CN117246587A - A photovoltaic module flipping and packaging device and packaging method - Google Patents
A photovoltaic module flipping and packaging device and packaging method Download PDFInfo
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- CN117246587A CN117246587A CN202311206807.6A CN202311206807A CN117246587A CN 117246587 A CN117246587 A CN 117246587A CN 202311206807 A CN202311206807 A CN 202311206807A CN 117246587 A CN117246587 A CN 117246587A
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- Prior art keywords
- tray
- photovoltaic module
- overturning
- conveying mechanism
- conveying
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/56—Orientating, i.e. changing the attitude of, articles, e.g. of non-uniform cross-section
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B23/00—Packaging fragile or shock-sensitive articles other than bottles; Unpacking eggs
- B65B23/20—Packaging plate glass, tiles, or shingles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/50—Stacking one article, or group of articles, upon another before packaging
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B5/00—Packaging individual articles in containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, jars
- B65B5/06—Packaging groups of articles, the groups being treated as single articles
- B65B5/068—Packaging groups of articles, the groups being treated as single articles in trays
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B65/00—Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
- B65B65/003—Packaging lines, e.g. general layout
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Pallets (AREA)
Abstract
The invention relates to the technical field of photovoltaic module production, in particular to a photovoltaic module overturning and packing device and a photovoltaic module overturning and packing method. The invention provides a overturning and packing device for a photovoltaic module, which comprises a first tray overturning mechanism and a second tray overturning mechanism; the photovoltaic module is provided with a long side and a short side and is placed on the iron tray; the first tray overturning mechanism is used for overturning the long side of the photovoltaic module so as to overturn the long side of the photovoltaic module onto a first wood tray; the second tray turnover mechanism is used for turning over the short sides of the photovoltaic modules so as to turn over the short sides of the photovoltaic modules onto a second wood tray. Can be with stacking the photovoltaic module upset to vertical state once together, the fish tail can not appear between the photovoltaic module, the security when having improved the photovoltaic module packing has greatly reduced production loss.
Description
Technical Field
The invention relates to the technical field of photovoltaic module production, in particular to a photovoltaic module overturning and packing device and a photovoltaic module overturning and packing method.
Background
At present, when the photovoltaic module is packaged, the photovoltaic module is vertically placed on the wooden tray by utilizing the stepper, specifically, a packaging box is placed on the wooden tray, the packaging box is half of a normal packaging box, the top and the side face of the packaging box are all in an opening shape, then the photovoltaic module is sucked by a sucker on the stepper, a guide rail drives a mechanical arm and the photovoltaic module to move to the packaging box, then the mechanical arm rotates the photovoltaic module to adjust the photovoltaic module from a horizontal state to a vertical state, then the mechanical arm places the photovoltaic module in the packaging box, and then the packaging box is sent to a packaging production line for subsequent taping, boxing, film covering and other steps.
However, when the stepper lowers the photovoltaic module, the packaging box cannot effectively limit the photovoltaic module, and the photovoltaic module is inclined frequently, so that when the stepper places the next photovoltaic module, the next placed photovoltaic module can scratch the previous photovoltaic module, and the damage of the photovoltaic module is caused.
Disclosure of Invention
The invention solves the problems that: because the stepper is when the photovoltaic module is being lowered, the packing box can not effectually limit the photovoltaic module, and the photovoltaic module often can appear the slope, and when the next photovoltaic module is placed to the stepper like this, the photovoltaic module that the next placed can fish tail a preceding photovoltaic module to cause photovoltaic module's damage.
(II) technical scheme
A overturning and packing device for a photovoltaic module comprises a first tray overturning mechanism and a second tray overturning mechanism;
the photovoltaic module is provided with a long side and a short side and is placed on the iron tray;
the first tray overturning mechanism is used for overturning the long side of the photovoltaic module so as to overturn the long side of the photovoltaic module onto a first wood tray;
the second tray turnover mechanism is used for turning over the short sides of the photovoltaic modules so as to turn over the short sides of the photovoltaic modules onto a second wood tray.
According to one embodiment of the invention, the first tray overturning mechanism and the second tray overturning mechanism each comprise a ground rail mechanism, a frame body, at least one telescopic piece and a plurality of gear shaping teeth, wherein the gear shaping teeth are arranged on the frame body;
the frame body is rotatably mounted on the ground rail mechanism, the ground rail mechanism is used for driving the frame body to move along a first direction so as to insert the gear shaping into the iron tray, and the telescopic piece is used for driving the frame body to rotate around a connecting point of the frame body and the ground rail mechanism so as to turn over the photovoltaic module.
According to one embodiment of the invention, the photovoltaic module overturning packaging device further comprises a tray grabbing mechanism, wherein the tray grabbing mechanism is used for placing a first tray on the first tray overturning mechanism or is used for placing a second tray on the second tray overturning mechanism.
According to one embodiment of the invention, the first tray turnover mechanism and the second tray turnover mechanism each comprise a roller conveying mechanism, the roller conveying mechanism is mounted on the frame body, and the roller conveying mechanism is parallel to the frame body.
According to one embodiment of the invention, the photovoltaic module overturning and packaging device further comprises a first conveying mechanism and a second conveying mechanism;
The first conveying mechanism is arranged on one side of the first tray overturning mechanism, and the conveying direction of the first conveying mechanism is perpendicular to the length direction of the first tray overturning mechanism;
the second conveying mechanism is a rotary roller conveyor;
the second conveying mechanism rotates to a first state, and the photovoltaic module on the first conveying mechanism can move to the second conveying mechanism;
and the second conveying mechanism drives the photovoltaic module to rotate to a second state, and the short side of the photovoltaic module faces the second tray overturning mechanism.
According to one embodiment of the invention, the gear shaping is mounted on the roller conveying mechanism, the gear shaping is perpendicular to the roller conveying mechanism, the first tray overturning mechanism and the second tray overturning mechanism comprise lifting mechanisms, the lifting mechanisms are mounted on the frame body, and the lifting mechanisms are used for driving the roller conveying mechanism to lift so as to adjust the height of the gear shaping.
According to one embodiment of the invention, the ground rail mechanism comprises a ground rail, a transverse moving frame and a driving piece, wherein the transverse moving frame is slidably arranged on the ground rail, and the driving piece is used for driving the transverse moving frame to move along the length direction of the ground rail;
The frame body is hinged to the transverse moving frame, one end of the telescopic piece is hinged to the transverse moving frame, and the other end of the telescopic piece is hinged to the frame body.
According to one embodiment of the invention, the driving member comprises a motor I, a gear and a toothed plate;
the toothed plate is fixedly arranged on the ground rail along the length direction of the ground rail, the gear is arranged at the output end of the motor I, the motor I is fixedly arranged on the transverse moving frame, and the gear is meshed with the toothed plate.
