CN114522915A - Cleaning and drying integrated machine for display screen production - Google Patents
Cleaning and drying integrated machine for display screen production Download PDFInfo
- Publication number
- CN114522915A CN114522915A CN202210029205.7A CN202210029205A CN114522915A CN 114522915 A CN114522915 A CN 114522915A CN 202210029205 A CN202210029205 A CN 202210029205A CN 114522915 A CN114522915 A CN 114522915A
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- gear
- display screen
- fixedly connected
- water containing
- cleaning
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- 238000004140 cleaning Methods 0.000 title claims abstract description 66
- 238000001035 drying Methods 0.000 title claims abstract description 60
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 23
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 66
- 230000007306 turnover Effects 0.000 claims abstract description 24
- 239000007921 spray Substances 0.000 claims description 18
- 238000005406 washing Methods 0.000 claims description 12
- 229920001971 elastomer Polymers 0.000 claims description 11
- 238000010438 heat treatment Methods 0.000 claims description 9
- 229920000459 Nitrile rubber Polymers 0.000 claims description 5
- 239000000463 material Substances 0.000 claims description 2
- 239000012459 cleaning agent Substances 0.000 description 21
- 244000309464 bull Species 0.000 description 14
- 239000000428 dust Substances 0.000 description 9
- 239000007788 liquid Substances 0.000 description 8
- 230000005540 biological transmission Effects 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
- 238000007664 blowing Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 239000011521 glass Substances 0.000 description 3
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 239000004973 liquid crystal related substance Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- RSMUVYRMZCOLBH-UHFFFAOYSA-N metsulfuron methyl Chemical compound COC(=O)C1=CC=CC=C1S(=O)(=O)NC(=O)NC1=NC(C)=NC(OC)=N1 RSMUVYRMZCOLBH-UHFFFAOYSA-N 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000011012 sanitization Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/20—Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/12—Brushes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/022—Cleaning travelling work
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/004—Nozzle assemblies; Air knives; Air distributors; Blow boxes
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B23/00—Heating arrangements
- F26B23/04—Heating arrangements using electric heating
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/02—Applications of driving mechanisms, not covered by another subclass
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/04—Agitating, stirring, or scraping devices
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B9/00—Machines or apparatus for drying solid materials or objects at rest or with only local agitation; Domestic airing cupboards
- F26B9/04—Machines or apparatus for drying solid materials or objects at rest or with only local agitation; Domestic airing cupboards in presses or clamping devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B2203/00—Details of cleaning machines or methods involving the use or presence of liquid or steam
- B08B2203/02—Details of machines or methods for cleaning by the force of jets or sprays
- B08B2203/0217—Use of a detergent in high pressure cleaners; arrangements for supplying the same
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Sustainable Development (AREA)
- Cleaning By Liquid Or Steam (AREA)
- Cleaning In General (AREA)
Abstract
The invention discloses a cleaning and drying integrated machine for display screen production, and relates to display screen processing equipment, wherein the technical scheme is as follows: the cleaning and drying integrated machine comprises a cleaning and drying integrated machine body, a turnover device, a cleaning device and a drying device, wherein the cleaning and drying integrated machine body further comprises a large water containing tank arranged at the bottom, one side of the top of the large water containing tank is fixedly connected with a side plate, a conveying belt is arranged at the top of the large water containing tank, the outer surface of one side of the large water containing tank is fixedly connected with a cross beam, the turnover device is arranged on the inner wall of the side plate, and the bottom of the cross beam is fixedly connected with the cleaning device.
Description
Technical Field
The invention relates to display screen processing equipment, in particular to a cleaning and drying integrated machine for display screen production.
Background
The structure of a Liquid Crystal Display (LCD) mainly comprises two glass substrates provided with transparent electrodes, polarizers on the outer sides of the two glass substrates, alignment films and liquid crystals clamped between the alignment films, the processed glass is often required to be cleaned and dried in the processing and production process of a display screen, and a display screen cleaning machine is one of important devices in the processing of the display screen.
