CN209379510U - A kind of energy conservation based plate cleaning device - Google Patents
A kind of energy conservation based plate cleaning device Download PDFInfo
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- CN209379510U CN209379510U CN201822149157.7U CN201822149157U CN209379510U CN 209379510 U CN209379510 U CN 209379510U CN 201822149157 U CN201822149157 U CN 201822149157U CN 209379510 U CN209379510 U CN 209379510U
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Abstract
本实用新型公开了一种节能型板材清洗装置,包括框架、热风扇、过滤槽和水泵,所述框架的内部安装有清洗架,且清洗架的上方设置有连接齿轮,并且连接齿轮的上方安装有烘干块,所述热风扇安装于烘干块的内部,所述清洗架的一侧设置有板材本体,且板材本体的后侧设置有限制块,所述过滤槽设置于板材本体的下方,且过滤槽的内部安装有过滤层,所述水泵固定于框架的一侧内壁,所述清洗架的一侧固定有内轴,且内轴贯穿进固定轴的内部,并且固定轴固定于框架的另一侧内壁。该节能型板材清洗装置,在对板材进行清洗的时候可以对水进行循环使用,较为节省水资源,同时对板材的清洗效果较好,可以将板材表面的灰尘等清洗下来。
The utility model discloses an energy-saving plate cleaning device, which comprises a frame, a hot fan, a filter tank and a water pump. A cleaning frame is installed inside the frame, and a connecting gear is arranged above the cleaning frame, and a connecting gear is installed above the connecting gear. There is a drying block, the hot fan is installed inside the drying block, a plate body is provided on one side of the cleaning frame, and a restricting block is provided on the rear side of the plate body, and the filter tank is provided under the plate body , and a filter layer is installed inside the filter tank, the water pump is fixed on one side of the inner wall of the frame, one side of the cleaning frame is fixed with an inner shaft, and the inner shaft penetrates into the inside of the fixed shaft, and the fixed shaft is fixed on the frame the other side of the inner wall. The energy-saving board cleaning device can recycle water when cleaning the board, saves water resources, and has a good cleaning effect on the board, and can clean the dust on the surface of the board.
Description
技术领域technical field
本实用新型涉及印刷板材清洗技术领域,具体为一种节能型板材清洗装置。The utility model relates to the technical field of printing plate cleaning, in particular to an energy-saving plate cleaning device.
背景技术Background technique
印刷板材是用于印刷机印刷使用的板材,印刷板材的生产需要经过裁剪、打磨和清洗等工序,最终成为可以使用的板材,现有的板材清洗装置存在以下问题:Printing boards are boards used for printing by printing machines. The production of printing boards needs to go through processes such as cutting, polishing and cleaning, and finally become usable boards. The existing board cleaning devices have the following problems:
1、在对板材进行清洗的时候持续使用清水来进行冲洗,需要大量的水源,较为浪费水资源,且对板材的清洗效果较差;1. Continuous use of clean water to rinse the board requires a large amount of water, which is a waste of water resources, and the cleaning effect on the board is poor;
2、只能对板材进行清洗,清洗之后的板材表面残留有大量的水,造成板材的潮湿,还需要使用专门的烘干装置来对板材进行烘干,较为不便。2. Only the board can be cleaned. A large amount of water remains on the surface of the board after cleaning, causing the board to be wet. It is inconvenient to use a special drying device to dry the board.
因此我们设计了一种节能型板材清洗装置,来解决上述问题。Therefore, we have designed an energy-saving plate cleaning device to solve the above problems.
实用新型内容Utility model content
本实用新型的目的在于提供一种节能型板材清洗装置,以解决上述背景技术中提出的对板材进行清洗的时候需要大量的水源,较为浪费水资源,清洗之后的板材表面残留有大量的水,造成板材的潮湿,还需要使用专门的烘干装置来对板材进行烘干的问题。The purpose of this utility model is to provide an energy-saving plate cleaning device to solve the problem that a large amount of water is needed to clean the plate in the above background technology, which is a waste of water resources, and there is a large amount of water remaining on the surface of the plate after cleaning. The humidity of the board is caused, and it is necessary to use a special drying device to dry the board.
