CN114527298B - A nanoplatform for the fusion of active/passive vibration suppression - Google Patents
A nanoplatform for the fusion of active/passive vibration suppression Download PDFInfo
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Abstract
本发明涉及Mini/Micro LED封装检测领域,特别是一种主/被动抑振融合的纳米平台。所述纳米云台包括:龙门架、输出平台、滑杆、第一柔性板簧件、第二柔性板簧件、硬质弹簧件、夹紧组件、应变片、磁性提升组件、压电顶升件和测距仪;所述纳米云台利用柔性机构在连接大质量的情况下,高频位移分量输出响应小的特性,实现了原子力显微镜在高频段范围内位移的稳定维持,低频依靠压电堆叠驱动,利用反馈和前馈的手段,对原子力显微镜的位置进行主动调整,能实现低频主动调整和高频被动隔振的同时,又降低了控制器传感器的性能要求和算法实现难度。
The invention relates to the field of Mini/Micro LED package detection, in particular to a nano-platform integrating active/passive vibration suppression. The nanometer head includes: a gantry, an output platform, a sliding rod, a first flexible leaf spring, a second flexible leaf spring, a hard spring, a clamping component, a strain gauge, a magnetic lifting component, and a piezoelectric lifting component. components and rangefinder; the nano-head uses a flexible mechanism to connect a large mass, and the output response of the high-frequency displacement component is small, which realizes the stable maintenance of the displacement of the atomic force microscope in the high-frequency range, and the low-frequency relies on piezoelectric The stacking drive uses feedback and feedforward methods to actively adjust the position of the atomic force microscope, which can achieve low-frequency active adjustment and high-frequency passive vibration isolation, while reducing the performance requirements of the controller sensor and the difficulty of algorithm implementation.
Description
技术领域technical field
本发明涉及Mini/Micro LED封装检测领域,特别是一种主/被动抑振融合的纳米平台。The invention relates to the field of Mini/Micro LED package detection, in particular to a nano-platform integrating active/passive vibration suppression.
背景技术Background technique
在芯片封装检测领域,尤其是mini-led与micro-led芯片,在初步封装后,需要动用原子力显微镜对各个芯片的物理特性进行在线测量,然后再对不良的芯片进行修复或者替换,做到早发现、早治疗,从每个环节都确保芯片封装的良率,最终提高整体显示屏生产的效率。In the field of chip packaging and testing, especially for mini-led and micro-led chips, after the initial packaging, it is necessary to use an atomic force microscope to measure the physical characteristics of each chip online, and then repair or replace defective chips. Discovery, early treatment, ensure the yield rate of chip packaging from every link, and ultimately improve the efficiency of overall display production.
然而,上述led芯片的尺寸都是微米级别的,而那些芯片要被封装到米级的显示面板上,原子力显微镜的检查范围也是微米范围的,这就需要使用龙门架将原子力显微镜吊起来,配合底部运动平台将显示面板的每个位置都转移到原子力显微镜的检测范围内,接受检测。However, the size of the above-mentioned LED chips are all micron-level, and those chips are to be packaged on a meter-level display panel, and the inspection range of the atomic force microscope is also in the micrometer range, which requires the use of a gantry to hang the atomic force microscope. The bottom motion platform transfers every position of the display panel to the detection range of the atomic force microscope for inspection.
原子力显微镜虽然有极高的检测精度,但对自身与检测物体的距离也有极高的要求(纳米级),而这样级别的振动主要是由运动平台自身产生的,通过龙门架影响到原子力显微镜自身与被检测物体的距离,而且振动噪音的频率范围达到500Hz,振动幅度高达500nm。Although the atomic force microscope has extremely high detection accuracy, it also has extremely high requirements for the distance between itself and the detected object (nano level), and such vibration is mainly generated by the motion platform itself, which affects the atomic force microscope itself through the gantry. The distance from the detected object, and the frequency range of vibration noise reaches 500Hz, and the vibration amplitude is as high as 500nm.
应用要求是让原子力显微镜这个质量约3kg的物体,在受到龙门架传递过来的上述位移振动激励下,保持原子力显微镜自身与被测量目标的距离的稳定,根据现有技术和现有要求,如此大负载的闭环控制带目前没有超过100Hz的。The application requirement is to let the atomic force microscope, an object with a mass of about 3kg, keep the distance between the atomic force microscope itself and the measured target stable under the excitation of the above-mentioned displacement vibration transmitted by the gantry. According to the existing technology and existing requirements, such a large The closed-loop control band of the load currently does not exceed 100Hz.