The prior art has the following defects: present display screen cleaning machine, often send into the display screen through the conveyer belt in the flushing device, wash its surface, but this kind of mode only can wash the one side, still need carry on once and just can wash the another side, and still can cause the pollution to the one side of sanitization like this, influence last cleaning performance, be unfavorable for display screen production, and because the display screen is kept flat on the conveyer belt, wash and dry not in place, still can remain some moisture, influence later stage processing, when drying, because the display screen does not spin-dry, the washing liquid is coagulated together easily, lead to the stoving time longer, power consumption is big.
Therefore, the cleaning and drying integrated machine for producing the display screen is necessary.
Disclosure of Invention
Therefore, the invention provides a cleaning and drying integrated machine for display screen production, which is provided with four groups of clamping rods, two groups of side plates and a turnover device, wherein a first gear is meshed with a second gear, a first gear and a brush are rotatably connected with the output end of an air cylinder through a first bearing, three groups of high-pressure spray heads are uniformly connected to one side of a water tank through a water pump on the inner wall of the water tank, and a second pinion in a second duplicate gear are respectively meshed with a first pinion and a first pinion in the first duplicate gear, so that the problems in the background art are solved.
In order to achieve the above purpose, the invention provides the following technical scheme: the cleaning and drying integrated machine for the display screen production comprises a cleaning and drying integrated machine body, a turnover device, a cleaning device and a drying device, wherein the cleaning and drying integrated machine body further comprises a large water containing tank arranged at the bottom, one side of the top of the large water containing tank is fixedly connected with a side plate, a conveying belt is arranged at the top of the large water containing tank, the outer surface of one side of the large water containing tank is fixedly connected with a cross beam, the turnover device is arranged on the inner wall of the side plate, and the bottom of the cross beam is fixedly connected with the cleaning device;
a small water containing tank is arranged on one side of the large water containing tank, a fixing plate is fixedly connected to one side of the small water containing tank, and a drying device is arranged at the bottom of the fixing plate;
the turnover device further comprises a first sliding machine arranged on the inner wall of the side plate, the front end of the first sliding machine is fixedly connected with a second sliding machine, the front end of the second sliding machine is provided with an electric telescopic rod, the output end of the electric telescopic rod is fixedly connected with a servo motor, the output end of the servo motor is provided with a clamping plate, and one side of the clamping plate is fixedly connected with a clamping rod;
the cleaning device further comprises an air cylinder arranged at the bottom of the cross beam, the output end of the air cylinder is fixedly connected with a first bearing, the bottom end of the first bearing is provided with a first gear, the bottom of the first gear is fixedly connected with a hairbrush, one side of the output end of the air cylinder is provided with a side lever, the bottom of the side lever is fixedly connected with a first motor, the output end of the first motor is provided with a second gear, the inner wall of one side of the cross beam is fixedly connected with a water tank, and one side of the water tank is provided with a high-pressure spray head;
drying device is still including installing the dwang in the fixed plate bottom, bearing two is installed to the dwang bottom, the fan is cup jointed to bearing outer surface, duplicate gear one is installed to two bottoms of bearing, duplicate gear one bottom fixed connection turbofan, drying device installs motor two in the inner wall, two output end fixed connection belt pulley groups of motor, the belt is cup jointed to belt pulley group surface, duplicate gear two is installed at belt pulley group top, two top fixed connection bearings of duplicate gear three, the limiting plate is installed at three tops of bearing.
Preferably, the conveying belt is arranged right above the large water containing tank and the small water containing tank, and the number of the clamping rods is four.
Preferably, the side plates and the turnover devices are uniformly arranged on one side of the top of the large water tank, and the number of the side plates and the number of the turnover devices are two.
Preferably, the first sliding machine slides left and right on the inner wall of the side plate through a first rail arranged on the inner wall of the side plate, and the second sliding machine slides up and down on the front end of the first sliding machine through a stopper arranged on the top of the side plate and a second rail arranged on the inner wall of the first sliding machine.
Preferably, the first gear is meshed with the second gear, and the first gear and the hairbrush are rotatably connected with the output end of the air cylinder through the first bearing.
Preferably, the high-pressure nozzles are evenly connected to one side of the water tank through a water pump on the inner wall of the water tank, and the number of the high-pressure nozzles is three.