According to one embodiment of the invention, the photovoltaic module overturning and packaging device further comprises a mounting frame and a jacking mechanism, wherein the first conveying mechanism is slidably mounted on the mounting frame, the jacking mechanism is mounted on the mounting frame, and the jacking mechanism is used for driving the first conveying mechanism to lift.
The photovoltaic module packaging method uses the photovoltaic module overturning and packaging device, and comprises the following steps:
acquiring information of a bar code on a photovoltaic module;
according to the information of the bar code, the tray grabbing mechanism grabs the first tray onto the first tray overturning mechanism, or the tray grabbing mechanism grabs the second tray onto the second tray overturning mechanism;
Judging the packing mode of the current photovoltaic module according to the information of the bar code, if the current photovoltaic module needs to be transversely packed, suspending the movement of the first conveying mechanism, stopping the photovoltaic module on the first conveying mechanism, and turning over the long side of the photovoltaic module by the first tray turning mechanism so as to turn over the long side of the photovoltaic module on a first wood tray;
if vertical packing is needed, the first conveying mechanism conveys the photovoltaic module to the second conveying mechanism, the second conveying mechanism drives the photovoltaic module to rotate so that the short side of the photovoltaic module faces the second tray overturning mechanism, and the second tray overturning mechanism overturns the short side of the photovoltaic module to the second wood tray.
The invention has the beneficial effects that:
the invention provides a overturning and packing device and a packing method for a photovoltaic module.
The photovoltaic modules are stacked in sequence to form a state shown in the figure by using a gear shifting machine, then the first wood tray is placed on the first tray overturning mechanism, and then the long sides of the photovoltaic modules are overturned by using the first wood tray overturning mechanism so as to overturn the long sides of the photovoltaic modules onto the first wood tray, namely, the first side face of the photovoltaic modules is overturned onto the first wood tray.
Or, placing the second wood tray on the second tray turnover mechanism, and turning the short side of the photovoltaic module to the second wood tray by using the second tray turnover mechanism, namely turning the second side surface of the photovoltaic module to the second wood tray.
Therefore, the stacked photovoltaic modules can be turned to a vertical state, scratches cannot occur between the photovoltaic modules, the safety of the photovoltaic modules in packaging is improved, and production loss is greatly reduced.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings that are needed in the description of the embodiments or the prior art will be briefly described, and it is obvious that the drawings in the description below are some embodiments of the present invention, and other drawings can be obtained according to the drawings without inventive effort for a person skilled in the art.
FIG. 1 is a block diagram provided by an embodiment of the present invention;
fig. 2 is a block diagram of the embodiment of the invention after removing the tray grabbing mechanism and the packing production line;
fig. 3 is a structural diagram of a first tray overturning mechanism and a feeding mechanism provided by an embodiment of the present invention;
Fig. 4 is a structural diagram of a first tray turnover mechanism according to an embodiment of the present invention;
FIG. 5 is a block diagram of a traversing carriage, telescoping member, carriage, roller transport mechanism and gear shaping according to an embodiment of the present invention;
FIG. 6 is a first block diagram of a traversing rack according to an embodiment of the present invention;
FIG. 7 is a second block diagram of the traversing rack according to the embodiment of the present invention;
FIG. 8 is a block diagram of a ground rail according to an embodiment of the present invention;
FIG. 9 is a block diagram of a traversing rack and rack body provided by an embodiment of the present invention;
FIG. 10 is a block diagram of a roller conveyor mechanism and gear shaping provided by an embodiment of the present invention;
FIG. 11 is a block diagram of a second tray turnover mechanism according to an embodiment of the present invention;
fig. 12 is a structural diagram of a feeding mechanism provided by an embodiment of the present invention;
fig. 13 is a block diagram of a first conveying mechanism according to an embodiment of the present invention;
fig. 14 is a block diagram of a second conveying mechanism according to an embodiment of the present invention;
fig. 15 is a structural view of a gripping frame according to an embodiment of the present invention;
fig. 16 is a structural diagram of a gripping frame provided in an embodiment of the present invention after a clip arm is removed;
fig. 17 is a structural diagram of a first wooden pallet and a second wooden pallet according to an embodiment of the present invention;
fig. 18 is a block diagram of an iron pallet and a photovoltaic module according to an embodiment of the present invention.
Icon: 1-ground rail; 101-rail plates; 102-a tank body; 103-tooth plate; 104-placing a plate; 2-a transverse moving frame; 201-motor one; 202-supporting frames; 203-a first bearing seat; 204-a second bearing seat; 205-gear; 206-a slide; 3-telescoping members; 4-a frame body; 401-a guide rail; 402-a slider; 403-a first hydraulic cylinder; 5-a roller conveying mechanism; 501-cylinder; 502-fixing frame; 503-motor two; 6-gear shaping; 7-a feeding mechanism; 701-a vertical frame; 702-an upright; 703-a second hydraulic cylinder; 704-pulling a strap; 8-a first conveying mechanism; 801-a second slide mount; an 802-correlation sensor; 803-electric push rod; 9-a second conveying mechanism; 901-a base; 902-a third motor; 903—a drive gear; 904-roller conveying members; 10-a third conveying mechanism; 11-a packaging production line; 12-an industrial guide rail; 13-a mechanical arm; 14-a grabbing mechanism; 141-a frame; 142-clamp arms; 143-motor four; 144-a drive belt; 145—a drive pulley; 146-driven pulleys; 147-fixing plate; 148-connecting plates; 149-moving block; 21-a second wood pallet; 22-a first wood pallet; 23-photovoltaic module; 231-a first side; 232-a second side; 233-top surface.
Detailed Description
The technical solutions of the present invention will be clearly and completely described in connection with the embodiments, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
As shown in fig. 1-18, one embodiment of the present invention provides a photovoltaic module overturning and packing device, which includes a first tray overturning mechanism and a second tray overturning mechanism;
the photovoltaic module 23 has a long side and a short side, and the photovoltaic module 23 is placed on an iron pallet;
the first tray overturning mechanism is used for overturning the long side of the photovoltaic module to overturn the long side of the photovoltaic module 23 onto the first wood tray 22;
the second tray turnover mechanism is used for turning over the short side of the photovoltaic module 23 to turn over the short side of the photovoltaic module 23 onto the second wooden tray 21.
It should be noted that the shape of the wooden pallet used for the packing is also different since the packing is divided into transverse packing and longitudinal packing. Specifically, as shown in fig. 18, the lateral packing means that the first side 231 of the photovoltaic module 23 is placed on the wooden tray, and the longitudinal packing means that the second side 232 of the photovoltaic module 23 is placed on the wooden tray, because the shapes of the first side 231 and the second side 232 of the photovoltaic module 23 are different, the wooden tray also has two specifications, namely, the first wooden tray 22 and the second wooden tray 21, in this order, as shown in fig. 17, the widths of the first wooden tray 22 and the second wooden tray 21 are the same, but the lengths of the two are different, and the length of the first wooden tray 22 is longer than that of the second wooden tray 21. It is evident that the first wooden pallet 22 is used for lateral packing of the photovoltaic module 23, i.e. the first side 231 of the photovoltaic module 23 is placed on the first wooden pallet 22, while the second wooden pallet 21 is used for longitudinal packing, i.e. the second side 232 of the photovoltaic module 23 is placed on the second wooden pallet 21.
