CN113172767B - A kind of production method of patch type ceramic antenna - Google Patents
A kind of production method of patch type ceramic antenna Download PDFInfo
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- CN113172767B CN113172767B CN202110451811.3A CN202110451811A CN113172767B CN 113172767 B CN113172767 B CN 113172767B CN 202110451811 A CN202110451811 A CN 202110451811A CN 113172767 B CN113172767 B CN 113172767B
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- 239000000919 ceramic Substances 0.000 title claims abstract description 117
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 28
- 238000005520 cutting process Methods 0.000 claims abstract description 113
- 239000000110 cooling liquid Substances 0.000 claims abstract description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 62
- 238000003860 storage Methods 0.000 claims description 21
- 230000005540 biological transmission Effects 0.000 claims description 19
- 239000002826 coolant Substances 0.000 claims description 16
- 238000001179 sorption measurement Methods 0.000 claims description 14
- 230000008602 contraction Effects 0.000 claims description 10
- 238000001816 cooling Methods 0.000 claims description 10
- 238000000034 method Methods 0.000 claims description 7
- 238000009434 installation Methods 0.000 claims description 5
- 239000002184 metal Substances 0.000 claims description 5
- 230000007423 decrease Effects 0.000 claims description 3
- 239000007921 spray Substances 0.000 claims description 2
- 230000000694 effects Effects 0.000 description 10
- 239000000243 solution Substances 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000284 extract Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/02—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing
- B28D1/04—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing with circular or cylindrical saw-blades or saw-discs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/02—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing
- B28D1/04—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing with circular or cylindrical saw-blades or saw-discs
- B28D1/044—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing with circular or cylindrical saw-blades or saw-discs the saw blade being movable on slide ways
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
- B28D7/02—Accessories specially adapted for use with machines or devices of the preceding groups for removing or laying dust, e.g. by spraying liquids; for cooling work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
- B28D7/04—Accessories specially adapted for use with machines or devices of the preceding groups for supporting or holding work or conveying or discharging work
- B28D7/046—Accessories specially adapted for use with machines or devices of the preceding groups for supporting or holding work or conveying or discharging work the supporting or holding device being of the vacuum type
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01Q—ANTENNAS, i.e. RADIO AERIALS
- H01Q9/00—Electrically-short antennas having dimensions not more than twice the operating wavelength and consisting of conductive active radiating elements
- H01Q9/04—Resonant antennas
- H01Q9/0407—Substantially flat resonant element parallel to ground plane, e.g. patch antenna
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Mining & Mineral Resources (AREA)
- Processing Of Stones Or Stones Resemblance Materials (AREA)
Abstract
Description
技术领域Technical field
本发明涉及陶瓷天线的技术领域，特别涉及一种贴片式陶瓷天线生产方法。The present invention relates to the technical field of ceramic antennas, and in particular to a production method of patch-type ceramic antennas.
背景技术Background technique
陶瓷天线是一种适用于蓝牙装置使用的小型化天线，陶瓷天线的种类分为块状陶瓷天线和多层陶瓷天线，由于陶瓷天线读取距离较近故又叫近距离天线，为室内使用工业级产品，采用陶瓷外壳，具抗干扰、抗雷、防水防尘能力，陶瓷天线按使用类型主要分为PCB式天线、外置棒状天线、FPC天线和贴片式天线等，其中贴片式天线大部分是将陶瓷板粘贴在天线的金属片表面上，以提高贴片式天线的整体性能，因此贴片式陶瓷天线在生产加工时需要对陶瓷板进行切割加工，进而将其粘贴在天线的金属铁片上。Ceramic antenna is a miniaturized antenna suitable for Bluetooth devices. The types of ceramic antennas are divided into block ceramic antennas and multi-layer ceramic antennas. Because ceramic antennas have a shorter reading distance, they are also called short-range antennas. They are suitable for indoor industrial use. Grade products, using ceramic shell, with anti-interference, anti-lightning, waterproof and dustproof capabilities. Ceramic antennas are mainly divided into PCB antennas, external rod antennas, FPC antennas and patch antennas according to the type of use. Among them, patch antennas Most of the time, the ceramic plate is pasted on the surface of the metal sheet of the antenna to improve the overall performance of the patch antenna. Therefore, during the production and processing of the patch ceramic antenna, the ceramic plate needs to be cut and then pasted on the antenna. On the metal sheet.
然而目前对陶瓷天线进行生产加工时存在以下难题：一、传统的陶瓷板在生产加工时，多是采用人工切割的加工方式，而人工切割无法将陶瓷板进行限位固定，从而无法确保切割精确度；However, there are currently the following difficulties in the production and processing of ceramic antennas: 1. When traditional ceramic plates are produced and processed, manual cutting is mostly used. However, manual cutting cannot limit and fix the ceramic plates, thus making it impossible to ensure accurate cutting. Spend;
二、通常人工切割大部分是手动切割，无法实现连续切割，因此增加工作量，且人工切割时无法对陶瓷板同步喷洒冷却液，易造成切割锯片的损坏以及陶瓷板的断裂，而增加成本。2. Usually, most of the manual cutting is manual cutting, which cannot achieve continuous cutting, so the workload is increased, and the coolant cannot be sprayed on the ceramic plate simultaneously during manual cutting, which can easily cause damage to the cutting saw blade and breakage of the ceramic plate, thereby increasing costs. .
