CN114560304A - A device for automatic stacking of coiled tubes - Google Patents
A device for automatic stacking of coiled tubes Download PDFInfo
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- CN114560304A CN114560304A CN202210164730.XA CN202210164730A CN114560304A CN 114560304 A CN114560304 A CN 114560304A CN 202210164730 A CN202210164730 A CN 202210164730A CN 114560304 A CN114560304 A CN 114560304A
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- 230000007246 mechanism Effects 0.000 claims abstract description 151
- 239000003638 chemical reducing agent Substances 0.000 claims description 44
- 229920002635 polyurethane Polymers 0.000 claims description 14
- 239000004814 polyurethane Substances 0.000 claims description 14
- 230000009467 reduction Effects 0.000 claims description 8
- 230000001360 synchronised effect Effects 0.000 claims description 8
- 230000005540 biological transmission Effects 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 238000010586 diagram Methods 0.000 description 14
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G57/00—Stacking of articles
- B65G57/02—Stacking of articles by adding to the top of the stack
- B65G57/08—Stacking of articles by adding to the top of the stack articles being tilted or inverted prior to depositing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
- B65G47/248—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning over or inverting them
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G57/00—Stacking of articles
- B65G57/02—Stacking of articles by adding to the top of the stack
- B65G57/03—Stacking of articles by adding to the top of the stack from above
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G61/00—Use of pick-up or transfer devices or of manipulators for stacking or de-stacking articles not otherwise provided for
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Abstract
本发明公开了一种用于盘管自动堆垛的装置,涉及到一种自动堆垛的装置,包括升降机构、横移翻转机构和内支撑机构,升降机构的一侧设有横移翻转机构,横移翻转机构上设有内支撑机构,横移翻转机构用于驱动内支撑机构沿横向方向移动并可进行90°的翻转,内支撑机构用于从盘管的内部夹持盘管。本发明中,升降机构、横移翻转机构和内支撑机构的设置,可以实现由内撑夹持盘管,实现盘管的横向及纵向移动,能够自动将若干盘管精确地堆垛在指定的位置,可以提高生产效率,节省人力,提高堆垛的效率及稳定性,便于生产自动化的实现。
The invention discloses a device for automatic stacking of coiled pipes, and relates to an automatic stacking device, which comprises a lifting mechanism, a traverse turning mechanism and an inner support mechanism. One side of the lifting mechanism is provided with a traverse turning mechanism , There is an inner support mechanism on the traverse turning mechanism, which is used to drive the inner support mechanism to move in the lateral direction and can perform 90° inversion, and the inner support mechanism is used to clamp the coil from the inside of the coil. In the present invention, the arrangement of the lifting mechanism, the traverse turning mechanism and the inner support mechanism can realize the clamping of the coil by the inner support, realize the lateral and longitudinal movement of the coil, and automatically stack a number of coils in a designated place. Position, can improve production efficiency, save manpower, improve the efficiency and stability of stacking, and facilitate the realization of production automation.
Description
技术领域technical field
本发明涉及到一种自动堆垛的装置,尤其涉及到一种用于盘管自动堆垛的装置。The present invention relates to a device for automatic stacking, in particular to a device for automatic stacking of coiled pipes.
背景技术Background technique
为了方便生产,盘管从复绕机上取下后,需要将其堆垛,以便流转至下一工位。目前,市场上类似的复绕机设备在取料后需要人工进行堆垛,这种现状的存在,使得生产效率低下,浪费了人力,影响堆垛的效率及稳定性,也阻碍着生产自动化的实现。In order to facilitate production, after the coil is removed from the rewinder, it needs to be stacked in order to flow to the next station. At present, similar rewinder equipment on the market needs to be manually stacked after taking the material. The existence of this situation makes the production efficiency low, wastes manpower, affects the efficiency and stability of stacking, and hinders the automation of production. accomplish.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种用于盘管自动堆垛的装置,用于解决上述技术问题。The purpose of the present invention is to provide a device for automatic stacking of coiled tubes, which is used to solve the above technical problems.