Preferably, the fan, the first duplicate gear and the turbofan are rotationally connected with the rotating rod through a second bearing, and the first duplicate gear comprises a first large gear located at the top and a first small gear located at the bottom.
Preferably, the second duplicate gear comprises a second pinion gear positioned at the top and a second bull gear positioned at the bottom, and the second pinion gear and the second bull gear in the second duplicate gear are respectively in meshing connection with the first bull gear and the first pinion gear in the first duplicate gear.
Preferably, the limiting plate is fixedly connected with the inner wall of the drying device, the duplicate gear II is rotatably connected with the bottom of the limiting plate through a bearing III, and the bottom of the drying device is provided with a heating ring.
Preferably, the end of the clamping rod is provided with a rubber pad, the rubber pad is in a circular truncated cone shape, and the rubber pad is made of nitrile rubber.
The invention has the beneficial effects that:
1. the display screen is placed on the conveyor belt, when the display screen is conveyed to the position under the cleaning device by the conveyor belt, the two groups of turnover devices start the electric telescopic rods to extend forwards to drive the clamping plates and the clamping rods to move towards the edges of the two sides of the display screen until the end parts of the clamping rods of the two groups of turnover devices clamp the display screen, at the moment, a water pump in the water tank starts to pump a cleaning agent in the water tank to the high-pressure spray heads, the cleaning agent is sprayed on the surface of the display screen at a high speed through the three groups of high-pressure spray heads to wash away dust and oil dirt, then the cleaning device starts to operate, the air cylinder extends the hairbrush downwards until the hairbrush stops on the upper surface of the display screen, then the motor starts to operate, the gear I meshed with the cleaning agent is driven to rotate by the driving gear II, the gear I drives the hairbrush to rotate at a high speed, and the cleaning agent on the surface of the display screen is brushed away; after the top surface of the display screen is cleaned, the output end of the air cylinder drives the cleaning device to contract to the original position, a sliding machine II in the turnover device is started to slide upwards and ascend to a proper position until the display screen is suspended in the air in parallel, and the servo motor is opened to drive the clamping plate and the clamping rod to drive the display screen to rotate 180 degrees without contacting with the conveying belt, (so as to prevent the undried display screen from contacting with the conveying belt, because the cleaning agent is in a liquid state and is easy to stick dust, the cleaned display screen keeps cleanliness), at the moment, the high-pressure spray head sprays the cleaning agent again to clean the surface of the display screen facing the bottom, the dust and oil stains on the surface are washed away, then the cleaning device starts, the air cylinder extends the brush downwards, the brush is driven by the motor to rotate at a high speed again, the cleaning agent on the surface of the display screen is brushed away, and the cleaning of two surfaces of the display screen is completed, the effect of conveniently cleaning two surfaces of the display screen is achieved, and the other surface cannot be stained in the cleaning process;
2. after the display screen is cleaned, the first sliding machine starts to operate (the second sliding machine keeps the height just before), the second sliding machine and the just cleaned display screen are driven to slide towards the bottom of the drying device on the inner wall of the side plate through the first rail arranged on the inner wall of the side plate, when the second sliding machine reaches the bottom of the drying device, the heating ring starts to generate heat, the second motor starts to drive the belt wheel set, the second duplicate gear is driven to rotate at a high speed through the belt, the second pinion gear (not marked in the figure) and the second bull gear (not marked in the figure) in the second duplicate gear are respectively meshed and connected with the first bull gear (not marked in the figure) and the first pinion gear (not marked in the figure) in the first duplicate gear, when the second duplicate gear rotates, the second bull gear drives the first pinion gear in the first duplicate gear, the turbofan rotates at a high speed due to the transmission ratio of the second bull gear and the first pinion gear, the cleaning solution on the surface of the display screen is blown away by wind power, the small gear II in the duplicate gear II can drive the large gear I in the duplicate gear I to rotate, due to the transmission ratio, the fan can rotate slowly, and due to the fact that the fan is large, although the wind speed is not fast, the coverage area is wide, heat on the surface of the heating ring is blown to the surface of the display screen, the blown residual moisture is dried, the servo motor still drives the display screen to rotate slowly for 360 degrees (at least 5 circles) in the air in a half space through the clamping plate and the clamping rod while blowing and drying are conducted, the drying speed and the coverage degree of the drying of the display screen are improved, and the production efficiency of the display screen is improved;
3. the rubber pad is used for preventing the clamping bar from damaging the side wall of the display screen, the contact area between the clamping bar and the side wall of the display screen can be increased due to the shape of the circular truncated cone, the friction force of the clamping display screen is improved, and the nitrile rubber has the advantages of good elasticity, wear resistance, corrosion resistance and prolonged service life of the clamping bar.
