CN114559091A - Automatic material breaking equipment - Google Patents
Automatic material breaking equipment Download PDFInfo
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- CN114559091A CN114559091A CN202210317509.3A CN202210317509A CN114559091A CN 114559091 A CN114559091 A CN 114559091A CN 202210317509 A CN202210317509 A CN 202210317509A CN 114559091 A CN114559091 A CN 114559091A
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- 239000000463 material Substances 0.000 title claims abstract description 343
- 230000007246 mechanism Effects 0.000 claims abstract description 123
- 238000007599 discharging Methods 0.000 claims abstract description 26
- 238000000034 method Methods 0.000 claims abstract description 14
- 230000008569 process Effects 0.000 claims abstract description 4
- 238000003825 pressing Methods 0.000 claims description 33
- 238000010008 shearing Methods 0.000 claims description 20
- 210000000078 claw Anatomy 0.000 claims description 17
- 239000000853 adhesive Substances 0.000 claims description 16
- 230000001070 adhesive effect Effects 0.000 claims description 13
- 238000005520 cutting process Methods 0.000 claims description 12
- 238000009835 boiling Methods 0.000 abstract description 9
- 230000000903 blocking effect Effects 0.000 description 17
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 6
- QJVKUMXDEUEQLH-UHFFFAOYSA-N [B].[Fe].[Nd] Chemical compound [B].[Fe].[Nd] QJVKUMXDEUEQLH-UHFFFAOYSA-N 0.000 description 4
- 230000009471 action Effects 0.000 description 4
- 238000009434 installation Methods 0.000 description 4
- 229910001172 neodymium magnet Inorganic materials 0.000 description 4
- 230000001681 protective effect Effects 0.000 description 4
- 239000003513 alkali Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 235000011121 sodium hydroxide Nutrition 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 230000007717 exclusion Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D31/00—Shearing machines or shearing devices covered by none or more than one of the groups B23D15/00 - B23D29/00; Combinations of shearing machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D33/00—Accessories for shearing machines or shearing devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D33/00—Accessories for shearing machines or shearing devices
- B23D33/02—Arrangements for holding, guiding, and/or feeding work during the operation
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Abstract
The invention discloses automatic material breaking equipment which comprises a feeding moving and positioning mechanism, a material grabbing and moving mechanism, a positioning material breaking mechanism and a discharging and conveying mechanism, wherein the feeding moving and positioning mechanism is arranged on the feeding moving and positioning mechanism; the feeding mobile positioning mechanism is used for conveying the automatic bonding block material to a first set position through a strip material plate formed by multi-line slitting; the material grabbing and moving mechanism is arranged above the material loading and moving positioning mechanism and used for grabbing the strip material plate from a first set position and transferring the strip material plate to a second set position; the positioning material severing mechanism is arranged on one side of the feeding moving positioning mechanism and is positioned below the material grabbing moving mechanism, the second setting position is arranged in the positioning material severing mechanism, and the positioning material severing mechanism is used for severing each material plate into separate material strips in a grading manner; the discharging conveying mechanism is arranged at a second set position, and the broken material strips are conveyed to the next procedure by the discharging conveying mechanism. The automatic material breaking device can directly break the automatic bonding block material into separate material strips after the automatic material sticking device omits a material boiling process.
Description
Technical Field
The invention relates to the field of neodymium iron boron material production, in particular to automatic material breaking equipment suitable for blocky or strip neodymium iron boron materials and other materials with regular shapes.
Background
In the cutting process of the neodymium iron boron blank material, a plurality of materials are bonded on a special adhesive plate, and a plurality of materials are bonded together into a sheet after being cut into strips. The multi-plate material is required to be separated before the next procedure, and the traditional method is to intensively put the multi-plate material into a material rack and hang the multi-plate material into alkali liquor for boiling.
Cutting and processing steps of the original neodymium iron boron material: 1. grinding the end face of the blank; 2. automatic bonding of the block materials; 3. cutting multiple lines into strips; 4. the strip materials are packaged into a material rack for boiling (the material rack is put into a caustic soda pot for heating, and the cut and stuck strip materials are boiled together); 5. boiling the separated strip material for secondary grinding; 6. automatic strip material bonding; 7. and (4) slicing in multiple lines.
The original processing method has the following defects: 1. the boiling tool has many appliances and is inconvenient to operate; 2. the alkali liquor has a corrosive effect on materials and easily causes environmental pollution; 3. the material boiling time is long, the electricity consumption is high, and the efficiency is low; 4. the number of operators is large, and the labor cost is high; 4. the cost of using caustic soda is high.
The information disclosed in this background section is only for enhancement of understanding of the general background of the invention and should not be taken as an acknowledgement or any form of suggestion that this information forms the prior art already known to a person skilled in the art.
Disclosure of Invention
The invention aims to provide automatic material breaking equipment which can directly break automatic bonding block materials into separate material strips after the automatic material bonding equipment without a material boiling process.
