CN114536006B - Laser level meter's equipment - Google Patents

Laser level meter's equipment Download PDF

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Publication number
CN114536006B
CN114536006B CN202210442935.XA CN202210442935A CN114536006B CN 114536006 B CN114536006 B CN 114536006B CN 202210442935 A CN202210442935 A CN 202210442935A CN 114536006 B CN114536006 B CN 114536006B
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Prior art keywords
mounting
alignment
hole
installation
receiving plate
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CN202210442935.XA
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CN114536006A (en
Inventor
施国华
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Nantong Hendry Power Tools Co ltd
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Nantong Hendry Power Tools Co ltd
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Priority to CN202210442935.XA priority Critical patent/CN114536006B/en
Publication of CN114536006A publication Critical patent/CN114536006A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P21/00Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01CMEASURING DISTANCES, LEVELS OR BEARINGS; SURVEYING; NAVIGATION; GYROSCOPIC INSTRUMENTS; PHOTOGRAMMETRY OR VIDEOGRAMMETRY
    • G01C25/00Manufacturing, calibrating, cleaning, or repairing instruments or devices referred to in the other groups of this subclass
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Abstract

The invention discloses an assembling device of a laser level, which comprises a feeding mechanism for conveying an installing head of a laser emitter, an alignment mounting mechanism for fixing a laser level body and an alignment switching mechanism for transferring the installing head in a fixed posture; the alignment switching mechanism comprises a material receiving plate, an alignment rotary connection component and a material transfer component, the material receiving plate switches the mounting head, the material receiving plate is driven by the material transfer component to move in a direction of the alignment rotary connection component in a turnover mode, the mounting head is aligned and enters the alignment rotary connection component, and the alignment rotary connection component enables the mounting head to be directly fed into the mounting hole according to a fixed posture and then spirally mounts the mounting head into the mounting hole through rotation. According to the invention, the laser level main body is fixed by the alignment mounting mechanism, the mounting head is borne by the alignment switching mechanism, and the mounting head is adjusted to be aligned with the fixed posture of the mounting hole of the laser level main body and is transferred to the mounting hole for mounting, so that automatic assembly of a production line is realized, and the assembly production efficiency is improved.

Description

Laser level meter's equipment
Technical Field
The invention relates to the technical field of production of measuring instrument equipment, in particular to assembling equipment of a laser level meter.
Background
The production process of the laser level meter roughly comprises the following steps: the base assembly, the laser transmitter assembly and the housing assembly, the laser transmitter comprises a support frame, a vertical component and four laser transmitter mounting heads, a laser level as shown in fig. 1 in the prior art needs to be provided with a plurality of laser mounting heads on a laser level body, and the laser level is basically operated manually, time and labor are wasted, and the production efficiency is low.
Therefore, an automatic assembling device is urgently needed for assembling the laser level, and if a plurality of mounting heads can be simultaneously and automatically assembled on the laser level body, a great deal of time and energy can be saved, and the assembling efficiency can be improved.
Disclosure of Invention
The invention aims to provide assembling equipment of a laser level meter, which aims to solve the technical problem of low production efficiency caused by manual assembling equipment in the prior art.
In order to solve the technical problems, the invention specifically provides the following technical scheme:
the assembling equipment of the laser level comprises an alignment mounting mechanism, a feeding mechanism and an alignment switching mechanism, wherein the feeding mechanism is arranged on the periphery of the alignment mounting mechanism, and the alignment switching mechanism is arranged between the alignment mounting mechanism and the feeding mechanism;
the alignment mounting mechanism is used for fixing the laser level main body, the feeding mechanism is used for conveying a mounting head of the laser transmitter, and the alignment switching mechanism is used for adjusting the mounting head into a fixed posture and aligning the mounting head with a mounting hole of the laser level main body on the alignment mounting mechanism;
the alignment switching mechanism comprises a material receiving plate, an alignment rotary connection component and a material transferring component, one end of the material receiving plate is close to the discharging end of the feeding mechanism, the other end of the material receiving plate is connected with the upstream end of the alignment rotary connection component, the material transferring component is connected with the material receiving plate, the material receiving plate can be driven by the material transferring component to turn towards the alignment rotary connection component so that the mounting head can be aligned to enter the alignment rotary connection component, the downstream end of the alignment rotary connection component is opposite to the mounting hole of the laser emitter on the alignment mounting mechanism, and the alignment rotary connection component is used for feeding the mounting head into the mounting hole in a fixed posture in an opposite mode and mounting the mounting head into the mounting hole in a spiral mode through rotation;
the alignment rotary connection component comprises an alignment telescopic part and a rotary installation part connected with the alignment telescopic part, the alignment telescopic part is used for transferring the installation head on the material receiving plate to the rotary installation part, and the rotary installation part is used for rotatably installing the installation head transferred by the alignment telescopic part into the installation hole in a posture of facing the installation hole;
aim at the pars contractilis close to the tip that connects flitch one side is provided with putty portion, putty portion follows it runs through to aim at the pars contractilis install the epaxial installation slotted hole of head, just putty position in the installation head deviates from one side of counterpoint installation mechanism change the drive of material subassembly connect the flitch orientation when counterpoint installation mechanism one side is removed, putty portion extrudees under the exogenic action and promotes aim at the pars contractilis shrink to lead the installation head to rotatory installation department.