It should be noted that, during the transportation process, the photovoltaic module 23 is inevitably collided or dithered, so the photovoltaic module 23 is not packaged in a stacking manner, because when the photovoltaic module 23 is stacked, once the collision or dithered occurs, the glass of the photovoltaic module 23 is very likely to be broken.
By adopting the two placement modes, the pressure between the photovoltaic modules 23 is small, and the problem of glass breakage of the photovoltaic modules 23 caused by collision can be effectively avoided.
In this embodiment, the photovoltaic modules 23 are stacked in order to form the state shown in fig. 13 by using a stepper, then the first wooden pallet 22 is placed on the first pallet turning mechanism, and then the long sides of the photovoltaic modules 23 are turned over by using the first wooden pallet turning mechanism to turn the long sides of the photovoltaic modules 23 onto the first wooden pallet 22, i.e., the first side 231 of the photovoltaic modules 23 is turned over onto the first wooden pallet 22.
Alternatively, the second wooden pallet 21 is placed on the second pallet turning mechanism, and the short side of the photovoltaic module 23 is turned over by the second pallet turning mechanism to turn the short side of the photovoltaic module 23 onto the second wooden pallet 21, i.e., the second side 232 of the photovoltaic module 23 is turned over onto the second wooden pallet 21.
The stacked photovoltaic modules 23 can be turned to the vertical state once, scratches can not occur between the photovoltaic modules 23, the safety of the photovoltaic modules 23 during packaging is improved, and production loss is greatly reduced.
It should be explained that, the current stepper is divided into two specifications, and the first stepper grabs the top surface 233 of the photovoltaic module 23 to stack the photovoltaic modules 23 on the first wooden pallet 22 in sequence, so as to form a stacking manner as shown in fig. 18. The second stepper grabs the top surface 233 of the photovoltaic module 23 and then rotates the photovoltaic module 23 such that the first side 231 of the photovoltaic module 23 faces downward, and finally the stepper places the photovoltaic module 23 into the packaging box such that the first side 231 of the photovoltaic module 23 falls into the packaging box.
Preferably, as shown in fig. 3, the first tray overturning mechanism and the second tray overturning mechanism each comprise a ground rail mechanism, a frame body 4, at least one telescopic piece 3 and a plurality of gear shaping teeth 6, and the gear shaping teeth 6 are arranged on the frame body 4;
the frame body 4 is rotatably installed on the ground rail mechanism, the ground rail mechanism is used for driving the frame body 4 to move left and right along the length direction of the ground rail mechanism so as to insert the gear shaping 6 into the iron tray, and the telescopic piece 3 is used for driving the frame body 4 to rotate around the connection point of the frame body 4 and the ground rail mechanism so as to turn over the photovoltaic module 23.
A first tray overturning mechanism will now be described in detail:
preferably, the ground rail mechanism comprises a ground rail 1, a transverse moving frame 2 and a driving piece, wherein the transverse moving frame 2 is slidably arranged on the ground rail 1, the driving piece is used for driving the transverse moving frame 2 to move along the length direction of the ground rail 1, a frame body 4 is hinged to the transverse moving frame 2, a telescopic piece 3 is used for pushing the frame body 4 to rotate around a hinging point of the frame body 4 and the transverse moving frame 2, a gear shaping 6 is arranged on the frame body 4, and the gear shaping 6 is used for being inserted into a tray.
In the initial state, the frame body 4 is in a horizontal state and the gear shaping 6 is in a vertical state, then the telescopic piece 3 stretches to drive the frame body 4 to rotate 90 degrees anticlockwise around the hinge point of the frame body 4 and the traversing frame 2, so that the frame body 4 is adjusted to the vertical state, the corresponding gear shaping 6 is adjusted to the horizontal state from the vertical state, the first wood tray 22 is adjusted to the vertical state from the horizontal state, then the driving piece drives the traversing frame 2 to move towards the left side on the ground rail 1, the traversing frame 2 drives the frame body 4 and the gear shaping 6 to move towards the direction of the iron tray, so that the gear shaping 6 is inserted into the iron tray, then the telescopic piece 3 shortens to drive the frame body 4 to rotate 90 degrees clockwise around the hinge point of the frame body 4 and the traversing frame 2, so that the frame body 4 is turned over to the horizontal state, meanwhile, the first wood tray 22 is adjusted to the horizontal state from the vertical state, the photovoltaic module 23 on the gear shaping 6 is turned over 90 degrees clockwise along with the frame body 4, so that the first side 231 on the photovoltaic module 23 falls onto the wood tray 2 to the right side, and finally the driving piece moves towards the original position.
The photovoltaic module 23 can be simply and efficiently turned over to the first wood tray 22, the replacement process is simple and quick, and the working efficiency is high.
Preferably, as shown in fig. 6, the top of the traversing rack 2 is provided with a supporting frame 202, four first bearing seats 203 are installed on the supporting frame 202, the four first bearing seats 203 are divided into two groups, each group has two first bearing seats 203, the two first bearing seats 203 are relatively symmetrical with respect to the supporting frame 202, one first bearing seat 203 is located near the front end of the supporting frame 202, and the other first bearing seat 203 is located near the rear end of the supporting frame 202. As shown in fig. 5, two ends of the bottom of the frame body 4 are fixedly connected with a rotation shaft respectively, and the two rotation shafts are rotatably installed in two groups of bearing seats 203 respectively.
Preferably, as shown in fig. 6, two groups of second bearing seats 204 are installed at the top of the traversing frame 2, each group of second bearing seats 204 is provided with two, the two groups of second bearing seats 204 are symmetrically arranged about the traversing frame 2, one group of second bearing seats 204 is located on the right side of the traversing frame 2, and the other group of first bearing seats 203 is located on the left side of the traversing frame 2.
Preferably, as shown in fig. 5, the telescopic members 3 are hydraulic cylinders, and two hydraulic cylinders are provided, wherein the right ends of the two hydraulic cylinders are respectively rotatably installed on two groups of bearing seats two 204, and the left ends of the two hydraulic cylinders are rotatably connected with the frame body 4.
Specifically, install two articulated seats on support body 4, articulated seat and two sets of bearing frame two 204 one-to-one, two articulated seats set up about support body 4 symmetry, and from the perspective of fig. 5, the installation height of two articulated seats is the same, and all is close to the bottom position of support body 4, and the left end of pneumatic cylinder rotates and installs on articulated seat.
