CN114473107A - Wave soldering apparatus - Google Patents

Wave soldering apparatus Download PDF

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Publication number
CN114473107A
CN114473107A CN202210295535.0A CN202210295535A CN114473107A CN 114473107 A CN114473107 A CN 114473107A CN 202210295535 A CN202210295535 A CN 202210295535A CN 114473107 A CN114473107 A CN 114473107A
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CN
China
Prior art keywords
track
welding
lifting
rail
preheating
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Granted
Application number
CN202210295535.0A
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Chinese (zh)
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CN114473107B (en
Inventor
肖建勇
白小双
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Dongguan Slow Industry Chengpin Technology Co ltd
Midea Group Co Ltd
GD Midea Air Conditioning Equipment Co Ltd
Original Assignee
Dongguan Slow Industry Chengpin Technology Co ltd
Midea Group Co Ltd
GD Midea Air Conditioning Equipment Co Ltd
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Application filed by Dongguan Slow Industry Chengpin Technology Co ltd, Midea Group Co Ltd, GD Midea Air Conditioning Equipment Co Ltd filed Critical Dongguan Slow Industry Chengpin Technology Co ltd
Priority to CN202210295535.0A priority Critical patent/CN114473107B/en
Publication of CN114473107A publication Critical patent/CN114473107A/en
Application granted granted Critical
Publication of CN114473107B publication Critical patent/CN114473107B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K1/00Soldering, e.g. brazing, or unsoldering
    • B23K1/08Soldering by means of dipping in molten solder
    • B23K1/085Wave soldering
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K1/00Soldering, e.g. brazing, or unsoldering
    • B23K1/20Preliminary treatment of work or areas to be soldered, e.g. in respect of a galvanic coating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K3/00Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
    • B23K3/08Auxiliary devices therefor
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/30Assembling printed circuits with electric components, e.g. with resistor
    • H05K3/32Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
    • H05K3/34Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by soldering

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Electric Connection Of Electric Components To Printed Circuits (AREA)

Abstract

The application relates to the field of welding, provides a wave soldering equipment, includes: the conveying track is arranged on the machine body and is suitable for feeding a product to be welded from the feeding hole to the discharging hole; the machine body is internally provided with a soldering flux spraying device, a preheating device and a welding device along the feeding direction of the conveying track, the conveying track comprises a first track and a second track which are mutually independent, and the first track and the soldering flux spraying device are arranged oppositely. The wave soldering device can avoid the second rail from generating attached pollutants after the welding is completed, is convenient for cleaning and maintaining the whole transmission rail, and ensures the welding yield in the welding process.

Description

Wave soldering apparatus
Technical Field
The application relates to the technical field of welding, in particular to wave soldering equipment.
Background
In the related art, the conventional wave soldering apparatus generally transports products using a one-stage track and chain claw structure, however, the one-stage track in the related art described above has the following disadvantages: the one-section track is difficult to clean and maintain, and the chain claw of one-section track can be through spouting the scaling powder, preheating, welding and cooling whole stage, and wherein, the scaling powder residue can be adhered to behind the scaling powder atomizer to the chain claw, when the chain claw that adheres to scaling powder residue marchs to the welding position, the scaling powder residue on the chain claw can contact the wave crest and cause the molten tin bath pollution to the tin dross can adhere on the chain claw, and the residue on the chain claw is very difficult to clean, will cause very big harmful effects to the welding yield. In addition, the one-piece track is more complicated to install and remove, and the chain is more heavily loaded.
Disclosure of Invention
The present application is directed to solving at least one of the problems in the prior art. Therefore, the wave soldering equipment can avoid the second rail from generating attached pollutants after the welding is finished, is convenient for cleaning and maintaining the whole transmission rail, and ensures the welding yield in the welding process.
Wave soldering apparatus according to an embodiment of the application, comprising:
a machine body which is provided with a feed inlet and a discharge outlet which are communicated,
the conveying track is arranged on the machine body and is suitable for feeding the products to be welded from the feeding hole to the discharging hole;
the machine body is internally provided with a soldering flux spraying device, a preheating device and a welding device along the feeding direction of the conveying track, the conveying track comprises a first track and a second track which are mutually independent, and the first track and the soldering flux spraying device are arranged oppositely.
