CN114571116B - Intelligent processing device for steel member - Google Patents

Intelligent processing device for steel member Download PDF

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Publication number
CN114571116B
CN114571116B CN202210232887.1A CN202210232887A CN114571116B CN 114571116 B CN114571116 B CN 114571116B CN 202210232887 A CN202210232887 A CN 202210232887A CN 114571116 B CN114571116 B CN 114571116B
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China
Prior art keywords
welding
base
mechanical arm
cutting
sliding
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Active
Application number
CN202210232887.1A
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Chinese (zh)
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CN114571116A (en
Inventor
丁宏亮
尤可坚
张少君
成启彬
蒋燕芳
陈思远
李毅
张乾坤
金睿
胡强
范哲文
邱甜
何广城
饶志勇
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Zhejiang Jiantou Innovation Technology Co ltd
Zhejiang Construction Engineering Group Co Ltd
Original Assignee
Zhejiang Jiantou Innovation Technology Co ltd
Zhejiang Construction Engineering Group Co Ltd
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Priority to CN202210232887.1A priority Critical patent/CN114571116B/en
Publication of CN114571116A publication Critical patent/CN114571116A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K28/00Welding or cutting not covered by any of the preceding groups, e.g. electrolytic welding
    • B23K28/02Combined welding or cutting procedures or apparatus

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Arc Welding In General (AREA)
  • Butt Welding And Welding Of Specific Article (AREA)

Abstract

The invention relates to an intelligent processing device for steel members, which comprises a base, a welding and cutting mechanical arm device, at least two positioner devices, a discharging platform and a control console, wherein the welding and cutting mechanical arm device, the at least two positioner devices, the discharging platform and the control console are arranged on the base; the base is fixedly provided with a guide rail along the length direction; the positioner device is positioned on the guide rail, and the roller sliding device under the positioner device moves back and forth along the guide rail; the processing device has strong practicability, is suitable for parts with different specifications, has strong adaptability, and meets the processing technological process and requirements of the current domestic steel components.