Drawings
FIG. 1 is a schematic structural diagram of a cleaning and drying all-in-one machine provided by the invention;
FIG. 2 is a schematic structural view of a side plate and a turnover device provided by the present invention;
FIG. 3 is a schematic top view of the cross beam and the cleaning device provided by the present invention;
FIG. 4 is a schematic bottom view of the cross beam and the cleaning device according to the present invention;
FIG. 5 is a schematic bottom view of the fixing plate and the drying device according to the present invention;
FIG. 6 is a schematic view of the internal structure of the drying apparatus according to the present invention;
FIG. 7 is an effect diagram of the cleaning and drying all-in-one machine body provided by the invention during cleaning;
fig. 8 is an effect diagram of the cleaning and drying all-in-one machine body provided by the invention when drying.
In the figure: the cleaning and drying all-in-one machine comprises a cleaning and drying all-in-one machine body 100, a large water containing tank 101, side plates 102, a conveyor belt 103, a cross beam 104, a small water containing tank 105, a fixing plate 106, a turnover device 200, a first sliding machine 201, a second sliding machine 202, an electric telescopic rod 203, a servo motor 204, a clamping plate 205, a clamping rod 206, a cleaning device 300, an air cylinder 301, a first bearing 302, a first gear 303, a brush 304, a side rod 305, a first motor 306, a second gear 307, a water tank 350, a high-pressure spray head 351, a drying device 400, a rotating rod 401, a second bearing 402, a fan 403, a first duplicate gear 404, a turbofan 405, a second motor 420, a belt 421, a belt pulley set 422, a duplicate gear 423 and a third bearing 425.
Detailed Description
The preferred embodiments of the present invention will be described in conjunction with the accompanying drawings, and it will be understood that they are described herein for the purpose of illustration and explanation and not limitation.
Referring to the attached drawings 1-8, in order to achieve the above object, the invention provides a cleaning and drying integrated machine for display screen production, which comprises the following technical scheme: the cleaning and drying integrated machine for the display screen production comprises a cleaning and drying integrated machine body 100, a turnover device 200, a cleaning device 300 and a drying device 400, wherein the cleaning and drying integrated machine body 100 further comprises a large water containing tank 101 arranged at the bottom, one side of the top of the large water containing tank 101 is fixedly connected with a side plate 102, a conveyor belt 103 is arranged at the top of the large water containing tank 101, the outer surface of one side of the large water containing tank 101 is fixedly connected with a cross beam 104, the turnover device 200 is arranged on the inner wall of the side plate 102, and the bottom of the cross beam 104 is fixedly connected with the cleaning device 300;
a small water containing tank 105 is arranged on one side of the large water containing tank 101, a fixing plate 106 is fixedly connected on one side of the small water containing tank 105, and a drying device 400 is arranged at the bottom of the fixing plate 106;
the turnover device 200 further comprises a first sliding machine 201 installed on the inner wall of the side plate 102, the front end of the first sliding machine 201 is fixedly connected with a second sliding machine 202, the front end of the second sliding machine 202 is provided with an electric telescopic rod 203, the output end of the electric telescopic rod 203 is fixedly connected with a servo motor 204, the output end of the servo motor 204 is provided with a clamping plate 205, and one side of the clamping plate 205 is fixedly connected with a clamping rod 206;
the cleaning device 300 further comprises an air cylinder 301 arranged at the bottom of the cross beam 104, the output end of the air cylinder 301 is fixedly connected with a first bearing 302, the bottom end of the first bearing 302 is provided with a first gear 303, the bottom of the first gear 303 is fixedly connected with a brush 304, one side of the output end of the air cylinder 301 is provided with a side rod 305, the bottom of the side rod 305 is fixedly connected with a first motor 306, the output end of the first motor 306 is provided with a second gear 307, the inner wall of one side of the cross beam 104 is fixedly connected with a water tank 350, and one side of the water tank 350 is provided with a high-pressure spray nozzle 351;
