Stripping-resistant agent and preparation method and application thereof
Technical Field
The invention belongs to the petroleum industry and the basic material chemistry field, in particular to an asphalt stripping-resistant agent and a preparation method thereof, which are particularly suitable for an airport asphalt runway.
Background
The highest temperature of air flow sprayed by a modern jet plane engine can reach 850-900 ℃, the air flow speed can reach 180m/s, the air flow is diffused to an airport runway surface in an oval shape, the surface temperature of the runway surface is rapidly increased, and asphalt runway surface damage is caused. The measured data show that when the summer air temperature is 40 ℃, the highest temperature of the asphalt pavement reaches 140 ℃ under the influence of the aircraft height Wen Weiliu. Therefore, in order to avoid the damage of the runway surface, the end parts of the civil airport runway are provided with the anti-blowing flats, and enough preparation time is provided for the airplane in the take-off stage. However, the stage of aircraft running still inevitably causes the temperature of the runway surface to rise suddenly, and the temperature stress is generated to cause the damage of the runway surface, thereby affecting the durability of the runway. The main damage form is that under the blowing of high-temperature air flow sprayed by a jet aircraft, coarse aggregate on the surface of an asphalt runway is extremely easy to peel off, foreign invaders (FOD) are formed, and the FOD can cause serious flight accidents once being sucked into an aircraft engine. Therefore, the high-temperature stripping resistance of the coarse aggregate of the asphalt concrete runway is improved, and the method is an important research direction for improving the civil aviation operation safety.
At present, polymer modified asphalt with better high-temperature performance is widely adopted for paving airport runways worldwide, so that the problems of pavement deformation and threshing under the conditions of aircraft wake baking and high shear stress are solved, but the effect is not ideal, and after a period of use, pavement bulge cracking and aggregate stripping frequently occur, so that huge flight potential safety hazards and high maintenance cost are increased. At present, aiming at the aggregate stripping problem of expressways or common roads, mainly aiming at the water damage resistance, a method for adding an anti-stripping agent into asphalt or asphalt mixture is proposed, but the temperature, the tail gas flow, the air flow speed and the like of automobile tail gas on the roads are greatly different from those of the tail gas of jet aircrafts. Therefore, the aim of adding the stripping-resistant agent on the highway is mainly considered to be water damage resistance and prevent aggregate stripping when asphalt concrete is affected by water; the main consideration on the runway is the purging effect of the jet aircraft with high Wen Weiliu, high temperature (850-900 ℃), large air flow and high air flow speed (180 m/s). There is no anti-stripping agent developed specifically for the problem of asphalt concrete aggregate stripping of airport runways due to the influence of jet aircraft altitude Wen Weiliu.
Disclosure of Invention
The invention provides an anti-stripping agent which is particularly suitable for an airport asphalt runway, and a preparation method and application thereof. When the stripping-resistant agent is used for an airport asphalt runway, the stripping resistance of asphalt can be obviously improved.
The invention provides an anti-stripping agent which comprises the following raw materials in parts by mass:
2-13 parts of styrene-butadiene rubber,
2-8 parts of triphenylmethane triisocyanate,
2-7 parts of p-phenylenediamine compound,
1-6 parts of a coupling agent,
3-25 parts of aromatic oil.
The stripping-resistant agent of the invention preferably comprises the following raw materials in parts by mass:
3-11 parts of styrene-butadiene rubber,
3-7 parts of triphenylmethane triisocyanate,
3-6 parts of p-phenylenediamine compound,
2-5 parts of a coupling agent,
4-23 parts of aromatic oil.
Further, in the styrene-butadiene rubber, the content of the bound styrene is 23-45 wt%, preferably 33-38 wt%. The styrene-butadiene rubber preferably has a particle size of not more than 20mm, and generally 5-19 mm.
Further, the p-phenylenediamine compound is one or more of N, N ' -diphenyl-p-phenylenediamine, N-cyclohexyl-N ' -phenyl-p-phenylenediamine and N-phenyl-N ' -isopropyl-p-phenylenediamine.
Further, the coupling agent is one or more of silane coupling agent (KH 550 or KH560 or KH 570), aluminate coupling agent and titanate coupling agent.
Further, the aromatic hydrocarbon oil is an aromatic hydrocarbon-rich component, wherein the aromatic hydrocarbon content is more than 70% by mass fraction, and the aromatic hydrocarbon oil can be one or a mixture of more than one of four-line reduction extraction oil, furfural refined extraction oil, phenol refined extraction oil or catalytic cracking slurry oil.
Further, the anti-stripping agent of the invention is a paste.
The second aspect of the present invention provides a method for preparing the above-mentioned anti-peeling agent, comprising:
styrene-butadiene rubber, triphenylmethane triisocyanate, p-phenylenediamine compounds, coupling agents and aromatic oil are uniformly mixed, and the pasty anti-stripping agent is obtained after mixing and extrusion.