为实现上述目的,本实用新型提供如下技术方案:一种节能型板材清洗装置,包括框架、热风扇、过滤槽和水泵,所述框架的内部安装有清洗架,且清洗架的上方设置有连接齿轮,并且连接齿轮的上方安装有烘干块,所述热风扇安装于烘干块的内部,所述清洗架的一侧设置有板材本体,且板材本体的后侧设置有限制块,并且限制块的一侧固定有连接杆,所述过滤槽设置于板材本体的下方,且过滤槽的内部安装有过滤层,所述水泵固定于框架的一侧内壁,且水泵的上方连接有连接管,并且连接管的一端连接于分散架,所述分散架的一侧设置有喷头,所述清洗架的一侧固定有内轴,且内轴贯穿进固定轴的内部,并且固定轴固定于框架的另一侧内壁。In order to achieve the above purpose, the utility model provides the following technical solutions: an energy-saving plate cleaning device, including a frame, a hot fan, a filter tank and a water pump, a cleaning rack is installed inside the frame, and a connecting gear, and a drying block is installed on the top of the connecting gear, the hot fan is installed inside the drying block, a plate body is provided on one side of the cleaning frame, and a restricting block is provided on the rear side of the plate body, and restricting A connecting rod is fixed on one side of the block, the filter tank is arranged under the plate body, and a filter layer is installed inside the filter tank, the water pump is fixed on the inner wall of one side of the frame, and a connecting pipe is connected above the water pump, And one end of the connecting pipe is connected to the dispersing frame, one side of the dispersing frame is provided with a spray head, one side of the cleaning frame is fixed with an inner shaft, and the inner shaft penetrates into the inside of the fixed shaft, and the fixed shaft is fixed on the frame. inner wall on the other side.
优选的,所述清洗架包括架体、主动齿轮、传动齿轮、从动齿轮、刷体、链条、伸缩气缸和伺服电机,且架体的内部安装有伺服电机,并且伺服电机的上方安装有主动齿轮,而且主动齿轮的一侧啮合有传动齿轮,同时传动齿轮的一侧设置有链条,链条的内侧设置有从动齿轮,从动齿轮的下方固定有刷体,从动齿轮等间距的设置于链条的内侧。Preferably, the cleaning frame includes a frame body, a driving gear, a transmission gear, a driven gear, a brush body, a chain, a telescopic cylinder and a servo motor, and a servo motor is installed inside the frame body, and a driving motor is installed above the servo motor. gear, and one side of the driving gear is meshed with a transmission gear, and one side of the transmission gear is provided with a chain, the inner side of the chain is provided with a driven gear, the brush body is fixed under the driven gear, and the driven gears are arranged at equal intervals inside of the chain.
优选的,所述架体和连接齿轮啮合连接,且连接齿轮和烘干块啮合连接,并且烘干块和框架构成滑动结构。Preferably, the frame body is meshed with the connecting gear, and the connecting gear is meshed with the drying block, and the drying block and the frame form a sliding structure.
优选的,所述板材本体和限制块卡合安装,且限制块关于板材本体对称设置。Preferably, the board body and the restriction block are snap-fitted and installed, and the restriction block is arranged symmetrically with respect to the board body.
优选的,所述分散架的个数和清洗架的个数相等,且分散架的一侧等间距设置有喷头。Preferably, the number of the dispersing racks is equal to the number of cleaning racks, and spray heads are arranged at equal intervals on one side of the dispersing racks.
优选的,所述内轴和固定轴构成伸缩结构,且内轴和固定轴关于清洗架对称设置有2个。Preferably, the inner shaft and the fixed shaft form a telescopic structure, and two inner shafts and fixed shafts are arranged symmetrically with respect to the cleaning frame.