In order to achieve the aim, the invention provides automatic material severing equipment which comprises a feeding moving and positioning mechanism, a material grabbing and moving mechanism, a positioning material severing mechanism and a discharging and conveying mechanism, wherein the feeding moving and positioning mechanism is arranged on the feeding moving and positioning mechanism; the feeding mobile positioning mechanism is used for conveying the automatic bonding block material to a first set position through a strip material plate formed by multi-line slitting; the material grabbing and moving mechanism is arranged above the material loading and moving positioning mechanism and used for grabbing the strip material plate from a first set position and transferring the strip material plate to a second set position; the positioning material severing mechanism is arranged on one side of the feeding moving positioning mechanism and is positioned below the material grabbing moving mechanism, the second setting position is arranged in the positioning material severing mechanism, and the positioning material severing mechanism is used for severing each material plate into separate material strips in a grading manner; the discharging conveying mechanism is arranged at a second set position, and the broken material strips are conveyed to the next procedure by the discharging conveying mechanism.
In a preferred embodiment, the feeding moving and positioning mechanism comprises a feeding moving device and a positioning lifting device. The feeding moving device comprises a moving slide rail, a moving platform and a moving driving device; the movable sliding rail is arranged along the longitudinal direction, and the first set position is arranged in the middle of the movable sliding rail in the longitudinal direction; the movable platform is arranged on the movable slide rail and can reciprocate on the movable slide rail along the longitudinal direction; the mobile driving device is arranged at one end of the mobile sliding rail and is used for driving the mobile platform to move. The positioning lifting devices are symmetrically arranged on two sides of a first set position of the feeding moving device and comprise lifting driving devices and lifting ejector rods; the material lifting driving devices are symmetrically arranged on two sides of a first set position of the material loading moving device; the material lifting ejector rod is pivoted at one end of each material lifting driving device facing to a first set position; the end part of the lifting ejector rod is located below the bottom surface edge of the strip plate located at the first set position, and the lifting driving device drives the lifting ejector rod to lift and abut against the bottom surface edge of the strip plate and separate the strip plate from the moving platform.
In a preferred embodiment, the material grabbing and moving mechanism comprises a transverse guide rail device, a transverse driving device, a vertical guide rail device, a vertical driving device, a material clamping driving device and a material clamping claw; the transverse guide rail device is arranged above the first set position and the second set position along the transverse direction; the transverse driving device is arranged on the transverse guide rail device; the vertical guide rail device is arranged on the transverse guide rail device and is connected with the transverse driving device, and the transverse driving device can drive the vertical guide rail device to horizontally reciprocate along the transverse guide rail device; the vertical driving device is arranged on the vertical guide rail device; the clamping driving device is arranged on the vertical guide rail device and connected with the vertical driving device, and the vertical driving device can drive the clamping driving device to reciprocate in the vertical direction along the vertical guide rail device; the clamping claws are symmetrically arranged at two ends of the clamping driving device, the clamping claws can reciprocate in the vertical direction along with the clamping driving device along the vertical guide rail device, and meanwhile, the clamping driving device can drive the clamping claws to approach or move away from each other in the horizontal direction; the material clamping claw is used for grabbing the strip material plate from a first set position and transferring the strip material plate to a second set position.
In a preferred embodiment, the positioning material severing mechanism comprises a pair of mounting brackets, a pair of longitudinal vertical plates, a pair of transverse vertical plates, a first feeding limiting plate and a second feeding limiting plate; the pair of mounting brackets are arranged on one side of the feeding mobile positioning mechanism and are symmetrically positioned on two sides of a connecting line of the first setting position and the second setting position; the pair of longitudinal vertical plates are arranged at a distance and are perpendicular to a connecting line of the first set position and the second set position on one side of the material loading moving and positioning mechanism and are positioned below the material grabbing moving mechanism; the pair of transverse vertical plates and the pair of longitudinal vertical plates are vertically arranged between two ends of the pair of longitudinal vertical plates; the first feeding limiting plate and the pair of longitudinal vertical plates are vertically arranged between the pair of transverse vertical plates; the second feeding limiting plate is parallel to the first feeding limiting plate and is arranged between the pair of transverse vertical plates at a certain end distance; wherein the second set position is disposed between the first feeding limit plate and the second feeding limit plate.
In a preferred embodiment, the positioning material severing mechanism further comprises a vertical adjusting device, a pressing device and a material severing device; the vertical adjusting device is arranged on the first feeding limiting plate or the second feeding limiting plate and can adjust the vertical height of the second set position between the first feeding limiting plate and the second feeding limiting plate; the material pressing device is arranged on the transverse vertical plate outside the first feeding limiting plate, and a material pressing head of the material pressing device can penetrate through the first feeding limiting plate and enter a second set position between the first feeding limiting plate and the second feeding limiting plate; the material breaking device is arranged on the transverse vertical plate outside the second feeding limiting plate, and a material shearing head of the material breaking device can penetrate through the second feeding limiting plate and enter a second set position between the first feeding limiting plate and the second feeding limiting plate; wherein the upper plane of the material shearing head is positioned below the lower plane of the material pressing head.
In a preferred embodiment, the positioning material severing mechanism further comprises a protection device and an anti-sticking device; the protection device is arranged on the first feeding limiting plate and is positioned below the material pressing device, a protection head of the protection device can penetrate through the first feeding limiting plate and enter a second set position between the first feeding limiting plate and the second feeding limiting plate, and the position of the protection head corresponds to the position of the material shearing head; the anti-sticking device is arranged on the second feeding limiting plate and located above the breaking-off device, the anti-sticking head of the anti-sticking device can penetrate through the second feeding limiting plate to enter a second setting position between the first feeding limiting plate and the second feeding limiting plate, and the lower plane of the anti-sticking head is located above the upper plane of the shearing head.