Because the installation height of the first bearing seat 203 is higher than the installation height of the second bearing seat 204, and the connection point of the telescopic piece 3 and the frame body 4 is close to the bottom position of the frame body 4, when the telescopic piece 3 is contracted to a certain extent, the frame body 4 can be adjusted from a vertical state to a horizontal state.
Preferably, as shown in fig. 8, at least one rail plate 101 is mounted on the ground rail 1 along the length direction of the ground rail 1, at least one sliding seat 206 is mounted on the bottom of the traversing rack 2, and the sliding seat 206 is slidably mounted on the rail plate 101.
Since the slide base 206 is lower than the lower surface of the traverse frame 2 and the upper surface of the rail plate 101 is higher than the upper surface of the ground rail 1, when the traverse frame 2 is mounted to the ground rail 1, the lower surface of the traverse frame 2 is not in contact with the ground rail 1, and when the traverse frame 2 moves, the friction between the traverse frame 2 and the ground rail 1 can be reduced.
Optionally, as shown in fig. 8, the ground rail 1 includes a rectangular frame, a plurality of first rod bodies and a plurality of second rod bodies, where the plurality of first rod bodies and the plurality of second rod bodies are fixedly installed in the rectangular frame, the first rod bodies are parallel to a length direction of the rectangular frame, the second rod bodies are parallel to a width direction of the rectangular frame, and the first rod bodies are perpendicular to the second rod bodies.
Preferably, the rail plates 101 are provided with three, two of which 101 are mounted on the left and right sides of the ground rail 1, respectively, and the last rail plate 101 is mounted on the first rod body. As shown in fig. 7, three rows of sliders 206 are mounted on the lower surface of the traverse frame 2, and the three rows of sliders 206 are in one-to-one correspondence with the three rail plates 101, and each row of sliders 206 is composed of four sliders 206.
Thus, the traversing rack 2 can be stably supported, so that the traversing rack 2 can stably slide on the ground rail 1.
Preferably, the first tray overturning assembly further comprises a positioning mechanism, the positioning mechanism comprises at least one sensor sheet and at least one groove-shaped photoelectric sensor, the sensor sheet is mounted on the transverse moving frame 2, the groove-shaped photoelectric sensor is mounted on the ground rail 1, and the groove-shaped photoelectric sensor is arranged on the moving path of the sensor sheet. Thus, when the transverse moving frame 2 moves, the sensor sheets are driven to move together, and when the sensor sheets move into the groove-shaped photoelectric sensor, the groove-shaped photoelectric sensor sends a signal to the controller, and the controller controls the driving piece to stop running so that the transverse moving frame 2 stops moving, and the moving range of the transverse moving frame 2 is controlled.
Optionally, two groove-shaped photoelectric sensors are provided, namely a first groove-shaped photoelectric sensor and a second groove-shaped photoelectric sensor in sequence, and from the view point of fig. 4, the first groove-shaped photoelectric sensor is located under the rightmost end of the traversing frame 2, and the second groove-shaped photoelectric sensor is located at a position, close to the right end, of the ground rail 1. Thus, when the sensor piece moves into the first groove-type photoelectric sensor, the gear shaping 6 is just completely inserted into the iron tray, that is, the state shown in fig. 4 is reached, at this time, the controller driving member stops running, and the traversing carriage 2 does not move further to the left. When the sensor piece moves into the second groove-type photoelectric sensor, the traversing rack 2 just moves to the starting position, and then the traversing rack 2 does not move to the right any more. Thus, the movement range of the traverse frame 2 can be precisely controlled.
Preferably, as shown in fig. 6 and 7, the driving device includes a motor 201, a reduction gearbox, a gear 205 and a toothed plate 103. The first motor 201 and the gear box of the speed reducer are both arranged on the transverse moving frame 2, the output end of the first motor 201 is connected with the input end of the gear box of the speed reducer, the output end of the gear box of the speed reducer faces downwards, and the gear 205 is fixedly arranged at the output end of the gear phase of the speed reducer.
Further, as shown in fig. 8, a groove body 102 is formed on a first rod body, the groove body 102 is a long groove, the length of the groove body 102 is slightly smaller than that of the first rod body, a toothed plate 103 is fixedly installed in the groove body 102, a gear 205 extends into the groove body 102, and the gear 205 is meshed with the toothed plate 103.
Thus, by turning on the first motor 201, the first motor 201 drives the gear 205 to rotate through the reducer gearbox, and as the gear 205 is meshed with the toothed plate 103, the traversing rack 2 moves along the length direction of the toothed plate 103 along with the rotation of the gear 205.
Preferably, as shown in fig. 9, the frame body 4 is a rectangular frame including two vertical beams and two cross beams, one mounted between the top ends of the two vertical beams. The other cross member is also mounted between the two vertical beams, but the cross member is higher than the lower surface of the vertical beams. And a rotating shaft is fixedly arranged at the bottommost ends of the two vertical beams, and the two rotating shafts are respectively and rotatably connected with two groups of bearing seats 203.
Preferably, fig. 10 is a structural view of the drum conveying mechanism 5 in a vertical state, in which a plurality of gear teeth 6 are mounted side by side on a lower surface of the drum conveying mechanism 5, and the gear teeth 6 are perpendicular to the drum conveying mechanism 5.
The roller conveying mechanism 5 has opposite conveying surfaces and a rear surface, the mount 502 is mounted on the rear surface of the roller conveying mechanism 5, and the plurality of slide blocks 402 are mounted on the rear surface of the mount 502.
Preferably, as shown in fig. 9, a plurality of vertical rods are installed between the two beams, the plurality of vertical rods are arranged in parallel with each other, the vertical rods are used for enhancing the structural strength of the frame body 4, and one guide rail 401 is installed on each vertical rod.
The sliding blocks 402 on the back of the fixing frame 502 are arranged according to the positions of the guide rails 401, and specifically, it is required to ensure that at least one sliding block 402 is slidably mounted on each guide rail 401. Preferably, two sliding blocks 402 are slidably mounted on each guide rail 401.
Preferably, the tray overturning assembly further comprises a lifting mechanism, the lifting mechanism is used for driving the roller conveying mechanism 5 to lift so as to adjust the height of the gear shaping 6, as shown in fig. 9, the lifting mechanism comprises two first hydraulic cylinders 403, the two first hydraulic cylinders 403 are arranged at the top position of the frame body 4, and the rod ends of the two first hydraulic cylinders 403 are fixedly connected with the top of the roller conveying mechanism 5.
In this way, the roller conveying mechanism 5 is pulled to ascend by shortening the first hydraulic cylinder 403, and meanwhile, the sliding block 402 on the back of the fixing frame 502 slides on the guide rail 401 on the frame body 4, so that the gear shaping 6 on the roller conveying mechanism 5 can be driven to ascend, and the photovoltaic module 23 is lifted.