发明内容Contents of the invention
为了解决上述问题，本发明提供了一种贴片式陶瓷天线生产方法，该贴片式陶瓷天线生产方法采用如下贴片式陶瓷天线生产装置，贴片式陶瓷天线生产装置包括底座、输送单元和切割单元，所述底座上端开设有安装槽，输送单元设置在安装槽内，切割单元设置在底座上端，其中：In order to solve the above problems, the present invention provides a chip type ceramic antenna production method. The chip type ceramic antenna production method adopts the following chip type ceramic antenna production device. The chip type ceramic antenna production device includes a base, a transport unit and a Cutting unit, the upper end of the base is provided with an installation slot, the conveying unit is arranged in the installation slot, and the cutting unit is arranged at the upper end of the base, wherein:
所述输送单元包括支撑轴、间歇电机、输送带、滑移块、夹持块、收缩弹簧和固定组件，其中：支撑轴左右对称转动设置在安装槽内壁，间歇电机通过电机座设置在底座前端，且间歇电机输出轴末端与任一支撑轴相连接，支撑轴之间通过输送带相连接，沿输送带外侧壁周向均匀且前后对称开设有限位滑槽，且输送带内部周向均匀开设有固定槽，固定槽上端开设有连接槽，且连接槽上端均匀开设有与其相连通的辅助孔，滑移块滑动设置在限位滑槽内，沿限位滑槽上端设置有夹持块，且滑移块内侧壁设置有收缩弹簧，且收缩弹簧另一端安装在限位滑槽内侧壁，固定组件安装在固定槽内。The conveyor unit includes a support shaft, an intermittent motor, a conveyor belt, a sliding block, a clamping block, a contraction spring and a fixed component, wherein: the support shaft rotates left and right symmetrically and is set on the inner wall of the installation slot, and the intermittent motor is set on the front end of the base through the motor base. , and the end of the output shaft of the intermittent motor is connected to any support shaft, and the support shafts are connected through a conveyor belt. Limited chutes are evenly and symmetrically opened in the circumferential direction along the outer wall of the conveyor belt, and evenly opened in the circumferential direction inside the conveyor belt. There is a fixed groove, a connecting groove is provided at the upper end of the fixed groove, and auxiliary holes are evenly provided at the upper end of the connecting groove to communicate with it. The sliding block is slidably arranged in the limiting chute, and a clamping block is provided along the upper end of the limiting chute. And the inner wall of the sliding block is provided with a contraction spring, and the other end of the contraction spring is installed on the inner wall of the limiting chute, and the fixing component is installed in the fixing groove.
所述切割单元包括支撑板、承托板、定位电机、传动螺杆、执行块、定位气缸、匚形架、辅助电机、切割锯片和冷却组件，其中：支撑板前后对称设置在底座上端靠近边缘处，沿支撑板上侧内壁安装有承托板，承托板下端开设有滑移槽，定位电机通过电机罩设置在任一支撑板外侧壁，定位电机输出轴末端连接有传动螺杆，传动螺杆末端转动设置在滑移槽内壁，执行块滑动设置在滑移槽内，且执行块与传动螺杆通过螺纹传动相连接，执行块下端开设有定位槽，定位槽内安装有定位气缸，定位气缸伸缩杆末端连接有匚形架，且匚形架开口处向下设置，匚形架内部左右对称开设有储水腔，沿储水腔上侧开设有限位槽，沿储水腔下端均匀开设有出水口，辅助电机通过固定座设置在匚形架前端外壁，辅助电机输出轴延伸至匚形架后端内侧壁，且辅助电机输出轴外侧壁套设有切割锯片，冷却组件设置在承托板下端。The cutting unit includes a support plate, a supporting plate, a positioning motor, a transmission screw, an execution block, a positioning cylinder, a U-shaped frame, an auxiliary motor, a cutting saw blade and a cooling assembly, wherein: the support plate is symmetrically arranged front and rear at the upper end of the base near the edge There is a supporting plate installed along the upper inner wall of the supporting plate. A sliding groove is provided at the lower end of the supporting plate. The positioning motor is installed on the outer wall of any supporting plate through the motor cover. The end of the output shaft of the positioning motor is connected to a transmission screw. The end of the transmission screw The rotation is set on the inner wall of the sliding groove, the actuating block is slidingly arranged in the sliding groove, and the actuating block and the transmission screw are connected through thread transmission. There is a positioning groove at the lower end of the actuating block, and a positioning cylinder is installed in the positioning groove. The positioning cylinder telescopic rod A U-shaped frame is connected to the end, and the opening of the U-shaped frame is set downward. A water storage chamber is symmetrically provided inside the U-shaped frame. A limited groove is provided along the upper side of the water storage chamber, and water outlets are evenly provided along the lower end of the water storage chamber. , the auxiliary motor is set on the outer wall of the front end of the U-shaped frame through a fixed seat, the auxiliary motor output shaft extends to the inner wall of the rear end of the U-shaped frame, and the outer wall of the auxiliary motor output shaft is equipped with a cutting saw blade, and the cooling component is set on the lower end of the supporting plate .