As a preferred scheme of the present invention, the receiving plate includes a receiving plate body and an aligning hole disposed on the receiving plate body, and the top end of the receiving plate body is connected to the discharging end of the feeding mechanism and receives the mounting head discharging from the discharging end of the feeding mechanism;
the bottom end of the bearing plate body is connected with the material transferring assembly, the bearing plate body is driven by the material transferring assembly to wind the bottom of the bearing plate body and the connecting axis of the material transferring assembly to rotate, so that the alignment hole is coaxially aligned with the mounting slotted hole in the mounting head, the alignment expansion part is right aligned with and coaxially penetrates through the mounting slotted hole and the alignment hole, and the material blocking part penetrates through the alignment hole and is located close to the bearing plate body on one side of the feeding mechanism.
As a preferable mode of the present invention, the rotation mounting part includes a rotation carrying table and a rotation vibration shaft coaxially mounted at the center of the rotation carrying table;
the rotary mounting part is connected to the rotary material component through a rotary rod, the alignment telescopic part is sleeved inside the rotary carrying table, so that the mounting head is switched to the rotary carrying table in a posture right opposite to the mounting hole, the end part of the rotary vibration shaft is aligned and inserted into the mounting hole, the rotary carrying table is coaxially sleeved outside the mounting hole, the rotary vibration shaft drives the rotary carrying table to vibrate in a rotary mode, and the mounting head is mounted into the mounting hole in a rotary vibration mode;
aim at the pars contractilis on one side and be close to the in-process of rotatory installation department shrink on one side, the dwang rotates so that around its self bottom fixed point dwang top end is followed carry and revolve the platform and be close to gradually counterpoint installation mechanism to the installation head of stable rotatory installation.
As a preferred scheme of the present invention, the material transferring assembly includes a translation driving portion and an overturning alignment portion disposed at the top of the translation driving portion, a support fixing portion is disposed on the receiving plate, the material receiving plate is mounted on the translation driving portion, the bottom of the overturning alignment portion is mounted on the translation driving portion, the top of the overturning alignment portion is connected to the material receiving plate, and the support fixing portion is connected to the material receiving plate;
the bearing fixing part is used for clamping and fixing the mounting head at the position of the alignment hole, the mounting slot hole of the mounting head is opposite to the alignment hole, the overturning alignment part drives the material receiving plate to rotate around the bottom of the receiving plate from a material receiving state so that the mounting head aligns at the mounting hole on the alignment mounting mechanism, and the translation driving part drives the material receiving plate to move so as to transfer the mounting head to the rotary mounting part.
As a preferable scheme of the present invention, the translation driving portion includes a bottom support frame, and a turnover power sliding chute and a moving track that are arranged on the bottom support frame, the bottom of the turnover aligning portion is mounted on the turnover power sliding chute, and the bottom of the receiving plate body is slidably mounted on the moving track through a sliding bearing;
the turnover aligning part slides along the turnover power sliding groove to adjust the angle between the bearing plate body and the bottom supporting frame so as to enable the mounting slot hole on the mounting head to be aligned with the alignment hole, the mounting slot hole on the mounting head is just aligned to the mounting hole on the alignment mounting mechanism, and only when the mounting slot hole of the mounting head is just aligned to the alignment hole and the mounting hole, the end part of the alignment telescopic part can be inserted into and penetrates through the alignment hole, so that the mounting head is transferred to the rotary mounting part in a posture just aligned to the mounting hole.
As a preferable scheme of the present invention, the turnover aligning portion includes a slide rod and a lifting driving shaft mounted on the slide rod, the slide rod is mounted on the turnover power sliding chute, the top of the lifting driving shaft is mounted on the receiving plate, the lifting driving shaft is lifted and contracted under an external force and drives the receiving plate to rotate around the sliding bearing so as to change an included angle formed between the receiving plate and the bottom supporting frame, so as to turn over and move the receiving plate so that the aligning hole is aligned with the mounting groove hole of the mounting head, and the slide rod moves along the turnover power sliding chute under the external force so as to drive the receiving plate to move.
As a preferred scheme of the present invention, the support fixing portion includes a support trough plate and a clamping block, the support trough plate is connected to the clamping block, the support trough plate and the clamping block are respectively provided with a pair, the clamping blocks at two sides are respectively connected to the sliding rod through telescopic movable rods, and the lifting driving shaft is arranged between the telescopic movable rods at two sides;
and a limiting groove is formed between the two bearing groove plates, the radial dimension of the limiting groove is smaller than the width dimension of the bottom of the mounting head, and the mounting head is limited when downwards sliding along the slope of the bearing plate body to the limiting groove along the blanking end of the feeding mechanism and clamped and fixed by the clamping blocks at two sides.