Description

Intelligent processing device for steel member
Technical Field
The invention belongs to the technical field of steel member processing, and particularly relates to an intelligent steel member processing device.
Background
At present, the assembled building in China develops rapidly, and along with the release of the department of the office of 2016 national institutes, such as the house in 2020 and the urban and rural construction department, the departments of the office of 2016, the guide opinion of promoting the collaborative development of intelligent construction and building industrialization is released, steel is used in various buildings more and more frequently, and new requirements are also put forward on the strength, the fireproof performance and the earthquake resistance of the steel.
The H-shaped steel is the most widely used building steel structure, is formed by assembling three rectangular steel plates, and is mainly applied to building industries such as factories, high-rise buildings, boilers, power plants and the like.
The prior working procedures of H-shaped steel member production generally comprise flame cutting, beveling, hoisting assembly, submerged arc welding, sawing and the like. The manual handling of the spot welding, full welding, gouging, back chipping and other processes of the steel plates, the wing plates and the web plates consumes more manpower and material resources, and the problems of low yield, high labor intensity, low safety and the like exist. The post-processing procedures of the H-shaped steel mainly comprise the work of drilling component parts, positioning, splicing, welding and the like of parts such as end plates, stiffening plates and the like, and the procedures also need to consume a large amount of manpower and material resources, and have lower automation degree.
The above-mentioned steel structure intelligent processing equipment can perform efficient component processing and production, but there are some problems: 1. the intelligent manufacturing equipment is easy to cause the problem of part damage under the long-term running state, and great maintenance cost is required to be input for some precise instruments; 2. the development and innovation capability of intelligent manufacturing equipment of steel structures needs to be improved, equipment sizes among various factories are different, the simulation is mainly performed, and the competitiveness needs to be improved. 3. Safety of the equipment and safety guarantee when an operator operates the equipment. 4. The coordinated operation capability among the various devices of the steel member manufacturing and processing mechanism needs to be further improved, and the degree of automation is increased so as to improve the production and processing efficiency of the steel member.
In view of the above-described problems, improvements are needed.
Disclosure of Invention
The invention aims to solve the problems of carrying, part processing, component local processing and the like in the later processing procedure of the steel component, and provides a processing device with higher automation degree and intelligent degree, so that the processing task of the steel component which originally needs to consume more manpower and material resources is changed into the conventional skill which can be controlled by ordinary professional technicians through machine operation.
In order to achieve the above purpose, the technical scheme adopted by the invention is as follows: an intelligent H-shaped steel processing mechanism comprises a base, a welding and cutting mechanical arm device, two positioner devices, a discharging platform and a control console, wherein the welding and cutting mechanical arm device, the two positioner devices, the discharging platform and the control console are arranged on the base; the base is fixedly provided with a guide rail along the length direction; the positioner device is positioned on the guide rail, and the roller sliding device under the positioner device moves back and forth along the guide rail; the positioner device comprises a turntable assembly, a gear assembly, a roller sliding device, a fixed lifting mechanism, a rotating base, a turntable clamping jaw and an electric cabinet; the positioner device moves on the guide rail through the roller sliding device; the turntable assembly, the gear assembly, the fixed lifting mechanism, the rotating base and the turntable clamping jaw are used for overturning the steel member in the circumferential direction and assisting the welding mechanical arm in welding; the roller sliding device comprises roller supporting seats which are symmetrically arranged at the bottoms of two sides of the turntable assembly, a driven wheel and a driving wheel are arranged at the front end and the rear end of each roller supporting seat, and the driven wheel and the driving wheel are respectively assembled on the guide rail.
As a preferable scheme of the invention, the turntable clamping jaw comprises a supporting base, a sliding rail is fixedly arranged on the supporting base, two sliding seats are oppositely arranged on the sliding rail, a clamping jaw for clamping H-shaped steel is fixedly arranged on the sliding seats, a sliding screw rod is sleeved between the two sliding seats, and a driving mechanism for driving the sliding screw rod to rotate is arranged between the two sliding seats; the driving mechanism drives the sliding screw rod to rotate, so that the two sliding seats are driven to move along the sliding rail and used for clamping or loosening the H-shaped steel.
As a preferable scheme of the invention, a supporting seat is fixedly arranged in the middle of the supporting base, the supporting seat is sleeved on a sliding screw rod, and two pulleys are arranged at the top of the supporting seat.
As a preferable scheme of the invention, the welding and cutting mechanical arm device comprises a plurality of supporting seats fixedly arranged on a base, a welding bottom beam is fixedly arranged on the supporting seats, and a welding mechanical arm and a cutting mechanical arm are arranged on the welding bottom beam, wherein the welding mechanical arm and the cutting mechanical arm move along the length direction of the welding bottom beam.