使用上述的贴片式陶瓷天线生产装置对陶瓷天线进行生产加工包括如下步骤：Using the above-mentioned patch type ceramic antenna production device to produce and process ceramic antennas includes the following steps:
S1、陶瓷板放置：操作人员将待加工的陶瓷板放置在该装置上，且启动该装置；S1. Ceramic plate placement: The operator places the ceramic plate to be processed on the device and starts the device;
S2、陶瓷板输送：通过输送单元对S1中的陶瓷板进行双向夹持固定，进而将其向切割单元处输送；S2. Ceramic plate transportation: The ceramic plate in S1 is bidirectionally clamped and fixed by the transportation unit, and then transported to the cutting unit;
S3、陶瓷板切割：通过切割单元对S2中的陶瓷板进行直线切割处理，期间切割单元将对陶瓷板喷洒冷却液，以对其进行冷却处理；S3. Ceramic plate cutting: The ceramic plate in S2 is linearly cut by the cutting unit. During this period, the cutting unit will spray coolant on the ceramic plate to cool it;
S4、下料：加工完成的陶瓷板向装置末端输送，以便于操作人员将其取下，进而操作人员将加工完成的陶瓷板粘贴至天线的金属片上，将其生产制作为陶瓷天线。S4. Unloading: The processed ceramic plate is transported to the end of the device so that the operator can remove it. The operator then pastes the processed ceramic plate onto the metal sheet of the antenna to produce it into a ceramic antenna.
作为本发明的一种优选技术方案，所述固定组件包括吸附电机、连接管、固定管、支撑弹簧管、执行管和固定吸盘，其中：吸附电机安装在固定槽内，沿吸附电机输出轴安装有设置在连接槽内的连接管，连接管外侧壁均匀安装有设置在辅助孔内的固定管，固定管末端连接有支撑弹簧管，支撑弹簧管末端连接有执行管，执行管另一端设置有固定吸盘；吸附电机通过连接管配合固定管将支撑弹簧管内的空气抽出，支撑弹簧管通过执行管配合固定吸盘对陶瓷板进行吸附固定，以提高固定效果。As a preferred technical solution of the present invention, the fixing assembly includes an adsorption motor, a connecting pipe, a fixed tube, a support spring tube, an execution tube and a fixed suction cup, wherein: the adsorption motor is installed in the fixing groove and installed along the output shaft of the adsorption motor There is a connecting pipe arranged in the connecting groove. Fixed pipes arranged in the auxiliary holes are evenly installed on the outer wall of the connecting pipe. The end of the fixed pipe is connected with a support spring pipe. The end of the support spring pipe is connected with an execution pipe. The other end of the execution pipe is provided with a Fixed suction cup; the adsorption motor extracts the air in the support spring tube through the connecting tube and the fixed tube, and the support spring tube uses the execution tube and the fixed suction cup to adsorb and fix the ceramic plate to improve the fixing effect.
作为本发明的一种优选技术方案，所述冷却组件包括水箱、伸缩水管、固定板和分流板，其中：水箱左右对称安装在承托板下端，沿水箱下端连接有伸缩水管，伸缩水管延伸至储水腔内，固定板安装在限位槽内，且固定板中心处套设在伸缩水管外壁，分流板安装在储水腔内壁，且分流板上均匀开设有导流孔；水箱通过伸缩水管将冷却液注入至储水腔内，期间固定板将对伸缩水管末端进行限位固定，以持续向储水腔内注入冷却液，与此同时冷却液在分流板的作用下分别流至出水口内，确保冷却液的均匀度。As a preferred technical solution of the present invention, the cooling assembly includes a water tank, a telescopic water pipe, a fixed plate and a diverter plate. The water tank is symmetrically installed on the lower end of the supporting plate, and a telescopic water pipe is connected along the lower end of the water tank. The telescopic water pipe extends to In the water storage chamber, the fixed plate is installed in the limit groove, and the center of the fixed plate is set on the outer wall of the telescopic water pipe. The diverter plate is installed on the inner wall of the water storage chamber, and the diverter plate is evenly provided with diversion holes; the water tank passes through the telescopic water pipe. Inject the coolant into the water storage cavity. During this period, the fixed plate will limit and fix the end of the telescopic water pipe to continuously inject the coolant into the water storage cavity. At the same time, the coolant flows to the water outlets respectively under the action of the diverter plate. , to ensure the uniformity of the coolant.