本发明采用的技术方案如下:The technical scheme adopted in the present invention is as follows:
一种用于盘管自动堆垛的装置,包括升降机构、横移翻转机构和内支撑机构,所述升降机构的一侧设有所述横移翻转机构,所述横移翻转机构上设有所述内支撑机构,所述横移翻转机构用于驱动所述内支撑机构沿横向方向移动并可进行90°的翻转,所述内支撑机构用于从盘管的内部夹持所述盘管。A device for automatic stacking of coiled tubes, comprising a lifting mechanism, a lateral movement turning mechanism and an inner support mechanism, the lateral movement turning mechanism is provided on one side of the lifting mechanism, and the lateral movement turning mechanism is provided with The inner support mechanism is used for driving the inner support mechanism to move in the lateral direction and can be turned over by 90°, and the inner support mechanism is used for clamping the coil tube from the inside of the coil tube. .
作为优选,所述内支撑机构包括:Preferably, the inner support mechanism includes:
内撑机构底板;Bottom plate of inner support mechanism;
旋转臂固定板,所述内撑机构底板的一侧设有所述旋转臂固定板,所述旋转臂固定板的另一侧与所述横移翻转机构连接;a rotating arm fixing plate, one side of the bottom plate of the inner support mechanism is provided with the rotating arm fixing plate, and the other side of the rotating arm fixing plate is connected with the traverse turning mechanism;
同步齿轮,所述内撑机构底板的另一侧设有一所述同步齿轮;a synchronizing gear, the other side of the bottom plate of the inner support mechanism is provided with the synchronizing gear;
内夹持机构,所述内撑机构底板的另一侧设有两所述内夹持机构,两所述内夹持机构呈中心对称地设于所述同步齿轮的两侧。In the inner clamping mechanism, the other side of the bottom plate of the inner support mechanism is provided with two inner clamping mechanisms, and the two inner clamping mechanisms are centrally symmetrically arranged on both sides of the synchronizing gear.
作为进一步的优选,每一所述内夹持机构均包括:As a further preference, each of the inner clamping mechanisms includes:
同步齿条,所述同步齿条与所述同步齿轮相啮合;a synchronizing rack, the synchronizing rack is meshed with the synchronizing gear;
齿条滑轨滑块,所述同步齿条远离所述同步齿轮的一侧设有所述齿条滑轨滑块,且所述齿条滑轨滑块与所述内撑机构底板连接;a rack slide rail slider, the side of the synchronous rack away from the synchronous gear is provided with the rack slide rail slider, and the rack slide rail slider is connected to the bottom plate of the inner support mechanism;
内撑座,所述齿条的一端设有所述内撑座;an inner support seat, one end of the rack is provided with the inner support seat;
内撑滑轨滑块,所述内撑滑轨滑块与所述内撑机构底板连接,且所述内撑滑轨滑块位于所述齿条滑轨滑块远离所述同步齿条的一侧,所述内撑滑轨滑块与所述内撑座的底部连接;The inner support slide rail slider, the inner support slide rail slider is connected with the bottom plate of the inner support mechanism, and the inner support slide rail slider is located at a position of the rack slide rail slider away from the synchronous rack. side, the inner support slide rail slider is connected with the bottom of the inner support seat;
内撑气缸,所述内撑气缸设于所述内撑机构底板上,且位于所述内撑滑轨滑块远离所述齿条滑轨滑块的一侧,所述内撑气缸的活塞杆与所述内撑座连接。an inner support cylinder, which is arranged on the bottom plate of the inner support mechanism, and is located on the side of the inner support slide block away from the rack slide block, and the piston rod of the inner support cylinder connected with the inner support seat.
作为进一步的优选,还包括内撑聚氨酯板,所述内撑座的外侧壁呈弧形面,用于匹配所述盘管的内弧面,所述内撑座的外侧壁上设有所述内撑聚氨酯板,所述内撑聚氨酯板远离所述内撑座的一侧表面开设有弧形凹槽。As a further preference, it also includes an inner support polyurethane plate, the outer side wall of the inner support seat is an arc surface, which is used to match the inner arc surface of the coil tube, and the outer side wall of the inner support seat is provided with the The inner support polyurethane plate is provided with an arc-shaped groove on the surface of one side of the inner support polyurethane plate away from the inner support seat.