现有技术中对龙门架与原子力显微镜安装的技术主要有以下三种:In the prior art, there are mainly the following three technologies for installing the gantry frame and the atomic force microscope:
(1)使用纵向直线电机平台连接龙门架和原子力显微镜,使用多普勒测距仪获得原子力显微镜与显示面板之间的距离,控制直线电机进行闭环控制,保持原子力显微镜与显示面板之间的距离为恒值。该方案中由直线电机驱动,驱动力是足够的,可是直线电机本身的定位精度做到1μm已经是极致,远远无法达到龙门架与显示面板纳米级的距离保持要求。(1) Use the vertical linear motor platform to connect the gantry and the atomic force microscope, use the Doppler rangefinder to obtain the distance between the atomic force microscope and the display panel, control the linear motor for closed-loop control, and maintain the distance between the atomic force microscope and the display panel is a constant value. This solution is driven by a linear motor, and the driving force is sufficient, but the positioning accuracy of the linear motor itself is 1μm, which is the ultimate, far from meeting the requirements of maintaining the nanometer distance between the gantry and the display panel.
(2)使用压电堆叠和柔性铰链代替纵向直线电机平台,对原子力显微镜进行全主动闭环控制,保持原子力显微镜与显示面板之间的距离为恒值。该方案中使用压电陶瓷和柔性机构进行直接控制,与快速伺服(FTS)类似,但FTS的控制目标仅为一个切削刀头,且闭环控制带宽鲜有超过100Hz,存在技术难度,压电陶瓷驱动力大,响应快,有可能是因为压电陶瓷的迟滞效应,随着频率升高,迟滞现象越明显,所以难以达到高带宽控制,即难以在500Hz范围内保证原子力显微镜与显示面板之间的距离不变。(2) Using piezoelectric stacks and flexible hinges to replace the longitudinal linear motor platform, the fully active closed-loop control of the atomic force microscope is performed, and the distance between the atomic force microscope and the display panel is kept constant. In this scheme, piezoelectric ceramics and a flexible mechanism are used for direct control, which is similar to fast servo (FTS), but the control target of FTS is only one cutting head, and the closed-loop control bandwidth rarely exceeds 100Hz, which is technically difficult. The driving force is large and the response is fast, which may be due to the hysteresis effect of piezoelectric ceramics. As the frequency increases, the hysteresis phenomenon becomes more obvious, so it is difficult to achieve high bandwidth control, that is, it is difficult to ensure the gap between the atomic force microscope and the display panel within the range of 500Hz. distance does not change.
(3)使用被动隔振装置(原理与试验用隔振台一样)连接龙门架与原子力显微镜。改方案中使用的被动隔振平台,只能隔绝高频的振动,对低频的振动消除效果有限,以及难以应对需要微米级距离调整的情况,且被动隔振本质上是弹簧,遇到固有频率分量的激励,会产生共振,即输出位移增益会很大。(3) Use a passive vibration isolation device (the principle is the same as that of the vibration isolation table for the test) to connect the gantry and the atomic force microscope. The passive vibration isolation platform used in the modified scheme can only isolate high-frequency vibration, and has limited effect on low-frequency vibration elimination, and it is difficult to cope with the situation that requires micron-level distance adjustment, and passive vibration isolation is essentially a spring, which encounters natural frequencies. The excitation of the component will cause resonance, that is, the output displacement gain will be large.
发明内容SUMMARY OF THE INVENTION
针对上述缺陷,本发明的目的在于提出一种主/被动抑振融合的纳米平台,其能低频主动调整和高频被动隔振,是一种宽频段的自稳定纳米平台,保证了原子力显微镜的稳定性。In view of the above-mentioned defects, the purpose of the present invention is to propose a nano-platform integrating active/passive vibration suppression, which can actively adjust low frequency and passively isolate high-frequency vibration. stability.