According to the wave soldering equipment of this embodiment, because first track and second track mutually independent set up, consequently the scaling powder residue on the first track can not be transmitted to on the second track to can avoid the second track to appear adnexed pollutant after the welding is accomplished, the orbital washing and the maintenance of whole transmission of being convenient for, and, because pollutants such as tin dross no longer appear on the second track, consequently welding yield in the welding process has also obtained the assurance. In addition, on the first track and the second track that mutually independent set up, transmission structures such as chain's load is lighter to first track and second orbital structural stability is stronger, and the transmission track installation is also simple and convenient more with the dismantlement.
According to one embodiment of the application, a containing cavity is formed in the machine body, the containing cavity is respectively communicated with the feeding hole and the discharging hole, and the conveying track is arranged in the containing cavity;
the second track comprises a preheating section track and a welding section track which are mutually independent, the preheating section track is arranged opposite to the preheating device, and the welding section track is arranged opposite to the welding device.
According to one embodiment of the present application, the first rail, the preheating section rail, and the welding section rail are driven by different driving assemblies, respectively.
According to an embodiment of the application, the wave soldering apparatus further comprises:
the angle adjusting device is connected with the welding section rail and is suitable for adjusting the inclination angle of the welding section rail relative to the horizontal plane.
According to one embodiment of the application, the welding segment track has a first end adjacent to the discharge opening, and the angle adjustment device comprises a first lifting assembly;
the first lifting assembly comprises:
the first lifting driving part is in transmission connection with the first end of the welding section rail through the first lifting transmission part and is suitable for driving the first end of the welding section rail to lift.
According to one embodiment of the application, the first lifting drive comprises a first lifting motor, and the first lifting transmission part comprises a first lifting screw, a first lifting nut and a first lifting connecting piece;
the driving end of the first lifting motor is in transmission connection with the first lifting screw rod, the first lifting nut is fixedly connected with the first lifting connecting piece, the first lifting connecting piece is rotatably connected with the first end of the welding section rail, and the first lifting connecting piece can slide along the length direction of the welding rail.
According to an embodiment of the application, the welding section track has a second end far away from the discharge hole, and the angle adjusting device further comprises a second lifting assembly;
the second lifting assembly comprises:
the second lifting driving part is in transmission connection with the second end of the welding section rail through the second lifting transmission assembly and is suitable for driving the second end of the welding section rail to lift.
According to one embodiment of the application, the second lifting drive comprises a second lifting motor, and the second lifting transmission part comprises a second lifting screw, a second lifting nut and a second lifting connecting piece;
the driving end of the second lifting motor is in transmission connection with the second lifting screw rod, the second lifting nut is fixedly connected with the second lifting connecting piece, and the second lifting connecting piece is rotatably connected with the second end of the welding section track.
According to one embodiment of the application, the welding section track comprises two welding section monorail arranged in parallel along the feeding direction;
the welded section monorail comprises:
the welding guide rail extends from the discharge end of the preheating section rail to the direction of the discharge port;
a welding chain claw assembled on the welding guide rail and suitable for circularly moving between the starting end and the tail end of the welding guide rail;
the angle adjusting device is connected with the welding guide rail.
According to an embodiment of the application, the wave soldering apparatus further comprises:
the angle tester is suitable for detecting the inclination angle of the welding section track relative to the horizontal plane;
the angle adjusting device is suitable for adjusting the inclination angle of the welding section track according to the detection result of the angle tester.
According to one embodiment of the application, the first track is arranged horizontally.