As a preferable scheme of the present invention, the alignment installation mechanism includes an installation base and a through hole coaxially arranged inside the installation base, a lift limiting seat is arranged in the through hole, the lift limiting seat is used for limiting and bearing a laser level main body to be assembled, and the lift limiting seat can move up and down along a central axis of the through hole, the lift limiting seat moves up to make the laser level main body pass through the through hole from bottom to top and expose the installation hole, so that the installation head can be installed on the installation hole by the rotation installation part;
the four alignment switching mechanisms are respectively distributed on one quarter of symmetrical points of the same circumference on the mounting base, and the bottom support frame is arranged along the radial direction of the circumference on the mounting base.
As a preferred scheme of the invention, the lifting limiting seat comprises a bearing seat and a positioning installation seat, the bearing seat comprises a bearing seat body, a coaxial installation groove and an interlayer groove are arranged on the bearing seat body, the coaxial installation groove is arranged in the center of the top of the bearing seat body, the interlayer groove is arranged in the bearing seat body, and the bottom of the coaxial installation groove is communicated with the interlayer groove;
the positioning installation seat is installed in the coaxial installation groove through a lifting driving mechanism, the lifting driving mechanism is installed in the interlayer groove, and the lifting driving mechanism drives the positioning installation seat to move up and down along the axis of the bearing seat;
the laser level meter comprises a laser level meter main body, a positioning installation seat, a lifting driving mechanism, a coaxial installation groove and a positioning installation seat, wherein the positioning installation seat is provided with an installation position groove matched with the base of the laser level meter main body in shape, the section size of the interlayer groove is larger than that of the coaxial installation groove, and the lifting driving mechanism drives the positioning installation seat to move up and down and is always kept in the interlayer groove.
Compared with the prior art, the invention has the following beneficial effects:
the laser assembling and clamping device is used for assembling and fixing the instrument base by arranging the base mounting mechanism, clamping laser components and pushing the laser components to an appointed mounting position along the positioning guide rail mechanism in sequence according to the component mounting sequence, and nuts are mounted through the nut mounting mechanism to fixedly connect the components. Compare in manual work equipment, through the automatic laser level meter part of assembling of mechanical structure, improved equipment production efficiency.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. It should be apparent that the drawings in the following description are merely exemplary, and that other embodiments can be derived from the drawings provided by those of ordinary skill in the art without inventive effort.
FIG. 1 is a schematic view of a mounting head for a laser according to an embodiment of the present invention;
FIG. 2 is a schematic top view of a portion of an apparatus according to an embodiment of the present invention;
FIG. 3 is a structural diagram of a lifting limiting seat according to an embodiment of the present invention;
FIG. 4 is a structural diagram of a lifting limiting seat according to an embodiment of the present invention;
fig. 5 is a structural view of a support fixing portion according to an embodiment of the present invention;
FIG. 6 is a view illustrating the installation of the receiving plate on the translation driving part according to the embodiment of the present invention;
the reference numerals in the drawings denote the following, respectively:
1-alignment installation mechanism; 2-a feeding mechanism; 3-aligning and switching mechanism; 4-a mounting head;
11-mounting a base; 12-perforating; 13-lifting limiting seat; 31-a receiving plate; 32-contraposition rotary connection component; 33-transferring the material component;
131-a bearing seat; 132-a positioning mount; 133-a lifting drive mechanism; 311-carrying plate body; 312-alignment holes; 313-a sliding bearing; 321-aligning the telescoping section; 323-a rotation mount; 324-rotating rods; 331-a translation drive; 332-flip alignment; 333-bearing fixing part;
1311-a bearing seat body; 1312-coaxial mounting groove; 1313-sandwich slot; 3231-carrying rotary table; 3232-rotating vibratory shaft; 3311-bottom support shelf; 3312-rollover power runner; 3313-moving track; 3321-sliding bar; 3322-lifting drive shaft; 3331-supporting the trough plate; 3332-clamping block; 3333-telescopic movable rod; 3334-limiting groove.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The assembly production line of the laser level is automated, each component of the laser level, such as an installation head, is conveyed by the conveyor belt, and the components are fixedly assembled after the position of the components is adjusted by the automated equipment structure.
The embodiment of the invention is mainly used for automatically adjusting the posture of the laser emitter mounting head and automatically assembling the mounting head on the laser level main body after the posture is adjusted. The mounting head is conveyed to the automatic assembly structure through the feeding mechanism 2, the laser level main body of the mounting head required to be assembled each time is received and fixed by the aligning and mounting mechanism 1, the laser level main body is pushed to the position where the mounting head is convenient to mount in a lifting mode, the assembled laser level is removed from the assembly equipment in the lifting mode, and the assembly cycle of the next mounting head and the laser level is carried out, so that the operation is repeated.
As shown in fig. 2 to 6, the present invention provides an assembly apparatus for a laser level, including an alignment installation mechanism 1, a feeding mechanism 2 and an alignment changeover mechanism 3, wherein a plurality of feeding mechanisms 2 are arranged on the periphery of the alignment installation mechanism 1, and the alignment changeover mechanism 3 is arranged between the alignment installation mechanism 1 and the feeding mechanisms 2; the alignment mounting mechanism 1 is used for fixing the laser level body, the feeding mechanism 2 is used for conveying a mounting head of the laser emitter, and the alignment switching mechanism 3 is used for adjusting the mounting head into a fixed posture and aligning with a mounting hole of the laser level body on the alignment mounting mechanism 1.