为达此目的,本发明采用以下技术方案:For this purpose, the present invention adopts the following technical solutions:
一种主/被动抑振融合的纳米平台,其包括:龙门架、输出平台、滑杆、第一柔性板簧件、第二柔性板簧件、硬质弹簧件、夹紧组件、应变片、磁性提升组件、压电顶升件和测距仪;所述龙门架包括横梁和竖直连接与横梁两端的支撑臂;所述横梁沿竖直方向开设有滑动孔;所述支撑臂沿水平横向方向开设有调节腔;所述调节腔关于所述滑动孔的延伸方向左右对称设置;所述调节腔内设有第二柔性板簧件,所述第二柔性板簧件的下端通过压电顶升件与所述调节腔的底部固定连接;所述磁性提升件安装于所述滑动孔的顶部,所述输出平台水平安装于所述滑动孔的正下方;所述滑杆的上端穿过所述滑动孔并限位安装于所述磁性提升组件内;所述滑杆的下端沿竖直方向与所述输出平台刚性连接;所述输出平台的顶部与所述横梁的底部通过所述硬质弹簧件竖向连接;A nanoplatform integrating active/passive vibration suppression, comprising: a gantry, an output platform, a sliding rod, a first flexible leaf spring, a second flexible leaf spring, a hard spring, a clamping assembly, a strain gauge, Magnetic lift assembly, piezoelectric lifter and range finder; the gantry frame includes a beam and a support arm vertically connected to both ends of the beam; the beam is provided with sliding holes in the vertical direction; the support arm is arranged in the horizontal direction An adjustment cavity is opened in the direction; the adjustment cavity is symmetrically arranged with respect to the extending direction of the sliding hole; a second flexible leaf spring member is arranged in the adjustment cavity, and the lower end of the second flexible leaf spring member passes through the piezoelectric top The lifting piece is fixedly connected with the bottom of the adjustment cavity; the magnetic lifting piece is installed on the top of the sliding hole, and the output platform is horizontally installed just below the sliding hole; the upper end of the sliding rod passes through the sliding hole. The sliding hole is installed in the magnetic lifting assembly; the lower end of the sliding rod is rigidly connected with the output platform in the vertical direction; the top of the output platform and the bottom of the beam pass through the hard Vertical connection of spring parts;
所述输出平台的左侧和右侧对称设有所述第一柔性板簧件;所述第一柔性板簧件的一侧与所述输出平台固定连接,所述第一柔性板簧件的另一侧与对应一侧的所述第二柔性板簧件固定连接;所述硬质弹簧件、所述第一柔性板簧件和所述第二柔性板簧件为所述输出平台提供竖直向上的弹力,且在所述磁性提升组件和/或所述压电顶升件的作用下所述输出平台能沿竖直方向滑动;所述夹紧组件安装于所述横梁,所述夹紧组件用于将所述滑杆夹紧或松开,所述应变片设置于所述柔性弹簧件。The left and right sides of the output platform are symmetrically provided with the first flexible leaf spring; one side of the first flexible leaf spring is fixedly connected to the output platform, and the first flexible leaf spring is The other side is fixedly connected with the second flexible leaf spring member on the corresponding side; the hard spring member, the first flexible leaf spring member and the second flexible leaf spring member provide vertical support for the output platform. A straight elastic force, and the output platform can slide in the vertical direction under the action of the magnetic lifting assembly and/or the piezoelectric lifting member; the clamping assembly is installed on the beam, the clamp The tightening assembly is used to clamp or loosen the sliding rod, and the strain gauge is arranged on the flexible spring member.
具体的,所述第一柔性板簧件为S形弹簧件;所述第二柔性板簧件包括弹性板件和顶升座;所述顶升座位于所述调节腔内,所述顶升座与所述调节腔的底部之间设有所述压电顶升件,所述压电顶升件用于驱动所述顶升座沿竖直方向移动;所述顶升座的一竖直侧面与对应位置的所述S形弹簧件连接;所述顶升座正对的两侧通过所述弹性板件分别与所述调节腔的两侧连接;所述S形弹簧件的柔度比所述弹性板件的柔度大,所述S形弹簧件的刚度比所述弹性板件的刚度小。Specifically, the first flexible leaf spring is an S-shaped spring; the second flexible leaf spring includes an elastic plate and a jacking seat; the jacking seat is located in the adjustment cavity, and the jacking The piezoelectric lifting member is arranged between the seat and the bottom of the adjustment cavity, and the piezoelectric lifting member is used to drive the lifting seat to move in the vertical direction; a vertical The side surface is connected with the S-shaped spring member at the corresponding position; the opposite sides of the jacking seat are respectively connected with the two sides of the adjustment cavity through the elastic plate member; the flexibility ratio of the S-shaped spring member is The flexibility of the elastic plate member is large, and the stiffness of the S-shaped spring member is smaller than that of the elastic plate member.
优选地,所述硬质弹簧件有两个,且对称的设置于所述滑杆的左侧和右侧;所述硬质弹簧件为螺旋弹簧,所述螺旋弹簧的柔度比所述弹性板件的柔度小,所述螺旋弹簧的刚度比所述弹性板件的刚度大。Preferably, there are two hard springs, and they are symmetrically arranged on the left and right sides of the sliding rod; the hard springs are coil springs, and the flexibility of the coil springs is higher than that of the elasticity. The flexibility of the plate member is small, and the stiffness of the coil spring is greater than that of the elastic plate member.
具体的,所述S形弹簧件和所述弹性板件由航空铝制成;所述螺旋弹簧由铁或钢制成。Specifically, the S-shaped spring member and the elastic plate member are made of aviation aluminum; the coil spring is made of iron or steel.