Further, the mixing is carried out by a conventional mixing device such as a kneader. The extrusion is accomplished using conventional extrusion equipment, such as a screw extruder.
Further, the kneading conditions were as follows: the mixing temperature is 130-160 ℃, and the mixing time is 60-90 min; extrusion conditions were as follows: the extrusion temperature is 110-140 ℃.
In a third aspect the present invention provides an airport runway anti-stripping asphalt comprising: petroleum asphalt and the anti-stripping agent.
Further, in the anti-stripping asphalt, the dosage of the anti-stripping agent accounts for 2% -3% of the mass of the anti-stripping asphalt.
Further, in the anti-stripping asphalt, the petroleum asphalt may be conventional petroleum asphalt for airport runway, and may be at least one of straight asphalt, oxidized asphalt, blended asphalt, solvent deoiled asphalt, and polymer modified asphalt.
The fourth aspect of the invention provides a method for preparing the anti-stripping asphalt, which comprises the following steps: heating and melting petroleum asphalt, adding the stripping-resistant agent, and uniformly mixing to obtain the stripping-resistant asphalt.
Further, in the preparation method of the anti-stripping asphalt, the heating and melting temperature of the petroleum asphalt is 140-180 ℃. The mixing can be carried out by stirring, the mixing temperature is 120-160 ℃, and the mixing time can be 60-90 min.
The stripping-resistant agent is particularly suitable for application in airfield runway asphalt.
The stripping-resistant asphalt provided by the invention is suitable for application in airfield runway asphalt.
The invention has the following advantages:
1. the stripping-resistant agent not only can remarkably improve the stripping resistance of asphalt, but also has strong adaptability to the high Wen Weiliu environment of an airplane, can improve the stripping resistance of an airport asphalt runway, reduce the stripping of aggregate, and can reduce the occurrence rate of flight accidents.
2. The stripping-resistant agent is pasty at normal temperature, and the process of preparing the stripping-resistant asphalt by using the stripping-resistant agent does not need to preserve health, shortens the production time of the stripping-resistant asphalt, improves the working efficiency, can further improve the adhesion strength of the asphalt, can also improve the low-temperature extensibility of the asphalt, and avoids the occurrence of frost cracking of a pavement in winter.
3. In the preparation method of the stripping-resistant agent, styrene-butadiene rubber, triphenylmethane triisocyanate and p-phenylenediamine compounds are fused in a kneader and in the screw extrusion process under the action of a coupling agent, so that the formed product has higher viscosity and flexibility, and also has good polarity and ageing resistance, so that the stripping-resistant agent can lead asphalt to have good high-temperature stripping resistance in a high-temperature environment; under the action of aromatic hydrocarbon oil, the components are easier to fuse, the reaction condition is reduced, and the energy is saved.
Detailed Description
The following examples are given to illustrate the technical aspects of the present invention in detail, but the present invention is not limited to the following examples. In the invention, the weight percent is the mass fraction.
In the invention, the simulation experiment method of the aircraft height Wen Weiliu comprises the following steps: with aircraft engines (such as newer engines), the tail links a straight barrel of high temperature resistant material with heating. During the experiment, the asphalt to be tested is melted and then placed in a metal tray, and the asphalt is spread flatly to form a film with the thickness of 3mm plus or minus 0.3 mm. The tray with the asphalt film is arranged at the bottom in the cylinder body and is firmly fixed. The bottom of the cylinder body has a heating function, so that the temperature of asphalt in the tray is maintained at 60+/-20 ℃ (the temperature of Wen Shilu table in summer simulation). The engine is started, so that high-temperature tail gas of the engine enters from one end of the straight cylinder, the other end of the straight cylinder is discharged, the high-temperature tail gas is blown over the asphalt membrane, the blowing is continued for 30 minutes, and the blowing is stopped for 10 minutes, so that the process is continuously repeated for a plurality of times. One experimental period was 240 hours from the initial start of blowing. And then taking out the asphalt, analyzing each performance, and comparing the performance with the performance before the simulation experiment. The method simulates the condition of asphalt on an airport runway (especially in a take-off section) when the asphalt is purged by high-temperature tail gas of an airplane for a long time, and examines the change of asphalt properties, especially the change of stripping resistance.