The alignment switching mechanism 3 comprises a material receiving plate 31, an alignment rotary connection component 32 and a material transferring component 33, one end of the material receiving plate 31 is close to the discharging end of the feeding mechanism 2, the other end of the material receiving plate 31 is connected with the upstream end of the alignment rotary connection component 32, the material transferring component 33 is connected with the material receiving plate 31, the material receiving plate 31 can move in a turnover mode towards the alignment rotary connection component 32 under the driving of the material transferring component 33, so that the mounting head is aligned and enters the alignment rotary connection component 32, the downstream end of the alignment rotary connection component 32 is right opposite to the mounting hole of the laser emitter on the alignment mounting mechanism 1, and the alignment rotary connection component 32 is used for enabling the mounting head to be rightly fed into the mounting hole according to a fixed posture and then to be spirally mounted into the mounting hole through rotation.
The feeding mechanism 2 adopts a common conveyor belt so as to produce line-based assembly production, and because the mounting head can be accurately assembled only by aligning with the mounting hole position on the laser level main body, the material receiving plate 31 is generally in a positive (the mounting hole is placed upwards) transmission mode on the conveyor belt, and the square posture is not the correct mounting posture, the angle and the posture of the mounting head need to be adjusted firstly, and then the assembly and the mounting are carried out. After receiving the mounting head, the material receiving plate 31 adjusts the posture of the mounting head, and is pushed and transferred by the material transferring component 33, and then the mounting head is assembled in the corresponding mounting hole in a posture of facing the mounting hole on the laser level by the alignment screwing component 32.
In summary, the automatic assembling work of the mounting head mainly relates to the posture adjustment, transfer and transmission and the rotary mounting of the mounting head. Specifically, the alignment rotary joint assembly 32 includes an alignment telescopic part 321 and a rotary mounting part 323 connected to the alignment telescopic part 321, the alignment telescopic part 321 is used for transferring the mounting head on the material receiving plate 31 to the rotary mounting part 323, the alignment telescopic part 321 mainly plays a guiding role, in the process that the material receiving plate 31 gradually approaches the alignment mounting mechanism 1, the length of the alignment telescopic part 321 is contracted until the mounting head smoothly transits to the rotary mounting part 323, and the rotary mounting part 323 is used for rotatably mounting the mounting head transferred by the alignment telescopic part 321 into the mounting hole in a posture facing the mounting hole.
When the material transferring component 33 drives the material receiving plate 31 to move towards one side of the alignment installation mechanism 1, the material blocking part extrudes and pushes the alignment telescopic part 321 to shrink under the action of external force so as to guide the installation head to the rotary installation part 323. The material blocking part adopts an expansion and contraction type structure, and can specifically adopt one or a combination form of a spring and a soft elastic rubber plug; and the expanded width of the blocking part is larger than the size of the mounting slot hole, so that the blocking part can play a role in blocking the back surface of the material receiving plate 31 and prevent the blocking part from being separated from the mounting slot hole in the moving and shrinking process of the alignment expansion part 321.
The receiving plate 31 comprises a receiving plate body 311 and an alignment hole 312 arranged on the receiving plate body 311, and the top end part of the receiving plate body 311 is connected with the blanking end of the feeding mechanism 2 and receives the mounting head blanked from the blanking end of the feeding mechanism 2; the bottom end of the receiving plate 311 is connected to the material transferring assembly 33, and the receiving plate 311 is driven by the material transferring assembly 33 to rotate around the connecting axis of the receiving plate 311 itself bottom and the material transferring assembly 33, so that the alignment hole 312 is coaxially aligned with the mounting slot on the mounting head, and the alignment expansion part 321 is aligned to and coaxially penetrates through the mounting slot and the alignment hole 312, so that the blocking part passes through the alignment hole 312 and is located on the side of the receiving plate 311 close to the feeding mechanism 2.
In specific implementation, the mounting slot and the alignment hole on the mounting head are aligned and face the mounting hole on the alignment mounting mechanism 1, and the rod end aligned with the telescopic part 321 can be sequentially inserted into and pass through the mounting slot and the alignment hole 312, otherwise, the alignment fails and the mounting head fails to transfer. Therefore, it is necessary to receive the fixed mounting head and adjust the angle of the receiving plate 311 to align the alignment hole 312 with the mounting slot hole and the alignment expansion part 321. After the alignment and transfer are successful, the mounting head needs to be mounted on the mounting hole, and the mounting head is mounted on the mounting hole by adopting a vibration rotation mode in the embodiment. The specific implementation is as follows:
the main dynamic process of the mounting head between the feeding mechanism 2 and the contraposition mounting mechanism 1 comprises the following steps: the mounting head slides into the receiving plate 31 from the blanking end at the tail part of the conveyor belt of the feeding mechanism 2, the top of the receiving plate 31 is obliquely butted on the receiving plate 31, the mounting head slides down along the slope of the plate body of the receiving plate 311, the mounting head is clamped and fixed at the position sliding to the aligning hole 312, meanwhile, the receiving plate 311 turns around the bottom of the receiving plate 311, the aligning hole 312 is aligned with the mounting slot hole on the mounting head and the end part of the aligning telescopic part 321, the driving mechanism drives the receiving plate 31 to keep the aligning posture, and moves to the mounting hole of the aligning mounting mechanism 1, in the moving process, the distance between the receiving plate 311 and the rotating mounting mechanism 323 is shorter, the length of the aligning telescopic part 321 is gradually shortened, and the mounting head is stably connected to the rotating mounting part 323 and is mounted in the mounting hole by the rotating mounting part 323.