优选地,夹紧组件包括夹紧板、摩擦套圈和压电夹紧件;所述滑动孔内设有直线轴承;所述夹紧板安装于所述横梁的底部,所述夹紧板正对所述滑动孔的延伸方向开设有夹紧孔;所述夹紧孔内设有摩擦套圈,所述摩擦套圈一侧紧贴所述压电夹紧件的驱动端安装;所述压电夹紧件固定安装于所述夹紧板;所述滑杆穿设于所述摩擦套圈内,在所述压电夹紧件的驱动下,所述摩擦套圈将所述滑杆夹紧或松开。Preferably, the clamping assembly includes a clamping plate, a friction ring and a piezoelectric clamping member; a linear bearing is arranged in the sliding hole; the clamping plate is installed on the bottom of the beam, and the clamping plate is A clamping hole is opened in the extending direction of the sliding hole; a friction ferrule is arranged in the clamping hole, and one side of the friction ferrule is installed in close contact with the driving end of the piezoelectric clamping piece; The electric clamping piece is fixedly installed on the clamping plate; the sliding rod is passed through the friction ferrule, and driven by the piezoelectric clamping piece, the friction ferrule clamps the sliding rod tighten or loosen.
优选地,所述夹紧组件内的压电夹紧件和压电顶升件为压电堆叠驱动器。Preferably, the piezoelectric clamping member and the piezoelectric lifting member in the clamping assembly are piezoelectric stacking drivers.
优选地,所述磁性提升组件包括:永磁铁和电磁线圈;所述电磁线圈的径向尺寸大于所述永磁铁的径向尺寸;所述永磁铁成环形,水平套设于所述滑杆的上端;所述电磁线圈固定安装于所述滑动孔的顶部,并与所述永磁铁同轴线的设置于所述永磁铁的外侧。Preferably, the magnetic lifting assembly includes: a permanent magnet and an electromagnetic coil; the radial dimension of the electromagnetic coil is larger than the radial dimension of the permanent magnet; the permanent magnet is annular, and is horizontally sleeved on the sliding rod. The upper end; the electromagnetic coil is fixedly installed on the top of the sliding hole, and is arranged on the outer side of the permanent magnet coaxially with the permanent magnet.
优选地,所述纳米平台还包括原子力显微镜、控制器和测距仪;原子力显微镜安装于所述输出平台的底部;所述测距仪用于检测所述原子力显微镜与被测量目标之间的距离;所述测距仪为电容测距仪或多普勒测距仪;所述控制器、所述夹紧组件、应变片、磁性提升组件、压电顶升件和测距仪电联接。Preferably, the nano-platform further comprises an atomic force microscope, a controller and a range finder; the atomic force microscope is mounted on the bottom of the output platform; the range finder is used to detect the distance between the atomic force microscope and the target to be measured The rangefinder is a capacitance rangefinder or a Doppler rangefinder; the controller, the clamping component, the strain gauge, the magnetic lifting component, the piezoelectric lifting piece and the rangefinder are electrically connected.
优选地,所述控制器内配设有用于控制原子力显微镜与被测目标距离的调节控制方法,所述调节控制方法包括如下内容:Preferably, the controller is equipped with an adjustment control method for controlling the distance between the atomic force microscope and the measured target, and the adjustment control method includes the following contents:
测距仪实时检测原子力显微镜与被测量目标之间的距离,得到距离参数;The distance meter detects the distance between the atomic force microscope and the measured target in real time, and obtains the distance parameters;
当距离参数超出预设范围时,控制器根据距离参数与预设范围的比较结果,对磁性提升组件和/或压电顶升件进行控制,实现对原子力显微镜与被测量目标之间的距离的闭环反馈控制或闭环反馈加前馈控制,使得距离参数恢复至预设范围内;When the distance parameter exceeds the preset range, the controller controls the magnetic lift assembly and/or the piezoelectric lifter according to the comparison result between the distance parameter and the preset range, so as to realize the control of the distance between the atomic force microscope and the target to be measured. Closed-loop feedback control or closed-loop feedback plus feedforward control, so that the distance parameter can be restored to the preset range;
当纳米平台发生共振时,所述控制器向所述夹紧组件发出控制指令,使得夹紧组件将滑杆夹紧制动,当纳米平台共振消除后,夹紧组件将滑杆松开。When the nano-platform resonates, the controller sends a control command to the clamping assembly, so that the clamping assembly clamps and brakes the sliding rod, and when the resonance of the nano-platform is eliminated, the clamping assembly releases the sliding rod.
本发明的实施例的有益效果:The beneficial effects of the embodiments of the present invention:
第一柔性板簧件和第二柔性板簧件组成的大柔度的柔性机构,利用柔性机构在连接大质量(kg级)的情况下,高频位移分量输出响应小的特性,实现了原子力显微镜在高频段范围内位移的稳定维持。The flexible mechanism with large flexibility composed of the first flexible leaf spring member and the second flexible leaf spring member utilizes the characteristics of small output response of high-frequency displacement components when the flexible mechanism is connected with a large mass (kg level), and realizes the atomic force Stable maintenance of microscope displacement in the high frequency range.