与现有技术相比,本实用新型的有益效果是:该节能型板材清洗装置,在对板材进行清洗的时候可以对水进行循环使用,较为节省水资源,同时对板材的清洗效果较好,可以将板材表面的灰尘等清洗下来:Compared with the prior art, the beneficial effect of the utility model is: the energy-saving plate cleaning device can recycle water when cleaning the plate, which saves water resources and has a better cleaning effect on the plate. The dust on the surface of the board can be cleaned:
1、过滤槽和过滤层之间的配合可以对清洗板材后的水进行过滤,然后通过水泵将过滤后的水继续抽取循环使用来对板材进行清洗,不用持续的外加水,达到节能的目的;1. The cooperation between the filter tank and the filter layer can filter the water after cleaning the board, and then continue to extract and recycle the filtered water through the water pump to clean the board, without continuously adding water, so as to achieve the purpose of energy saving;
2、烘干块、连接齿轮和架体之间的配合可以在对板材清洗完成之后,对 板材进行烘干处理,来将板材表面残留的水烘干,使得该清洗装置清洗完之后的板材较为干燥。2. The cooperation between the drying block, the connecting gear and the frame body can dry the plate after cleaning the plate to dry the residual water on the surface of the plate, so that the plate after cleaning by the cleaning device is relatively dry.
附图说明Description of drawings
图1为本实用新型主视内部结构示意图;Fig. 1 is a schematic diagram of the internal structure of the main view of the utility model;
图2为本实用新型图1中A处局部放大结构示意图;Fig. 2 is a schematic diagram of a partially enlarged structure at A in Fig. 1 of the utility model;
图3为本实用新型刷体和板材本体安装结构示意图;Fig. 3 is a schematic diagram of the installation structure of the brush body and the plate body of the present invention;
图4为本实用新型从动齿轮和链条安装结构示意图。Fig. 4 is a schematic diagram of the installation structure of the driven gear and the chain of the utility model.
图中:1、框架;2、清洗架;201、架体;202、主动齿轮;203、传动齿轮;204、从动齿轮;205、刷体;206、链条;207、伸缩气缸;208、伺服电机;3、连接齿轮;4、烘干块;5、热风扇;6、板材本体;7、限制块;8、连接杆;9、过滤槽;10、过滤层;11、水泵;12、连接管;13、分散架;14、喷头;15、内轴;16、固定轴。Among the figure: 1, frame; 2, cleaning frame; 201, frame body; 202, driving gear; 203, transmission gear; 204, driven gear; 205, brush body; 206, chain; 207, telescopic cylinder; 208, servo Motor; 3. Connecting gear; 4. Drying block; 5. Heater fan; 6. Plate body; 7. Restricting block; 8. Connecting rod; Tube; 13, dispersion rack; 14, nozzle; 15, inner shaft; 16, fixed shaft.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
请参阅图1-4,本实用新型提供一种技术方案:一种节能型板材清洗装置,包括框架1、清洗架2、连接齿轮3、烘干块4、热风扇5、板材本体6、限制块7、连接杆8、过滤槽9、过滤层10、水泵11、连接管12、分散架13、喷头14、内轴15和固定轴16,框架1的内部安装有清洗架2,且清洗架2的上方设置有连接齿轮3,并且连接齿轮3的上方安装有烘干块4,热风扇5安装于烘干块4的内部,清洗架2的一侧设置有板材本体6,且板材本体6的后侧设置有限制块7,并且限制块7的一侧固定有连接杆8,过滤槽9设置于板材本体6的下方,且过滤槽9的内部安装有过滤层10,水泵11固定于框架1的一侧内壁,且水泵11的上方连接有连接管12,并且连接管12的一端连接于分散架13,分散架13的一侧设置有喷头14,清洗架2的一侧固定有内轴15,且内轴15贯穿进固定轴16的内部,并且固定轴16固定于框架1的另一侧内壁;Please refer to Figures 1-4, the utility model provides a technical solution: an energy-saving plate cleaning device, including a frame 1, a cleaning frame 2, a connecting gear 3, a drying block 4, a hot fan 5, a plate body 6, a limit Block 7, connecting rod 8, filter tank 9, filter layer 10, water pump 11, connecting pipe 12, dispersion frame 13, shower nozzle 14, inner shaft 15 and fixed shaft 16, the inside of frame 1 is equipped with cleaning frame 2, and cleaning frame 2 is provided with a connecting gear 3, and a drying block 4 is installed above the connecting gear 3. The hot fan 5 is installed inside the drying block 4. A plate body 6 is provided on one side of the cleaning frame 2, and the plate body 6 Restriction block 7 is set on the rear side of