Specifically, the material transferring assembly 33 includes a translation driving portion 331 and an overturning alignment portion 332 disposed at the top of the translation driving portion 331, a support fixing portion 333 is disposed on the receiving plate body 311, the material receiving plate 31 is mounted on the translation driving portion 331, the bottom of the overturning alignment portion 332 is mounted on the translation driving portion 331, the top of the overturning alignment portion 332 is connected to the material receiving plate 31, and the support fixing portion 333 is connected to the material receiving plate 31; the support fixing part 333 is used to clamp and fix the mounting head at the alignment hole 312, and make the mounting slot of the mounting head face the alignment hole 312, the flipping alignment part 332 drives the material receiving plate 31 to rotate around its bottom from the material receiving state so that the mounting head aligns with the mounting hole on the alignment mounting mechanism 1, and the translation driving part 331 drives the material receiving plate 31 to move so as to transfer the mounting head to the rotation mounting part 323.
In detail, the translational driving portion 331 includes a bottom support 3311, and a turning power slide 3312 and a moving rail 3313 disposed on the bottom support 3311, the bottom of the turning alignment portion 332 is mounted on the turning power slide 3312, and the bottom of the receiving plate 311 is slidably mounted on the moving rail 3313 through a sliding bearing 313; the flip alignment member 332 slides along the flip power slot 3312 to adjust the angle between the receiving plate 311 and the bottom bracket 3311 so that the mounting slot on the mounting head is aligned with the alignment hole 312 and faces the mounting hole on the alignment mounting mechanism 1, and only when the mounting slot of the mounting head faces the alignment hole 312 and the mounting hole, the end of the alignment extension 321 can be inserted into and pass through the alignment hole 312 and the mounting head is transferred to the rotation mounting portion 323 in a posture facing the mounting hole.
The overturning alignment part 332 comprises a sliding rod 3321 and a lifting driving shaft 3322 installed on the sliding rod 3321, the sliding rod 3321 is installed on the overturning power chute 3312, the top of the lifting driving shaft 3322 is installed on the receiving plate body 311, the lifting driving shaft 3322 lifts and contracts under the action of an external force and drives the receiving plate body 311 to rotate around a sliding bearing 313 so as to change the included angle formed between the receiving plate body 311 and the bottom supporting frame 3311, so that the receiving plate body 311 is overturned to move so that the alignment hole 312 is aligned with the mounting groove hole on the mounting head, and the sliding rod 3321 moves along the overturning power chute 3312 under the action of the external force so as to drive the receiving plate 31 to move.
The supporting fixing portion 333 includes a supporting groove plate 3331 and a clamping block 3332, the supporting groove plate 3331 is connected to the clamping block 3332, the supporting groove plate 3331 and the clamping block 3332 are respectively provided with a pair of parts, the clamping blocks 3332 on two sides are respectively connected to the sliding rod 3321 through the telescopic movable rods 3333, the lifting driving shaft 3322 is arranged between the telescopic movable rods 3333 on two sides, a limiting groove 3334 is formed between the supporting groove plates 3331 on two sides, the radial dimension of the limiting groove 3334 is smaller than the width dimension of the bottom of the mounting head, the mounting head is limited when the mounting head slides downwards along the slope surface of the supporting plate body 311 to the limiting groove 3334 from the discharging end of the feeding mechanism 2, and is clamped and fixed by the clamping blocks 3332 on two sides.
The rotation mounting part 323 includes a rotation carrying table 3231 and a rotation vibration shaft 3232 coaxially mounted at the center of the rotation carrying table 3231; the rotary mounting part 323 is connected to the rotary material assembly 33 through the rotary rod 324, the alignment expansion part 321 is sleeved inside the rotary carrying table 3231, so that the mounting head is connected to the rotary carrying table 3231 in a rotating mode in a posture opposite to the mounting hole, the end part of the rotary vibration shaft 3232 is inserted into the mounting hole in an aligned mode, the rotary carrying table 3231 is coaxially sleeved outside the mounting hole, and the rotary vibration shaft 3232 drives the rotary carrying table 3231 to vibrate in a rotating mode, so that the mounting head is mounted in the mounting hole in a vibrating and rotating mode. In the process of shrinking while aligning the telescopic part 321 and approaching the rotation mounting part 323, the rotating rod 324 rotates around its bottom fixed point to make the top end of the rotating rod 324 approach the alignment mounting mechanism 1 gradually along with the rotation carrying table 3231, so as to stably mount the mounting head in a rotating manner.
