CN114571116A - Intelligent machining device for steel member - Google Patents

Intelligent machining device for steel member Download PDF

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Publication number
CN114571116A
CN114571116A CN202210232887.1A CN202210232887A CN114571116A CN 114571116 A CN114571116 A CN 114571116A CN 202210232887 A CN202210232887 A CN 202210232887A CN 114571116 A CN114571116 A CN 114571116A
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China
Prior art keywords
welding
base
sliding
cutting
mechanical arm
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Granted
Application number
CN202210232887.1A
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Chinese (zh)
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CN114571116B (en
Inventor
丁宏亮
尤可坚
张少君
成启彬
蒋燕芳
陈思远
李毅
张乾坤
金睿
胡强
范哲文
邱甜
何广城
饶志勇
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Zhejiang Jiantou Innovation Technology Co ltd
Zhejiang Construction Engineering Group Co Ltd
Original Assignee
Zhejiang Jiantou Innovation Technology Co ltd
Zhejiang Construction Engineering Group Co Ltd
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Priority to CN202210232887.1A priority Critical patent/CN114571116B/en
Publication of CN114571116A publication Critical patent/CN114571116A/en
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Publication of CN114571116B publication Critical patent/CN114571116B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K28/00Welding or cutting not covered by any of the preceding groups, e.g. electrolytic welding
    • B23K28/02Combined welding or cutting procedures or apparatus

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Butt Welding And Welding Of Specific Article (AREA)
  • Arc Welding In General (AREA)

Abstract

The invention relates to an intelligent steel member processing device which comprises a base, a welding and cutting mechanical arm device, at least two position changing devices, a material placing platform and a control console, wherein the welding and cutting mechanical arm device, the at least two position changing devices, the material placing platform and the control console are arranged on the base; the base is fixedly provided with guide rails along the length direction; the position changing device is positioned on the guide rail, and the roller sliding device below the position changing device moves back and forth along the guide rail; the processing device provided by the invention is high in practicability, is suitable for parts with different specifications, is high in adaptability, and meets the processing process flow and requirements of the current domestic steel components.