Further, the position of the conveyor belt 103 is arranged right above the large water containing tank 101 and the small water containing tank 105, the number of the clamping rods 206 is set to be four groups, the side plates 102 and the turning devices 200 are uniformly arranged on one side of the top of the large water containing tank 101, the number of the side plates 102 and the number of the turning devices 200 are set to be two groups, the sliding machine I201 slides left and right on the inner wall of the side plate 102 through a first rail arranged on the inner wall of the side plate 102, the sliding machine II 202 slides up and down on the front end of the sliding machine I201 through a stopper arranged on the top of the side plate 102 and a second rail arranged on the inner wall of the sliding machine I201, the first gear 303 is meshed with the second gear 307, the first gear 303 and the brush 304 are rotatably connected with the output end of the air cylinder 301 through a first bearing 302, the high-pressure nozzles 351 are uniformly connected to one side of the water tank 350 through a water pump arranged on the inner wall of the water tank 350, the number of the high-pressure nozzles 351 is set to be three groups, specifically, when the display screen is cleaned and dried by using the cleaning and drying all-in-one machine body 100, the display screen is first placed on the conveyor belt 103, and when the display screen is conveyed by the conveyor belt 103 to just below the cleaning device 300, the two turning devices 200 start the electric telescopic rod 203 to extend forwards to drive the clamping plates 205 and the clamping rods 206 to move towards the two side edges of the display screen until the end parts of the clamping rods 206 of the two turning devices 200 clamp the display screen, at the moment, a water pump (not marked in the figure) in the water tank 350 starts to pump a cleaning agent in the water tank 350 to the high-pressure spray heads 351, the cleaning agent is sprayed on the surface of the display screen at a high speed through the three high-pressure spray heads 351 to wash away dust and oil stains, then the cleaning device 300 starts to start, the air cylinder 301 extends the brush 304 downwards until the brush 304 stays on the upper surface of the display screen, and then the first motor 306 starts to operate, the second driving gear 307 drives the first gear 303 meshed with the second driving gear to rotate, and the first gear 303 drives the brush 304 to rotate at a high speed to brush off the cleaning agent on the surface of the display screen;
after the top surface of the display screen is cleaned, the output end of the air cylinder 301 drives the cleaning device 300 to contract to the original position, the second sliding machine 202 in the turnover device 200 is started to slide upwards until the display screen is suspended in the air in parallel and does not contact with the conveyor belt 103 (in order to prevent the display screen which is not dried from contacting the conveyor belt, because the cleaning agent is in a liquid state, dust is easily adhered to the conveyor belt, so that the cleaned display screen keeps clean), when the cleaning agent is lifted to a proper position, the servo motor 204 is started, the clamping plate 205 and the clamping rod 206 are driven to drive the display screen to rotate 180 degrees, at the moment, the high-pressure spray head 351 sprays the cleaning agent again to flush away the dust and oil stains on the surface, which faces the bottom, of the display screen, the cleaning device 300 is started, the air cylinder 301 extends the brush 304 downwards until the brush 304 stays on the upper surface, which faces the bottom, of the display screen, and then, starting the first motor 306 again to drive the brush 304 to rotate at a high speed, brushing off the cleaning agent on the surface of the display screen, and cleaning two surfaces of the display screen.