In a preferred embodiment, the vertical adjusting device comprises a mounting plate, a height fine adjusting part, a height adjusting part and a material blocking part; the mounting plate is arranged at the bottom edge of the second feeding limiting plate; the height fine-adjusting part is arranged on the mounting plate and can be used for finely adjusting the height of the height fine-adjusting part on the mounting plate through the fine-adjusting button; the height adjusting part is arranged on the height fine adjusting part; keep off the material portion and set up in height adjustment portion, height adjustment portion can adjust the height position that keeps off the material portion, keeps off the material portion including keeping off the stub bar, and it can pass between second feeding limiting plate gets into or the first feeding limiting plate of withdrawal and the second feeding limiting plate, and the last plane that keeps off the stub bar sets for the vertical level position of position for the second promptly.
In a preferred embodiment, the automatic material severing apparatus further includes a frame structure, the feeding moving positioning mechanism and the positioning material severing mechanism are both disposed on a top surface of the frame structure, the frame structure includes an installation column disposed on two sides of the feeding moving positioning mechanism and the positioning material severing mechanism perpendicular and symmetrically to the top surface of the frame structure, and two ends of the material grasping moving mechanism are disposed on a top of the installation column.
In a preferred embodiment, the discharging conveying mechanism comprises a conveying bracket and a discharging conveying belt; the conveying support is connected with the outer side surface of the mounting upright column outside the positioning material breaking mechanism and the top side surface of the frame structure; the discharging conveyer belt is arranged on the conveying support and can extend to the position below the second set position; wherein the conveying direction of the discharging conveying belt is superposed with the extension line of the connecting line of the first set position and the second set position in the overlooking direction.
In a preferred embodiment, the self-bonding block, the backing plate and the adhesive plate are bonded together, the self-bonding block is cut into a plurality of strip-shaped plates by a plurality of lines and then fixed on the moving platform together with the backing plate and the adhesive plate, the backing plate is arranged between the strip-shaped plates and the adhesive plate, and the width of the strip-shaped plates is larger than that of the backing plate.
Compared with the prior art, the automatic material breaking device has the following beneficial effects: according to the scheme, the strip material plate is conveyed and positioned to a first set position through the feeding mobile positioning mechanism; then, the strip material plate is grabbed from the first set position through the grabbing and moving mechanism and is transferred to a second set position of the upper plane of the material blocking head of the positioning material breaking-off mechanism; then, the strip plate is abutted against the first feeding limiting plate through a material pressing device, and the lower plane of the material pressing head is aligned with the upper edge of the lowest bonding seam of the strip plate; the protective head of the protective device is abutted against the lowermost material strip of the strip material plate; the material cutting head is abutted against the other side face of the lowermost material strip of the strip plate through the material severing device, the upper plane of the material cutting head is abutted against the lower edge of the lowermost bonding seam of the strip plate to be aligned, and the material severing device is started to cut the lowermost material strip from the strip plate by utilizing the shearing force action of the material pressing head and the material cutting head; the material blocking part controls the material blocking head to retract so that the cut material strips fall on a material discharging conveying belt of the material discharging conveying mechanism to be conveyed to the next procedure link; meanwhile, the pressing head retracts, the material blocking head extends out again, the anti-sticking head of the anti-sticking device is started to extend out to prevent the strip material plate from being adhered to the second feeding limiting plate, and the strip material plate falls to the second set position again. Through the automatic material breaking equipment, not only can all material boiling procedures be omitted, but also the automatic material breaking equipment has the characteristics of high material breaking speed, high efficiency, labor saving, reduction of various tools and appliances, almost no material consumption, no pollution, simple operation and full-automatic operation.
Drawings
Fig. 1 is a schematic perspective view of an automatic material severing apparatus according to an embodiment of the present invention;
FIG. 2 is a schematic perspective view of a loading mobile positioning mechanism according to an embodiment of the present invention;
FIG. 3 is a schematic perspective view of another perspective view of a loading mobile positioning mechanism according to an embodiment of the present invention;
FIG. 4 is a schematic front view of a material grabbing and moving mechanism according to one embodiment of the invention;
fig. 5 is a schematic front view of the positioning material severing mechanism according to an embodiment of the present invention;
fig. 6 is a schematic perspective view of a positioning material-breaking mechanism according to an embodiment of the invention;
fig. 7 is a schematic perspective view of another view angle of the positioning material-breaking mechanism according to an embodiment of the invention;
fig. 8 is a schematic perspective view of another view angle of the positioning material severing mechanism according to an embodiment of the present invention;
fig. 9 is a schematic diagram of the material breaking operation according to an embodiment of the present invention.