低频依靠压电堆叠驱动,利用反馈和前馈的手段,在位移扰动发生或发生一半时,对原子力显微镜的位置进行主动调整,使闭环带宽不用太高,仅需与高频被动隔振频段有重合即可,降低了控制器传感器的性能要求和算法实现难度。The low frequency is driven by the piezoelectric stack, and by means of feedback and feedforward, the position of the atomic force microscope is actively adjusted when the displacement disturbance occurs or half occurs, so that the closed-loop bandwidth does not need to be too high, and only needs to have the same frequency as the high-frequency passive vibration isolation frequency band. Coincidence is enough, which reduces the performance requirements of the controller sensor and the difficulty of algorithm implementation.
增设夹紧组件,消除或减少了被动隔振部件在谐振点附近频率分量的位移激励所引起的大幅度输出位移变化,提高了维持原子力显微镜位置恒定的性能。The addition of a clamping component eliminates or reduces the large output displacement change caused by the displacement excitation of the frequency component of the passive vibration isolation component near the resonance point, and improves the performance of maintaining a constant position of the atomic force microscope.
将与输出平台刚性连接的滑杆接入直线轴承,限制了输出平台的摆动,提高了维持原子力显微镜整个平面位置恒定的性能。The sliding rod that is rigidly connected with the output platform is connected to the linear bearing, which limits the swing of the output platform and improves the performance of maintaining the constant position of the entire plane of the atomic force microscope.
低频主动控制和高频被动减振的创新技术,使得纳米平台的维稳性能,覆盖了较宽的一个频率范围,拓展了装置适用的场景。The innovative technology of low-frequency active control and high-frequency passive vibration reduction enables the stability maintenance performance of the nano-platform to cover a wider frequency range and expand the applicable scenarios of the device.
压电堆叠长度开始变化的时候,使磁性提升组件的用电磁力补偿因刚度太小导致的变形力太小导致的平台启动滞后的情况,在压电堆叠长度变化结束后,通过应变片实时检测变形状态,当柔性机构变形回复的平衡态的时候,使用一对压电堆叠对滑杆进行夹紧,对平台进行刹车制动,防止产生振动(过度的位移),解决了低刚度柔性机构启动速度慢,无法拥有高刚度柔性机构迅速响应的矛盾。When the length of the piezoelectric stack begins to change, the electromagnetic force of the magnetic lifting component compensates the start-up lag of the platform caused by the too small deformation force caused by too small stiffness. In the deformed state, when the flexible mechanism is deformed and restored to the equilibrium state, a pair of piezoelectric stacks are used to clamp the sliding rod, and the platform is braked to prevent vibration (excessive displacement), which solves the problem of starting the flexible mechanism with low stiffness. The speed is slow, and it is impossible to have a high-stiffness flexible mechanism to respond quickly.
附图说明Description of drawings
图1是本发明的一个实施例中所述纳米平台的立体结构示意图;1 is a schematic three-dimensional structure diagram of the nanoplatform in an embodiment of the present invention;
图2是图1所示实施例的正视结构示意图;Fig. 2 is the front structure schematic diagram of the embodiment shown in Fig. 1;
图3是本发明的一个实施例中所述纳米平台应用状态下的正视结构示意图;3 is a schematic front view of the nanoplatform in an application state of an embodiment of the present invention;
图4是本发明的一个实施例中所述纳米平台应用状态下的幅频特性曲线示意图。FIG. 4 is a schematic diagram of an amplitude-frequency characteristic curve in an application state of the nanoplatform according to an embodiment of the present invention.
其中:龙门架110,输出平台120,滑杆130,直线轴承131,第一柔性板簧件140,S形弹簧件141,第二柔性板簧件150,弹性板件151,顶升座152,硬质弹簧件153,夹紧组件160,夹紧板161,摩擦套圈162,磁性提升组件170,永磁铁171,电磁线圈172,压电顶升件180,原子力显微镜210,运动平台220。Among them:
具体实施方式Detailed ways
下面结合附图并通过具体实施方式来进一步说明本发明的技术方案。The technical solutions of the present invention are further described below with reference to the accompanying drawings and through specific embodiments.