The assembly effect of the laser level will affect both the subsequent calibration and the practical leveling effect, and therefore the assembly process of the laser level should be as accurate and stable as possible. Mainly embody in two aspects, on the one hand, when the instrument was installed, each part should be stable installation (the chassis is stable), and each part position is accurate, prevents to appear great deviation. The laser level body part is defined next to the laser mounting head mounting position defined previously in order to keep the assembly stable. This embodiment carries out spacing fixed to the base of equipment when equipment laser level appearance base, and the chassis is stable, and during follow-up equipment top part, be difficult to produce and rock, it is more stable, the deviation that produces when reducing each part of top laser instrument and assembling.
The contraposition installation mechanism 1 comprises an installation base 11 and a through hole 12 coaxially arranged in the installation base 11, a lifting limiting seat 13 is arranged in the through hole 12, the lifting limiting seat 13 is used for limiting and bearing a laser level main body to be assembled, the lifting limiting seat 13 can move up and down along the central axis of the through hole 12, and the lifting limiting seat 13 moves upwards to enable the laser level main body to upwards penetrate through the through hole 12 from the bottom and expose the installation hole, so that the installation head is conveniently installed on the installation hole through a rotary installation part 323.
Because four laser installation heads are generally installed on one laser level, four alignment switching mechanisms 3 are arranged to assemble the four installation heads simultaneously, the four alignment switching mechanisms 3 are respectively distributed on the quarter symmetrical points of the same circumference on the installation base 11, the bottom support frames 3311 are arranged along the radial direction of the circumference on the installation base 11, and the feeding mechanism 2 is arranged to be an annular conveyor belt surrounding the outside or four long straight conveyor belts which are in one-to-one correspondence with the alignment switching mechanisms 3. Correspondingly, the laser horizontal main body is also fixed on the lifting limiting seat 13 in a conveying mode, and is lifted and conveyed to be assembled. The lifting limiting seat 13 drives the laser level main body to ascend along the through hole 12 at every time until the mounting hole at the top is exposed, and the four mounting heads are synchronously butted and mounted on the mounting hole by aligning the four position switching mechanisms 3. Compared with manual assembly, the invention adopts mechanical automatic installation, thereby improving the assembly production efficiency.
Specifically, the lifting limiting seat 13 comprises a bearing seat 131 and a positioning installation seat 132, the bearing seat 131 comprises a bearing seat body 1311, a coaxial installation groove 1312 and a sandwich groove 1313 are arranged on the bearing seat body 1311, the coaxial installation groove 1312 is arranged in the center of the top of the bearing seat body 1311, the sandwich groove 1313 is arranged inside the bearing seat body 1311, and the bottom of the coaxial installation groove 1312 is communicated with the sandwich groove 1313; the positioning installation seat 132 is installed in the coaxial installation groove 1312 through the lifting driving mechanism 133, the lifting driving mechanism 133 is installed in the interlayer groove 1313, and the lifting driving mechanism 133 drives the positioning installation seat 132 to move up and down along the axis of the installation seat 131; the installation position groove of the positioning installation seat 132 is matched with the shape of the base of the laser level main body, the sectional dimension of the interlayer groove 1313 is larger than that of the coaxial installation groove 1312, and when the lifting driving mechanism 133 drives the positioning installation seat 132 to move up and down, the lifting driving mechanism 133 is always kept in the interlayer groove 1313.
The lifting driving mechanism 133 adopts a dynamic example to drive the lifting folding bracket to extend and contract or directly uses a stroke cylinder to drive back and forth. The lift driving mechanism 133 drives the laser level to move upward so that the mounting hole is exposed from the through hole 12 and faces the rotary vibration shaft 3232 of the rotary mounting portion 323, and after the four mounting heads are assembled, the lift driving mechanism 133 drives the laser level to descend and is transferred to the blanking conveyor belt to be conveyed out.
The above embodiments are only exemplary embodiments of the present application, and are not intended to limit the present application, and the protection scope of the present application is defined by the claims. Various modifications and equivalents may be made by those skilled in the art within the spirit and scope of the present application and such modifications and equivalents should also be considered to be within the scope of the present application.