Description of the main reference numerals:
10-a rack structure, 101-an installation upright post, 20-a feeding moving and positioning mechanism, 201-a feeding moving device, 2011-a moving slide rail, 2012-a moving platform, 2013-a moving driving device, 202-a positioning material lifting device, 2021-a material lifting driving device, 2022-a material lifting ejector rod, 2023-a pivot shaft, 30-a material grabbing moving mechanism, 301-a transverse guide rail device, 302-a transverse driving device, 303-a vertical guide rail device, 304-a vertical driving device, 305-a material clamping driving device, 306-a material clamping claw, 40-a positioning material-breaking mechanism, 401-an installation support, 402-a longitudinal vertical plate, 403-a transverse vertical plate, 404-a first feeding limiting plate, 405-a second feeding limiting plate and 406-a vertical adjusting device, 4061-mounting plate, 4062-height fine adjustment part, 4063-fine adjustment button, 4064-height adjustment part, 4065-material blocking part, 4066-material blocking head, 407-material pressing device, 4071-material pressing head, 408-material breaking device, 4081-material cutting head, 409-protection device, 4091-protection head, 410-anti-sticking device 4101-anti-sticking head, 411-material inlet, 412-material outlet, 50-material outlet conveying mechanism, 501-conveying support, 502-material outlet conveying belt, 60-automatic adhesive block, 601-strip plate, 70-adhesive plate and 701-backing plate.
Detailed Description
The following detailed description of the present invention is provided in conjunction with the accompanying drawings, but it should be understood that the scope of the present invention is not limited to the specific embodiments.
Throughout the specification and claims, unless explicitly stated otherwise, the term "comprise" or variations such as "comprises" or "comprising", etc., will be understood to imply the inclusion of a stated element or component but not the exclusion of any other element or component.
As shown in fig. 1, an automatic material severing apparatus according to a preferred embodiment of the present invention includes a feeding moving and positioning mechanism 20, a material grasping and moving mechanism 30, a positioning material severing mechanism 40, and an outfeed conveying mechanism 50. The feeding and positioning mechanism 20 is used to transport the self-bonding block 60 to a first set position through a multi-line slit strip plate 601. The material grabbing and moving mechanism 30 is disposed above the material loading and moving positioning mechanism 20, and is used for grabbing and moving the strip material plate 601 from the first setting position to the second setting position. The positioning material breaking-off mechanism 40 is disposed on one side of the feeding moving positioning mechanism 20 and below the material grabbing moving mechanism 30, a second disposed position is disposed in the positioning material breaking-off mechanism 40, and the positioning material breaking-off mechanism 40 is configured to break off each material plate 601 into separate material strips in multiple times. The discharging and conveying mechanism 50 is arranged at a second set position, and the broken material strips are conveyed to the next process step by the discharging and conveying mechanism 50.
As shown in fig. 2 to 3, in some embodiments, the feeding moving and positioning mechanism 20 includes a feeding moving device 201 and a positioning and lifting device 202. The feeding moving device 201 includes a moving slide 2011, a moving platform 2012 and a moving driving device 2013. The movable slide 2011 is disposed in the longitudinal direction, and the first setting position is disposed in the middle of the movable slide 2011 in the longitudinal direction. The movable platform 2012 is disposed on a movable rail 2011 and can move longitudinally and reciprocally on the movable rail 2011. The mobile driving device 2013 is disposed at one end of the mobile rail 2011, and the mobile driving device 2013 is used for driving the mobile platform 2012 to move. The positioning material lifting devices 202 are symmetrically arranged on two sides of a first set position of the material loading moving device 201, and each positioning material lifting device 202 comprises a material lifting driving device 2021 and a material lifting ejector rod 2022. The material lifting driving devices 2021 are symmetrically disposed on both sides of the first setting position of the material loading moving device 201. The material lifting mandril 2022 is pivoted at one end of each material lifting driving device 2021 facing to the first setting position through a pivot shaft 2023. The end of the material lifting ejector rod 2022 is located below the bottom edge of the strip plate 601 located at the first set position, and the material lifting driving device 2021 drives the material lifting ejector rod 2022 to lift and push against the bottom edge of the strip plate 601 and lift the strip plate 601 to separate from the moving platform 2012.
Referring to fig. 2 to fig. 3, in some embodiments, the positioning in this embodiment adopts infrared or laser positioning, the transmitting and receiving are respectively disposed at the positioning material lifting devices 202 located at two sides of the movable slide rail 2011, when the mobile driving device 2013 drives the movable platform 2012 and the strip material plates 601 to reach the first set position, the strip material plates 601 just block the positioning laser, at this time, the positioning material lifting devices 202 start to start and lift the two strip material plates 601 at the front, and then after the material grabbing and moving mechanism 30 grabs the strip material plates 601 away, the positioning laser is not blocked, at this time, the mobile driving device 2013 drives the movable platform 2012 to move forward again, and so on until all the strip material plates 601 are grabbed away. The movement driving device 2013 of the present embodiment may adopt a transmission form in which a motor drives a lead screw, but the present invention is not limited to this.
Referring to fig. 1 to 2 again, in some embodiments, the automatic bonding block 60, the pad plate 701 and the adhesive plate 70 of the present embodiment are bonded together, the automatic bonding block 60 is cut into a plurality of strip plates 601 by multiple lines and then fixed on the moving platform 2012 together with the pad plate 701 and the adhesive plate 70, the pad plate 701 is disposed between the strip plates 601 and the adhesive plate 70, and the width of the strip plates 601 is greater than the width of the pad plate 701.