Further, the fan 403, the first duplicate gear 404 and the turbofan 405 are rotatably connected with the rotating rod 401 through the second bearing 402, the first duplicate gear 404 comprises a first big gear at the top and a first small gear at the bottom, the second duplicate gear 423 comprises a second small gear at the top and a second big gear at the bottom, the second small gear and the second big gear in the second duplicate gear 423 are respectively engaged with the first big gear and the first small gear in the first duplicate gear 404, the limiting plate 425 is fixedly connected with the inner wall of the drying device 400, the second duplicate gear 423 is rotatably connected with the bottom of the limiting plate 425 through the third bearing 424, the heating ring is installed at the bottom of the drying device 400, specifically, after the display screen is cleaned, the first sliding machine 201 starts to operate to drive the second sliding machine 202 and the display screen which is just cleaned to slide towards the bottom of the drying device 400 through the first track arranged on the inner wall of the side plate 102, when the cleaning liquid reaches the bottom of the drying device 400, the heating ring starts to heat, the second motor 420 starts to drive the belt pulley set 422, the second duplicate gear 423 is driven to rotate at a high speed through the belt 421, because the second pinion gear (not labeled in the figure) and the second bull gear (not labeled in the figure) in the second duplicate gear 423 are respectively meshed with the first bull gear (not labeled in the figure) and the first pinion gear (not labeled in the figure) in the first duplicate gear 404, when the second duplicate gear 423 rotates, the second bull gear drives the first pinion gear in the first duplicate gear 404, because of the transmission ratio between the second bull gear and the first pinion gear, the turbofan 405 rotates at a high speed, the cleaning liquid on the surface of the display screen is blown away by wind power, and because of the transmission ratio, the fan 403 rotates slowly, because the fan 403 is large and the wind speed is not fast, but the coverage is wider, blows the surperficial heat of heating ring to the display screen surface, and the remaining moisture that is blown away is dried, when blowing and drying, servo motor 204 still drives the display screen through splint 205 and clamping bar 206 and slowly rotates 360 degrees in the sky, (rotates 5 rings at least) and again rotates and blow and dry, improves the stoving speed and the coverage degree that the display screen was dried, improves the production efficiency of display screen.
Further, the rubber pad is installed to clamping bar 206 tip, and the shape of rubber pad is the round platform shape, and the material of rubber pad sets up to nitrile rubber, and the effect of rubber pad (not mark in the figure) is for preventing clamping bar 206 from causing the damage to the display screen lateral wall, and the contact area of clamping bar 206 and display screen lateral wall can be increased to the round platform shape, and nitrile rubber has that elasticity is good, wear-resisting, corrosion-resistant effect, improves clamping bar 206's life.
The using process of the invention is as follows: when the cleaning and drying integrated machine body 100 is used for cleaning a display screen, the display screen is firstly placed on the conveyor belt 103, when the display screen is conveyed to the position under the cleaning device 300 by the conveyor belt 103, the two groups of turnover devices 200 start the electric telescopic rods 203 to extend forwards to drive the clamping plates 205 and the clamping rods 206 to move towards the two side edges of the display screen until the end parts of the clamping rods 206 of the two groups of turnover devices 200 clamp the display screen, at the moment, a water pump (not marked in the figure) in the water tank 350 starts to pump a cleaning agent in the water tank 350 to the high-pressure nozzles 351, the cleaning agent is sprayed on the surface of the display screen at a high speed through the three groups of high-pressure nozzles 351 to wash away dust and oil stains, then the cleaning device 300 starts to be started, the air cylinder 301 extends the brush 304 downwards until the brush 304 stays on the upper surface of the display screen, then the first motor 306 starts to operate, and the first gear 303 meshed with the first motor is driven by the second drive gear 307 to rotate, the first gear 303 drives the brush 304 to rotate at a high speed to brush off the cleaning agent on the surface of the display screen;