In the invention, the asphalt adhesion strength is obtained by testing with a drawing tester. The instrument and the test method are as follows:
instrument and equipment: drawing tester with model PosiTest AT-A, tester parameters: a draw rate of 150psi/s; test range 0-2000psi; the test method is as follows:
weighing asphalt with the mass of 0.03g on the experimental surface of the spindle; placing the spindle with asphalt on an electric heating plate, after asphalt is melted, uniformly smearing the asphalt within 10 seconds, simultaneously rapidly transferring the preheated white steel plate to a horizontal operation table, buckling the spindle coated with the uniform asphalt on the white steel plate, standing and cooling to room temperature (about 1 h). The liquid asphalt spreads evenly under the action of spindle gravity, and after cooling, the spindle and the white steel plate are bonded, and the thickness of the asphalt film is about 0.1mm. The white steel plate cooled to room temperature and the spindle were put in an environmental box (temperature: 20 ℃ C.; relative humidity: 50 Rh%) and kept AT constant temperature for 1 hour, and then taken out, and the adhesion was measured using a Positest AT-A tester. The drawing strength value at the time of separating the spindle from the metal plate was recorded. The value is used for representing the stripping resistance of asphalt, and the greater the value is, the better the stripping resistance is.
Example 1
SBR with the combined styrene content of 23 weight percent is crushed in advance, and the particle size is 5-19 mm for standby. The kneader is heated for use.
Weighing 2.0kg of crushed SBR, 2.0kg of triphenylmethane triisocyanate, 2.0kg of N, N' -diphenyl-p-phenylenediamine, 1.0kg of silane coupling agent (KH 560) and 3.0kg of reduced four-wire extraction oil, and putting into a kneader for mixing at 130 ℃ for 60min; then extruding, wherein the extruding temperature is 110 ℃, and obtaining the pasty anti-stripping agent. The proportions of the components are shown in Table 1.
Example 2
SBR with the styrene content of 45wt% is crushed in advance, and the particle size is 5-15 mm for standby. The kneader is heated for use.
13.0kg of crushed SBR, 8.0kg of triphenylmethane triisocyanate, 7.0kg of N-cyclohexyl-N' -phenyl-p-phenylenediamine and 6.0kg of aluminate coupling agent are weighed and placed in a kneader for mixing, furfural refining extract oil is added while mixing, 5.0kg is added every 5 minutes until the addition amount reaches 25.0kg, mixing is continued, the mixing temperature is 160 ℃, and the mixing time is 90 minutes after the complete addition of 25.0kg of furfural refining extract oil; then extruding, wherein the extrusion temperature is 140 ℃. After extrusion, a viscous paste is formed, and the stripping-resistant agent is obtained. The proportions of the components are shown in Table 1.
Example 3
SBR with the combined styrene content of 34 weight percent is crushed in advance, and the particle size is 5-16 mm for standby. The kneader is heated for use.
Weighing 3.2kg of crushed SBR, 3.2kg of triphenylmethane triisocyanate, 3.2kg of N-phenyl-N' -isopropyl-p-phenylenediamine and 2.2 kg of silane coupling agent (KH 570) and putting the materials into a kneader for mixing, adding catalytic cracking slurry while mixing, adding 2.4kg every 5 minutes, continuing mixing until the addition amount of the catalytic cracking slurry reaches 4.8kg, wherein the mixing temperature is 135 ℃, and the mixing time is 65 minutes after the catalytic cracking slurry of 4.8kg is completely added; then extruding, wherein the extruding temperature is 115 ℃, and the pasty stripping inhibitor is obtained. The proportions of the components are shown in Table 1.
Example 4
SBR with the styrene content of 37 weight percent is crushed in advance, and the particle size is 5-17 mm for standby. The kneader is heated for use.
Weighing 10.5kg of crushed SBR, 6.8kg of triphenylmethane triisocyanate, 6.8kg of N-cyclohexyl-N' -phenyl-p-phenylenediamine and 4.7 kg of titanate coupling agent, putting the materials into a kneader for mixing, adding phenol refined extract oil while mixing, adding 2.0kg every 5 minutes until the adding amount reaches 22.0kg, continuing mixing at 155 ℃, wherein the mixing time is 85min after the phenol refined extract oil of 22.0kg is completely added; then extruding, wherein the extrusion temperature is 135 ℃. After extrusion, a viscous paste is formed, and the stripping-resistant agent is obtained. The proportions of the components are shown in Table 1.
Example 5
The anti-stripping agent obtained in example 1 was added to a molten petroleum asphalt (Qilu 70) produced by Qilu petrochemical company and having a penetration of 70dmm at 25 ℃,: the weight ratio of the stripping resistant agent is 97:3. stirring at constant temperature of 160deg.C for 60min to obtain anti-stripping asphalt.
The adhesion strength of the anti-stripping asphalt was measured by a pull tester, and the results are shown in Table 2. The anti-stripping asphalt was subjected to a simulation experiment under the environment of aircraft height Wen Weiliu, and after one period of experiment, a drawing experiment was performed, and the results are shown in Table 2.