Description

Intelligent machining device for steel member
Technical Field
The invention belongs to the technical field of steel member processing, and particularly relates to an intelligent steel member processing device.
Background
At present, the assembly type building in China develops rapidly, with the guidance suggestions about the rapid development of the assembly type building issued by a 2016 national office and about the promotion of the collaborative development of intelligent construction and building industrialization issued by departments such as 2020 housing and urban and rural construction departments, steel is more and more frequently used in various buildings, and meanwhile, new requirements on the strength, the fireproof performance and the earthquake-proof performance of the steel are provided.
The H-shaped steel is a building steel structure which is most widely used, is formed by assembling three rectangular steel plates and is mainly applied to building industries such as factory buildings, high-rise buildings, boilers, power plants and the like.
At present, the early working procedures of H-shaped steel member production generally comprise flame cutting, beveling, hoisting assembly, submerged arc welding, sawing and the like. The processes of spot welding, full welding, gouging back chipping and the like of manually hoisting the steel plates, the wing plates and the webs consume more manpower and material resources, and have the problems of low yield, high labor intensity, low safety and the like. The post-processing procedures of the H-shaped steel mainly comprise the operations of drilling of component parts, positioning, splicing, welding and the like of parts such as end plates, stiffening plates and the like, and the procedures also need to consume a large amount of manpower and material resources, and simultaneously have lower automation degree.
The above-mentioned intelligent processing equipment for steel structures can perform efficient component processing and production, but has some problems: 1. the intelligent manufacturing equipment is easy to cause the problem of part damage under the long-term operation state, and large maintenance cost needs to be invested for some precise instruments; 2. the research and development innovation capability of intelligent manufacturing equipment of a steel structure needs to be improved, equipment of various manufacturers is different from one another, simulation is mainly performed, and competitiveness needs to be improved. 3. The safety of the equipment and the safety guarantee when the operator operates the equipment. 4. The coordinated operation ability between each equipment of steel member manufacturing and processing mechanism needs to be further promoted, increases degree of automation to improve the production machining efficiency of steel member.
In view of the above technical problems, improvements are needed.
Disclosure of Invention
The invention aims to solve the problems of carrying, part processing, local processing of components and the like in the later processing procedure of the steel components, provides a processing device with higher automation degree and intelligence degree, and changes the original steel component processing task which needs to consume more manpower and material resources into the conventional skill which can be controlled by general professional technicians through machine operation.
In order to achieve the above purposes, the technical scheme adopted by the invention is as follows: an intelligent H-shaped steel processing mechanism comprises a base, a welding and cutting mechanical arm device, two position changing devices, a material placing platform and a control console, wherein the welding and cutting mechanical arm device, the two position changing devices, the material placing platform and the control console are arranged on the base; the base is fixedly provided with guide rails along the length direction; the position changing device is positioned on the guide rail, and the roller sliding device below the position changing device moves back and forth along the guide rail; the positioner device comprises a turntable assembly, a gear assembly, a roller sliding device, a fixed lifting mechanism, a rotary base, a turntable clamping jaw and an electric cabinet; the position changing device moves on the guide rail through the roller sliding device; the rotary table component, the gear component, the fixed lifting mechanism, the rotary base and the rotary table clamping jaw overturn the steel component in the circumferential direction to assist a welding mechanical arm in welding; the roller sliding device comprises roller supporting seats symmetrically arranged at the bottoms of the two sides of the turntable assembly, a driven wheel and a driving wheel are mounted at the front end and the rear end of each roller supporting seat, and the driven wheel and the driving wheel are respectively assembled on the guide rails.
As a preferred scheme of the invention, the turntable clamping jaw comprises a supporting base, a sliding rail is fixedly arranged on the supporting base, two sliding seats are oppositely distributed on the sliding rail, a clamping jaw for clamping the H-shaped steel is fixedly arranged on the sliding seats, and a sliding lead screw and a driving mechanism for driving the sliding lead screw to rotate are sleeved between the two sliding seats; the driving mechanism drives the sliding lead screw to rotate, and then drives the two sliding seats to move along the sliding rail, so as to clamp or loosen the H-shaped steel.
As a preferred scheme of the invention, the middle part of the supporting base is fixedly provided with a supporting seat which is sleeved on the sliding screw rod, and the top of the supporting seat is provided with two pulleys.
As a preferred scheme of the present invention, the welding and cutting mechanical arm device includes a plurality of supporting seats fixedly disposed on a base, a welding bottom beam is fixedly disposed on the plurality of supporting seats, and a welding mechanical arm and a cutting mechanical arm are disposed on the welding bottom beam, wherein the welding mechanical arm and the cutting mechanical arm move along a length direction of the welding bottom beam.