As a preferable scheme of the invention, the welding mechanical arm device comprises a welding fixed support, one side of the welding fixed support is assembled on a welding base of two welding machines, the other side of the welding fixed support is connected with a welding mechanical arm, and a long welding gun is arranged at the bottom of the welding mechanical arm.
As a preferable scheme of the invention, the cutting mechanical arm device comprises a cutting fixing support, one side of the cutting fixing support is assembled on the two cutting welding bases, the other side of the cutting fixing support is connected with a cutting mechanical arm, and a cutting torch assembly is arranged at the bottom of the cutting mechanical arm.
As a preferable scheme of the invention, the discharging platform comprises a discharging platform, a fixed base and a trolley; the discharging platform is fixed on the base through the fixing base, and steel component parts required to be processed are transported to the discharging platform by an operator through the cart.
As a preferred embodiment of the present invention, the console includes a control box and an alarm device.
The beneficial effects of the invention are as follows:
1. the mechanism device has a simple structure, is unique in design and is convenient for operators to operate and control.
2. The mechanism device has the advantages of smaller fault probability, more convenient maintenance and capability of reducing maintenance cost to a certain extent.
3. The processing task of the parts of the steel member is changed from the original manual operation to the existing automatic operation, so that the production efficiency is greatly improved, the production precision is high, the production cost is reduced, and the defective rate is reduced;
4. the mechanism device has strong practicability, is suitable for parts with different specifications, and meets the processing technological process and requirements of the current domestic steel components.
5. The cooperation operation capability among all the devices in the processing device is strong.
Drawings
FIG. 1 is a schematic diagram of an embodiment of the present invention;
FIG. 2 is a side view of a welding robot device according to an embodiment of the invention;
FIG. 3 is a side view of a cutting robotic assembly according to an embodiment of the present invention;
FIG. 4 is a side view of an embodiment of an positioner device in accordance with the present invention;
FIG. 5 is a side view of the structure of the discharging platform according to the embodiment of the invention;
FIG. 6 is a side view of a console structure according to an embodiment of the present invention;
reference numerals in the drawings: the welding and cutting device comprises a base 1, a welding and cutting mechanical arm device 2, a positioner device 4, a discharging platform 5, a control console 6, a guide rail 7, a welding mechanical arm 8, a cutting mechanical arm 9, a supporting seat 20, a welding bottom beam 21, a turntable assembly 40, a gear assembly 41, a roller sliding device 42, a roller supporting seat 42-1, a driven wheel 42-2, a driving wheel 42-3, a fixed lifting mechanism 43, a rotating base 44, a turntable clamping jaw 45, a supporting base 45-1, a sliding rail 45-2, a sliding seat 45-3, a clamping jaw 45-4, a sliding screw 45-5, a driving mechanism 45-6, a supporting seat 45-7, a pulley 45-8, an electric cabinet 46, a discharging platform 50, a fixed base 51, a trolley 52, a control cabinet 60, an alarm device 61, a welding fixed support 80, a welding and two-protecting welding base 81, a welding mechanical arm moving shaft 82, a long welding gun 83, a cutting fixed support 90, a cutting and two-protecting welding base 91, a cutting mechanical arm moving shaft 92 and a cutting moment assembly 93.
Detailed Description
The following description of the embodiments of the present invention will be made apparent and fully in view of the accompanying drawings, in which some, but not all embodiments of the invention are shown. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
Examples:
as shown in fig. 1, the intelligent processing device for the steel member comprises a base 1, a welding and cutting mechanical arm device 2, at least two positioner devices 4, a discharging platform 5 and a control console 6, wherein the welding and cutting mechanical arm device 2 is arranged on the base 1; the base 1 is used as a fixing device to provide a stable running environment for the whole steel structure processing device; a guide rail 7 is fixedly arranged on the base 1 along the length direction of the base; the positioner device 4 is positioned on the guide rail 7, and a roller sliding device under the positioner device 4 moves back and forth along the guide rail 7; and welding and cutting of the steel member are ensured.
The mechanism device has a simple structure, is unique in design, and is convenient for operators to operate and control; meanwhile, the processing task of the parts of the steel member is changed from the original manual operation to the existing automatic operation, so that the production efficiency is greatly improved, the production precision is high, the production cost is reduced, and the defective rate is reduced.
The welding and cutting mechanical arm device 2 comprises a plurality of supporting seats 20 fixedly arranged on the base 1, a welding bottom beam 21 is fixedly arranged on the supporting seats 20, and a welding mechanical arm 8 and a cutting mechanical arm 9 are arranged on the welding bottom beam 21, wherein the welding mechanical arm 8 and the cutting mechanical arm 9 move along the length direction of the welding bottom beam 21;
FIG. 2 is a side view of a welding robot device according to an embodiment of the invention; the welding mechanical arm device comprises a welding fixed support 80, one side of the welding fixed support 80 is assembled on a welding base 81, the other side of the welding fixed support 80 is connected with a welding mechanical arm 8, and a long welding gun 83 and a wire feeding assembly are installed at the bottom of a welding mechanical arm moving shaft 82.
FIG. 3 is a side view of a cutting robot assembly according to an embodiment of the present invention; the cutting mechanical arm device comprises a cutting fixing support 90, one side of the cutting fixing support 90 is assembled on a cutting two-welding-protection base 91, the other side of the cutting fixing support 90 is connected with a cutting mechanical arm 9, and a cutting moment assembly 93 is installed at the bottom of a cutting mechanical arm moving shaft 92.