Example 6
The anti-stripping agent obtained in example 2 was added to a molten petroleum asphalt (Qilu 70) produced by Qilu petrochemical company and having a penetration of 70dmm at 25 ℃,: the weight ratio of the stripping resistant agent is 98:2. stirring at constant temperature of 120deg.C for 90min to obtain anti-stripping asphalt.
The adhesion strength of the anti-stripping asphalt was measured by a pull tester, and the results are shown in Table 2. The anti-stripping asphalt was subjected to a simulation experiment under the environment of aircraft height Wen Weiliu, and after one period of experiment, a drawing experiment was performed, and the results are shown in Table 2.
Example 7
The anti-stripping agent obtained in example 3 was added to a molten petroleum asphalt (Qilu 70) produced by Qilu petrochemical company and having a penetration of 70dmm at 25 ℃,: the weight ratio of the stripping resistant agent is 97:3. stirring at constant temperature of 155 ℃ for 65min to obtain the anti-stripping asphalt.
The adhesion strength of the anti-stripping asphalt was measured by a pull tester, and the results are shown in Table 2. The anti-stripping asphalt was subjected to a simulation experiment under the environment of aircraft height Wen Weiliu, and after one period of experiment, a drawing experiment was performed, and the results are shown in Table 2.
Example 8
The anti-stripping agent obtained in example 4 was added to petroleum asphalt (Qilu 70) with a penetration of 70dmm at 25℃produced by Qilu petrochemical company: the weight ratio of the stripping resistant agent is 98:2. stirring at constant temperature, wherein the constant temperature is 125 ℃, and the stirring time is 85min, so as to obtain the anti-stripping asphalt.
The adhesion strength of the anti-stripping asphalt was measured by a pull tester, and the results are shown in Table 2. The anti-stripping asphalt was subjected to a simulation experiment under the environment of aircraft height Wen Weiliu, and after one period of experiment, a drawing experiment was performed, and the results are shown in Table 2.
Comparative example 1
For comparison, the adhesion strength of the 70A asphalt (Qilu 70) produced by Qilu petrochemical company, as measured by a tensile tester, is also shown in Table 2; and 70A-grade asphalt (Qilu 70) produced by Qilu petrochemical company is subjected to simulation experiment under the environment of aircraft height Wen Weiliu, and after one period of experiment, drawing experiments are respectively carried out, and the results are shown in Table 2.
Comparative example 2
For comparison, a commercial pasty liquid anti-stripping agent PAVE192 manufactured by intel vite corporation was added to a molten petroleum asphalt (zilu 70) manufactured by zilupetrifaction corporation having a penetration of 70dmm at 25 ℃,: the weight ratio of the stripping resistant agent is 97:3. stirring at constant temperature of 160deg.C for 60min to obtain anti-stripping asphalt.
The adhesion strength of the anti-stripping asphalt was measured by a pull tester, and the results are shown in Table 2. The anti-stripping asphalt was subjected to a simulation experiment under the environment of aircraft height Wen Weiliu, and after one period of experiment, a drawing experiment was performed, and the results are shown in Table 2.
Table 1 raw material ratio for preparing anti-stripping agent
Weight of material/kg
|
Example 1
|
Example 2
|
Example 3
|
Example 4
|
Styrene-butadiene rubber
|
2.0
|
13.0
|
3.2
|
10.5
|
Triphenylmethane triisocyanate
|
2.0
|
8.0
|
3.2
|
6.8
|
P-phenylenediamine compounds
|
2.0
|
7.0
|
3.2
|
6.8
|
Coupling agent
|
1.0
|
6.0
|
2.2
|
4.7
|
Aromatic oil
|
3.0
|
25.0
|
4.8
|
22.0 |
Table 2 asphalt drawing test results
Adhesion strength/psi
|
Example 5
|
Example 6
|
Example 7
|
Example 8
|
Comparative example 1
|
Comparative example 2
|
No simulation experiments were performed
|
446
|
449
|
537
|
578
|
380
|
438
|
After simulation experiment
|
501
|
500
|
605
|
619
|
308
|
313 |
As can be seen from table 2, the addition of the stripping-resistant agent of the invention to asphalt can significantly improve the adhesion strength and stripping resistance of asphalt; after a period of aircraft height Wen Weiliu simulation experiment, the adhesion strength of the asphalt added with the anti-stripping agent is not reduced, but is increased; and asphalt without the stripping resistance agent has obviously reduced adhesion strength after simulation experiments. When a commercial stripping inhibitor was added, the extent of improvement in the adhesion strength was substantially equivalent to that of the stripping inhibitor of the present invention, but the adhesion strength was significantly reduced after the simulation test. The stripping-resistant agent disclosed by the invention not only can improve the stripping resistance of asphalt, but also has strong adaptability to the environment of aircraft height Wen Weiliu.