Additional aspects and advantages of the present application will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the present application.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic perspective view of a wave soldering apparatus according to an embodiment of the present application;
fig. 2 is a second schematic perspective view of a wave soldering apparatus according to an embodiment of the present application;
FIG. 3 is a schematic perspective view of an internal structural assembly of a wave soldering apparatus according to an embodiment of the present application;
FIG. 4 is a schematic structural diagram of an internal structural assembly of a wave soldering apparatus according to an embodiment of the present application;
FIG. 5 is a schematic structural diagram of a transportation rail of a wave soldering apparatus provided by an embodiment of the present application;
FIG. 6 is a schematic perspective view of a transportation rail of a wave soldering apparatus provided by an embodiment of the present application;
FIG. 7 is a schematic perspective view of a preheating section rail of a wave soldering apparatus provided in an embodiment of the present application;
fig. 8 is an assembled perspective view of a preheating device and a preheating section rail according to an embodiment of the present application;
FIG. 9 is one of the schematic structural diagrams of the preheating device and the preheating section rail assembled according to the embodiment of the present application;
fig. 10 is a second schematic structural view of the preheating device and the preheating section rail according to the embodiment of the present application after assembly;
fig. 11 is a second perspective view of the preheating device and the preheating section rail according to the embodiment of the present application after being assembled;
fig. 12 is a third perspective view of the preheating device and the preheating section rail according to the embodiment of the present application after being assembled;
fig. 13 is a schematic perspective view of an upper-layer preheater group provided in an embodiment of the present application;
fig. 14 is a schematic structural diagram of an upper-layer preheater group provided in an embodiment of the present application;
FIG. 15 is a schematic perspective view of a preheater provided in an embodiment of the present application;
FIG. 16 is an exploded view of a mounting cup and heating element according to an embodiment of the present application;
FIG. 17 is an assembled perspective view of a welded segment rail and angle adjustment device provided in accordance with an embodiment of the present application;
FIG. 18 is a schematic perspective view of an angle adjustment apparatus provided in an embodiment of the present application;
fig. 19 is a schematic perspective view of a first lift assembly provided by an embodiment of the present application;
FIG. 20 is a schematic structural diagram of a first lift assembly provided in an embodiment of the present application;
fig. 21 is a schematic perspective view of a second lift assembly provided in an embodiment of the present application;
FIG. 22 is a schematic structural diagram of a second lift assembly provided in an embodiment of the present application;
FIG. 23 is a perspective view of a welded segment rail and a detection device according to an embodiment of the present disclosure after assembly;
FIG. 24 is a schematic perspective view of a detection apparatus provided in an embodiment of the present application;
fig. 25 is a second perspective view of the detecting device according to the embodiment of the present application;
FIG. 26 is a schematic step diagram illustrating a method for controlling a wave soldering apparatus according to an embodiment of the present application;
FIG. 27 is a schematic structural diagram of a control device of a wave soldering apparatus according to an embodiment of the present application;
FIG. 28 is a schematic illustration of a wave soldering system in accordance with an embodiment of the present application;
fig. 29 is a schematic structural diagram of a wave soldering rework apparatus provided in an embodiment of the present application;
FIG. 30 is a schematic illustration of a step of a method of controlling a wave soldering system in accordance with an embodiment of the present application;
FIG. 31 is a schematic structural diagram of a control device of a wave soldering system according to an embodiment of the present application;
fig. 32 is a schematic structural diagram of an electronic device provided in an embodiment of the present application.
Reference numerals:
1. a body; 11. a feed inlet; 12. a discharge port; 21. a first track; 211. a first monorail; 22. a preheating section track; 221. a preheating section is a monorail; 23. welding the section track; 231. welding a single rail section; 2311. welding the guide rail; 2312. welding chain claws;
3. a width adjustment device; 31. a width-adjustable driving part; 32. adjusting a width screw rod; 33. adjusting the width of the nut; 34. a width-adjusting fixed seat; 35. a width-adjustable movable seat; 36. a screw rod protective cover; 37. a synchronous transmission rod;
4. an angle adjusting device; 41. a first lifting assembly; 411. a first lifting drive member; 412. a first lifting screw rod; 413. a first lifting nut; 414. a first lifter plate; 415. a first rotating lever; 416. a first connecting seat; 417. a sliding guide; 418. a first lifting fixing frame; 419. a first elevation guide member; 42. a second lifting assembly; 421. a second lifting drive member; 422. a second lifting screw rod; 423. a second lifting nut; 424. a second lifter plate; 425. a second rotating lever; 426. a second connecting seat; 427. a second lifting fixing frame; 428. a second elevation guide member;
5. a flux spraying device; 6. a preheating device; 601. a preheater; 6011. a fan drive member; 6012. a fan; 6013. a heating member; 6014. mounting a cover; 6015. a flow-through hole; 602. preheating a space; 61. an upper preheater group; 62. a lower layer preheater group; 631. an upper heat-insulating cover body; 632. a lower heat-insulating cover body; 633. a heat insulation baffle; 64. a thermal insulation member; 641. a heat-insulating mounting plate; 65. preheating the mounting frame;
7. a welding device; 8. a detection device; 81. a detection sensor; 811. a transmitting end; 812. a receiving end; 82. a fixed seat; 821. a guide surface; 83. a movable member; 841. a first guide member; 842. a second guide member; 85. detecting a driving piece; 86. a transmission screw rod; 87. a drive nut; 88. a position sensor; 881. a sensing member;
001. wave soldering equipment; 0011. a trigger is pulled down; 002. a first detection device; 003. a transportation device; 004. wave-soldering repair equipment; 0041. a second detection device; 0042. repairing the rail; 0043. a selective wave soldering device; 0044. a housing; 005. a qualified product library; 006. a manual repair platform; 007. a first cache device; 008. a second cache device; 009. cooling the cache device;
110. a first control module; 210. a second control module; 310. a first execution module; 410. a second execution module; 810. a processor; 820. a communication interface; 830. a memory; 840. a communication bus.