after the top surface of the display screen is cleaned, the output end of the air cylinder 301 drives the cleaning device 300 to contract to the original position, the second sliding machine 202 in the turnover device 200 is started to slide upwards until the display screen is suspended in parallel and does not contact with the conveyor belt 103 (in order to prevent the display screen which is not dried from contacting with the conveyor belt, because the cleaning agent is liquid and easily adhered with dust, the cleaned display screen keeps clean), when the cleaning agent is lifted to a proper position, the servo motor 204 is turned on, the clamping plate 205 and the clamping rod 206 are driven to drive the display screen to rotate 180 degrees, at this time, the high-pressure spray head 351 sprays the cleaning agent again to flush away the dust and greasy dirt on the surface, facing the bottom, of the display screen is cleaned, then the cleaning device 300 is started, the air cylinder 301 extends the brush 304 downwards until the brush 304 stays on the upper surface of the surface, facing the bottom, then, the first motor 306 is started again to drive the brush 304 to rotate at a high speed, cleaning agents on the surface of the display screen are brushed off, and cleaning of two surfaces of the display screen is completed, (the large water containing tank 101 is used for containing surplus cleaning fluid which is sprayed on the display screen by the high-pressure spray nozzle 351);
after the display screen is cleaned, the first sliding machine 201 starts to operate, the second sliding machine 202 and the display screen which is just cleaned are driven to slide towards the bottom of the drying device 400 on the inner wall of the side plate 102 through the first rail arranged on the inner wall of the side plate 102, when the display screen reaches the bottom of the drying device 400, the heating ring starts to heat, the second motor 420 starts to drive the belt pulley set 422, the second duplicate gear 423 is driven to rotate at a high speed through the belt 421, as a second pinion gear (not marked in the figure) and a second pinion gear (not marked in the figure) in the second duplicate gear 423 are respectively meshed with a first bull gear (not marked in the figure) and a first pinion gear (not marked in the figure) in the first duplicate gear 404, when the second duplicate gear 423 rotates, the second bull gear drives a first pinion gear in the first duplicate gear 404, as a transmission ratio of the second bull gear and the first pinion gear causes the turbofan 405 to rotate at a high speed, the cleaning liquid on the surface of the display screen is blown away by wind power, the small gear II in the duplicate gear II 423 drives the large gear I in the duplicate gear I404 to rotate, due to the transmission ratio, the fan 403 rotates slowly, due to the large fan 403, although the wind speed is not fast, the coverage area is wide, the heat on the surface of the heating ring is blown to the surface of the display screen, the blown residual moisture is dried, (the small water containing tank 105 is used for containing cleaning liquid splashed when the turbofan 405 blows away the display screen), the servo motor 204 drives the display screen to rotate slowly for 360 degrees in the air through the clamping plate 205 and the clamping rod 206 while blowing and drying are carried out (at least 5 circles of rotation) while rotating, the drying speed and the coverage degree of the display screen are improved, the production efficiency of the display screen is improved, finally, the display screen is driven by the sliding machine II 202 to move downwards and is flatly placed on the conveyor belt 103, the conveyor belt 103 transmits the cleaned and dried display screen to the tail part, the worker (robot arm) takes the cleaned and dried display screen away.
The above is only a preferred embodiment of the present invention, and any person skilled in the art may modify the present invention or modify it into an equivalent technical solution by using the technical solution described above. Therefore, any simple modifications or equivalent substitutions made in accordance with the technical solution of the present invention are within the scope of the claims of the present invention.
Claims (10)
1. Production of display screen is with washing dry all-in-one, including washing dry all-in-one body (100), turning device (200), belt cleaning device (300) and drying device (400), its characterized in that: the cleaning and drying all-in-one machine body (100) further comprises a large water containing tank (101) arranged at the bottom, one side of the top of the large water containing tank (101) is fixedly connected with a side plate (102), the top of the large water containing tank (101) is provided with a conveyor belt (103), the outer surface of one side of the large water containing tank (101) is fixedly connected with a cross beam (104), the inner wall of the side plate (102) is provided with a turnover device (200), and the bottom of the cross beam (104) is fixedly connected with a cleaning device (300);
a small water containing tank (105) is arranged on one side of the large water containing tank (101), a fixing plate (106) is fixedly connected to one side of the small water containing tank (105), and a drying device (400) is arranged at the bottom of the fixing plate (106);
the turnover device (200) further comprises a first sliding machine (201) arranged on the inner wall of the side plate (102), the front end of the first sliding machine (201) is fixedly connected with a second sliding machine (202), the front end of the second sliding machine (202) is provided with an electric telescopic rod (203), the output end of the electric telescopic rod (203) is fixedly connected with a servo motor (204), the output end of the servo motor (204) is provided with a clamping plate (205), and one side of the clamping plate (205) is fixedly connected with a clamping rod (206);