作为本发明的一种优选技术方案，所述切割锯片外侧壁周向均匀且对称设置有切割块，且切割块外侧壁周向开设有锯齿槽；切割块将配合切割锯片对陶瓷板进行切割处理，期间锯齿槽能够将切割碎屑排出，延长切割块的使用寿命，提高切割效果。As a preferred technical solution of the present invention, the outer wall of the cutting saw blade is provided with cutting blocks evenly and symmetrically in the circumferential direction, and the outer side wall of the cutting block is provided with sawtooth grooves in the circumferential direction; the cutting block will cooperate with the cutting saw blade to perform cutting on the ceramic plate. During the cutting process, the sawtooth grooves can discharge cutting debris, extend the service life of the cutting block, and improve the cutting effect.
作为本发明的一种优选技术方案，所述出水口为从上到下逐渐向内倾斜的结构；以便于将冷却液注射在切割锯片外壁上，降低陶瓷板的脆性，延长切割锯片的使用寿命，且提高切割效果。As a preferred technical solution of the present invention, the water outlet is a structure that gradually slopes inward from top to bottom; in order to facilitate the injection of cooling liquid on the outer wall of the cutting saw blade, reduce the brittleness of the ceramic plate and extend the life of the cutting saw blade service life and improved cutting effect.
作为本发明的一种优选技术方案，所述分流板为便于将冷却液向两侧分开的八字形结构；分流板能够将冷却液分别注入至出水口内。As a preferred technical solution of the present invention, the diverter plate is an eight-shaped structure that facilitates dividing the cooling liquid to both sides; the diverter plate can inject the cooling liquid into the water outlet respectively.
作为本发明的一种优选技术方案，所述切割块为半圆形结构，且切割块由内到外厚度逐渐减小；切割块的外缘在对陶瓷板进行切割，以防止陶瓷板出现断裂。As a preferred technical solution of the present invention, the cutting block has a semicircular structure, and the thickness of the cutting block gradually decreases from the inside to the outside; the outer edge of the cutting block cuts the ceramic plate to prevent the ceramic plate from breaking. .
本发明的有益效果在于：The beneficial effects of the present invention are:
一、本发明针对陶瓷天线的生产加工做了极大的改善，能够解决“一、传统的陶瓷板在生产加工时，多是采用人工切割的加工方式，而人工切割无法将陶瓷板进行限位固定，从而无法确保切割精确度；二、通常人工切割大部分是手动切割，无法实现连续切割，因此增加工作量，且人工切割时无法对陶瓷板同步喷洒冷却液，易造成切割锯片的损坏以及陶瓷板的断裂，而增加成本”等问题。1. The present invention has greatly improved the production and processing of ceramic antennas and can solve the problem of "1. Traditional ceramic plates are mostly produced and processed by manual cutting, and manual cutting cannot limit the position of the ceramic plate. Fixed, so cutting accuracy cannot be ensured; 2. Usually manual cutting is mostly manual cutting, which cannot achieve continuous cutting, so the workload is increased, and the coolant cannot be sprayed on the ceramic plate simultaneously during manual cutting, which may easily cause damage to the cutting saw blade. And problems such as the breakage of ceramic plates and increased costs."
二、本发明设置了输送单元，能够对待加工的陶瓷板进行双向夹持固定，以防止陶瓷板产生偏移，从而提高切割精确度，且能够带动陶瓷板进行周向间歇运动，因此能够实现切割单元对陶瓷板连续切割处理，进而代替传统的切割方式，减少工作量。2. The present invention is equipped with a conveying unit, which can bidirectionally clamp and fix the ceramic plate to be processed to prevent the ceramic plate from shifting, thereby improving the cutting accuracy, and can drive the ceramic plate to perform circumferential intermittent motion, so that cutting can be achieved The unit continuously cuts and processes ceramic plates, thereby replacing the traditional cutting method and reducing workload.
三、本发明设置了切割单元，能够配合输送单元对陶瓷板进行连续间歇切割处理，期间切割单元将通过切割块对陶瓷板进行切割，切割块通过锯齿槽能够将切割碎屑排出，延长切割块的使用寿命，且提高切割效果，且切割过程中将对陶瓷板和切割块均匀喷洒冷却液，以降低陶瓷板的脆性，防止陶瓷板出现断裂，且防止切割块过热。3. The present invention is equipped with a cutting unit, which can cooperate with the conveying unit to perform continuous intermittent cutting processing on the ceramic plate. During this period, the cutting unit will cut the ceramic plate through the cutting block. The cutting block can discharge the cutting debris through the sawtooth groove, and the cutting block can be extended. The service life is improved, and the cutting effect is improved. During the cutting process, the ceramic plate and cutting block will be evenly sprayed with coolant to reduce the brittleness of the ceramic plate, prevent the ceramic plate from breaking, and prevent the cutting block from overheating.
四、本发明设置了固定组件，能够配合输送单元对陶瓷板进行吸附固定，以提高固定效果，从而防止陶瓷板产生位移。4. The present invention is provided with a fixing component, which can cooperate with the transport unit to adsorb and fix the ceramic plate to improve the fixing effect and thereby prevent the ceramic plate from being displaced.
附图说明Description of the drawings
下面结合附图和实施例对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and examples.
图1是本发明的工艺流程图。Figure 1 is a process flow diagram of the present invention.
图2是本发明的立体结构示意图。Figure 2 is a schematic three-dimensional structural diagram of the present invention.