Detailed Description
Embodiments of the present application will be described in further detail below with reference to the drawings and examples. The following examples are intended to illustrate the present application but are not intended to limit the scope of the present application.
In the description of the embodiments of the present application, it should be noted that the terms "center", "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate changes in orientation or position based on the orientation or position shown in the drawings, which are only for convenience of description and simplification of the embodiments of the present application, and do not indicate or imply that the referred devices or elements must have a specific orientation, be constructed in a specific orientation, and be operated, and thus should not be construed as limiting the embodiments of the present application. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the embodiments of the present application, it should be noted that the terms "connected" and "connected" are to be interpreted broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected, unless explicitly stated or limited otherwise; can be mechanically or electrically connected; may be directly connected or indirectly connected through an intermediate. Specific meanings of the above terms in the embodiments of the present application can be understood in specific cases by those of ordinary skill in the art.
In the embodiments of the present application, unless otherwise explicitly specified or limited, a first feature "on" or "under" a second feature may be directly contacting the first and second features or indirectly contacting the first and second features through an intermediate. Also, a first feature "on," "over," and "above" a second feature may be directly or diagonally above the second feature, or may simply indicate that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature may be directly under or obliquely under the first feature, or may simply mean that the first feature is at a lesser elevation than the second feature.
In the description herein, references to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of an embodiment of the application. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, various embodiments or examples and features of different embodiments or examples described in this specification can be combined and combined by one skilled in the art without contradiction.
As shown in fig. 1 to 25, a wave soldering apparatus 001 according to an embodiment of the present application includes a body 1, a transfer rail (including, for example, a first rail 21, a preheating section rail 22, and a soldering section rail 23), a flux spraying device 5, a preheating device 6, and a soldering device 7.
The machine body 1 is formed with a feed inlet 11, a containing cavity (not shown in the figure) and a discharge outlet 12 which are communicated in sequence. The conveying track is arranged in the containing cavity and extends from the feeding hole 11 to the discharging hole 12, so that a product to be welded is fed from the feeding hole 11 to the discharging hole 12 conveniently.
Scaling powder atomizer 5, preheating device 6 and welding set 7 all locate and hold the intracavity and all correspond the setting with the transmission track to scaling powder atomizer 5, preheating device 6 and welding set 7 distribute in proper order along transmission track's pay-off direction respectively.
The basic working principle of the wave soldering device 001 is as follows: after products to be welded (such as printed boards with components and parts in advance) are placed on the conveying track from the feeding port 11, the products to be welded are conveyed by the conveying track to sequentially pass through the scaling powder spraying device 5, the preheating device 6 and the welding device 7, and finally the products after welding flow out from the discharging port 12.
In the transportation process of the transmission track, a product to be welded firstly passes through the soldering flux spraying device 5, the soldering flux spraying device 5 is used for spraying soldering flux on the product, so that the soldering flux can completely infiltrate a plurality of welding points on the product, then the product passes through the preheating device 6 after being sprayed with the soldering flux, the preheating device 6 is used for heating the product, so that the temperature of the product to be welded is gradually increased, the soldering flux is activated, the soldering flux near the welding points reaches the activation temperature required by welding, finally, the product after being preheated is welded through the welding device 7, in the welding process, a printed board with components inserted is arranged on the transmission track, and penetrates through solder waves through a specific angle and a specific immersion depth to realize the welding of the welding points, so that the welded product is finally obtained.
As shown in fig. 1 and 2, in some embodiments, the machine body 1 may be a horizontal machine body 1, the feeding port 11 is located at one end of the machine body 1 along the length direction thereof, and the discharging port 12 is located at the other end of the machine body 1 along the length direction thereof. Of course, the specific shape of the body 1 is not limited in detail in the present application.