Preferably, as shown in fig. 10, the roller conveying mechanism 5 includes two side frames, a plurality of rollers, a driving chain, a driven chain and a second motor 503, for convenience in description, the two side frames are named as a first side frame and a second side frame, wherein the first side frame is located right above the second side frame, the top ends of the plurality of rollers are all rotatably mounted on the first side frame, the bottom ends of the plurality of rollers are all rotatably mounted on the second side frame, the top ends of the plurality of rollers are all mounted with driven sprockets, the driven sprockets are in transmission connection through the driven chain, the second motor 503 is fixedly mounted on the fixing frame 502, the second motor 503 is close to the top position of the fixing frame 502, the driving sprocket is mounted at the output end of the second motor 503, and the driving sprocket is in transmission connection with the driven sprocket through the driving chain.
Thus, the driving sprocket is driven to rotate through the motor II 503, and the driving sprocket is connected with the driven sprocket through driving chain transmission, so that the driven sprocket can be driven to rotate, a plurality of driven sprockets are connected through driven chain transmission, and a plurality of rollers can synchronously rotate.
Preferably, as shown in fig. 10, at least one pushing member is mounted on the top of the roller conveying mechanism 5, and the pushing member is used for tightly attaching the tray on the acting surface of the roller conveying mechanism 5 to the gear shaping 6.
Specifically, the pushing members are cylinders 501, two cylinders 501 are provided, two cylinders 501 are mounted on the first side frame, and the rod ends of the cylinders 501 face downwards.
The purpose of setting up the impeller is to keep on wooden tray, specifically, under the initial condition, support body 4 is the horizontality, places wooden tray on cylinder conveying mechanism 5 this moment, and when support body 4 anticlockwise upset, if not keep on wooden tray, at the in-process of support body 4 upset, wooden tray must fall down. Therefore, two air cylinders 501 are provided, so that after the wooden pallet is placed on the roller conveying mechanism 5, the two air cylinders 501 can be opened, the two air cylinders 501 stretch to push the wooden pallet to move towards the direction of the gear shaping 6, so that the wooden pallet is propped against the gear shaping 6, and the wooden pallet is firmly held because the air cylinders 501 always give a pushing force towards the direction of the gear shaping 6, and cannot fall off when the roller conveying mechanism 5 is overturned.
Optionally, a rubber pad is arranged on the bearing surface of each gear shaping 6, the rubber pad is fully paved on the upper surface of each gear shaping 6, the rubber pad plays a good role in buffering, friction between the photovoltaic module 23 and the gear shaping 6 can be effectively reduced, and then the photovoltaic module 23 is protected.
Since the first tray overturning mechanism and the second tray overturning mechanism are identical in structure, the second tray overturning mechanism will not be further explained herein, and specific reference is made to the above description about the first tray overturning mechanism.
Preferably, as shown in fig. 1 and fig. 2, the first tray turnover mechanism and the second tray turnover mechanism are arranged in parallel, the photovoltaic module tray packaging device further comprises a first conveying mechanism 8 and a second conveying mechanism 9, the first conveying mechanism 8 is arranged at one side of the first tray turnover mechanism, and the conveying direction of the first conveying mechanism 8 is perpendicular to the length direction of the first tray turnover mechanism.
The photovoltaic module 23 thus stacked on the iron pallet moves to the first pallet turning mechanism along with the first conveying mechanism 8, and then the first pallet turning mechanism turns over the photovoltaic module 23 to turn over the first side 231 of the photovoltaic module 23 onto the first wood pallet 22.
Further, the second conveying mechanism 9 is a rotary drum conveyor, and the rotary drum conveyor is located at the discharge end of the first conveying mechanism 8 and is located at the left end of the second tray overturning mechanism.
The rotary drum conveyor comprises a rotary driving mechanism and a drum conveying component 904, wherein the rotary driving mechanism is used for driving the drum conveying component 904 to rotate, specifically, in an initial state, as shown in fig. 1, a feeding end of the drum conveying component 904 abuts against a discharging end of the first conveying mechanism 8, a conveying direction of the drum conveying component 904 is the same as that of the first conveying mechanism 8, and when the rotary driving mechanism works, the rotary driving mechanism drives the drum conveying component 904 to rotate clockwise by 90 degrees, so that the discharging end of the drum conveying component 904 is located right above the second tray overturning mechanism, and the conveying direction of the drum conveying component 904 is perpendicular to that of the first conveying mechanism 8.
Specifically, the iron pallet and the photovoltaic module 23 are moved to the left end of the first pallet turning mechanism along with the first conveying mechanism 8.
If the photovoltaic module 23 needs to be transversely packed, the first conveying mechanism 8 pauses to operate, and the first tray overturning mechanism overturns the long side of the photovoltaic module 23 so as to overturn the first side 231 of the photovoltaic module 23 onto the first wood tray 22.
If the photovoltaic module 23 needs to be longitudinally packed, the first conveying mechanism 8 does not stay at the left end of the first tray turnover mechanism, and meanwhile, the roller conveying component 904 is started, so that the photovoltaic module 23 and the iron tray continue to move onto the roller conveying component 904 on the second conveying mechanism 9, then the roller conveying component 904 is driven by the rotary driving mechanism to rotate 90 degrees clockwise, and then the second tray turnover mechanism turns over the short side of the photovoltaic module 23 to turn over the second side 232 of the photovoltaic module 23 onto the second wood tray 21.
Therefore, two conveying lines are not required to be arranged, the photovoltaic module 23 is transversely packed or longitudinally packed respectively, and the packing device is reasonable in design and high in integration level.
Preferably, as shown in fig. 1, the overturning and packing device for the photovoltaic module further comprises a feeding conveying line and a packing production line 11, wherein the discharging end of the feeding conveying line is close to the feeding end of the first conveying mechanism 8, and the feeding end of the packing production line 11 is close to the back surface of the second tray overturning mechanism.
The photovoltaic module 23 moves onto the first conveying mechanism 8 from the feeding conveying line, the overturned photovoltaic module 23 and the wooden pallet enter the packaging production line 11 together, and then the steps of taping, film coating, box sleeving, box cover feeding, secondary taping, secondary film coating and the like are sequentially carried out along with the packaging production line 11.
Since the steps of taping, laminating, box sleeving, upper box cover, secondary taping, secondary laminating and the like are all conventional operations in packaging production of the photovoltaic module, the above operations are not described in detail herein.
Preferably, as shown in fig. 1 and 2, a third conveying mechanism 10 is further disposed between the first tray overturning mechanism and the second tray overturning mechanism, and the third conveying mechanism 10 is a chain conveyor or a roller conveyor, so long as the conveying function can be achieved.