图3是本发明的主视剖视图。Fig. 3 is a front cross-sectional view of the present invention.
图4是本发明的左视剖视图。Fig. 4 is a left cross-sectional view of the present invention.
图5是本发明的固定组件的局部结构示意图。Figure 5 is a partial structural schematic diagram of the fixing assembly of the present invention.
图6是本发明的冷却组件的局部结构示意图。Figure 6 is a partial structural diagram of the cooling assembly of the present invention.
图7是本发明的伸缩水管、固定板和分流板的左视剖视图。Figure 7 is a left cross-sectional view of the telescopic water pipe, fixed plate and diverter plate of the present invention.
图8是本发明的切割锯片和切割块的立体结构示意图。Figure 8 is a schematic three-dimensional structural diagram of the cutting saw blade and cutting block of the present invention.
具体实施方式Detailed ways
为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解，下面结合具体图示，进一步阐述本发明。需要说明的是，在不冲突的情况下，本申请中的实施例及实施例中的特征可以相互结合。In order to make it easy to understand the technical means, creative features, objectives and effects of the present invention, the present invention will be further explained below in conjunction with specific illustrations. It should be noted that, as long as there is no conflict, the embodiments and features in the embodiments of this application can be combined with each other.
如图1至图8所示，本发明提供了一种贴片式陶瓷天线生产方法，该贴片式陶瓷天线生产方法采用如下贴片式陶瓷天线生产装置，贴片式陶瓷天线生产装置包括底座1、输送单元2和切割单元3，所述底座1上端开设有安装槽11，输送单元2设置在安装槽11内，切割单元3设置在底座1上端，其中：As shown in Figures 1 to 8, the present invention provides a chip type ceramic antenna production method. The chip type ceramic antenna production method uses the following chip type ceramic antenna production device. The chip type ceramic antenna production device includes a base. 1. Conveying unit 2 and cutting unit 3. The upper end of the base 1 is provided with a mounting slot 11. The conveying unit 2 is disposed in the mounting slot 11, and the cutting unit 3 is disposed at the upper end of the base 1, where:
所述输送单元2包括支撑轴21、间歇电机22、输送带23、滑移块24、夹持块25、收缩弹簧26和固定组件27，其中：支撑轴21左右对称转动设置在安装槽11内壁，间歇电机22通过电机座设置在底座1前端，且间歇电机22输出轴末端与任一支撑轴21相连接，支撑轴21之间通过输送带23相连接，沿输送带23外侧壁周向均匀且前后对称开设有限位滑槽231，且输送带23内部周向均匀开设有固定槽232，固定槽232上端开设有连接槽233，且连接槽233上端均匀开设有与其相连通的辅助孔234，滑移块24滑动设置在限位滑槽231内，沿限位滑槽231上端设置有夹持块25，且滑移块24内侧壁设置有收缩弹簧26，且收缩弹簧26另一端安装在限位滑槽231内侧壁，固定组件27安装在固定槽232内；具体工作时，操作人员将待加工的陶瓷板依次放置在输送带23上端，滑移块24在收缩弹簧26的作用下带动夹持块25向内侧运动，夹持块25对陶瓷板的边缘进行双向夹持固定，以防止陶瓷板产生偏移，提高切割精确度，此时打开间歇电机22，间歇电机22通过支撑轴21带动输送带23周向间歇运动，输送带23通过夹持块25带动陶瓷板进行周向间歇运动，以配合切割单元3对陶瓷板进行切割处理。The conveyor unit 2 includes a support shaft 21, an intermittent motor 22, a conveyor belt 23, a sliding block 24, a clamping block 25, a contraction spring 26 and a fixing component 27. The support shaft 21 is symmetrically rotated left and right and is installed on the inner wall of the installation groove 11. , the intermittent motor 22 is arranged at the front end of the base 1 through the motor seat, and the end of the output shaft of the intermittent motor 22 is connected to any support shaft 21. The support shafts 21 are connected through the conveyor belt 23, and are evenly distributed along the circumferential direction of the outer wall of the conveyor belt 23 And the limited chute 231 is symmetrically provided in the front and rear, and the fixed groove 232 is evenly provided in the circumferential direction inside the conveyor belt 23. The upper end of the fixed groove 232 is provided with a connecting groove 233, and the upper end of the connecting groove 233 is evenly provided with auxiliary holes 234 connected thereto. The sliding block 24 is slidably arranged in the limiting chute 231. A clamping block 25 is provided along the upper end of the limiting chute 231, and a contraction spring 26 is provided on the inner wall of the sliding block 24, and the other end of the shrinking spring 26 is installed on the limiting chute 231. The inner wall of the chute 231 is located, and the fixing component 27 is installed in the fixing slot 232; during specific work, the operator places the ceramic plates to be processed on the upper end of the conveyor belt 23 in turn, and the sliding block 24 drives the clamp under the action of the contraction spring 26. The holding block 25 moves inward, and the clamping block 25 bidirectionally clamps and fixes the edge of the ceramic plate to prevent the ceramic plate from shifting and improve the cutting accuracy. At this time, the intermittent motor 22 is turned on, and the intermittent motor 22 is driven by the support shaft 21 The conveyor belt 23 moves intermittently in a circumferential direction, and the conveyor belt 23 drives the ceramic plate to perform intermittent circumferential motion through the clamping block 25 to cooperate with the cutting unit 3 to cut the ceramic plate.