本申请的一个实施例,如图1至图4所示,一种主/被动抑振融合的纳米平台,其包括:龙门架110、输出平台120、滑杆130、第一柔性板簧件140、第二柔性板簧件150、硬质弹簧件153、夹紧组件160、应变片、磁性提升组件170、压电顶升件180和测距仪;所述龙门架110包括横梁和竖直连接与横梁两端的支撑臂;所述横梁沿竖直方向开设有滑动孔;所述支撑臂沿水平横向方向开设有调节腔;所述调节腔关于所述滑动孔的延伸方向左右对称设置;所述调节腔内设有第二柔性板簧件,所述第二柔性板簧件的下端通过压电顶升件180与所述调节腔的底部固定连接;所述磁性提升件安装于所述滑动孔的顶部,所述输出平台120水平安装于所述滑动孔的正下方;所述滑杆130的上端穿过所述滑动孔并限位安装于所述磁性提升组件170内;所述滑杆130的下端沿竖直方向与所述输出平台120刚性连接;所述输出平台120的顶部与所述横梁的底部通过所述硬质弹簧件153竖向连接;所述输出平台120的左侧和右侧对称设有所述第一柔性板簧件;所述第一柔性板簧件的一侧与所述输出平台120固定连接,所述第一柔性板簧件的另一侧与对应一侧的所述第二柔性板簧件固定连接;所述硬质弹簧件153、所述第一柔性板簧件和所述第二柔性板簧件为所述输出平台 120提供竖直向上的弹力,且在所述磁性提升组件170和/或所述压电顶升件180 的作用下所述输出平台120能沿竖直方向滑动;所述夹紧组件160安装于所述横梁,所述夹紧组件160用于将所述滑杆130夹紧或松开,所述应变片设置于所述柔性弹簧件。An embodiment of the present application, as shown in FIG. 1 to FIG. 4 , is a nanoplatform integrating active/passive vibration suppression, which includes: a
所述第一柔性板簧件为S形弹簧件141;所述第二柔性板簧件150包括弹性板件151和顶升座152;所述顶升座152位于所述调节腔内,所述顶升座152与所述调节腔的底部之间设有所述压电顶升件180,所述压电顶升件180用于驱动所述顶升座152沿竖直方向移动;所述顶升座152的一竖直侧面与对应位置的所述S形弹簧件141连接;所述顶升座152正对的两侧通过所述弹性板件151 分别与所述调节腔的两侧连接;所述S形弹簧件的柔度比所述弹性板件151的柔度大,所述S形弹簧件的刚度比所述弹性板件151的刚度小。The first flexible leaf spring member is an S-shaped
所述硬质弹簧件153有两个,且对称的设置于所述滑杆130的左侧和右侧;所述硬质弹簧件153为螺旋弹簧,所述螺旋弹簧的柔度比所述弹性板件151的柔度小,所述螺旋弹簧的刚度比所述弹性板件151的刚度大。There are two
刚度和柔度的大小可以通过更换材料或者设定材料厚度来实现。The stiffness and flexibility can be achieved by changing the material or setting the thickness of the material.
所述S形弹簧件和所述弹性板件151由航空铝制成;所述螺旋弹簧由铁或钢制成;使得所述输出平台120具有稳定的悬挂支撑结构,又能主动在微米和/ 或纳米级别在竖直方向上进行移动调整。The S-shaped spring member and the
夹紧组件160包括夹紧板161、摩擦套圈162和压电夹紧件;所述滑动孔内设有直线轴承131;所述夹紧板161安装于所述横梁的底部,所述夹紧板161正对所述滑动孔的延伸方向开设有夹紧孔;所述夹紧孔内设有摩擦套圈162,所述摩擦套圈162一侧紧贴所述压电夹紧件的驱动端安装;所述压电夹紧件固定安装于所述夹紧板161;所述滑杆130穿设于所述摩擦套圈162内,在所述压电夹紧件的驱动下,所述摩擦套圈162将所述滑杆130夹紧或松开。The clamping
所述夹紧组件160内的压电夹紧件和压电顶升件180为压电堆叠驱动器;所述压电堆叠驱动器为现有功能元器件,可以直接从市场采购得到,也称之为压电堆叠。其中一种压电堆叠驱动器的工作原理可以概述为,压电堆叠为沿竖直方向布置的棒状结构,由多个压电陶瓷片堆叠而成。压电堆叠的一端与固定块固定,当施加电信号激励压电堆叠时,压电堆叠能够沿长度方向发生变形,从而在压电堆叠的另一端端产生输出位移,进而能实现微米或纳米级别的伸缩驱动效果。The piezoelectric clamping member and the
所述磁性提升组件170包括:永磁铁171和电磁线圈172;所述电磁线圈 172的径向尺寸大于所述永磁铁171的径向尺寸;所述永磁铁171成环形,水平套设于所述滑杆130的上端;所述电磁线圈172固定安装于所述滑动孔的顶部,并与所述永磁铁171同轴线的设置于所述永磁铁171的外侧。The
所述纳米平台还包括原子力显微镜210、控制器和测距仪;原子力显微镜 210安装于所述输出平台120的底部;所述测距仪用于检测所述原子力显微镜 210与被测量目标之间的距离;所述测距仪为电容测距仪或多普勒测距仪;所述控制器、所述夹紧组件160、应变片、磁性提升组件170、压电顶升件180和测距仪电联接。The nano-platform further includes an
所述控制器内配设有用于控制原子力显微镜210与被测目标距离的调节控制方法,所述调节控制方法包括如下内容:The controller is equipped with an adjustment control method for controlling the distance between the
测距仪实时检测原子力显微镜210与被测量目标之间的距离。得到距离参数;The distance meter detects the distance between the