After the first tray turnover mechanism turns over the photovoltaic module 23 on the first conveying mechanism 8 onto the first wood tray 22, the ground rail mechanism in the first tray turnover mechanism drives the photovoltaic module 23 and the first wood tray 22 to move to the third conveying mechanism 10, so that the roller conveying mechanism 5 in the first tray turnover mechanism is aligned with the third conveying mechanism 10, the roller conveying mechanism 5 in the second tray turnover mechanism is in a horizontal state, the feeding end of the roller conveying mechanism 5 in the second tray turnover mechanism is aligned with the third conveying mechanism 10, the discharging end of the roller conveying mechanism 5 in the second tray turnover mechanism is aligned with the feeding end of the packaging production line 11, and the photovoltaic module 23 and the first wood tray 22 can move from the roller conveying mechanism 5 in the first tray turnover mechanism to the third conveying mechanism 10, then move to the roller conveying mechanism 5 in the second tray turnover mechanism through the third conveying mechanism 10, and then enter the packaging production line 11 through the roller conveying mechanism 5 in the second tray turnover mechanism.
The purpose of the layout is to shorten the length of the whole production line without arranging a plurality of conveying lines, so that the layout of the production line is reasonable, and the cost is saved.
Preferably, as shown in fig. 1, the photovoltaic module pallet changing system further comprises a pallet gripping mechanism 14, the pallet gripping mechanism 14 being used for placing a first wooden pallet 22 onto the first pallet turning mechanism, or the pallet gripping mechanism 14 being used for placing a second wooden pallet 21 onto the second pallet turning mechanism.
Optionally, two storage racks are provided beside the tray gripping mechanism 14 for storing the first wooden tray 22 and the second wooden tray 21, respectively.
The tray gripping mechanism 14 thus grips the first wooden tray 22 on command and places the first wooden tray 22 on the roller conveying mechanism 5 of the first tray turning mechanism, or the tray gripping mechanism 14 grips the second wooden tray 21 on command and places the second wooden tray 21 on the roller conveying mechanism 5 of the second tray turning mechanism.
Preferably, as shown in fig. 1, the pallet gripping mechanism 14 includes an industrial guide rail 12, a moving base, a robot arm 13, and a gripping frame.
The length direction of the industrial guide rail 12 is perpendicular to the length direction of the ground rail 1, the movable seat is slidably mounted on the industrial guide rail 12, the mechanical arm 13 is mounted on the movable seat, the mechanical arm 13 can rotate relative to the movable seat, the grabbing frame is mounted on the mechanical arm 13 and used for grabbing or putting down a wood tray.
Preferably, as shown in fig. 15 and 16, the gripping frame includes a frame 141, two clamping arms 142 slidably mounted on opposite sides of the frame 141, and a driving mechanism for driving the two clamping arms 142 toward or away from each other to clamp or unclamp the wooden pallet.
Further, as shown in fig. 15, the frame 141 is in a shape of a Chinese character kou, and comprises two first rod bodies and two second rod bodies, wherein the two first rod bodies are symmetrically arranged, one second rod body is fixedly installed between the left ends of the two first rod bodies, the other second rod body is fixedly installed between the right ends of the two first rod bodies, and the length of the first rod body is greater than that of the second rod body.
Further, the top of the frame 141 is mounted with a connection plate 148 by bolts, and the top of the connection plate 148 is mounted with a flange member. The end of the arm 13 is provided with a flange connector, and the flange connector is connected to a flange member on the top of the connection plate 148 by bolts. The mechanical arm 13 drives the grabbing frame to move, and the position of the grabbing frame is adjusted.
Preferably, as shown in fig. 16, at least one bar rail is mounted on the frame 141, the bar rail is disposed perpendicular to the clamp arm 142, at least one moving block 149 is mounted on the clamp arm 142, and the moving block 149 is slidably mounted on the bar rail.
Thus, when the driving mechanism drives the clamping arm 142 to move, the moving block 149 on the clamping arm 142 can move along the bar-shaped rail.
Preferably, as shown in fig. 16, the driving mechanism includes a motor four 143, a driving belt 144, a driving pulley 145 and a driven pulley 146, two fixing plates 147 are respectively mounted on the lower surfaces of the two second rod bodies, the driving pulley 145 and the driven pulley 146 are respectively rotatably mounted on the lower surfaces of the two fixing plates 147, the driving belt 144 is arranged between the driving pulley 145 and the driven pulley 146 in a driving manner, the motor four 143 is mounted on the upper surface of one fixing plate 147, and the output end of the motor four 143 is fixed with the driving pulley 145. And two arms 142 are connected to opposite sides of a belt 144.
The driving belt wheel 145 is driven to rotate by the motor four 143, the driving belt wheel 145 rotates to enable the driving belt 144 to start rotating, and as the two clamping arms 142 are respectively arranged on two opposite sides of the driving belt 144, the two clamping arms 142 can be far away from or close to each other along with the rotation of the driving belt 144, so that a wooden tray is grabbed or loosened.
Preferably, as shown in fig. 12, the photovoltaic module tray packaging device further comprises a mounting frame, a jacking mechanism and a first conveying mechanism 8, wherein the mounting frame, the jacking mechanism and the first conveying mechanism 8 form a feeding mechanism 7, the first conveying mechanism 8 is slidably mounted on the mounting frame, the jacking mechanism is mounted on the mounting frame, and the jacking mechanism is used for driving the first conveying mechanism 8 to lift. Because the height of the discharge end of the feeding transportation line is higher than that of the first tray overturning mechanism, when the photovoltaic module 23 and the iron tray move to the discharge end along with the feeding transportation line, the jacking mechanism drives the first conveying mechanism 8 to ascend, so that the height of the first conveying mechanism 8 is flush with that of the feeding transportation line, then the photovoltaic module 23 and the iron tray move to the first conveying mechanism 8 together, and finally the jacking mechanism drives the first conveying mechanism 8 to descend so as to reduce the height of the iron tray, and the gear shaping 6 can be conveniently inserted into the iron tray.
Preferably, as shown in fig. 12, the mounting frame includes a stand 701 and two columns 702, the columns 702 are provided with a first rail member along the length direction of the columns 702, and the stand 701 is provided with a plurality of second rail members. As shown in fig. 13, the first conveying mechanism 8 is a roller conveyor, two first sliding seats are installed on the right side of the roller conveyor, and two second sliding seats 801 are installed on the left side of the roller conveyor, wherein the first sliding seats are slidably connected with the first rail members, and the plurality of second sliding seats 801 are slidably connected with the plurality of second rail members on the stand 701, respectively.
Preferably, the jacking mechanism is provided with two, and the jacking mechanism includes a second hydraulic cylinder 703, a transverse frame and at least one pull belt 704, wherein the transverse frame is installed at a position, close to the top, of the vertical frame 701, the transverse frame is slidably installed on the vertical frame 701, the transverse frame can slide up and down relative to the vertical frame 701, the pull belt 704 passes through the transverse frame, two ends of the pull belt 704 are fixedly connected with the left side surface of the roller conveyor, the top end of the second hydraulic cylinder 703 is fixedly installed on the transverse frame, and the bottom end of the second hydraulic cylinder 703 is fixed at the bottom of the vertical frame 701.