According to a preferable scheme of the invention, the welding mechanical arm device comprises a welding fixing support, one side of the welding fixing support is assembled on the welding two-protection welding base, the other side of the welding fixing support is connected with a welding mechanical arm, and a long welding gun is arranged at the bottom of the welding mechanical arm.
According to a preferable scheme of the invention, the cutting mechanical arm device comprises a cutting fixed support, one side of the cutting fixed support is assembled on a cutting two-protection welding base, the other side of the cutting fixed support is connected with a cutting mechanical arm, and a cutting moment assembly is arranged at the bottom of the cutting mechanical arm.
As a preferred scheme of the invention, the discharging platform comprises a discharging platform, a fixed base and a trolley; the blowing platform passes through, unable adjustment base fixes on the base, and the steel member part that processing needs uses the shallow to transport to the blowing platform by operating personnel.
As a preferable scheme of the invention, the console comprises a control cabinet and an alarm device.
The invention has the beneficial effects that:
1. the mechanism device has a simple structure, is unique, and is convenient for operation and control by operators.
2. The mechanism device of the invention has lower probability of failure, is more convenient to maintain and can reduce the maintenance cost to a certain extent.
3. The processing task of the parts of the steel member is changed from the original manual operation into the existing automatic operation, so that the production efficiency is greatly improved, the production precision is high, the production cost is reduced, and the defective rate is reduced;
4. the mechanism device provided by the invention is strong in practicability, is suitable for parts with different specifications, is strong in adaptability, and meets the processing process flow and requirements of the current domestic steel components.
5. And the cooperative operation capability among all devices in the processing device is stronger.
Drawings
FIG. 1 is a schematic structural diagram of an embodiment of the present invention;
FIG. 2 is a side view of a welded robotic arm assembly structure according to an embodiment of the present invention;
FIG. 3 is a side view of a cutting robot apparatus according to an embodiment of the present invention;
FIG. 4 is a structural side view of a positioner device according to an embodiment of the invention;
FIG. 5 is a side view of a discharge platform structure according to an embodiment of the invention;
FIG. 6 is a side view of a console configuration according to an embodiment of the present invention;
reference numbers in the figures: a base 1, a welding and cutting mechanical arm device 2, a positioner device 4, a discharging platform 5, a control console 6, a guide rail 7, a welding mechanical arm 8, a cutting mechanical arm 9, a supporting seat 20, a welding bottom beam 21, a turntable assembly 40, a gear assembly 41, a roller sliding device 42, a roller supporting seat 42-1, a driven wheel 42-2, a driving wheel 42-3, a fixed lifting mechanism 43, a rotating base 44, a turntable clamping jaw 45, a supporting base 45-1, a sliding rail 45-2, a sliding seat 45-3, a clamping jaw 45-4, a sliding lead screw 45-5, a driving mechanism 45-6, a supporting seat 45-7, a pulley 45-8, an electric cabinet 46, a discharging platform 50, a fixed base 51, a trolley 52, a control cabinet 60, an alarm device 61, a welding fixed support 80, a welding two-protection welding base 81 and a welding mechanical arm motion mechanical arm shaft 82, the device comprises a long welding gun 83, a cutting fixing support 90, a cutting two-protection welding base 91, a cutting mechanical arm moving shaft 92 and a cutting moment assembly 93.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The meaning of the above terms in the present invention can be understood in a specific case to those skilled in the art.
Example (b):
as shown in fig. 1, the intelligent processing device for the steel member comprises a base 1, a welding and cutting mechanical arm device 2, at least two positioner devices 4, a discharging platform 5 and a control console 6, wherein the welding and cutting mechanical arm device 2 is arranged on the base 1; the base 1 is used as a fixing device and provides a stable operation environment for the whole steel structure machining device; the base 1 is fixedly provided with guide rails 7 along the length direction; the positioner device 4 is positioned on the guide rail 7, and a roller sliding device below the positioner device 4 moves back and forth along the guide rail 7; the welding and cutting of the steel member are ensured.
The mechanism device has a simple structure, is unique, and is convenient for operators to operate and control; meanwhile, the processing task of the parts of the steel member is changed from the original manual operation into the existing automatic operation, so that the production efficiency is greatly improved, the production precision is high, the production cost is reduced, and the defective rate is reduced.
The welding and cutting mechanical arm device 2 comprises a plurality of supporting seats 20 fixedly arranged on the base 1, a welding bottom beam 21 is fixedly arranged on the supporting seats 20, a welding mechanical arm 8 and a cutting mechanical arm 9 are distributed on the welding bottom beam 21, and the welding mechanical arm 8 and the cutting mechanical arm 9 move along the length direction of the welding bottom beam 21;
FIG. 2 is a side view of a welded arm apparatus according to an embodiment of the present invention; the welding mechanical arm device comprises a welding fixing support 80, one side of the welding fixing support 80 is assembled on a welding secondary protective welding base 81, the other side of the welding fixing support 80 is connected with a welding mechanical arm 8, and a long welding gun 83 and a wire feeding assembly are installed at the bottom of a welding mechanical arm moving shaft 82.
FIG. 3 is a side view of a cutting robot apparatus according to an embodiment of the present invention; the cutting mechanical arm device comprises a cutting fixing support 90, one side of the cutting fixing support 90 is assembled on a cutting two-dimensional welding base 91, the other side of the cutting fixing support 90 is connected with a cutting mechanical arm 9, and a cutting moment assembly 93 is installed at the bottom of a cutting mechanical arm movement shaft 92.