作为进一步的优选,还包括取料窜动板和第一传感器,所述取料窜动板与所述内撑机构底板连接并位于所述内撑气缸与所述内撑滑轨滑块之间,所述第一传感器设于所述内撑机构底板的一端并与所述取料窜动板相正对。As a further preference, it also includes a reclaiming moving plate and a first sensor, the reclaiming moving plate is connected to the bottom plate of the inner support mechanism and is located between the inner support cylinder and the inner support slide rail slider , the first sensor is arranged at one end of the bottom plate of the inner support mechanism and is opposite to the reclaiming moving plate.
作为进一步的优选,还包括窜动导向轮、固定板、窜动轴和第二传感器,所述内撑机构底板的一侧设有若干所述窜动轴,每一所述窜动轴的一端分别穿过所述旋转臂固定板,每一所述窜动轴的一端分别设有一所述窜动导向轮和固定板,所述窜动导向轮位于所述固定板与所述旋转臂固定板之间,所述第二传感器设于所述旋转臂固定板上。As a further preference, it also includes a moving guide wheel, a fixed plate, a moving shaft and a second sensor, one side of the bottom plate of the inner support mechanism is provided with a plurality of the moving shafts, and one end of each moving shaft is Passing through the rotating arm fixing plate respectively, one end of each moving shaft is respectively provided with a moving guide wheel and a fixed plate, and the moving guide wheel is located between the fixed plate and the rotating arm fixing plate. In between, the second sensor is arranged on the rotating arm fixing plate.
作为进一步的优选,所述横移翻转机构包括横梁、第一齿条、横移减速机、横移滑块、横移滑轨、回转支承、横移座和翻转臂,所述横梁的上端设有第一齿条,所述横梁的一侧设有横移滑轨,所述横移滑轨上设有所述横移滑块,所述横移座设置在所述横移滑块上,所述横移座的上端设有所述横移减速机,所述横移减速机的输出轴上设有横移齿轮,所述横移齿轮与所述第一齿条相啮合,所述横移座的一侧设有所述回转支承,所述回转支承上设有所述翻转臂,所述翻转臂与所述旋转臂固定板连接。As a further preference, the traverse turning mechanism includes a beam, a first rack, a traverse reducer, a traverse slider, a traverse slide rail, a slewing bearing, a traverse seat and a turning arm, and the upper end of the beam is provided with There is a first rack, one side of the beam is provided with a traverse slide rail, the traverse slide rail is provided with the traverse slide block, and the traverse seat is arranged on the traverse slide block, The upper end of the traverse seat is provided with the traverse reducer, the output shaft of the traverse reducer is provided with a traverse gear, the traverse gear is engaged with the first rack, and the traverse gear is engaged with the first rack. One side of the shift seat is provided with the slewing support, the slewing support is provided with the turning arm, and the turning arm is connected with the rotating arm fixing plate.
作为进一步的优选,还包括翻转减速机和翻转减速箱,所述横移座的一端设有所述翻转减速箱,所述翻转减速箱上设有所述翻转减速机,所述翻转减速箱与所述回转支承传动连接。As a further preference, it also includes a turning reducer and a turning speed reducer, one end of the traverse seat is provided with the turning speed reducer, the turning speed reducer is provided with the turning speed reducer, and the turning speed reducer is connected with the turning speed reducer. The slewing bearing is connected in a transmission.
作为进一步的优选,还包括链条固定轴和升降滑块,所述横梁的另一侧设有所述链条固定轴,所述链条固定轴的两侧设有两所述升降滑块。As a further preference, it also includes a chain fixing shaft and a lifting slider, the other side of the beam is provided with the chain fixing shaft, and the two sides of the chain fixing shaft are provided with two lifting sliding blocks.