In this way, the second hydraulic cylinder 703 is extended to drive the cross frame to move upwards, so that the pull belt 704 pulls the roller conveyor to move upwards, and the opposite second hydraulic cylinder 703 is shortened to drive the cross frame to move downwards, so that the roller conveyor is pulled to move downwards.
Specifically, two pull straps 704 are provided in each lifting mechanism to prevent breakage of the pull straps 704.
Preferably, as shown in fig. 13, a correlation sensor 802 is installed on a side surface of the first conveying mechanism 8, and the correlation sensor 802 detects the positions of the photovoltaic module 23 and the iron pallet, so that the position of the iron pallet is conveniently located, and the gear shaping 6 can be accurately inserted into the iron pallet.
Preferably, as shown in fig. 13, on the left side of the first conveying mechanism 8, a plurality of electric push rods 803 are installed along the length direction of the first conveying mechanism 8, and the electric push rods 803 are used for pushing the photovoltaic modules 23 and the iron pallet, so that the photovoltaic modules and the iron pallet are close to the roller conveying mechanism 5, and the gear shaping 6 is ensured to be fully inserted below the iron pallet.
Preferably, as shown in fig. 14, the rotary drum conveyor comprises a base 901, a rotary driving mechanism and a drum conveying component 904, wherein the rotary driving mechanism is used for driving the drum conveying component 904 to rotate, the rotary driving mechanism comprises a driven gear, a driving gear 903 and a motor III 902, the driven gear is rotatably mounted on the base 901, the drum conveying component 904 is mounted on the driven gear, the motor III 902 is connected with the driving gear 903, the driving gear 903 is meshed with the driven gear, and the driving gear 903 is driven by the motor III 902 to rotate so as to drive the driven gear to rotate, so that the drum conveying component 904 is driven to rotate.
Preferably, a code scanning component is installed on the feeding conveying line, and the code scanning component is used for acquiring information of bar codes on the photovoltaic module 23, such as information of the model, the size, required materials, responsible persons, production process (including transverse packing or longitudinal packing) and the like of the photovoltaic module 23. The code scanning assembly can use a code scanning gun, and the code scanning work is carried out by a worker holding the scanning gun. Or other code scanning modes are adopted.
The code scanning component acquires the information of the bar codes and then uploads the bar code information to the master control system, and the master control system controls the subsequent wood tray placement and the overturning work of the photovoltaic component 23 according to the information of the bar codes.
For example, when the current photovoltaic module 23 needs to be packed transversely, the master control system controls the tray grabbing mechanism 14 to grab the first wood tray 22 and place the first wood tray 22 on the roller conveying mechanism 5 on the first tray overturning mechanism, and then controls the first wood tray overturning mechanism to overturn the long side of the photovoltaic module 23 onto the first wood tray 22, i.e. to overturn the first side 231 of the photovoltaic module 23 onto the first wood tray 22.
When the current photovoltaic module 23 is required to be longitudinally packed, the master control system controls the grabbing mechanism 14 to grab the second wood pallet 21 and place the second wood pallet 21 on the roller conveying mechanism 5 on the second pallet turning mechanism, and the short side of the photovoltaic module 23 is turned over by the second pallet turning mechanism so as to turn over the short side of the photovoltaic module 23 on the second wood pallet 21, namely, the second side 232 of the photovoltaic module 23 is turned over on the second wood pallet 21.
Optionally, a storage board 104 is installed on the back of the ground rail 1, a groove is formed on the storage board 104, and the storage board 104 is used for placing a tank chain.
Embodiment two:
a method of packaging a photovoltaic module, comprising the steps of:
the code scanning component on the feeding transportation line acquires information of the bar codes on the photovoltaic module 23 and uploads the bar code information to the master control system. The bar code information includes packaging information of the photovoltaic module 23, namely two types, namely, the first type, that the first side 231 of the photovoltaic module 23 is placed on the wooden tray. In the second, the second side 232 of the photovoltaic module 23 is placed on a wooden pallet.
According to the bar code information, the tray gripping mechanism 14 grips the first wooden tray 22 onto the first tray turning mechanism, or the tray gripping mechanism 14 grips the second wooden tray 21 onto the second tray turning mechanism.
The iron pallet and the photovoltaic module 23 move to the discharge end of the feeding transportation line along with the feeding transportation line, then the jacking mechanism drives the first conveying mechanism 8 to ascend so that the first conveying mechanism 8 is flush with the feeding transportation line, and then the first conveying mechanism 8 is started to move the iron pallet and the photovoltaic module 23 to the first conveying mechanism 8.
At this time, if the information on the bar code is displayed in a lateral package, when the back surface of the photovoltaic module 23 shields the correlation sensor 802 on the first conveying mechanism 8, the first conveying mechanism 8 is suspended, and the photovoltaic module 23 and the iron pallet are moved to the designated positions.
Then the long side of the photovoltaic module 23 is turned over by the first tray turning mechanism so as to turn over the long side of the photovoltaic module 23 onto the first wood tray 22; then the ground rail mechanism drives the photovoltaic module 23 and the wood pallet to move to be aligned with the third conveying mechanism 10, the roller conveying mechanism 5 in the second pallet turning mechanism is in a horizontal state at the moment, the feeding end of the roller conveying mechanism 5 in the second pallet turning mechanism is aligned with the third conveying mechanism 10, the discharging end of the roller conveying mechanism 5 in the second pallet turning mechanism is aligned with the feeding end of the packaging production line 11, the photovoltaic module 23 and the first wood pallet 22 move from the roller conveying mechanism 5 in the first pallet turning mechanism to the third conveying mechanism 10, then move to the roller conveying mechanism 5 in the second pallet turning mechanism through the third conveying mechanism 10, and then enter the packaging production line 11 through the roller conveying mechanism 5 in the second pallet turning mechanism.
If the information on the bar code shows that the bar code is longitudinally packed, the first conveying mechanism 8 continues to operate, so that the photovoltaic module 23 and the iron pallet on the first conveying mechanism 8 enter the roller conveying component 904 in the second conveying mechanism 9, then the roller conveying component 904 is driven by the rotary driving mechanism in the second conveying mechanism 9 to rotate 90 degrees clockwise, and then the photovoltaic module 23 is driven by the second pallet turning mechanism to turn over the short side of the photovoltaic module 23 onto the second wood pallet 21, namely, the second side 232 of the photovoltaic module 23 falls onto the second wood pallet 21.
Then the ground rail mechanism in the second tray turnover mechanism drives the photovoltaic module 23 and the second wood tray 21 to move to a position aligned with the packaging production line 11, then the roller conveying mechanism 5 in the second tray turnover mechanism is started, and the photovoltaic module 23 and the second wood tray 21 move to the roller conveying mechanism 5.
Finally, the photovoltaic module 23 and the first wood pallet 22 or the photovoltaic module 23 and the second wood pallet 21 move along with the packaging production line 11 and sequentially perform the steps of taping, laminating, box sleeving, upper box cover, secondary taping, secondary laminating and the like until all packaging steps are completed.