FIG. 4 is a side view of an embodiment of an positioner device in accordance with the present invention; the positioner device 4 comprises a turntable assembly 40, a gear assembly 41, a roller sliding device 42, a fixed lifting mechanism 43, a rotating base 44, a turntable clamping jaw 45 and an electric cabinet 46; the positioner device 4 moves on the guide rail 7 through the roller sliding device 42; the turntable assembly 40, the gear assembly 41, the fixed lifting mechanism 43, the rotating base 44 and the turntable clamping jaw 45 turn over the steel member in the circumferential direction, and assist the welding mechanical arm 8 in welding work.
The roller sliding device 42 comprises roller supporting seats 42-1 symmetrically arranged at the bottoms of two sides of the turntable assembly 40, a driven wheel 42-2 and a driving wheel 42-3 are arranged at the front end and the rear end of the roller supporting seats 42-1, and the driven wheel 42-2 and the driving wheel 42-3 are respectively assembled on the guide rail 7.
The turntable clamping jaw 45 comprises a supporting base 45-1, a sliding rail 45-2 is fixedly arranged on the supporting base 45-1, two sliding seats 45-3 are oppositely arranged on the sliding rail 45-2, a clamping jaw 45-4 for clamping H-shaped steel is fixedly arranged on the sliding seat 45-3, a sliding screw 45-5 is sleeved between the two sliding seats 45-3, and a driving mechanism 45-6 for driving the sliding screw 45-5 to rotate is arranged between the two sliding seats; the driving mechanism 45-6 drives the sliding screw rod 45-5 to rotate, and then drives the two sliding seats 45-3 to move along the sliding rail 45-2 for clamping or loosening the H-shaped steel.
The middle part of the supporting base 45-1 is fixedly provided with a supporting seat 45-7, the supporting seat 45-7 is sleeved on the sliding screw rod 45-5, and the top of the supporting seat 45-7 is provided with two pulleys 45-8; when the side plate of the H-shaped steel is horizontally laid on the turntable clamping jaw 45, the two pulleys 45-8 can be abutted against the side plate of the H-shaped steel, so that the use safety of the H-shaped steel is ensured.
FIG. 5 is a side view of a discharging platform according to an embodiment of the present invention; the discharging platform 5 comprises a discharging platform 50, a fixed base 51 and a cart 52; the discharging table 50 is fixed to the base 1 by a fixing base 51, and steel member parts required for processing are carried to the discharging table 50 by an operator using a cart 52.
FIG. 6 is a side view of a console configuration according to an embodiment of the present invention; wherein the console 6 comprises a control cabinet 60 and an alarm device 61; the control cabinet is a system control center of the steel member processing device and is responsible for monitoring the working state of each unit and controlling the working tasks. When a certain unit is wrong in executing a processing task or the running state of equipment is wrong, the alarm device can give an alarm, so that operators can be timely reminded, and the subsequent equipment maintenance and processing scheme adjustment can be facilitated.
The working principle of the intelligent steel member processing device is as follows: the crane lifts the H-shaped steel member near the intelligent processing device, a turntable clamping jaw in a position changer device clamps the H-shaped steel member, and the H-shaped steel is adjusted to a proper height through a fixed lifting mechanism. Meanwhile, an operator conveys the parts to be processed to the discharging platform through the trolley so as to process the subsequent parts, and the operator carries the parts to the specific position of the H-shaped main component through the trolley and the manual work.
The welding mechanical arm moves on the welding bottom beam through the two welding-protecting bases, the part is welded through the issued processing instructions and the wire feeder, and the position-changing machine mechanism device rotates the H-steel member through the clamping turnover mechanism, so that the part can be welded on the second surface of the H-shaped steel.
The cutting mechanical arm and the welding mechanical arm have the same movement mode, and the H-shaped steel member is cut by using the plasma gun through the rotary movement of the cutting torch assembly of the end head.
After the partial component and part machining is completed, the positioner mechanism may be moved on the rail by the rollers while the welding and cutting robots are adjusted in position to machine the next area of the component.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention; thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Although the reference numerals in the figures are used more herein: the welding and cutting machine comprises a base 1, a welding and cutting mechanical arm device 2, a positioner device 4, a discharging platform 5, a control console 6, a guide rail 7, a welding mechanical arm 8, a cutting mechanical arm 9, a supporting seat 20, a welding bottom beam 21, a turntable assembly 40, a gear assembly 41, a roller sliding device 42, a roller supporting seat 42-1, a driven wheel 42-2, a driving wheel 42-3, a fixed lifting mechanism 43, a rotating base 44, a turntable clamping jaw 45, a supporting base 45-1, a sliding rail 45-2, a sliding seat 45-3, a clamping jaw 45-4, a sliding screw 45-5, a driving mechanism 45-6, a supporting seat 45-7, a pulley 45-8, an electric cabinet 46, a discharging platform 50, a fixed base 51, a trolley 52, a control cabinet 60, an alarm device 61, a welding fixed support 80, a welding and two-welding base 81, a welding mechanical arm moving shaft 82, a long welding gun 83, a cutting fixed support 90, a welding and two-welding base 91, a cutting mechanical arm moving shaft 92, a cutting torch assembly 93 and other terms, but does not exclude the possibility of using other terms. These terms are used merely for convenience in describing and explaining the nature of the invention; they are to be interpreted as any additional limitation that is not inconsistent with the spirit of the present invention.