作为进一步的优选,所述升降机构包括升降固定架、升降滑轨、升降从动轴、升降主动轴、升降链条和升降减速机,所述升降固定架的一侧设有两所述升降滑轨,两所述升降滑轨与两所述升降滑块可滑动地连接,两所述升降滑轨之间设有所述升降主动轴和所述升降从动轴,所述升降链条连接所述升降主动轴和所述升降从动轴,且所述升降链条与所述链条固定轴连接,所述升降固定架的一端设有所述升降减速机,所述升降减速机与所述升降主动轴驱动连接。As a further preference, the lifting mechanism includes a lifting fixed frame, a lifting sliding rail, a lifting driven shaft, a lifting driving shaft, a lifting chain and a lifting reducer, and two lifting sliding rails are provided on one side of the lifting fixing frame , the two lifting slide rails are slidably connected to the two lifting sliders, the lifting driving shaft and the lifting driven shaft are arranged between the two lifting sliding rails, and the lifting chain is connected to the lifting A driving shaft and the lifting driven shaft, and the lifting chain is connected with the chain fixing shaft, one end of the lifting fixing frame is provided with the lifting reducer, and the lifting reducer is driven by the lifting driving shaft connect.
上述技术方案具有如下优点或有益效果:The above-mentioned technical scheme has the following advantages or beneficial effects:
本发明中,升降机构、横移翻转机构和内支撑机构的设置,可以实现由内撑夹持盘管,实现盘管的横向及纵向移动,能够自动将若干盘管精确地堆垛在指定的位置,可以提高生产效率,节省人力,提高堆垛的效率及稳定性,便于生产自动化的实现。In the present invention, the arrangement of the lifting mechanism, the traverse turning mechanism and the inner support mechanism can realize the clamping of the coil by the inner support, realize the lateral and longitudinal movement of the coil, and automatically stack a number of coils in a designated place. The location can improve production efficiency, save manpower, improve the efficiency and stability of stacking, and facilitate the realization of production automation.
附图说明Description of drawings
图1是本发明中用于盘管自动堆垛的装置的结构示意图;Fig. 1 is the structural representation of the device for automatic stacking of coils in the present invention;
图2是本发明中用于盘管自动堆垛的装置夹持盘管时的结构示意图;Fig. 2 is the structure schematic diagram when the device for automatic stacking of coils in the present invention clamps the coils;
图3是本发明中用于盘管自动堆垛的装置翻转盘管时的结构示意图;3 is a schematic structural diagram of the device for automatic stacking of coils in the present invention when the coils are turned over;
图4是本发明中用于盘管自动堆垛的装置堆垛盘管时的结构示意图一;4 is a schematic structural diagram 1 when the device for automatic stacking of coils in the present invention stacks coils;
图5是本发明中用于盘管自动堆垛的装置堆垛盘管时的结构示意图二;Fig. 5 is the second structural schematic diagram of the device for automatic stacking of coils in the present invention when stacking coils;
图6是本发明中的内支撑机构的结构示意图一;Fig. 6 is the structural representation one of the inner support mechanism in the present invention;
图7是本发明中的内支撑机构的结构示意图二;Fig. 7 is the
图8是本发明中的横移翻转机构的结构示意图一;FIG. 8 is a schematic structural diagram 1 of the traverse turning mechanism in the present invention;
图9是本发明中的横移翻转机构的结构示意图二;Fig. 9 is the
图10是本发明中的升降机构的结构示意图;Fig. 10 is the structural representation of the lifting mechanism in the present invention;
图11是本发明中用于盘管自动堆垛的装置的使用状态图。Fig. 11 is a use state diagram of the device for automatic stacking of coils according to the present invention.