In some embodiments, the conveying track may be a single track structure, or may be a multi-track structure such as a double track, a three-track, or even a four-track structure. For example, the conveying track includes two single tracks arranged side by side (for example, each single track includes a first single track 211, a preheating section single track 221 and a welding section single track 231), each single track includes a guide rail and a chain claw assembled on the single track, the guide rail spans between the feeding port 11 and the discharging port 12, the chain claw moves circularly between two ends of the guide rail, wherein the product to be welded is clamped between the two single tracks and is fixed by the chain claw, and the product to be welded sequentially passes through the processes of flux spraying, preheating, welding and the like along with the movement of the chain claw.
It should be noted that, the specific structure of the conveying track is not limited in detail in the present application, as long as the conveying track can transport the product to be welded. For convenience of description, the following explanation takes the conveying track as a dual-track structure as an example.
In the related art, the conventional wave soldering apparatus generally transports products using a one-stage track and a chain claw structure, however, the above-mentioned one-stage track in the related art has the following disadvantages: the one-section track is difficult to clean and maintain, and the chain claw of one-section track can be through spouting the scaling powder, preheating, welding and cooling whole stage, and wherein, the scaling powder residue can be adhered to behind the scaling powder atomizer to the chain claw, when the chain claw that adheres to scaling powder residue marchs to the welding position, the scaling powder residue on the chain claw can contact the wave crest and cause the molten tin bath pollution to the tin dross can adhere on the chain claw, and the residue on the chain claw is very difficult to clean, will cause very big harmful effects to the welding yield. In addition, the installation and the disassembly of the one-section track are more complicated and cumbersome, and the load of the chain is also larger.
As shown in fig. 3 to 6, in order to solve the above-described problems in the related art, according to an embodiment of the present application, the transfer rail includes a first rail 21 and a second rail (not shown in the drawings) independent of each other, the first rail 21 corresponds to the flux spraying device 5, and the second rail corresponds to the preheating device 6 and the soldering device 7.
In the embodiment, the conveying track is divided into at least two sections of tracks which are independently arranged, wherein the first track 21 corresponds to the soldering flux spraying device 5, the second track corresponds to the preheating device 6 and the welding device 7, and it can be understood that, because the first track 21 and the second track are independently arranged, the soldering flux only remains on the first track 21, and the soldering flux residue does not appear on the second track, so that the pollution caused by the soldering flux residue existing on the tracks in the welding process can be avoided.
In conclusion, according to the wave soldering device 001 of the embodiment, because the first rail 21 and the second rail are arranged independently, the flux residues on the first rail 21 cannot be transferred to the second rail, so that the second rail can be prevented from generating attached pollutants after the soldering is completed, the whole transmission rail can be cleaned and maintained conveniently, and the soldering yield in the soldering process is ensured because the pollutants such as tin dross and the like no longer appear on the second rail. In addition, on the first track 21 and the second track that set up independently each other, the load of transmission structure such as chain is lighter to the structural stability of first track 21 and second track is stronger, and transmission rail installation and dismantlement are also simple and convenient more.
As shown in fig. 5, in some embodiments, the first rail 21 is horizontally disposed, so that the flux sprayed on the product to be welded can be prevented from flowing to other positions due to gravity, and the flux can accurately cover the welding point, thereby facilitating the subsequent welding process.
As shown in fig. 5 and 6, in one embodiment of the present application, the feed end of the first rail 21 is disposed opposite the feed port 11, the discharge end of the first rail 21 is disposed opposite the feed end of the second rail, and the discharge end of the first rail 21 is disposed adjacent the feed end of the second rail to facilitate the products to be welded being handed over from the first rail 21 to the second rail.
It should be noted that the first rail 21 and the second rail may also be provided with some transition device to realize the transfer of the products to be welded, and the discharge end of the first rail 21 and the discharge end of the second rail may not be provided with an opposite and adjacent structure. For example, the transition means may be in the form of a robot arm which, through preset programming, effects the transfer of the products to be welded between the first track 21 and the second track.
As shown in fig. 6, in one embodiment of the present application, the width of the first rail 21 and the width of the second rail are the same, and the conveying speed of the first rail 21 is the same as that of the second rail, so that smooth and stable transfer of the to-be-welded product between the first rail 21 and the second rail can be ensured.
According to some embodiments of the present application, the second track may be a one-segment track structure or a segmented track structure, and the present application is not limited thereto.
As shown in fig. 5 and 6, in one embodiment of the present application, the second track includes a preheating section track 22 and a welding section track 23 which are independent of each other, the preheating section track 22 corresponds to the preheating device 6, and the welding section track 23 corresponds to the welding device 7.