Claims (7)

1. An intelligent processing device for steel members, which is characterized in that: the automatic feeding device comprises a base (1), a welding and cutting mechanical arm device (2), two positioner devices (4), a discharging platform (5) and a control console (6), wherein the welding and cutting mechanical arm device is arranged on the base (1); a guide rail (7) is fixedly arranged on the base (1) along the length direction of the base; the positioner device (4) is positioned on the guide rail (7), and a roller sliding device under the positioner device (4) moves back and forth along the guide rail (7); the positioner device (4) comprises a turntable assembly (40), a gear assembly (41), a roller sliding device (42), a fixed lifting mechanism (43), a rotating base (44), a turntable clamping jaw (45) and an electric cabinet (46); the positioner device (4) moves on the guide rail (7) through the roller sliding device (42); the steel member is overturned in the circumferential direction by the rotary table assembly (40), the gear assembly (41), the fixed lifting mechanism (43), the rotary base (44), the rotary table clamping jaw (45) and the electric cabinet (46), and the welding mechanical arm (8) is assisted to carry out welding work; the roller sliding device (42) comprises roller supporting seats (42-1) symmetrically arranged at the bottoms of two sides of the turntable assembly (40), a driven wheel (42-2) and a driving wheel (42-3) are arranged at the front end and the rear end of the roller supporting seats (42-1), and the driven wheel (42-2) and the driving wheel (42-3) are respectively assembled on the guide rail (7); the turntable clamping jaw (45) comprises a supporting base (45-1), a sliding rail (45-2) is fixedly arranged on the supporting base (45-1), two sliding seats (45-3) are oppositely arranged on the sliding rail (45-2), a clamping jaw (45-4) for clamping H-shaped steel is fixedly arranged on the sliding seat (45-3), a sliding screw (45-5) is sleeved between the two sliding seats (45-3), and a driving mechanism (45-6) for driving the sliding screw (45-5) to rotate is arranged between the two sliding seats; the driving mechanism (45-6) drives the sliding screw rod (45-5) to rotate, so that the two sliding seats (45-3) are driven to move along the sliding rail (45-2) for clamping or loosening the H-shaped steel.
2. The intelligent processing device for steel members according to claim 1, wherein: the middle part of the supporting base (45-1) is fixedly provided with a first supporting seat (45-7), the first supporting seat (45-7) is sleeved on the sliding screw rod (45-5), and two pulleys (45-8) are arranged at the top of the first supporting seat (45-7).
3. The intelligent processing device for steel members according to claim 1, wherein: the welding and cutting mechanical arm device (2) comprises a plurality of second supporting seats (20) fixedly arranged on the base (1), a welding bottom beam (21) is fixedly arranged on the plurality of second supporting seats (20), a welding mechanical arm (8) and a cutting mechanical arm (9) are arranged on the welding bottom beam (21), and the welding mechanical arm (8) and the cutting mechanical arm (9) move along the length direction of the welding bottom beam (21).
4. A steel member intelligent machining apparatus according to claim 3, wherein: the welding mechanical arm (8) comprises a welding fixed support (80), one side of the welding fixed support (80) is assembled on a welding base (81) for welding two welding, a welding mechanical arm movement shaft (82) is connected to the other side of the welding fixed support (80), and a long welding gun (83) is installed at the bottom of the welding fixed support.
5. A steel member intelligent machining apparatus according to claim 3, wherein: the cutting mechanical arm (9) comprises a cutting fixing support (90), one side of the cutting fixing support (90) is assembled on a cutting two-welding-protection base (91), the other side of the cutting fixing support (90) is connected with a cutting mechanical arm moving shaft (92), and a cutting moment assembly (93) is installed at the bottom of the cutting fixing support.
6. The intelligent processing device for steel members according to claim 1, wherein: the discharging platform (5) comprises a discharging platform (50), a fixed base (51) and a trolley (52); the discharging table (50) is fixed on the base (1) through a fixed base (51), and steel component parts required for processing are transported to the discharging table (50) by an operator through a trolley (52).
7. The intelligent processing device for steel members according to claim 1, wherein: the console (6) comprises a control cabinet (60) and an alarm device (61).
CN202210232887.1A 2022-03-10 2022-03-10 Intelligent processing device for steel member Active CN114571116B (en)