In the description of the present invention, it should be noted that the azimuth or positional relationship indicated by the terms "upper", "lower", etc. are based on the azimuth or positional relationship shown in the drawings, and are merely for convenience of describing the present invention and simplifying the description, and are not indicative or implying that the apparatus or element in question must have a specific azimuth, be constructed and operated in a specific azimuth, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; the communication may be direct or indirect through an intermediate medium, or may be internal to two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art. Furthermore, in the description of the present invention, unless otherwise indicated, the meaning of "a plurality" is two or more.
The foregoing description of the preferred embodiments of the invention is not intended to limit the invention to the precise form disclosed, and any such modifications, equivalents, and alternatives falling within the spirit and scope of the invention are intended to be included within the scope of the invention.
Claims (10)
1. The overturning and packing device for the photovoltaic module is characterized by comprising a first tray overturning mechanism and a second tray overturning mechanism;
the photovoltaic module is provided with a long side and a short side and is placed on the iron tray;
the first tray overturning mechanism is used for overturning the long side of the photovoltaic module so as to overturn the long side of the photovoltaic module onto a first wood tray;
the second tray turnover mechanism is used for turning over the short sides of the photovoltaic modules so as to turn over the short sides of the photovoltaic modules onto a second wood tray.
2. The overturning packaging device of the photovoltaic module according to claim 1, wherein the first tray overturning mechanism and the second tray overturning mechanism comprise a ground rail mechanism, a frame body (4), at least one telescopic piece (3) and a plurality of gear shaping teeth (6), and the gear shaping teeth (6) are arranged on the frame body (4);
the frame body (4) is rotatably mounted on the ground rail mechanism, the ground rail mechanism is used for driving the frame body (4) to move along a first direction so as to insert the gear shaping (6) into the iron tray, and the telescopic piece (3) is used for driving the frame body (4) to rotate around a connecting point of the frame body (4) and the ground rail mechanism so as to turn over the photovoltaic module.
3. The photovoltaic module rollover packaging device as recited in claim 2, further comprising a tray grabbing mechanism for placing a first tray onto the first tray rollover mechanism or for placing a second tray onto the second tray rollover mechanism.
4. A photovoltaic module overturning and packing device according to claim 3, wherein the first tray overturning mechanism and the second tray overturning mechanism comprise roller conveying mechanisms (5), the roller conveying mechanisms (5) are mounted on the frame body (4), and the roller conveying mechanisms (5) are parallel to the frame body (4).
5. The overturning and packing device for the photovoltaic module according to claim 4, further comprising a first conveying mechanism (8) and a second conveying mechanism (9);
the first conveying mechanism (8) is arranged on one side of the first tray overturning mechanism, and the conveying direction of the first conveying mechanism (8) is perpendicular to the length direction of the first tray overturning mechanism;
the second conveying mechanism (9) is a rotary roller conveyor;
The second conveying mechanism (9) rotates to a first state, and the photovoltaic module on the first conveying mechanism (8) can move to the second conveying mechanism (9);
and the second conveying mechanism (9) drives the photovoltaic module to rotate to a second state, and the short side of the photovoltaic module faces the second tray overturning mechanism.
6. The overturning and packing device of the photovoltaic module according to claim 4, wherein the gear shaping (6) is installed on the roller conveying mechanism (5), the gear shaping (6) is perpendicular to the roller conveying mechanism (5), the first tray overturning mechanism and the second tray overturning mechanism comprise lifting mechanisms, the lifting mechanisms are installed on the frame body (4), and the lifting mechanisms are used for driving the roller conveying mechanism (5) to lift so as to adjust the height of the gear shaping (6).
7. The overturning and packing device for the photovoltaic module according to claim 6, wherein the ground rail mechanism comprises a ground rail (1), a traversing rack (2) and a driving piece, wherein the traversing rack (2) is slidably mounted on the ground rail (1), and the driving piece is used for driving the traversing rack (2) to move along the length direction of the ground rail (1);
the frame body (4) is hinged to the transverse moving frame (2), one end of the telescopic piece (3) is hinged to the transverse moving frame (2), and the other end of the telescopic piece (3) is hinged to the frame body (4).
8. The overturning packaging device for the photovoltaic module according to claim 7, wherein the driving member comprises a motor I (201), a gear (205) and a toothed plate (103);
the toothed plate (103) is fixedly arranged on the ground rail (1) along the length direction of the ground rail (1), the gear (205) is arranged at the output end of the motor I (201), the motor I (201) is fixedly arranged on the transverse moving frame (2), and the gear (205) is meshed with the toothed plate (103).
9. The overturning and packing device of the photovoltaic module according to claim 5, further comprising a mounting frame and a jacking mechanism, wherein the first conveying mechanism (8) is slidably mounted on the mounting frame, the jacking mechanism is mounted on the mounting frame, and the jacking mechanism is used for driving the first conveying mechanism (8) to lift.
10. A method for packaging a photovoltaic module using the overturning and packaging device for a photovoltaic module according to any one of claims 1 to 9, comprising:
acquiring information of a bar code on a photovoltaic module;
according to the information of the bar code, the tray grabbing mechanism grabs the first tray onto the first tray overturning mechanism, or the tray grabbing mechanism grabs the second tray onto the second tray overturning mechanism;
Judging the packing mode of the current photovoltaic module according to the information of the bar code, if the current photovoltaic module needs to be transversely packed, suspending the movement of the first conveying mechanism (8) so that the photovoltaic module stops on the first conveying mechanism (8), and turning over the long side of the photovoltaic module by the first tray turning mechanism to turn over the long side of the photovoltaic module on the first wood tray;
if vertical packing is needed, the first conveying mechanism (8) conveys the photovoltaic module to the second conveying mechanism (9), the second conveying mechanism (9) drives the photovoltaic module to rotate so that the short side of the photovoltaic module faces the second tray overturning mechanism, and the second tray overturning mechanism overturns the short side of the photovoltaic module to the second wood tray.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202311206807.6A CN117246587A (en) | 2023-09-18 | 2023-09-18 | A photovoltaic module flipping and packaging device and packaging method |
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| CN202311206807.6A CN117246587A (en) | 2023-09-18 | 2023-09-18 | A photovoltaic module flipping and packaging device and packaging method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN117775394A (en) * | 2024-02-23 | 2024-03-29 | 苏州晟成光伏设备有限公司 | A high-precision vertical turning machine and turning method for photovoltaic module packaging |
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| CN108216749A (en) * | 2017-12-29 | 2018-06-29 | 苏州优敖智能科技有限公司 | Tipper |
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| CN110884718A (en) * | 2019-10-30 | 2020-03-17 | 苏州宏瑞达新能源装备有限公司 | Photovoltaic module selects separately to erect and adorns device |
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