front to back at equal intervals, the conveying groove (45) on the lower side penetrates through the widening plate (44), conveying shafts (46) which are symmetrically arranged from left to right are rotatably connected between the conveying grooves (45) which correspond to each other in the front and back, the conveying shafts (46) which correspond to each other in the left and right are in conveying connection through the conveying belt (47), the conveying belts (47) are arranged in the corresponding conveying grooves (45), the conveying belts (47) are provided with blocking and pushing plates (48) which are uniformly arranged, and the rear ends of the conveying shafts (46) penetrate through the sheet storage box (42);
the ceramic composite pipe manufacturing and processing device has the following specific processing technology during the manufacturing and processing of the ceramic composite pipe: s1, clamping and fixing: placing the steel pipe (11) on the supporting seat (3) from the front side, and then fixing the steel pipe (11) through the clamping and fixing mechanism (2);
s2, conveying and blanking: the ceramic plates (10) are conveyed by a conveying belt (47) and a blocking push plate (48) in the storage mechanism (4) so that the ceramic plates (10) continuously fall down, and then the ceramic plates (10) are taken out by a chip sticking mechanism (5) and attached to the inner wall of the steel pipe (11);
s3, rotating the patch: after the ceramic chip mounting is completed once by the chip mounting mechanism (5), the clamping and fixing mechanism (2) drives the steel pipe (11) to rotate, the part, which is not subjected to chip mounting, in the steel pipe (11) is rotated to the position below the chip mounting mechanism (5) to stop, then the chip mounting mechanism (5) carries out chip mounting again, and the chip mounting is sent into the heating chamber to be heated and cured after the chip mounting is completed.
2. The manufacturing and processing technology of the ceramic composite pipe fitting according to claim 1, characterized in that: support (420) are deposited to the lower terminal surface of storage piece case (42) is installed the side, support (420) are deposited to the side for being close to mount (41) one side open-ended rectangle cavity structure, the upper end that support (420) were deposited to the side is linked together with downside silo (43), the terminal surface has seted up down the turn-over groove under the inner wall that support (420) was deposited to the side, turn-over inslot internal rotation is connected with down limit baffle (421) down, install the torsional spring between lower limit baffle (421) and the lower turn-over groove, the lower terminal surface of storage piece case (42) has seted up the turn-over groove, the last indent of having seted up on the turn-over groove, the last turn-over inslot internal rotation is connected with last limit baffle (422), go up and install reset spring (423) between limit baffle (422) and the turn-over groove.
3. The manufacturing and processing technology of the ceramic composite pipe fitting according to claim 2, characterized in that: store up the lower terminal surface of piece case (42) and offer in the past to the groove (430) of accomodating that the equidistance was arranged backward, accomodate groove (430) and be located widening board (44) and side and deposit between support (420), the side is deposited the inner wall of support (420) and is terminal surface down seted up the dashpot, the dashpot is kept away from the lateral wall of lower spacing baffle (421) and is seted up spacing groove (431) that run through side and deposit support (420), spacing groove (431) are arranged in the past backward equidistance, sliding connection has socket plate (432) in the dashpot, install branch (433) of evenly arranging and running through spacing groove (431) on socket plate (432), branch (433) with accomodate between groove (430) and be connected through buffer spring (434).
4. The manufacturing and processing technology of the ceramic composite pipe fitting according to claim 1, characterized in that: the paster mechanism (5) comprises a paster shaft (50), the front end face of the T-shaped support frame (40) is rotatably connected with the paster shaft (50), the side wall of the paster shaft (50) is provided with two electric telescopic rods (51) which are arranged at 90 degrees through a mounting seat, the electric telescopic rods (51) are symmetrically arranged front and back, the telescopic ends of the two electric telescopic rods (51) which correspond front and back are jointly provided with an air suction cavity plate (52), the end face, far away from the electric telescopic rods (51), of the air suction cavity plate (52) is provided with air suction holes (53) which are uniformly arranged, the end faces, close to the electric telescopic rods (51), of the air suction cavity plate (52) are provided with communicated air suction pipes, the lower end face, located on the left side, of the support (420) is provided with an air cylinder (54), the lower end face of the air cylinder (54) is provided with ear plates which are symmetrically arranged front and back through a connecting seat, and a coating roller (55) is rotatably connected between the two ear plates, coating roller (55) are the cavity structure, and the liquid outlet tank of evenly arranging is seted up to the lateral wall of coating roller (55), and the lateral wall cover of coating roller (55) is equipped with coating sponge (56), and the rear end of coating roller (55) rotates and is connected with transfer line (57), and transfer line (57) run through the rear side otic placode.
5. The manufacturing and processing technology of the ceramic composite pipe fitting according to claim 2, characterized in that: the lower terminal surface that is located side deposit support (420) on right side installs fixing base (440), the lower terminal surface of fixing base (440) is installed through the support push spring pole (441) of evenly arranging around and is supported and push away frame (442), it is lower extreme open-ended arc cavity structure to support to push away frame (442), support push away frame (442) internal rotation and be connected with the support that evenly arranges and push away roller (443), support the upper end left and right sides that pushes away frame (442) and all set up front and back symmetrical arrangement's groove (444) that slides, sliding connection has L type kelly (445) in groove (444) that slides, be connected through pulling spring (446) between L type kelly (445) and the groove (444) that slides, symmetrical arrangement's draw-in groove (447) around all set up in the left and right sides of fixing base (440).
6. The manufacturing and processing technology of the ceramic composite pipe fitting according to claim 1, characterized in that: the clamping and fixing mechanism (2) comprises a rotating gear (21), the arc-shaped end face of the processing base (1) is provided with rotating grooves which are arranged in the front and back at equal intervals, the rotating grooves which are corresponding to each other in the front and back are connected with a rotating shaft (20) in a rotating mode, the rotating gear (21) which corresponds to the rotating grooves one by one in the front and back is sleeved on the rotating shaft (20), multiple groups of support frames (22) which are uniformly arranged in the front and back are installed on the left and right sides of the arc-shaped end face of the processing base (1), each group of support frames (22) consists of two support frames (22), supporting rollers (23) are installed on opposite faces of the two support frames (22) of each group, supporting rollers (23) are connected between the two groups of corresponding support frames on the left and right sides in a rotating mode, annular grooves (25) which are connected with the supporting rollers (23) in a rotating mode are formed in the front end face and back of a driving barrel (29), gear rings (26) which are engaged with the rotating gear (21) are installed on the side wall of the driving barrel (29), the supporting seat (3) is arranged on the inner wall of a driving cylinder (29) corresponding to the front and the back, hydraulic cylinders (27) which are symmetrically arranged are arranged on the inner wall of the driving cylinder (29), and the telescopic ends of the hydraulic cylinders (27) corresponding to the front and the back are jointly provided with an arc-shaped clamping plate (28).
7. The manufacturing and processing technology of the ceramic composite pipe fitting according to claim 1, characterized in that: the upper end face of the supporting seat (3) is connected with antifriction balls (30) which are uniformly distributed in a rolling mode.
8. The manufacturing and processing technology of the ceramic composite pipe fitting according to claim 6, characterized in that: limiting plates (402) evenly distributed along the circumferential direction of the driving cylinder (29) are mounted on the upper end face of the T-shaped support frame (40) through an L-shaped support (401), and rolling beads (403) evenly distributed are connected to the front end face of each limiting plate (402) in a rolling mode.
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