the cleaning device (300) further comprises an air cylinder (301) installed at the bottom of the cross beam (104), the output end of the air cylinder (301) is fixedly connected with a first bearing (302), the bottom end of the first bearing (302) is provided with a first gear (303), the bottom of the first gear (303) is fixedly connected with a brush (304), one side of the output end of the air cylinder (301) is provided with a side rod (305), the bottom of the side rod (305) is fixedly connected with a first motor (306), the output end of the first motor (306) is provided with a second gear (307), the inner wall of one side of the cross beam (104) is fixedly connected with a water tank (350), and one side of the water tank (350) is provided with a high-pressure spray nozzle (351);
drying device (400) is still including dwang (401) of installing in fixed plate (106) bottom, bearing two (402) are installed to dwang (401) bottom, fan (403) is cup jointed to two (402) outer surfaces of bearing, duplicate gear (404) is installed to two (402) bottoms of bearing, duplicate gear one (404) bottom fixed connection turbofan (405), motor two (420) are installed to drying device (400) inner wall, motor two (420) output fixed connection pulley group (422), belt (421) are cup jointed to pulley group (422) outer surface, duplicate gear two (423) are installed at pulley group (422) top, duplicate gear two (423) top fixed connection bearing three (424), limiting plate (425) are installed at bearing three (424) top.
2. The display screen production is with washing dry all-in-one of claim 1, its characterized in that: the conveying belt (103) is arranged right above the large water containing tank (101) and the small water containing tank (105), and the number of the clamping rods (206) is four.
3. The display screen production is with washing dry all-in-one of claim 1, its characterized in that: the side plates (102) and the turnover devices (200) are uniformly arranged on one side of the top of the large water containing tank (101), and the number of the side plates (102) and the number of the turnover devices (200) are two.
4. The display screen production is with washing dry all-in-one of claim 1, its characterized in that: the first sliding machine (201) slides left and right on the inner wall of the side plate (102) through a first rail arranged on the inner wall of the side plate (102), and the second sliding machine (202) slides up and down on the front end of the first sliding machine (201) through a stopper arranged on the top of the side plate (102) and a second rail arranged on the inner wall of the first sliding machine (201).
5. The display screen production is with washing dry all-in-one of claim 1, its characterized in that: the first gear (303) is meshed with the second gear (307), and the first gear (303) and the brush (304) are rotatably connected with the output end of the air cylinder (301) through a first bearing (302).
6. The display screen production is with washing dry all-in-one of claim 1, its characterized in that: the high-pressure spray heads (351) are uniformly connected to one side of the water tank (350) through a water pump on the inner wall of the water tank (350), and the number of the high-pressure spray heads (351) is three.
7. The display screen production is with washing dry all-in-one of claim 1, its characterized in that: the fan (403), the first duplicate gear (404) and the turbofan (405) are rotatably connected with the rotating rod (401) through the second bearing (402), and the first duplicate gear (404) comprises a first large gear located at the top and a first small gear located at the bottom.
8. The display screen production is with washing dry all-in-one of claim 1, its characterized in that: the double gear II (423) comprises a small gear II positioned at the top and a large gear II positioned at the bottom, and the small gear II and the large gear II in the double gear II (423) are respectively in meshed connection with the large gear I and the small gear I in the double gear I (404).
9. The display screen production is with washing dry all-in-one of claim 1, its characterized in that: the limiting plate (425) is fixedly connected with the inner wall of the drying device (400), the double gear II (423) is rotatably connected with the bottom of the limiting plate (425) through a bearing III (424), and the bottom of the drying device (400) is provided with a heating ring.
10. The display screen production is with washing dry all-in-one of claim 2, its characterized in that: the rubber pad is installed to clamping bar (206) tip, the shape of rubber pad is the round platform shape, the material of rubber pad sets up to nitrile rubber.
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Cited By (1)
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CN115138620A (en) * | 2022-06-24 | 2022-10-04 | 安徽康宏精密制造有限公司 | Metal stamping part surface pretreatment device and treatment method thereof |
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