当距离参数超出预设范围时,控制器根据距离参数与预设范围的比较结果,对磁性提升组件170和/或压电顶升件180进行控制,实现对原子力显微镜210 与被测量目标之间的距离的闭环反馈控制或闭环反馈加前馈控制,使得距离参数恢复至预设范围内;When the distance parameter exceeds the preset range, the controller controls the
当纳米平台发生共振时,所述控制器向所述夹紧组件160发出控制指令,使得夹紧组件160将滑杆130夹紧制动,当纳米平台共振消除后,夹紧组件160 将滑杆130松开。When the nano-platform resonates, the controller sends a control command to the clamping
具体的,在实际应用中,所述纳米平台安装于用于承载被测量目标的运动平台220的上方,所述龙门架110两端的所述支撑臂与运动平台220的机架连接,当运动平台220移动时,纳米平台上方的龙门架110会向原子力显微镜210 传来高频分量的位移激励时,由图4所示的幅频特性曲线可得,由于所述输出平台120的两侧是通过所述第一柔性板簧件140和第二柔性板簧件150组成的柔性机构支撑的,输出平台120的位移振幅已经小于容许范围值(容许范围值可由实际应用需求来设定),输出平台120便不会体现出高频分量激励的影响,保证了原子力显微镜210在高频段位移激励下与被测量目标的距离保持恒定。Specifically, in practical applications, the nano-platform is installed above the moving
在高频段位移激励下,通过电容或多普勒测距仪实时监测原子力显微镜210 与被测量目标之间的距离,进行闭环反馈控制或闭环反馈加前馈控制,使闭环控制带宽与高频被动隔振频段有重合,则在一个较大频段内保证了原子力显微镜210在高频段位移激励下与被测量目标的距离保持恒定。Under the high-frequency displacement excitation, the distance between the
在低频主动控制频段,为防止激发共振频率分量的位移响应(如图4中76.24 μm处所示),添加了夹紧组件160,对滑杆130上摩擦套圈162的地方进行夹紧制动,消除或减小过大的位移振动,又因为滑杆130与输出平台120刚性连接,并由直线轴承131将位移限制在了仅在竖直方向,所以通过对滑杆130进行制动,即对输出平台120进行制动,有效降低共振点频率(谐振点)分量激励带来的过度的位移变化。In the low frequency active control frequency band, in order to prevent the displacement response of the resonant frequency component from being excited (as shown at 76.24 μm in FIG. 4 ), a clamping
另外,由于与输出平台120直接连接的第一柔性板簧件140和第二柔性板簧件150组成柔性机构,柔度大且刚度小,而输出平台120及所悬挂的原子力显微镜210质量大,长期变形,柔性机构支撑容易超出屈服极限,故增加一对硬质弹簧件153来抵消掉输出平台120及所悬挂的原子力显微镜210的重力,硬质弹簧件153的拉力对变形量(微米级)不敏感,故可认为提供了恒定的拉力抵消重力。同样是因为输出平台120直接连接的柔性机构,在压电顶升件180 对其进行主动控制的时候,存在启动滞后(相位滞后)的问题,不利于输出平台120主动控制的快速响应,套在滑杆130上的永磁铁171与电磁线圈172之间产生电磁力,通过改变电流大小和方向改变电磁力方向和大小,在启动的时候减轻由于柔性机构变形力不足(刚度小)导致的运动平台220启动滞后现象。In addition, since the first flexible
所述纳米平台通过低频主动控制和高频被动隔振,在更宽的频段内,在输入位移的激励下,保证原子力显微镜210与被测量目标之间的距离始终稳定在设定范围内。Through active control at low frequency and passive vibration isolation at high frequency, the nanoplatform ensures that the distance between the
需要注意的是,这里所使用的术语仅是为了描述具体实施方式,而非意图限制根据本申请的示例性实施方式。如在这里所使用的,除非上下文另外明确指出,否则单数形式也意图包括复数形式,此外,还应当理解的是,当在本说明书中使用术语“包含”和/或“包括”时,其指明存在特征、步骤、操作、器件、组件和/或它们的组合。It should be noted that the terminology used herein is for the purpose of describing specific embodiments only, and is not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly dictates otherwise, the singular is intended to include the plural as well, furthermore, it is to be understood that when the terms "comprising" and/or "including" are used in this specification, it indicates that There are features, steps, operations, devices, components and/or combinations thereof.