图中:1、升降机构;11、升降固定架;12、升降滑轨;13、升降从动轴;14、升降主动轴;15、升降链条;16、升降减速机;2、横移翻转机构;21、第一齿条;22、横移减速机;23、横移滑块;24、横移滑轨;25、回转支承;26、横移座;27、翻转臂;28、横移齿轮;29、翻转减速机;290、翻转减速箱;291、链条固定轴;292、升降滑块;293、横梁;3、内支撑机构;31、内撑机构底板;32、旋转臂固定板;33、同步齿轮;34、内夹持机构;341、同步齿条;342、齿条滑轨滑块;343、内撑座;344、内撑滑轨滑块;345、内撑气缸;346、内撑聚氨酯板;347、弧形凹槽;35、取料窜动板;36、第一传感器;37、窜动导向轮;38、固定板;39、窜动轴;390、第二传感器;391、气缸固定板;4、复绕机;5、栈板;6、盘管。In the figure: 1. Lifting mechanism; 11. Lifting fixed frame; 12. Lifting slide rail; 13. Lifting driven shaft; 14. Lifting driving shaft; 15. Lifting chain; 16. Lifting reducer; 2. Transverse turning mechanism ; 21, first rack; 22, traverse reducer; 23, traverse slider; 24, traverse slide rail; 25, slewing bearing; 26, traverse seat; 27, flip arm; 28, traverse gear ;29. Turning reducer; 290. Turning gearbox; 291. Chain fixed shaft; 292. Lifting slider; 293. Beam; 3. Internal support mechanism; 31. Bottom plate of internal support mechanism; , synchronizing gear; 34, inner clamping mechanism; 341, synchronizing rack; 342, rack slide rail slider; 343, inner support seat; 344, inner support slide rail slider; 345, inner support cylinder; 346, inner support Supporting polyurethane plate; 347, arc groove; 35, reclaiming moving plate; 36, first sensor; 37, moving guide wheel; 38, fixing plate; 39, moving shaft; 390, second sensor; 391 , Cylinder fixed plate; 4, Rewinding machine; 5, Pallet; 6, Coil.
具体实施方式Detailed ways
下面将结合附图对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
在本发明的描述中,需要说明的是,如出现术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等,其所指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,如出现术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that when the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" appear. ”, etc., the indicated orientation or positional relationship is based on the orientation or positional relationship shown in the accompanying drawings, only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation , constructed and operated in a specific orientation, and therefore should not be construed as limiting the invention. Furthermore, the terms "first," "second," and "third," as they appear, are for descriptive purposes only and should not be construed to indicate or imply relative importance.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,如出现术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that, unless otherwise expressly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it may be a fixed connection or a Removable connection, or integral connection; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be internal communication between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