所述固定组件27包括吸附电机271、连接管272、固定管273、支撑弹簧管274、执行管275和固定吸盘276，其中：吸附电机271安装在固定槽232内，沿吸附电机271输出轴安装有设置在连接槽233内的连接管272，连接管272外侧壁均匀安装有设置在辅助孔234内的固定管273，固定管273末端连接有支撑弹簧管274，支撑弹簧管274末端连接有执行管275，执行管275另一端设置有固定吸盘276；具体工作时，打开吸附电机271，吸附电机271通过连接管272配合固定管273将支撑弹簧管274内的空气抽出，支撑弹簧管274通过执行管275配合固定吸盘276对陶瓷板进行吸附固定，以提高固定效果。The fixed assembly 27 includes an adsorption motor 271, a connecting tube 272, a fixed tube 273, a support spring tube 274, an execution tube 275 and a fixed suction cup 276. The adsorption motor 271 is installed in the fixed groove 232 and installed along the output shaft of the adsorption motor 271. There is a connecting tube 272 arranged in the connecting groove 233. The outer wall of the connecting tube 272 is evenly installed with a fixed tube 273 arranged in the auxiliary hole 234. The end of the fixed tube 273 is connected with a support spring tube 274. The end of the support spring tube 274 is connected with an actuator. Tube 275, the other end of the execution tube 275 is provided with a fixed suction cup 276; during specific work, the adsorption motor 271 is turned on, and the adsorption motor 271 cooperates with the fixed tube 273 through the connecting tube 272 to extract the air in the support spring tube 274, and the support spring tube 274 passes through the execution tube 275. The tube 275 cooperates with the fixed suction cup 276 to adsorb and fix the ceramic plate to improve the fixing effect.
所述切割单元3包括支撑板31、承托板32、定位电机33、传动螺杆34、执行块35、定位气缸36、匚形架37、辅助电机38、切割锯片39和冷却组件30，其中：支撑板31前后对称设置在底座1上端靠近边缘处，沿支撑板31上侧内壁安装有承托板32，承托板32下端开设有滑移槽，定位电机33通过电机罩设置在任一支撑板31外侧壁，定位电机33输出轴末端连接有传动螺杆34，传动螺杆34末端转动设置在滑移槽内壁，执行块35滑动设置在滑移槽内，且执行块35与传动螺杆34通过螺纹传动相连接，执行块35下端开设有定位槽，定位槽内安装有定位气缸36，定位气缸36伸缩杆末端连接有匚形架37，且匚形架37开口处向下设置，匚形架37内部左右对称开设有储水腔371，沿储水腔371上侧开设有限位槽372，沿储水腔371下端均匀开设有出水口373，所述出水口373为从上到下逐渐向内倾斜的结构；辅助电机38通过固定座设置在匚形架37前端外壁，辅助电机38输出轴延伸至匚形架37后端内侧壁，且辅助电机38输出轴外侧壁套设有切割锯片39，所述切割锯片39外侧壁周向均匀且对称设置有切割块391，且切割块391外侧壁周向开设有锯齿槽；所述切割块391为半圆形结构，且切割块391由内到外厚度逐渐减小。The cutting unit 3 includes a support plate 31, a supporting plate 32, a positioning motor 33, a transmission screw 34, an execution block 35, a positioning cylinder 36, a U-shaped frame 37, an auxiliary motor 38, a cutting saw blade 39 and a cooling assembly 30, wherein : The support plate 31 is symmetrically arranged front and rear at the upper end of the base 1 near the edge. A support plate 32 is installed along the upper inner wall of the support plate 31. A sliding groove is provided at the lower end of the support plate 32. The positioning motor 33 is installed on any support through the motor cover. On the outer wall of the plate 31, the end of the output shaft of the positioning motor 33 is connected with a transmission screw 34. The end of the transmission screw 34 is rotated and set on the inner wall of the sliding groove. The execution block 35 is slidably set in the sliding groove, and the execution block 35 and the transmission screw 34 are threaded The transmission is connected, and a positioning slot is provided at the lower end of the execution block 35. A positioning cylinder 36 is installed in the positioning slot. A U-shaped frame 37 is connected to the end of the telescopic rod of the positioning cylinder 36, and the opening of the U-shaped frame 37 is set downward. The U-shaped frame 37 There is a water storage cavity 371 symmetrically provided inside, a limited groove 372 is provided along the upper side of the water storage cavity 371, and a water outlet 373 is evenly provided along the lower end of the water storage cavity 371. The water outlet 373 is gradually inclined inward from top to bottom. structure; the auxiliary motor 38 is arranged on the outer wall of the front end of the U-shaped frame 37 through a fixed seat, the output shaft of the auxiliary motor 38 extends to the inner wall of the rear end of the U-shaped frame 37, and the outer wall of the output shaft of the auxiliary motor 38 is equipped with a cutting saw blade 39, The cutting block 391 is evenly and symmetrically arranged on the outer side wall of the cutting saw blade 39, and the outer side wall of the cutting block 391 is provided with sawtooth grooves in the circumferential direction; the cutting block 391 has a semicircular structure, and the cutting block 391 extends from the inside to The outer thickness gradually decreases.