the block 7, and a connecting rod 8 is fixed on one side of the restriction block 7, the filter tank 9 is arranged under the plate body 6, and a filter layer 10 is installed inside the filter tank 9, and the water pump 11 is fixed on the frame 1, and the top of the water pump 11 is connected with a connecting pipe 12, and one end of the connecting pipe 12 is connected to the dispersing frame 13, one side of the dispersing frame 13 is provided with a nozzle 14, and one side of the cleaning frame 2 is fixed with an inner shaft 15, and the inner shaft 15 penetrates into the inside of the fixed shaft 16, and the fixed shaft 16 is fixed on the other inner wall of the frame 1;
清洗架2包括架体201、主动齿轮202、传动齿轮203、从动齿轮204、刷体205、链条206、伸缩气缸207和伺服电机208,且架体201的内部安装有伺服电机208,并且伺服电机208的上方安装有主动齿轮202,而且主动齿轮202的一侧啮合有传动齿轮203,同时传动齿轮203的一侧设置有链条206,链条206的内侧设置有从动齿轮204,从动齿轮204的下方固定有刷体205,从动齿轮204等间距的设置于链条206的内侧,伺服电机208通过主动齿轮202、传动齿轮203、从动齿轮204和链条206的传动来带动多个刷体205运动,来对板材本体6进行刷洗;Cleaning frame 2 comprises frame body 201, driving gear 202, transmission gear 203, driven gear 204, brush body 205, chain 206, telescopic cylinder 207 and servo motor 208, and the inside of frame body 201 is equipped with servo motor 208, and servo Driving gear 202 is installed on the top of motor 208, and one side of driving gear 202 is meshed with transmission gear 203, and one side of transmission gear 203 is provided with chain 206 simultaneously, and the inner side of chain 206 is provided with driven gear 204, and driven gear 204 The brush body 205 is fixed on the lower side, and the driven gears 204 are equidistantly arranged on the inner side of the chain 206. The servo motor 208 drives a plurality of brush bodies 205 through the transmission of the driving gear 202, the transmission gear 203, the driven gear 204 and the chain 206. Movement, to scrub the plate body 6;
架体201和连接齿轮3啮合连接,且连接齿轮3和烘干块4啮合连接,并且烘干块4和框架1构成滑动结构,啮合连接使得架体201在伸缩气缸207的带动下运动的时候可以通过连接齿轮3的传动来带动烘干块4运动;The frame body 201 is meshed with the connecting gear 3, and the connecting gear 3 is meshed with the drying block 4, and the drying block 4 and the frame 1 form a sliding structure, and the meshing connection makes the frame body 201 move under the drive of the telescopic cylinder 207. The drying block 4 can be driven to move by connecting the transmission of the gear 3;
板材本体6和限制块7卡合安装,且限制块7关于板材本体6对称设置,卡合安装和对称设置使得限制块7可以对板材本体6进行限制,使得在对板材本体6进行清洗的时候板材本体6不会发生晃动;The plate body 6 and the restricting block 7 are engaged and installed, and the restricting block 7 is arranged symmetrically with respect to the plate body 6 . The plate body 6 will not shake;
分散架13的个数和清洗架2的个数相等,且分散架13的一侧等间距设置有喷头14,个数相等和等间距使得2个分散架13通过多个喷头14可以均匀的将水喷洒在刷体205和板材本体6上方;The number of dispersing racks 13 is equal to the number of cleaning racks 2, and one side of the dispersing racks 13 is equidistantly provided with spray nozzles 14, and the numbers are equal and equidistant so that 2 dispersing racks 13 can be evenly sprayed by a plurality of shower nozzles 14. Water is sprayed above the brush body 205 and the board body 6;
内轴15和固定轴16构成伸缩结构,且内轴15和固定轴16关于清洗架2对称设置有2个,伸缩结构使得内轴15可以在固定轴16内部伸缩,来在清洗架2运动的时候对清洗架2的稳定性进行保证。The inner shaft 15 and the fixed shaft 16 form a telescopic structure, and two inner shafts 15 and the fixed shaft 16 are arranged symmetrically with respect to the cleaning frame 2. The stability of cleaning rack 2 is guaranteed at all times.