图1是本发明中用于盘管自动堆垛的装置的结构示意图;图2是本发明中用于盘管自动堆垛的装置夹持盘管时的结构示意图;图3是本发明中用于盘管自动堆垛的装置翻转盘管时的结构示意图;图4是本发明中用于盘管自动堆垛的装置堆垛盘管时的结构示意图一;图5是本发明中用于盘管自动堆垛的装置堆垛盘管时的结构示意图二;图6是本发明中的内支撑机构的结构示意图一;图7是本发明中的内支撑机构的结构示意图二;图8是本发明中的横移翻转机构的结构示意图一;图9是本发明中的横移翻转机构的结构示意图二;图10是本发明中的升降机构的结构示意图;图11是本发明中用于盘管自动堆垛的装置的使用状态图,请参见图1至图11所示,示出了一种较佳的实施例,示出的一种用于盘管自动堆垛的装置,包括升降机构1、横移翻转机构2和内支撑机构3,升降机构1的一侧设有横移翻转机构2,横移翻转机构2上设有内支撑机构3,横移翻转机构2用于驱动内支撑机构3沿横向方向移动并可进行90°的翻转,内支撑机构3用于从盘管6的内部夹持盘管6。本实施例中,如图11所示,还包括复绕机4和栈板5,其中,复绕机4设置在盘管自动堆垛的装置的一侧,栈板5设置在盘管自动堆垛的装置的另一侧,人工将盘管6由复绕机4上移动至内支撑机构3,然后内支撑机构3夹持盘管6,升降机构1驱动横移翻转机构2带动内支撑机构3向上移动,然后横移翻转机构2驱动内支撑机构3带动盘管6进行90°的翻转,然后横移翻转机构2再驱动横移翻转机构2将内支撑机构3移动至栈板5的正上方,然后升降机构1驱动横移翻转机构2带动内支撑机构3下降,内支撑机构3松开盘管6将盘管6置于栈板5上,重复上述动作可实现多个盘管6的自动堆垛,能够有效的提高生产效率,节省人力,提高堆垛的效率及稳定性,便于生产自动化的实现。Fig. 1 is the structural representation of the device used for automatic stacking of coiled tubes in the present invention; Fig. 2 is the structural representation of the device used for automatic stacking of coiled tubes in the present invention when clamping the coiled tubes; Figure 4 is a schematic structural diagram of the device for automatic stacking of coils in the present invention when stacking coils; Figure 5 is a schematic diagram of the present invention for coils Figure 6 is a schematic structural diagram 1 of the inner support mechanism in the present invention; Figure 7 is a schematic structural diagram 2 of the inner support mechanism in the present invention; Schematic diagram 1 of the structure of the traverse turning mechanism in the present invention; FIG. 9 is a schematic structural diagram 2 of the traverse turning mechanism in the present invention; FIG. 10 is a schematic structural diagram of the lifting mechanism in the present invention; The use state diagram of the device for automatic stacking of tubes, please refer to Figures 1 to 11, showing a preferred embodiment, showing a device for automatic stacking of coiled tubes, including a
进一步,作为一种较佳的实施方式,内支撑机构3包括:Further, as a preferred embodiment, the
内撑机构底板31;the
旋转臂固定板32,内撑机构底板31的一侧设有旋转臂固定板32,旋转臂固定板32的另一侧与横移翻转机构2连接;A rotating
同步齿轮33,内撑机构底板31的另一侧设有一同步齿轮33;A synchronizing
内夹持机构34,内撑机构底板31的另一侧设有两内夹持机构34,两内夹持机构34呈中心对称地设于同步齿轮33的两侧。本实施例中,如图6和图7所示,内撑机构底板31与旋转臂固定板32之间可以相对滑动,能够起到缓冲的作用,而内夹持机构34设有两个,用于夹持盘管6的内壁,同步齿轮33用于保持两个内夹持机构34动作的同步。The
进一步,作为一种较佳的实施方式,每一内夹持机构34均包括:Further, as a preferred embodiment, each
同步齿条341,同步齿条341与同步齿轮33相啮合;The
齿条滑轨滑块342,同步齿条341远离同步齿轮33的一侧设有齿条滑轨滑块342,且齿条滑轨滑块342与内撑机构底板31连接;The rack
内撑座343,齿条的一端设有内撑座343;An
内撑滑轨滑块344,内撑滑轨滑块344与内撑机构底板31连接,且内撑滑轨滑块344位于齿条滑轨滑块342远离同步齿条341的一侧,内撑滑轨滑块344与内撑座343的底部连接;The inner support