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CN114571116B true CN114571116B (en) 2024-03-12

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20110016103A (en) * 2009-08-11 2011-02-17 주식회사 포스코 Combination type apparatus for welding and welding method thereof
CN109262191A (en) * 2018-11-30 2019-01-25 合肥哈工易科自动化科技有限公司 Automatic welding overturns positioner
CN110000566A (en) * 2019-05-08 2019-07-12 常州创优智能装备有限公司 Cutting and welding linkage work station for steel construction
CN110614450A (en) * 2019-09-02 2019-12-27 天津大学 Cutting of building steel construction robot, transport, welding integration workstation
CN211248933U (en) * 2019-11-19 2020-08-14 哈工大机器人南昌智能制造研究院 Automatic welding production line for steel structure
CN112059456A (en) * 2020-08-31 2020-12-11 浙江省建工集团有限责任公司 H shaped steel upset welding forming device

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20110016103A (en) * 2009-08-11 2011-02-17 주식회사 포스코 Combination type apparatus for welding and welding method thereof
CN109262191A (en) * 2018-11-30 2019-01-25 合肥哈工易科自动化科技有限公司 Automatic welding overturns positioner
CN110000566A (en) * 2019-05-08 2019-07-12 常州创优智能装备有限公司 Cutting and welding linkage work station for steel construction
CN110614450A (en) * 2019-09-02 2019-12-27 天津大学 Cutting of building steel construction robot, transport, welding integration workstation
CN211248933U (en) * 2019-11-19 2020-08-14 哈工大机器人南昌智能制造研究院 Automatic welding production line for steel structure
CN112059456A (en) * 2020-08-31 2020-12-11 浙江省建工集团有限责任公司 H shaped steel upset welding forming device

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