工作原理:在使用该节能型板材清洗装置时,根据图1-4,首先将板材本体6从框架1的上方缺口处放置在框架1内部的限制块7的内部,然后伸缩气缸207带动架体201运动,来靠近板材本体6,使得刷体205和板材本体6贴合在一起,水泵11可以从过滤槽9中抽取水,经过连接管12传递至分散架13的内部,通过喷头14喷洒至板材本体6两侧和刷体205上,然后伺服电机208通电带动主动齿轮202旋转,进而带动传动齿轮203旋转,来带动链条206运动,链条206的运动可以带动链条206内部的多个从动齿轮204和从动齿轮204下方的刷体205旋转,来对板材本体6进行清洗,在清洗完毕后,伸缩气缸207带动架体201向框架1内壁方向运动,通过连接齿轮3的传动来带动烘干块4向板材本体6的上方运动,然后烘干块4内部的热风扇5通电来对板材本体6进行烘干,对板材本体6清洗后的水经过过滤槽9内部的过滤层10的过滤可转变为清洁的水,通过水泵11来进行持续循环的使用。Working principle: When using the energy-saving plate cleaning device, according to Figure 1-4, first place the plate body 6 from the upper gap of the frame 1 inside the limiting block 7 inside the frame 1, and then the telescopic cylinder 207 drives the frame body 201 moves to get close to the plate body 6, so that the brush body 205 and the plate body 6 fit together, the water pump 11 can draw water from the filter tank 9, transfer it to the inside of the dispersion rack 13 through the connecting pipe 12, and spray it through the nozzle 14 to On both sides of the plate body 6 and on the brush body 205, the servo motor 208 is powered to drive the driving gear 202 to rotate, and then drives the transmission gear 203 to rotate to drive the movement of the chain 206. The movement of the chain 206 can drive multiple driven gears inside the chain 206 204 and the brush body 205 below the driven gear 204 rotate to clean the plate body 6. After cleaning, the telescopic cylinder 207 drives the frame body 201 to move towards the inner wall of the frame 1, and drives the drying through the transmission of the connecting gear 3. The block 4 moves to the top of the plate body 6, and then the hot fan 5 inside the drying block 4 is energized to dry the plate body 6, and the water after the plate body 6 is cleaned can be filtered through the filter layer 10 inside the filter tank 9. Converted into clean water, which is continuously circulated by the water pump 11.
以上对本实用新型实施例所提供的技术方案进行了详细介绍,本文中应用了具体个例对本实用新型实施例的原理以及实施方式进行了阐述,以上实施例的说明只适用于帮助理解本实用新型实施例的原理;同时,对于本领域的一般技术人员,依据本实用新型实施例,在具体实施方式以及应用范围上均会有改变之处,综上所述,本说明书内容不应理解为对本实用新型的限制。The technical solutions provided by the embodiments of the present invention have been introduced in detail above. In this paper, specific examples have been used to illustrate the principles and implementation methods of the embodiments of the present invention. The descriptions of the above embodiments are only applicable to help understand the present invention. The principle of the embodiment; at the same time, for those of ordinary skill in the art, according to the embodiment of the present invention, there will be changes in the specific implementation and the scope of application. Utility model restrictions.
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110947653A (en) * | 2019-12-04 | 2020-04-03 | 苏超 | Cleaning device for new material panel |
| CN111097734A (en) * | 2019-12-16 | 2020-05-05 | 株洲华信精密工业股份有限公司 | Degreasing device is used in production of track traffic spare part |
| CN114700305A (en) * | 2022-03-15 | 2022-07-05 | 江苏乐彩印刷材料有限公司 | Energy-concerving and environment-protective CTP panel cleaning equipment |
-
2018
- 2018-12-21 CN CN201822149157.7U patent/CN209379510U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110947653A (en) * | 2019-12-04 | 2020-04-03 | 苏超 | Cleaning device for new material panel |
| CN111097734A (en) * | 2019-12-16 | 2020-05-05 | 株洲华信精密工业股份有限公司 | Degreasing device is used in production of track traffic spare part |
| CN114700305A (en) * | 2022-03-15 | 2022-07-05 | 江苏乐彩印刷材料有限公司 | Energy-concerving and environment-protective CTP panel cleaning equipment |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190913 |
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| CF01 | Termination of patent right due to non-payment of annual fee |