FIG. 4 is a side view of the positioner according to the embodiment of the present invention; the positioner device 4 comprises a turntable assembly 40, a gear assembly 41, a roller sliding device 42, a fixed lifting mechanism 43, a rotating base 44, a turntable clamping jaw 45 and an electric cabinet 46; the positioner device 4 moves on the guide rail 7 through a roller sliding device 42; the turntable assembly 40, the gear assembly 41, the fixed lifting mechanism 43, the rotating base 44 and the turntable clamping jaw 45 overturn the steel member in the circumferential direction, and assist the welding robot arm 8 in welding.
The roller sliding device 42 comprises roller supporting seats 42-1 which are symmetrically arranged at the bottoms of the two sides of the turntable assembly 40, driven wheels 42-2 and driving wheels 42-3 are arranged at the front and rear ends of the roller supporting seats 42-1, and the driven wheels 42-2 and the driving wheels 42-3 are respectively assembled on the guide rails 7.
The turntable clamping jaw 45 comprises a supporting base 45-1, a sliding rail 45-2 is fixedly arranged on the supporting base 45-1, two sliding seats 45-3 are oppositely distributed on the sliding rail 45-2, a clamping jaw 45-4 for clamping H-shaped steel is fixedly arranged on the sliding seat 45-3, a sliding lead screw 45-5 and a driving mechanism 45-6 for driving the sliding lead screw 45-5 to rotate are sleeved between the two sliding seats 45-3; the driving mechanism 45-6 drives the sliding lead screw 45-5 to rotate, and then drives the two sliding seats 45-3 to move along the sliding rail 45-2, so as to clamp or loosen the H-shaped steel.
A support seat 45-7 is fixedly arranged in the middle of the support base 45-1, the support seat 45-7 is sleeved on the sliding screw rod 45-5, and two pulleys 45-8 are arranged at the top of the support seat 45-7; when the side plate of the H-shaped steel is flatly laid on the turntable clamping jaw 45, the two pulleys 45-8 can be abutted against the side plate of the H-shaped steel, so that the use safety of the H-shaped steel is ensured.
As shown in fig. 5, is a side view of the discharging platform structure of the embodiment of the invention; the discharging platform 5 comprises a discharging platform 50, a fixed base 51 and a trolley 52; the discharge table 50 is fixed to the base 1 by a fixing base 51, and steel member parts required for machining are transported to the discharge table 50 by an operator using a cart 52.
FIG. 6 is a side view of a console according to an embodiment of the present invention; wherein, the console 6 comprises a control cabinet 60 and an alarm device 61; the control cabinet is a system control center of the steel member processing device and is responsible for monitoring the working state of each unit and controlling the working tasks. When an error occurs in the process of executing the processing task of a certain unit or when the running state of the equipment is wrong, the alarm device can give an alarm to remind an operator in time so as to facilitate subsequent equipment maintenance and processing scheme adjustment.
The working principle of the intelligent steel member processing device is as follows: the driving hoists the H-shaped steel component to the position near the intelligent processing device, a turntable clamping jaw in the positioner device mechanism clamps the H-shaped steel component, and the H-shaped steel is adjusted to a proper height through the fixed lifting mechanism. Meanwhile, an operator transports the parts to be processed to the discharging platform through the cart so as to be used for subsequent part processing, and the part is transported to a specific position of the H-shaped main component through a traveling crane and manual work.
The welding arm removes on the welding floorbar through two guarantor welding bases, and through the processing instruction of issuing, the cooperation send a device to weld the part, and positioner mechanism device can realize the welding of part at the H shaped steel second face through the rotatory H steel member of centre gripping tilting mechanism.
The cutting mechanical arm and the welding mechanical arm have the same motion mode, and the plasma gun is used for cutting the H-shaped steel component through the rotation motion of the cutting moment assembly at the end.
After the machining of parts and components is completed, the positioner device mechanism can move on the guide rail through the rollers, and meanwhile, the welding mechanical arm and the cutting mechanical arm are subjected to position adjustment so as to machine the next area of the components.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention; thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Although the reference numerals in the figures are used more here: a base 1, a welding and cutting mechanical arm device 2, a positioner device 4, a discharging platform 5, a control console 6, a guide rail 7, a welding mechanical arm 8, a cutting mechanical arm 9, a supporting seat 20, a welding bottom beam 21, a turntable assembly 40, a gear assembly 41, a roller sliding device 42, a roller supporting seat 42-1, a driven wheel 42-2, a driving wheel 42-3, a fixed lifting mechanism 43, a rotating base 44, a turntable clamping jaw 45, a supporting base 45-1, a sliding rail 45-2, a sliding seat 45-3, a clamping jaw 45-4, a sliding lead screw 45-5, a driving mechanism 45-6, a supporting seat 45-7, a pulley 45-8, an electric cabinet 46, a discharging platform 50, a fixed base 51, a trolley 52, a control cabinet 60, an alarm device 61, a welding fixed support 80, a welding two-protection welding base 81 and a welding mechanical arm motion mechanical arm shaft 82, the terms long welding torch 83, cutting fixed support 90, cutting two weld-retaining base 91, cutting robot arm motion shaft 92, cutting torch assembly 93, etc., but do not exclude the possibility of using other terms. These terms are used merely to more conveniently describe and explain the nature of the present invention; they are to be construed as being without limitation to any additional limitations that may be imposed by the spirit of the present invention.