内撑气缸345,内撑气缸345设于内撑机构底板31上,且位于内撑滑轨滑块344远离齿条滑轨滑块342的一侧,内撑气缸345的活塞杆与内撑座343连接。本实施例中,如图6和图7所示,齿条滑轨滑块342包括滑轨和滑块,其中,滑轨与内撑机构底板31连接固定,滑块可相对滑轨滑动,同步齿条341与滑块连接,便于同步齿条341的滑动,内撑气缸345可驱动内撑座343,内撑座343在内撑滑轨滑块344以及同步齿条341的作用下滑动,可以保证内支撑座的稳定性,且能够保证两个内撑座343的同步移动,便于稳定夹持盘管6。其中,内撑滑轨滑块344与齿条滑轨滑块342和同步齿轮33平行。如图6所示,两个内撑气缸345可驱动两个内撑座343同时相互靠近或相互远离,当两个内撑座343相互远离时可以夹持盘管6,当两个内撑座343相互靠近时可松开盘管6。本实施例中,如图7所示,还包括气缸固定板391,其中,气缸固定板391内撑机构底板31连接,而内撑气缸345固定在气缸固定板391的下端。The
进一步,作为一种较佳的实施方式,还包括内撑聚氨酯板346,内撑座343的外侧壁呈弧形面,用于匹配盘管6的内弧面,内撑座343的外侧壁上设有内撑聚氨酯板346,内撑聚氨酯板346远离内撑座343的一侧表面开设有弧形凹槽347。本实施例中,如图6或图7所示,内撑聚氨酯板346用于增大内撑座343的外侧壁与盘管6内周壁之间的摩擦力,设置的弧形凹槽347可匹配盘管6的直径,以便进一步增大内撑座343与盘管6之间的摩擦力,防止盘管6在堆垛过程中掉落。当内撑气缸345驱动两个内撑座343相互远离时,内撑座343可驱动内撑聚氨酯板346抵住盘管6的内周壁,以夹持住盘管6。Further, as a preferred embodiment, an inner
进一步,作为一种较佳的实施方式,还包括取料窜动板35和第一传感器36,取料窜动板35与内撑机构底板31连接并位于内撑气缸345与内撑滑轨滑块344之间,第一传感器36设于内撑机构底板31的一端并与取料窜动板35相正对。本实施例中,当盘管6放置在内撑座343上时,盘管6的一侧会挤压取料窜动板35,此时第一传感器36检测到取料窜动板35出现浮动,第一传感器36发出取料窜动信号给外部的控制器,控制器控制内撑气缸345驱动两个内撑座343相互远离夹持住盘管6,然后再控制升降机构1和横移翻转机构2进行工作。Further, as a preferred embodiment, it also includes a
进一步,作为一种较佳的实施方式,还包括窜动导向轮37、固定板38、窜动轴39和第二传感器390,内撑机构底板31的一侧设有若干窜动轴39,每一窜动轴39的一端分别穿过旋转臂固定板32,每一窜动轴39的一端分别设有一窜动导向轮37和固定板38,窜动导向轮37位于固定板38与旋转臂固定板32之间,第二传感器390设于旋转臂固定板32上。本实施例中,内撑机构底板31通过窜动轴39与旋转臂固定板32连接,并通过窜动导向轮37与固定板38将窜动轴39与旋转臂固定板32连接,其中,旋转臂固定板32可以沿窜动轴39的轴向方向滑动。设置的固定板38用于将窜动导向轮37固定在窜动轴39上,可限制窜动导向轮37的位置,防止窜动导向轮37脱离窜动轴39,同时在内撑支机构处于水平状态时承受盘管6及内支撑机构3的重量。而第二传感器390用于为物料堆垛到位提供停止信号。Further, as a preferred embodiment, it also includes a moving
进一步,作为一种较佳的实施方式,横移翻转机构2包括横梁293、第一齿条21、横移减速机22、横移滑块23、横移滑轨24、回转支承25、横移座26和翻转臂27,横梁293的上端设有第一齿条21,横梁293的一侧设有横移滑轨24,横移滑轨24上设有横移滑块23,横移座26设置在横移滑块23上,横移座26的上端设有横移减速机22,横移减速机22的输出轴上设有横移齿轮28,横移齿轮28与第一齿条21相啮合,横移座26的一侧设有回转支承25,回转支承25上设有翻转臂27,翻转臂27与旋转臂固定板32连接。本实施例中,如图8和图9所示,第一齿条21沿横梁293的长度方向设置,横移减速机22上的横移齿轮28与第一齿条21相配合,当横移减速机22驱动横移齿轮28旋转时,在第一齿条21的配合下,横移座26会沿横移滑轨24移动,用于驱动回转支承25以及翻转臂27横向方向的移动,其中,回转支承25用于控制翻转臂27进行90°的旋转。Further, as a preferred embodiment, the
进一步,作为一种较佳的实施方式,还包括翻转减速机29和翻转减速箱290,横移座26的一端设有翻转减速箱290,翻转减速箱290上设有翻转减速机29,翻转减速箱290与回转支承25传动连接。本实施例中,翻转减速机29驱动翻转减速箱290,使得翻转减速箱290内的齿轮旋转,进而驱动回转支承25进行90°的旋转,其中,如图8所示,回转支承25上外缘设有齿轮,用于和翻转减速箱290内的齿轮相啮合。Further, as a preferred embodiment, it also includes a turning
进一步,作为一种较佳的实施方式,还包括链条固定轴291和升降滑块292,横梁293的另一侧设有链条固定轴291,链条固定轴291的两侧设有两升降滑块292。Further, as a preferred embodiment, it also includes a
进一步,作为一种较佳的实施方式,升降机构1包括升降固定架11、升降滑轨12、升降从动轴13、升降主动轴14、升降链条15和升降减速机16,升降固定架11的一侧设有两升降滑轨12,两升降滑轨12与两升降滑块292可滑动地连接,两升降滑轨12之间设有升降主动轴14和升降从动轴13,升降链条15连接升降主动轴14和升降从动轴13,且升降链条15与链条固定轴291连接,升降固定架11的一端设有升降减速机16,升降减速机16与升降主动轴14驱动连接。本实施例中,升降减速机16驱动升降主动轴14旋转,升降主动轴14上的齿轮驱动升降链条15带动升降从动轴13旋转,其中升降链条15的移动可驱动横移翻转机构2上下移动。其中,升降滑块292与升降滑轨12相配合,可控制横梁293的移动轨迹,便于横梁293的上下滑动。Further, as a preferred embodiment, the