Referring to fig. 2 to 3 again, in some embodiments, the material lifting driving device 2021 of the positioning material lifting device 202 of the present embodiment may adopt an air cylinder to drive the material lifting top rod 2022, a lower edge of the material lifting top rod 2022 is in an inclined surface structure, when the air cylinder drives the material lifting top rod 2022 to face the moving platform 2012, the lower edge of the material lifting top rod 2022 contacts with the moving platform 2012, and then the material lifting top rod 2022 rotates around the pivot shaft 2023 under the action of the inclined surface, and an end of the material lifting top rod 2022 gradually rises to push against a bottom surface of the strip material plate 601 and separate the strip material plate 601 from the pad plate 701 below the strip material plate 601.
As shown in fig. 4, in some embodiments, the grapple movement mechanism 30 includes a lateral rail arrangement 301, a lateral drive arrangement 302, a vertical rail arrangement 303, a vertical drive arrangement 304, a clamp drive arrangement 305, and a clamp gripper 306. The transverse rail arrangement 301 is arranged in the transverse direction above the first setting position and the second setting position. The transverse drive 302 is arranged on the transverse rail arrangement 301. The vertical guide rail device 303 is arranged on the transverse guide rail device 301 and is connected with the transverse driving device 302, and the transverse driving device 302 can drive the vertical guide rail device 303 to do transverse horizontal reciprocating movement along the transverse guide rail device 301. The vertical driving means 304 is provided on the vertical rail means 303. The clamping driving device 305 is arranged on the vertical guide rail device 303 and connected with the vertical driving device 304, and the vertical driving device 304 can drive the clamping driving device 305 to do reciprocating movement in the vertical direction along the vertical guide rail device 303. The material clamping claws 306 are symmetrically arranged at two ends of the material clamping driving device 305, the material clamping claws 306 can do reciprocating movement in the vertical direction along with the material clamping driving device 305 along the vertical guide rail device 303, and meanwhile, the material clamping driving device 305 can drive the material clamping claws 306 to mutually approach or keep away from each other along the horizontal direction. The material clamping claw 306 is used for picking up the strip plate 601 from the first setting position and transferring the strip plate to the second setting position. The horizontal driving device 302, the vertical driving device 304 and the material clamping driving device 305 of the present embodiment are driven by air cylinders, but the present invention is not limited thereto. The bottom end of the material clamping claw 306 is provided with an inward convex rib which is used for abutting against the bottom surface of the strip plate 601, and the inner side of the material clamping claw 306 can be additionally provided with an anti-skid device, so that the material clamping claw is more stable and is not easy to fall off in the grabbing process.
As shown in fig. 5 to 8 and referring to fig. 1, in some embodiments, the positioning material severing mechanism 40 includes a pair of mounting brackets 401, a pair of longitudinal vertical plates 402, a pair of transverse vertical plates 403, a first feeding limiting plate 404 and a second feeding limiting plate 405. The pair of mounting brackets 401 are disposed on one side of the feeding moving and positioning mechanism 20 and symmetrically located on two sides of a connection line between the first setting position and the second setting position. The pair of vertical plates 402 are disposed at a distance from each other and perpendicular to a line connecting the first setting position and the second setting position on one side of the material loading moving and positioning mechanism 20, and below the material grabbing and moving mechanism 30. A pair of transverse risers 403 is disposed perpendicularly to the pair of longitudinal risers 402 between the two ends of the pair of longitudinal risers 402. A first feed limit plate 404 is disposed between the pair of lateral risers 403 perpendicularly to the pair of longitudinal risers 402. The second feeding limit plate 405 is disposed between the pair of lateral vertical plates 403 in parallel with and spaced apart from the first feeding limit plate 404 by an end distance. Wherein the second set position is disposed between the first feed limit plate 404 and the second feed limit plate 405.
Referring to fig. 1 and 5 to 8, in some embodiments, the positioning material-severing mechanism 40 further includes a vertical adjusting device 406, a pressing device 407, and a material-severing device 408. The vertical adjusting device 406 is disposed on the first feeding limiting plate 404 or the second feeding limiting plate 405, and the vertical adjusting device 406 can adjust the height of the second set position between the first feeding limiting plate 404 and the second feeding limiting plate 405. The material pressing device 407 is disposed on the transverse vertical plate 403 outside the first feeding limiting plate 404, and a material pressing head 4071 of the material pressing device 407 can penetrate through the first feeding limiting plate 404 to enter a second setting position between the first feeding limiting plate 404 and the second feeding limiting plate 405. The material breaking-off device 408 is arranged on the transverse vertical plate 403 outside the second feeding limiting plate 405, and a material cutting head 4081 of the material breaking-off device 408 can penetrate through the second feeding limiting plate 405 to enter a second set position between the first feeding limiting plate 404 and the second feeding limiting plate 405. Wherein the upper plane of the material shearing head 4081 is positioned below the lower plane of the material pressing head 4071.