Claims (8)

1. The utility model provides a steel member intelligence processingequipment which characterized in that: comprises a base (1), a welding and cutting mechanical arm device (2) arranged on the base (1), two displacement devices (4), a material placing platform (5) and a control console (6); a guide rail (7) is fixedly arranged on the base (1) along the length direction; the position changing device (4) is positioned on the guide rail (7), and a roller sliding device below the position changing device (4) moves back and forth along the guide rail (7); the position changing device (4) comprises a turntable assembly (40), a gear assembly (41), a roller sliding device (42), a fixed lifting mechanism (43), a rotating base (44), a turntable clamping jaw (45) and an electric cabinet (46); the position changing device (4) moves on the guide rail (7) through a roller sliding device (42); the steel member is overturned in the circumferential direction by the turntable assembly (40), the gear assembly (41), the fixed lifting mechanism (43), the rotating base (44), the turntable clamping jaw (45) and the electric cabinet (46), so that the welding robot arm (8) is assisted to weld; the roller sliding device (42) comprises roller supporting seats (42-1) which are symmetrically arranged at the bottoms of two sides of the turntable assembly (40), driven wheels (42-2) and driving wheels (42-3) are mounted at the front ends and the rear ends of the roller supporting seats (42-1), and the driven wheels (42-2) and the driving wheels (42-3) are assembled on the guide rails (7) respectively.
2. An intelligent processing device for steel members according to claim 1, characterized in that: the turntable clamping jaw (45) comprises a supporting base (45-1), a sliding rail (45-2) is fixedly arranged on the supporting base (45-1), two sliding seats (45-3) are oppositely distributed on the sliding rail (45-2), a clamping jaw (45-4) for clamping H-shaped steel is fixedly arranged on each sliding seat (45-3), a sliding lead screw (45-5) is sleeved between the two sliding seats (45-3), and a driving mechanism (45-6) for driving the sliding lead screw (45-5) to rotate is arranged between the two sliding seats (45-3); the driving mechanism (45-6) drives the sliding lead screw (45-5) to rotate, and then drives the two sliding seats (45-3) to move along the sliding rail (45-2) for clamping or loosening the H-shaped steel.
3. An intelligent processing device for steel members according to claim 2, characterized in that: the middle part of the supporting base (45-1) is fixedly provided with a supporting seat (45-7), the supporting seat (45-7) is sleeved on the sliding screw rod (45-5), and the top of the supporting seat (45-7) is provided with two pulleys (45-8).
4. An intelligent processing device for steel members according to claim 1, characterized in that: the welding and cutting mechanical arm device (2) comprises a plurality of supporting seats (20) fixedly arranged on a base (1), a welding bottom beam (21) is fixedly arranged on the supporting seats (20), a welding mechanical arm (8) and a cutting mechanical arm (9) are arranged on the welding bottom beam (21), and the welding mechanical arm (8) and the cutting mechanical arm (9) move along the length direction of the welding bottom beam (21).
5. A steel member intelligent processing device according to claim 4, characterized in that: the welding machine arm (8) comprises a welding fixing support (80), one side of the welding fixing support (80) is assembled on a welding two-protection welding base (81), the other side of the welding fixing support (80) is connected with a welding mechanical arm moving shaft (82), and a long welding gun (83) is installed at the bottom of the welding mechanical arm moving shaft.
6. A steel member intelligent processing device according to claim 4, characterized in that: cutting arm (9) are including cutting fixed bolster (90), and assembly on two guarantor welding bases (91) of cutting fixed bolster (90) one side, and cutting fixed bolster (90) opposite side is connected with cutting arm movement axis (92), and cutting square subassembly (93) is installed to its bottom.
7. An intelligent processing device for steel members according to claim 1, characterized in that: the discharging platform (5) comprises a discharging platform (50), a fixed base (51) and a trolley (52); the discharging platform (50) is fixed on the base (1) through a fixing base (51), and steel component parts required for processing are conveyed to the discharging platform (50) by an operator through a trolley (52).
8. An intelligent processing device for steel members according to claim 1, characterized in that: the console (6) comprises a control cabinet (60) and an alarm device (61).
CN202210232887.1A 2022-03-10 2022-03-10 Intelligent processing device for steel member Active CN114571116B (en)