Claims (9)

1. The assembling equipment of the laser level is characterized by comprising an alignment installation mechanism (1), a feeding mechanism (2) and an alignment switching mechanism (3), wherein the feeding mechanism (2) is arranged on the periphery of the alignment installation mechanism (1), and the alignment switching mechanism (3) is arranged between the alignment installation mechanism (1) and the feeding mechanism (2);
the alignment mounting mechanism (1) is used for fixing the laser level main body, the feeding mechanism (2) is used for conveying a mounting head of a laser transmitter, and the alignment switching mechanism (3) is used for adjusting the mounting head into a fixed posture and aligning the mounting head to a mounting hole of the laser level main body on the alignment mounting mechanism (1);
wherein the alignment switching mechanism (3) comprises a material receiving plate (31), an alignment rotary connection component (32) and a material transferring component (33), one end of the material receiving plate (31) is close to the blanking end of the feeding mechanism (2), the other end of the material receiving plate (31) is connected with the upstream end of the contraposition rotary connection component (32), the material transferring component (33) is connected with the material receiving plate (31), and the material receiving plate (31) can turn over towards the contraposition rotary connection component (32) under the driving of the material transferring component (33), so that the mounting head is aligned and enters the alignment rotary connection component (32), the downstream end of the alignment rotary connection component (32) is opposite to the mounting hole of the laser emitter on the alignment mounting mechanism (1), the alignment rotary connection component (32) is used for feeding the mounting head into the mounting hole in a fixed posture in a right-to-right manner and mounting the mounting head into the mounting hole in a spiral manner through rotation;
the alignment rotary connection component (32) comprises an alignment telescopic part (321) and a rotary mounting part (323) connected with the alignment telescopic part (321), the alignment telescopic part (321) is used for transferring the mounting head on the material receiving plate (31) to the rotary mounting part (323), and the rotary mounting part (323) is used for rotatably mounting the mounting head transferred by the alignment telescopic part (321) into the mounting hole in a posture of facing the mounting hole;
aim at pars contractilis (321) and be close to the tip that connects flitch (31) one side is provided with putty portion, putty portion follows it runs through to aim at pars contractilis (321) installation slotted hole on the installation head, just putty portion is located the installation head deviates from one side of counterpointing installation mechanism (1) change material subassembly (33) drive connect flitch (31) orientation when counterpointing installation mechanism (1) one side and removing, putty portion extrudees under the exogenic action and promotes it contracts to aim at pars contractilis (321) to lead the installation head to rotatory installation department (323).
2. The laser level assembly device according to claim 1, wherein the receiving plate (31) comprises a receiving plate body (311) and an alignment hole (312) arranged on the receiving plate body (311), the top end of the receiving plate body (311) is connected with the blanking end of the feeding mechanism (2) and receives a mounting head blanked from the blanking end of the feeding mechanism (2);
accept the bottom tip of plate body (311) with change material subassembly (33) and connect, just accept plate body (311) and be in change material subassembly (33) drive down wind accept plate body (311) self bottom with change material subassembly (33) axis of connection and rotate, so that counterpoint hole (312) with the epaxial installation slotted hole of installing is coaxial to be aligned, it just runs through to aim at pars contractilis (321) installation slotted hole with counterpoint hole (312), so that putty portion passes counterpoint hole (312) and be located accept being close to of plate body (311) one side of feed mechanism (2).
3. The laser level assembly apparatus of claim 1, wherein said rotary mounting portion (323) comprises a rotary carrying table (3231) and a rotary oscillating shaft (3232) coaxially mounted at the center of said rotary carrying table (3231);
the rotary mounting part (323) is connected onto the rotary material component (33) through a rotary rod (324), the alignment telescopic part (321) is sleeved inside the rotary loading table (3231) so that the mounting head is switched to the rotary loading table (3231) in a posture right opposite to the mounting hole, the end part of the rotary vibration shaft (3232) is aligned and inserted into the mounting hole, the rotary loading table (3231) is coaxially sleeved outside the mounting hole, and the rotary vibration shaft (3232) drives the rotary loading table (3231) to perform rotary vibration so that the mounting head can be mounted into the mounting hole in a vibration and rotation mode;
wherein, aim at pars contractilis (321) on one side and be close to the in-process of rotatory installation department (323) shrink on one side, dwang (324) rotate so that around its self bottom fixed point dwang (324) top end is followed carry and revolve platform (3231) and be close to gradually counterpoint installation mechanism (1) to stable rotatory installation head.
4. The laser level assembly apparatus according to claim 2, wherein the transferring assembly (33) comprises a translation driving portion (331) and a turning alignment portion (332) disposed at the top of the translation driving portion (331), a support fixing portion (333) is disposed on the receiving plate body (311), the receiving plate (31) is mounted on the translation driving portion (331), the bottom of the turning alignment portion (332) is mounted on the translation driving portion (331), the top of the turning alignment portion (332) is connected to the receiving plate (31), and the support fixing portion (333) is connected to the receiving plate (31);
the bearing fixing part (333) is used for clamping and fixing the mounting head at the aligning hole (312), the mounting slot hole of the mounting head is enabled to be opposite to the aligning hole (312), the overturning aligning part (332) drives the material receiving plate (31) to rotate around the bottom of the material receiving plate from the material receiving state so that the mounting head aligns at the mounting hole in the aligning mounting mechanism (1), and the translation driving part (331) drives the material receiving plate (31) to move so that the mounting head is transferred to the rotating mounting part (323).