除非另外具体说明,否则在这些实施例中阐述的部件和步骤的相对布置、数字表达式和数值不限制本发明的范围。同时,应当明白,为了便于描述,附图中所示出的各个部分的尺寸并不是按照实际的比例关系绘制的。对于相关领域普通技术人员已知的技术、方法和设备可能不作详细讨论,但在适当情况下,所述技术、方法和设备应当被视为说明书的一部分。在这里示出和讨论的所有示例中,任何具体值应被解释为仅仅是示例性的,而不是作为限制。因此,示例性实施例的其它示例可以具有不同的值。应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步讨论。The relative arrangement of the components and steps, the numerical expressions and numerical values set forth in these embodiments do not limit the scope of the invention unless specifically stated otherwise. Meanwhile, it should be understood that, for the convenience of description, the dimensions of various parts shown in the accompanying drawings are not drawn in an actual proportional relationship. Techniques, methods, and apparatus known to those of ordinary skill in the relevant art may not be discussed in detail, but where appropriate, such techniques, methods, and apparatus should be considered part of the specification. In all examples shown and discussed herein, any specific value should be construed as illustrative only and not as limiting. Accordingly, other examples of exemplary embodiments may have different values. It should be noted that like numerals and letters refer to like items in the following figures, so once an item is defined in one figure, it does not require further discussion in subsequent figures.
在本发明的描述中,需要理解的是,方位词如“前、后、上、下、左、右”、“横向、竖向、垂直、水平”和“顶、底”等所指示的方位或位置关系通常是基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,在未作相反说明的情况下,这些方位词并不指示和暗示所指的装置或元件必须具有特定的方位或者以特定的方位构造和操作,因此不能理解为对本发明保护范围的限制;方位词“内、外”是指相对于各部件本身的轮廓的内外。In the description of the present invention, it should be understood that the orientations indicated by orientation words such as "front, rear, top, bottom, left, right", "horizontal, vertical, vertical, horizontal" and "top, bottom" etc. Or the positional relationship is usually based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and these orientation words do not indicate or imply the indicated device or element unless otherwise stated. It must have a specific orientation or be constructed and operated in a specific orientation, so it cannot be construed as a limitation on the protection scope of the present invention; the orientation words "inside and outside" refer to the inside and outside relative to the outline of each component itself.
为了便于描述,在这里可以使用空间相对术语,如“在……之上”、“在……上方”、“在……上表面”、“上面的”等,用来描述如在图中所示的一个器件或特征与其他器件或特征的空间位置关系。应当理解的是,空间相对术语旨在包含除了器件在图中所描述的方位之外的在使用或操作中的不同方位。例如,如果附图中的器件被倒置,则描述为“在其他器件或构造上方”或“在其他器件或构造之上”的器件之后将被定位为“在其他器件或构造下方”或“在其他器件或构造之下”。因而,示例性术语“在……上方”可以包括“在……上方”和“在……下方”两种方位。该器件也可以其他不同方式定位(旋转90度或处于其他方位),并且对这里所使用的空间相对描述作出相应解释。For ease of description, spatially relative terms, such as "on", "over", "on the surface", "above", etc., may be used herein to describe what is shown in the figures. The spatial positional relationship of one device or feature shown to other devices or features. It should be understood that spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as "above" or "over" other devices or features would then be oriented "below" or "over" the other devices or features under other devices or constructions". Thus, the exemplary term "above" can encompass both an orientation of "above" and "below." The device may also be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptions used herein interpreted accordingly.
此外,需要说明的是,使用“第一”、“第二”等词语来限定零部件,仅仅是为了便于对相应零部件进行区别,如没有另行声明,上述词语并没有特殊含义,因此不能理解为对本发明保护范围的限制。In addition, it should be noted that the use of words such as "first" and "second" to define components is only for the convenience of distinguishing corresponding components. Unless otherwise stated, the above words have no special meaning and therefore cannot be understood to limit the scope of protection of the present invention.
需要说明的是,本申请的说明书和权利要求书及上述附图中的术语“第一”、“第二”等是用于区别类似的对象,而不必用于描述特定的顺序或先后次序。应该理解这样使用的数据在适当情况下可以互换,以便这里描述的本申请的实施方式能够以除了在这里图示或描述的那些以外的顺序实施。It should be noted that the terms "first", "second", etc. in the description and claims of the present application and the above drawings are used to distinguish similar objects, and are not necessarily used to describe a specific sequence or sequence. It is to be understood that data so used may be interchanged under appropriate circumstances so that the embodiments of the application described herein can be practiced in sequences other than those illustrated or described herein.
以上结合具体实施例描述了本发明的技术原理。这些描述只是为了解释本发明的原理,而不能以任何方式解释为对本发明保护范围的限制。基于此处的解释,本领域的技术人员不需要付出创造性的劳动即可联想到本发明的其它具体实施方式,这些方式都将落入本发明的保护范围之内。The technical principle of the present invention has been described above with reference to the specific embodiments. These descriptions are only for explaining the principle of the present invention, and should not be construed as limiting the protection scope of the present invention in any way. Based on the explanations herein, those skilled in the art can think of other specific embodiments of the present invention without creative efforts, and these methods will all fall within the protection scope of the present invention.
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