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CN114571116B CN114571116B (en) 2024-03-12

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20110016103A (en) * 2009-08-11 2011-02-17 주식회사 포스코 Combination type apparatus for welding and welding method thereof
CN109262191A (en) * 2018-11-30 2019-01-25 合肥哈工易科自动化科技有限公司 Automatic welding overturns positioner
CN110000566A (en) * 2019-05-08 2019-07-12 常州创优智能装备有限公司 Cutting and welding linkage work station for steel construction
CN110614450A (en) * 2019-09-02 2019-12-27 天津大学 Cutting of building steel construction robot, transport, welding integration workstation
CN211248933U (en) * 2019-11-19 2020-08-14 哈工大机器人南昌智能制造研究院 Automatic welding production line for steel structure
CN112059456A (en) * 2020-08-31 2020-12-11 浙江省建工集团有限责任公司 H shaped steel upset welding forming device

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20110016103A (en) * 2009-08-11 2011-02-17 주식회사 포스코 Combination type apparatus for welding and welding method thereof
CN109262191A (en) * 2018-11-30 2019-01-25 合肥哈工易科自动化科技有限公司 Automatic welding overturns positioner
CN110000566A (en) * 2019-05-08 2019-07-12 常州创优智能装备有限公司 Cutting and welding linkage work station for steel construction
CN110614450A (en) * 2019-09-02 2019-12-27 天津大学 Cutting of building steel construction robot, transport, welding integration workstation
CN211248933U (en) * 2019-11-19 2020-08-14 哈工大机器人南昌智能制造研究院 Automatic welding production line for steel structure
CN112059456A (en) * 2020-08-31 2020-12-11 浙江省建工集团有限责任公司 H shaped steel upset welding forming device

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