Referring to fig. 1 and 5 to 8, in some embodiments, the positioning and severing mechanism 40 further includes a protecting device 409 and an anti-sticking device 410. The protection device 409 is arranged on the first feeding limiting plate 404 and is located below the material pressing device 407, the protection head 4091 of the protection device 409 can penetrate through the first feeding limiting plate 404 to enter a second set position between the first feeding limiting plate 404 and the second feeding limiting plate 405, and the position of the protection head 4091 corresponds to the position of the material shearing head 4081. The anti-sticking device 410 is arranged on the second feeding limiting plate 405 and is located above the breaking-off device 408, the anti-sticking head 4101 of the anti-sticking device 410 can penetrate through the second feeding limiting plate 405 to enter a second set position between the first feeding limiting plate 404 and the second feeding limiting plate 405, and the lower plane of the anti-sticking head 4101 is located above the upper plane of the shearing head 4081.
Referring to fig. 1 and 5-8, in some embodiments, the vertical adjustment device 406 includes a mounting plate 4061, a height fine adjustment portion 4062, a height adjustment portion 4064, and a material blocking portion 4065. The mounting plate 4061 is disposed at the bottom edge of the second feed limit plate 405. The height fine adjustment portion 4062 is provided on the mounting plate 4061, and the height fine adjustment portion 4062 can finely adjust the height position of the height fine adjustment portion 4062 on the mounting plate 4061 by the fine adjustment knob 4063. The height adjusting portion 4064 is provided on the height fine adjustment portion 4062. Keep off material portion 4065 and set up on height adjustment portion 4064, height adjustment portion 4064 can adjust the height position that keeps off material portion 4065, keeps off material portion 4065 including keeping off material head 4066, and it can pass through second feeding limiting plate 405 and get into or retract between first feeding limiting plate 404 and the second feeding limiting plate 405, keeps off the vertical level position that the last plane of material head 4066 was the second settlement position promptly.
In some embodiments, the height adjusting portion 4064, the material blocking portion 4065, the material pressing device 407, the material breaking-off device 408 and the anti-sticking device 410 of the present embodiment may all be driven by an air cylinder, but the present invention is not limited thereto. The height fine-adjustment portion 4062 may be, for example, but not limited to, a screw drive. Moreover, the distance between the first feeding limit plate 404 and the second feeding limit plate 405 is adjustable, which can accommodate the breaking-off of the multi-size-specification flitch 601. Before the material bar 601 of a certain specification is broken off, the distance between the first feeding limiting plate 404 and the second feeding limiting plate 405 needs to be adjusted in place, the upper plane of the material blocking head 4066, i.e., the second set position, needs to be adjusted in place through the height fine adjustment part 4062 and the height adjustment part 4064, and then a corresponding control program is selected in the control system to control operation.
Referring to fig. 1, in some embodiments, the automatic material severing apparatus further includes a frame structure 10, the feeding moving and positioning mechanism 20 and the positioning material severing mechanism 40 are disposed at a top surface of the frame structure 10, the frame structure 10 includes a mounting column 101 disposed at two sides of the feeding moving and positioning mechanism 20 and the positioning material severing mechanism 40 perpendicular to and symmetrically with the top surface of the frame structure 10, and two ends of the material grabbing and moving mechanism 30 are disposed at a top of the mounting column 101.
Referring to fig. 1, in some embodiments, the outfeed conveyor mechanism 50 comprises a conveyor frame 501 and an outfeed conveyor belt 502. The conveying bracket 501 is connected with the outer side surface of the mounting upright 101 outside the positioning material severing mechanism 40 and the top side surface of the frame structure 10. The discharging conveyer belt 502 is arranged on the conveyer support 501, and the discharging conveyer belt 502 can extend to the lower part of the second setting position. Wherein the conveying direction of the discharging conveyer belt 502 coincides with the extension line of the connecting line of the first setting position and the second setting position in the overlooking direction. In some embodiments, in principle, the connecting line of the first setting position and the second setting position, the connecting line of the center of the material lifting ram 2022 and the moving range of the material clamping claw 306 of the material grabbing and moving mechanism 30 are all within a vertical range.
As shown in fig. 9, the material breaking operation principle of the automatic material breaking apparatus of the present invention is as follows: the strip material plate 601 is conveyed to a second set position between the first feeding limiting plate 404 and the second feeding limiting plate 405 from the feeding port 411 by the material grabbing and moving mechanism 30, and is propped by a material blocking head 4066 which realizes in-place adjustment; when the material pressing device 407 is started, the material pressing head 4071 abuts against one side face of the strip material plate 601 and attaches and presses the strip material plate 601 and the second material feeding limiting plate 405, and at this time, the lower plane of the material pressing head 4071 is aligned with the upper edge of the adhesive seam at the lowest part of the strip material plate 601; meanwhile, the protection device 409 is started, and the protection head 4091 abuts against the same side face of the lowermost material strip of the strip material plate 601; then, the material severing device 408 is started, the material shearing head 4081 abuts against the side face of the other side of the strip material plate 601, and the upper plane of the material shearing head 4081 is aligned with the lower edge of the adhesive seam on the lowest surface of the strip material plate 601; a shearing force is formed at the bonding seam by the material shearing head 4081 and the material pressing head 4071 which is arranged in front of the material shearing head 4081, and the lowermost material strip is separated from the strip material plate 601; because the pressure of the protection head 4091 opposite to the material shearing head 4081 is far less than that of the material shearing head 4081, the material breaking result is not influenced, and the broken material strips can be protected from being damaged due to collision with the first feeding limiting plate 404; then the protection head 4091, the shearing head and the material blocking head 4066 retract, and the material strips fall on the discharging conveyer belt 502 positioned below the discharging port 412 and are conveyed to the next process step; at this time, the material blocking head 4066 extends again, the material pressing head 4071 retracts, the anti-sticking device 410 is started at the same time, the anti-sticking head 4101 extends to abut against the strip plate 601 to prevent the strip plate 601 from being stuck with the second feeding limiting plate 405 to influence falling, after the strip plate 601 falls down, the anti-sticking head 4101 retracts, and the above actions are repeated again until the strip plate 601 is completely broken off.