具体工作时，打开定位电机33，定位电机33带动传动螺杆34转动，传动螺杆34带动执行块35间歇滑移至陶瓷板上方，此时打开辅助电机38，辅助电机38带动切割锯片39转动，与此同时打开定位气缸36，定位气缸36带动匚形架37向下移动，使匚形架37带动切割锯片39向下移动，使切割锯片39配合切割块391对陶瓷板进行切割处理，切割块391将配合切割锯片39对陶瓷板进行切割处理，期间锯齿槽能够将切割碎屑排出，延长切割块391的使用寿命，且提高切割效果；工作完成之后，定位气缸36带动匚形架37向上收回复位，便于输送单元2将陶瓷砖继续输送。During specific work, the positioning motor 33 is turned on, and the positioning motor 33 drives the transmission screw 34 to rotate. The transmission screw 34 drives the execution block 35 to slide intermittently to the top of the ceramic plate. At this time, the auxiliary motor 38 is turned on, and the auxiliary motor 38 drives the cutting saw blade 39 to rotate. At the same time, the positioning cylinder 36 is opened, and the positioning cylinder 36 drives the U-shaped frame 37 to move downward, so that the U-shaped frame 37 drives the cutting saw blade 39 to move downward, so that the cutting saw blade 39 cooperates with the cutting block 391 to cut the ceramic plate. The cutting block 391 will cooperate with the cutting saw blade 39 to cut the ceramic plate, during which the sawtooth grooves can discharge the cutting debris, extend the service life of the cutting block 391, and improve the cutting effect; after the work is completed, the positioning cylinder 36 drives the U-shaped frame 37 is retracted upward to facilitate the conveying unit 2 to continue conveying the ceramic tiles.
冷却组件30设置在承托板32下端；所述冷却组件30包括水箱301、伸缩水管302、固定板303和分流板304，其中：水箱301左右对称安装在承托板32下端，沿水箱301下端连接有伸缩水管302，伸缩水管302延伸至储水腔371内，固定板303安装在限位槽372内，且固定板303中心处套设在伸缩水管302外壁，分流板304安装在储水腔371内壁，所述分流板304为便于将冷却液向两侧分开的八字形结构；且分流板304上均匀开设有导流孔；具体工作时，水箱301通过伸缩水管302将冷却液注入至储水腔371内，期间固定板303将对伸缩水管302末端进行限位固定，以持续向储水腔371内注入冷却液，与此同时冷却液在分流板304的作用下分别流至出水口373内，确保冷却液的均匀度，且冷却液将降低陶瓷板的脆性，防止陶瓷板出现断裂。The cooling assembly 30 is arranged at the lower end of the supporting plate 32; the cooling assembly 30 includes a water tank 301, a telescopic water pipe 302, a fixed plate 303 and a diverter plate 304, wherein: the water tank 301 is symmetrically installed on the lower end of the supporting plate 32, along the lower end of the water tank 301 A telescopic water pipe 302 is connected, and the telescopic water pipe 302 extends into the water storage cavity 371. The fixed plate 303 is installed in the limiting groove 372, and the center of the fixed plate 303 is set on the outer wall of the telescopic water pipe 302. The diverter plate 304 is installed in the water storage cavity. 371 inner wall, the diverter plate 304 is an eight-shaped structure that facilitates separating the cooling liquid to both sides; and the diverter plate 304 is evenly provided with guide holes; during specific operation, the water tank 301 injects the coolant into the storage tank through the telescopic water pipe 302. In the water chamber 371, the fixed plate 303 will limit and fix the end of the telescopic water pipe 302 to continuously inject coolant into the water storage chamber 371. At the same time, the coolant flows to the water outlets 373 respectively under the action of the diverter plate 304. Within, ensure the uniformity of the coolant, and the coolant will reduce the brittleness of the ceramic plate and prevent the ceramic plate from breaking.
使用上述的贴片式陶瓷天线生产装置对陶瓷天线进行生产加工包括如下步骤：Using the above-mentioned patch type ceramic antenna production device to produce and process ceramic antennas includes the following steps:
S1、陶瓷板放置：操作人员将待加工的陶瓷板依次放置在输送带23上端，滑移块24在收缩弹簧26的作用下带动夹持块25向内侧运动，夹持块25对陶瓷板的边缘进行双向夹持固定，以防止陶瓷板产生偏移，提高切割精确度，且启动该装置。S1. Ceramic plate placement: The operator places the ceramic plates to be processed on the upper end of the conveyor belt 23 in sequence. The sliding block 24 drives the clamping block 25 to move inward under the action of the contraction spring 26. The clamping block 25 holds the ceramic plate against the The edges are clamped and fixed in two directions to prevent the ceramic plate from shifting, improve cutting accuracy, and activate the device.