5. The laser level assembly apparatus of claim 4, wherein the translation driving part (331) comprises a bottom support frame (3311), and a turnover power slide slot (3312) and a moving rail (3313) provided on the bottom support frame (3311), the bottom of the turnover aligning part (332) is mounted on the turnover power slide slot (3312), and the bottom of the receiving plate body (311) is slidably mounted on the moving rail (3313) by a sliding bearing (313);
the turnover aligning part (332) slides along the turnover power sliding groove (3312) to adjust the angle between the bearing plate body (311) and the bottom support frame (3311) so as to enable the mounting slot hole on the mounting head to be aligned with the alignment hole (312), the mounting slot hole on the mounting head is right aligned to the mounting hole on the alignment mounting mechanism (1), and only when the mounting slot hole of the mounting head is right aligned to the alignment hole (312) and the mounting hole, the end part of the alignment telescopic part (321) can be inserted into and penetrates through the alignment hole (312), and the mounting head is enabled to be transferred to the rotary mounting part (323) in a posture right aligned to the mounting hole.
6. The laser level assembly apparatus of claim 5, wherein said flip alignment part (332) comprises a slide bar (3321) and a lift driving shaft (3322) mounted on said slide bar (3321), said slide bar (3321) is mounted on said flip power slide slot (3312), the top of said lift driving shaft (3322) is mounted on said support plate (311), said lift driving shaft (3322) extends and retracts under an external force and drives said support plate (311) to rotate around said slide bearing (313) to change the angle formed between said support plate (311) and said bottom support frame (3311), thereby flip-moving said support plate (311) to align said alignment hole (312) with the mounting slot of said mounting head, said slide bar (3321) moves along said flip power slide slot (3312) under an external force, thereby driving the material receiving plate (31) to move.
7. The apparatus for assembling a laser level according to claim 6, wherein the holder fixing part (333) comprises a holder groove plate (3331) and a clamping block (3332), the holder groove plate (3331) is connected to the clamping block (3332), a pair of the holder groove plate (3331) and the clamping block (3332) are respectively provided, the clamping blocks (3332) at both sides are respectively connected to the sliding rod (3321) through a telescopic movable rod (3333), and the lifting driving shaft (3322) is provided between the telescopic movable rods (3333) at both sides;
a limiting groove (3334) is formed between the bearing groove plates (3331) on the two sides, the radial size of the limiting groove (3334) is smaller than the width of the bottom of the mounting head, the mounting head is limited when sliding downwards to the limiting groove (3334) along the slope surface of the bearing plate body (311) from the blanking end of the feeding mechanism (2), and the mounting head is clamped and fixed by the clamping blocks (3332) on the two sides.
8. The laser level assembly device according to claim 7, wherein the alignment mounting mechanism (1) comprises a mounting base (11) and a through hole (12) coaxially arranged inside the mounting base (11), a lift limiting seat (13) is arranged in the through hole (12), the lift limiting seat (13) is used for limiting and bearing a laser level body to be assembled, the lift limiting seat (13) can move up and down along the central axis of the through hole (12), the lift limiting seat (13) moves upwards to enable the laser level body to penetrate through the through hole (12) from bottom to top and expose the mounting hole, so that the mounting head can be mounted on the mounting hole by the rotary mounting part (323);
the alignment switching mechanisms (3) are four, the alignment switching mechanisms (3) are respectively distributed on one quarter of symmetrical points of the same circumference on the installation base (11), and the bottom support frame (3311) is arranged on the installation base (11) in the radial direction of the circumference.
9. The laser level assembly device according to claim 8, wherein the elevation limiting seat (13) comprises a bearing seat (131) and a positioning installation seat (132), the bearing seat (131) comprises a bearing seat body (1311), a coaxial installation groove (1312) and a sandwich groove (1313) are arranged on the bearing seat body (1311), the coaxial installation groove (1312) is arranged at the center of the top of the bearing seat body (1311), the sandwich groove (1313) is arranged in the bearing seat body (1311), and the bottom of the coaxial installation groove (1312) is communicated with the sandwich groove (1313);
the positioning installation seat (132) is installed in the coaxial installation groove (1312) through a lifting driving mechanism (133), the lifting driving mechanism (133) is installed in the interlayer groove (1313), and the lifting driving mechanism (133) drives the positioning installation seat (132) to move up and down along the axis of the installation seat (131);
the mounting position groove of the positioning mounting seat (132) is matched with the shape of the base of the laser level main body, the sectional dimension of the interlayer groove (1313) is larger than that of the coaxial mounting groove (1312), and when the lifting driving mechanism (133) drives the positioning mounting seat (132) to move up and down, the lifting driving mechanism (133) is always kept in the interlayer groove (1313).
CN202210442935.XA 2022-04-26 2022-04-26 Laser level meter's equipment Active CN114536006B (en)

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CN114683040B (en) * 2022-06-01 2023-01-10 南通迪欧安普光电科技有限公司 Assembling equipment for laser transmitter of level meter
CN117161740B (en) * 2023-11-02 2023-12-29 南通迪欧安普光电科技有限公司 Laser level meter installation head assembling equipment

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BE903742A (en) * 1985-11-29 1986-05-29 Burndy Electra Nv MACHINE AND METHOD FOR SELECTIVELY INSERTING ELECTRICAL CONTACT PENS IN A PRINTED CIRCUIT PLATE.
CN202793384U (en) * 2012-09-11 2013-03-13 中国三冶集团有限公司设备检修工程公司 Laser level meter
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