In some embodiments, the present embodiment adopts a structure form of feeding from the upper part and discharging from the lower part, and a structure form of not feeding from the lower part can also be adopted according to actual needs, and the present invention is not limited thereto.
In conclusion, the automatic material breaking device has the following advantages: according to the scheme, the strip material plate is conveyed and positioned to a first set position through the feeding mobile positioning mechanism; then, the strip material plate is grabbed from the first set position through the grabbing and moving mechanism and is transferred to a second set position of the upper plane of the material blocking head of the positioning material breaking-off mechanism; then, the strip plate is abutted against the first feeding limiting plate through a material pressing device, and the lower plane of the material pressing head is aligned with the upper edge of the lowest bonding seam of the strip plate; the protective head of the protective device is abutted against the lowermost material strip of the strip material plate; the material cutting head is abutted against the other side face of the lowermost material strip of the strip plate through the material severing device, the upper plane of the material cutting head is abutted against the lower edge of the lowermost bonding seam of the strip plate to be aligned, and the material severing device is started to cut the lowermost material strip from the strip plate by utilizing the shearing force action of the material pressing head and the material cutting head; the material blocking part controls the material blocking head to retract so that the cut material strips fall on a material discharging conveying belt of the material discharging conveying mechanism to be conveyed to the next procedure link; meanwhile, the pressing head retracts, the material blocking head extends out again, the anti-sticking head of the anti-sticking device is started to extend out to prevent the strip material plate from being adhered to the second feeding limiting plate, and the strip material plate falls to the second set position again. Through the automatic material breaking equipment, not only can all material boiling procedures be omitted, but also the automatic material breaking equipment has the characteristics of high material breaking speed, high efficiency, labor saving, reduction of various tools and appliances, almost no material consumption, no pollution, simple operation and full-automatic operation.
The foregoing descriptions of specific exemplary embodiments of the present invention have been presented for purposes of illustration and description. It is not intended to limit the invention to the precise form disclosed, and obviously many modifications and variations are possible in light of the above teaching. The exemplary embodiments were chosen and described in order to explain certain principles of the invention and its practical application to enable one skilled in the art to make and use various exemplary embodiments of the invention and various alternatives and modifications. It is intended that the scope of the invention be defined by the claims and their equivalents.
Claims (10)
1. An automatic material breaking device is characterized by comprising:
the feeding mobile positioning mechanism is used for conveying the automatic bonding lump materials to a first set position through a strip material plate formed by multi-line slitting;
the material grabbing and moving mechanism is arranged above the feeding and moving positioning mechanism and is used for grabbing the strip material plate from the first set position and transferring the strip material plate to a second set position;
the positioning material severing mechanism is arranged on one side of the feeding moving positioning mechanism and is positioned below the material grabbing moving mechanism, the second setting position is arranged in the positioning material severing mechanism, and the positioning material severing mechanism is used for severing each material strip into separate material strips in a dividing manner; and
and the discharging conveying mechanism is arranged at a second set position, and the broken material strips are conveyed to the next process by the discharging conveying mechanism.
2. The automatic material severing apparatus of claim 1, wherein the feeding movement positioning mechanism comprises:
material loading mobile device, it includes:
the first setting position is arranged at the middle part of the longitudinal direction of the movable slide rail;
the movable platform is arranged on the movable slide rail and can longitudinally reciprocate on the movable slide rail; and
the moving driving device is arranged at one end of the moving slide rail and is used for driving the moving platform to move; and
a positioning and lifting device symmetrically disposed on both sides of the first set position of the feeding and moving device, the positioning and lifting device comprising:
the material lifting driving devices are symmetrically arranged on two sides of the first set position of the feeding moving device; and
the lifting ejector rods are pivoted at one end, facing the first set position, of each lifting driving device;
the end part of the lifting ejector rod is positioned below the bottom edge of the strip plate positioned at the first set position, and the lifting driving device drives the lifting ejector rod to lift and push against the bottom edge of the strip plate and separate the strip plate from the moving platform.
3. The automatic material snapping apparatus according to claim 1, wherein the material grabbing and moving mechanism comprises:
a lateral guide rail device disposed above the first set position and the second set position in a lateral direction;
the transverse driving device is arranged on the transverse guide rail device;
the transverse driving device can drive the vertical guide rail device to horizontally reciprocate along the transverse guide rail device;
the vertical driving device is arranged on the vertical guide rail device;
the clamping driving device is arranged on the vertical guide rail device and is connected with the vertical driving device, and the vertical driving device can drive the clamping driving device to reciprocate in the vertical direction along the vertical guide rail device; and
the clamping claws are symmetrically arranged at two ends of the clamping driving device, can do reciprocating movement in the vertical direction along the vertical guide rail device along with the clamping driving device, and can drive the clamping claws to mutually approach or separate in the horizontal direction;
the material clamping claw is used for grabbing the strip material plate from the first set position and transferring the strip material plate to a second set position.