本发明中,使用时,在初始位置时,如图1所示,横移翻转机构2位于升降机构1下侧,内支撑机构3位于横移翻转机构2的最左侧,内撑气缸345处于全缩回状态,栈板5放置在指定区域。在上料时,如图2所示,将盘管6移动至内支撑机构3一侧,并将盘管6放置在两个内撑座343上,此时的内撑座343处于盘管6的内侧,然后将盘管6向内支撑机构3内侧移动,使得盘管6挤压取料窜动板35,直至第一传感器36发出取料窜动信号,上料完成,此时盘管6处于略倾斜状态。当取料窜动信号触发后,升降减速机16开始启动,带动横移翻转机构2上升,此时内撑座343表面的内撑聚氨酯板346与盘管6内周壁表面接触,带动盘管6脱离地面,在重力左右下,盘管6处于垂直状态。脱离地面后,内撑气缸345动作,带动内撑座343扩张,直至内撑座343表面内撑聚氨酯板346与盘管6内壁表面完全接触,且内撑气缸345一直保持压力状态,内撑完成。In the present invention, when in use, in the initial position, as shown in FIG. 1 , the
如图3所示,内撑结束后,横移减速机22启动,带动横移齿轮28转动,因横移齿轮28与第一齿条21啮合,从而实现盘管6的横移。同时,翻转减速机29动作,带动回转支承25旋转,并通过翻转臂27带动内支撑机构3翻转90°,使得内支撑机构3翻转至水平状态后。由此,实现盘管6的翻转横移过程。As shown in FIG. 3 , after the inner support is completed, the
如图4所示,横移至指定位后,翻转减速机29、横移减速机22均停止动作,升降减速机16启动,带动盘管6下降,下降至木栈板5后,继续下降,此时的内撑机构底板31会驱动窜动轴39向上移动,窜动轴39上的固定板38向上移动,此时第二传感器390检测到固定板38向上窜动并发送停止信号,使得升降减速机16停止工作,停止下降。随后,内撑气缸345缩回,松开盘管6,第一卷堆垛完成。As shown in FIG. 4 , after traversing to the designated position, the overturning
当第一卷堆垛完成后,升降减速机16启动,带动横移翻转机构2及内支撑机构3上升,直至脱离盘管6一定距离,然后内支撑机构3翻转至初始状态,横移翻转机构2再驱动内支撑机构3上升横移至初始位置。如此重复上述动作即可完成多个盘管6的堆垛。When the stacking of the first roll is completed, the
以上所述仅为本发明较佳的实施例,并非因此限制本发明的实施方式及保护范围,对于本领域技术人员而言,应当能够意识到凡运用本发明说明书及图示内容所作出的等同替换和显而易见的变化所得到的方案,均应当包含在本发明的保护范围内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the embodiments and protection scope of the present invention. For those skilled in the art, they should be able to realize that all equivalents made by using the description and illustrations of the present invention The solutions obtained by substitutions and obvious changes shall all be included in the protection scope of the present invention.
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| CN115339896A (en) * | 2022-08-23 | 2022-11-15 | 广东国创智能科技有限公司 | Internal stay adsorption equipment |
| CN116442133A (en) * | 2023-05-04 | 2023-07-18 | 湖北省鄂州市天元砂辊有限责任公司 | Sand roller processing device |
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| CN116442133A (en) * | 2023-05-04 | 2023-07-18 | 湖北省鄂州市天元砂辊有限责任公司 | Sand roller processing device |
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| CN114560304B (en) | 2024-06-11 |
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Denomination of invention: A device for automatic stacking of coils Granted publication date: 20240611 Pledgee: Bank of Jiangsu Co.,Ltd. Changzhou Branch Pledgor: Jinglin Packaging Machinery (Changzhou) Co.,Ltd. Registration number: Y2024980052823 |