S2、陶瓷板输送：打开吸附电机271，吸附电机271通过连接管272配合固定管273将支撑弹簧管274内的空气抽出，支撑弹簧管274通过执行管275配合固定吸盘276对陶瓷板进行吸附固定，以提高固定效果，此时打开间歇电机22，间歇电机22通过支撑轴21带动输送带23周向间歇运动，输送带23通过夹持块25带动陶瓷板进行周向间歇运动，以配合切割单元3对陶瓷板进行切割处理。S2. Ceramic plate transportation: Turn on the adsorption motor 271. The adsorption motor 271 cooperates with the fixed pipe 273 through the connecting pipe 272 to extract the air in the support spring tube 274. The support spring tube 274 cooperates with the fixed suction cup 276 through the execution tube 275 to adsorb and fix the ceramic plate. , to improve the fixing effect, at this time, the intermittent motor 22 is turned on. The intermittent motor 22 drives the conveyor belt 23 to move in circumferential intermittent motion through the support shaft 21. The conveyor belt 23 drives the ceramic plate to perform circumferential intermittent motion through the clamping block 25 to cooperate with the cutting unit. 3. Cut the ceramic plate.
S3、陶瓷板切割：打开定位电机33，定位电机33带动传动螺杆34转动，传动螺杆34带动执行块35间歇滑移至陶瓷板上方，此时打开辅助电机38，辅助电机38带动切割锯片39转动，与此同时打开定位气缸36，定位气缸36带动匚形架37向下移动，使匚形架37带动切割锯片39向下移动，使切割锯片39配合切割块391对陶瓷板进行切割处理，切割块391将配合切割锯片39对陶瓷板进行切割处理，期间锯齿槽能够将切割碎屑排出，延长切割块391的使用寿命，且提高切割效果；与此同时水箱301通过伸缩水管302将冷却液注入至储水腔371内，期间固定板303将对伸缩水管302末端进行限位固定，以持续向储水腔371内注入冷却液，与此同时冷却液在分流板304的作用下分别流至出水口373内，确保冷却液的均匀度，且冷却液将降低陶瓷板的脆性，防止陶瓷板出现断裂。S3. Ceramic plate cutting: Turn on the positioning motor 33. The positioning motor 33 drives the transmission screw 34 to rotate. The transmission screw 34 drives the execution block 35 to slide intermittently to the top of the ceramic plate. At this time, the auxiliary motor 38 is turned on, and the auxiliary motor 38 drives the cutting saw blade 39. Rotate, and at the same time open the positioning cylinder 36, the positioning cylinder 36 drives the U-shaped frame 37 to move downward, so that the U-shaped frame 37 drives the cutting saw blade 39 to move downward, so that the cutting saw blade 39 cooperates with the cutting block 391 to cut the ceramic plate. processing, the cutting block 391 will cooperate with the cutting saw blade 39 to cut the ceramic plate, during which the sawtooth grooves can discharge cutting debris, extend the service life of the cutting block 391, and improve the cutting effect; at the same time, the water tank 301 passes through the telescopic water pipe 302 Inject the cooling liquid into the water storage cavity 371. During this period, the fixing plate 303 will limit and fix the end of the telescopic water pipe 302 to continuously inject the cooling liquid into the water storage cavity 371. At the same time, the cooling liquid will flow under the action of the diverter plate 304. Flow into the water outlet 373 respectively to ensure the uniformity of the coolant, and the coolant will reduce the brittleness of the ceramic plate and prevent the ceramic plate from breaking.
S4、下料：加工完成的陶瓷板向装置末端输送，以便于操作人员将其取下，进而操作人员将加工完成的陶瓷板粘贴至天线的金属片上，将其生产制作为陶瓷天线。S4. Unloading: The processed ceramic plate is transported to the end of the device so that the operator can remove it. The operator then pastes the processed ceramic plate onto the metal sheet of the antenna to produce it into a ceramic antenna.
以上显示和描述了本发明的基本原理、主要特征和优点。本行业的技术人员应该了解，本发明不受上述实施例的限制，上述实施例和说明书中的描述的只是说明本发明的原理，在不脱离本发明精神和范围的前提下，本发明还会有各种变化和改进，这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The basic principles, main features and advantages of the present invention have been shown and described above. Those skilled in the industry should understand that the present invention is not limited by the above embodiments. The above embodiments and descriptions in the specification only illustrate the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will also be extended. There are various changes and modifications which fall within the scope of the claimed invention. The scope of protection of the present invention is defined by the appended claims and their equivalents.
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| CN209381143U (en) * | 2018-10-18 | 2019-09-13 | 海宁市海铖电子有限公司 | A kind of cutter device of magnetic core of transformer |
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Denomination of invention: A production method for patch ceramic antenna Granted publication date: 20231013 Pledgee: Agricultural Bank of China Limited by Share Ltd. Chizhou branch Pledgor: Feidu Aerospace Technology Co.,Ltd. Registration number: Y2025980010416 |
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