4. The automatic material severing apparatus of claim 1, wherein the positioning severing mechanism comprises:
the pair of mounting brackets are arranged on one side of the feeding moving and positioning mechanism and are symmetrically positioned on two sides of a connecting line of the first set position and the second set position;
the pair of longitudinal vertical plates are arranged on one side of the feeding moving and positioning mechanism at a certain distance and are perpendicular to a connecting line of the first set position and the second set position, and are positioned below the material grabbing moving mechanism;
the pair of transverse vertical plates are arranged between two ends of the pair of longitudinal vertical plates in a manner of being vertical to the pair of longitudinal vertical plates;
the first feeding limit plate is arranged between the pair of transverse vertical plates and perpendicular to the pair of longitudinal vertical plates; and
the second feeding limiting plate is parallel to the first feeding limiting plate and is arranged between the pair of transverse vertical plates at a certain end distance;
wherein the second set position is disposed between the first feed limit plate and the second feed limit plate.
5. The automatic material severing apparatus of claim 4, wherein the positioning severing mechanism further comprises:
the vertical adjusting device is arranged on the first feeding limiting plate or the second feeding limiting plate and can adjust the vertical height of the second set position between the first feeding limiting plate and the second feeding limiting plate;
the material pressing device is arranged on the transverse vertical plate outside the first feeding limiting plate, and a material pressing head of the material pressing device can penetrate through the first feeding limiting plate to enter the second set position between the first feeding limiting plate and the second feeding limiting plate; and
the material breaking-off device is arranged on the transverse vertical plate outside the second feeding limiting plate, and a material cutting head of the material breaking-off device can penetrate through the second feeding limiting plate to enter the second set position between the first feeding limiting plate and the second feeding limiting plate;
wherein the upper plane of the material shearing head is positioned below the lower plane of the material pressing head.
6. The automatic material severing apparatus of claim 5, wherein the positioning severing mechanism further comprises:
the protection device is arranged on the first feeding limiting plate and is positioned below the material pressing device, a protection head of the protection device can penetrate through the first feeding limiting plate and enter the second set position between the first feeding limiting plate and the second feeding limiting plate, and the position of the protection head corresponds to the position of the material shearing head; and
and the anti-sticking device is arranged on the second feeding limiting plate and is positioned above the breaking-off device, an anti-sticking head of the anti-sticking device can penetrate through the second feeding limiting plate to enter the first feeding limiting plate and between the second feeding limiting plates, the second is set to be positioned, and the lower plane of the anti-sticking head is positioned above the upper plane of the shearing head.
7. The automatic material severing apparatus of claim 5, wherein the vertical adjustment means comprises:
a mounting plate disposed at a bottom edge of the second feed limit plate;
the height fine adjustment part is arranged on the mounting plate and can finely adjust the height position of the height fine adjustment part on the mounting plate through a fine adjustment button;
a height adjustment section provided on the height fine adjustment section; and
keep off the material portion, it sets up on the height adjustment portion, height adjustment portion can adjust keep off the high low position of material portion, keep off the material portion including keeping off the stub bar, it can pass second feeding limiting plate gets into or retracts first feeding limiting plate with between the second feeding limiting plate, the last plane that keeps off the stub bar is promptly the vertical level position of position is set for to the second.
8. The automatic material severing apparatus according to claim 1, further comprising a frame structure, wherein the feeding moving positioning mechanism and the positioning severing mechanism are both disposed at a top surface of the frame structure, the frame structure includes mounting columns disposed at both sides of the feeding moving positioning mechanism and the positioning severing mechanism perpendicularly and symmetrically to the top surface of the frame structure, and both ends of the grasping moving mechanism are disposed at tops of the mounting columns.
9. The automatic material severing apparatus of claim 8, wherein the outfeed conveyor mechanism comprises:
the conveying support is connected with the outer side surface of the mounting upright column outside the positioning material breaking mechanism and the top side surface of the rack structure; and
the discharging conveying belt is arranged on the conveying support and can extend to the position below the second set position;
wherein the conveying direction of the discharging conveyer belt is superposed with an extension line of a connecting line of the first set position and the second set position in the overlooking direction.
10. The automatic material severing apparatus according to claim 2, wherein the self-adhesive block, the setting plate and the adhesive plate are bonded together, the self-adhesive block is multi-line cut into a plurality of strip plates and then fixed to the moving platform together with the setting plate and the adhesive plate, the setting plate is disposed between the strip plates and the adhesive plate, and the strip plates have a width greater than that of the setting plate.
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| CN202210317509.3A CN114559091B (en) | 2022-03-29 | 2022-03-29 | Automatic material breaking equipment |
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| CN202210317509.3A CN114559091B (en) | 2022-03-29 | 2022-03-29 | Automatic material breaking equipment |
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| CN114559091B (en) | 2023-11-21 |
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