Like this, through designing transmission track for three sections mutually independent first track 21, preheating section track 22 and welding section track 23, can further alleviate the load of transmission structures such as chain on the single section track, improve overall structure's stability to the installation and the dismantlement of syllogic track structure are also simple and convenient more.
As shown in fig. 6, in one embodiment of the present application, the discharge end of the pre-heat section track 22 is disposed opposite the feed end of the welding section track 23, and the discharge end of the pre-heat section track 22 is disposed adjacent the feed end of the welding section track 23 to facilitate the product to be welded being handed over from the pre-heat section track 22 to the welding section track 23. It should be noted that the preheating section track 22 and the welding section track 23 may also be connected by some transition device (e.g., a mechanical arm structure) to realize the transfer of the products to be welded, and the opposite and adjacent structure between the discharging end of the preheating section track 22 and the discharging end of the welding section track 23 may not be adopted.
As shown in fig. 6, in one embodiment of the present application, the width of the preheating section rail 22 is the same as the width of the welding section rail 23, and the conveying speed of the preheating section rail 22 is the same as the conveying speed of the welding section rail 23, so that smooth and stable transfer of the products to be welded between the preheating section rail 22 and the welding section rail 23 can be ensured.
According to an embodiment of the present application, the first rail 21, the preheating section rail 22, and the welding section rail 23 are driven by different driving assemblies (not shown in the drawings), respectively.
In this embodiment, the first track 21, the preheating section track 22, and the welding section track 23 can be controlled independently through different driving assemblies, on one hand, adjustment is convenient for a transportation process of one or two of the three sections of tracks, so that more use scenes can be adapted, and on the other hand, compared with a control structure in which a group of driving assemblies is used to drive a single section of track in the related art, the embodiment adopts three groups of different driving assemblies to drive the three sections of tracks respectively, so that load pressure of a single group of driving assemblies is reduced, service life is prolonged, and energy consumption of the whole wave soldering device 001 is reduced.
In one embodiment of the present application, the first rail 21 corresponds to a first driving assembly (not shown), the preheating section rail 22 corresponds to a second driving assembly (not shown), and the welding section rail 23 corresponds to a third driving assembly (not shown). The controller of the wave soldering apparatus 001 can control the start and stop of the three-stage track (i.e., the first track 21, the preheating stage track 22, and the welding stage track 23) and the transfer speed according to the position of the product to be soldered. For example, when a product to be welded is about to enter the first rail 21, the controller controls the first driving assembly to drive the first rail 21 to start running; when the product to be welded is about to enter the preheating section track 22, the controller controls the second driving assembly to drive the preheating section track 22 to start running, and then after the product to be welded enters the preheating section track 22, the controller can control the first driving assembly to be closed, so that the power is further saved, and the energy consumption is reduced.
Of course, the control method for controlling the first driving assembly, the second driving assembly and the third driving assembly by the controller is not particularly limited in this application, and the user may adjust the control method for the driving assemblies according to a specific use scenario and a use requirement.
The following description will be given by taking a conveying track as a double-track structure: the conveying track comprises two single tracks arranged side by side, the distance between the two single tracks is adjustable, namely the width of the conveying track is adjustable, so that the conveying track can adapt to products to be welded with different sizes, and the width of the conveying track can be adjusted through the width adjusting device 3. It should be noted that the width direction of the conveying track refers to a direction from one monorail of the conveying track to the other monorail. Specifically, as shown in fig. 5 and 6, when the conveying track is of a multi-section structure, the first track 21 includes two first monorail 211 arranged side by side, the preheating section track 22 includes two preheating section monorail 221 arranged side by side, and the welding section track 23 includes two welding section monorail 231 arranged side by side.
When the transmission track is in a multi-section structure, that is, the transmission track includes the first track 21 and the second track, or the transmission track includes the first track 21, the preheating section track 22 and the welding section track 23, the transmission track may be provided with a width adjusting device 3, for example, the first track 21, the preheating section track 22 and the welding section track 23 are all in transmission connection with the same width adjusting device 3, so that one width adjusting device 3 can realize width adjustment of the whole transmission track, and management of the width of the whole transmission track is facilitated; or, at least two width adjusting devices 3 may be disposed on the conveying track, as shown in fig. 5 and 6, the first track 21, the preheating section track 22, and the welding section track 23 respectively perform width adjustment through different width adjusting devices 3, so that independent adjustment of widths of different tracks can be achieved, and the width adjusting manner is more flexible.
As shown in fig. 7, in an embodiment of the present application, the width adjusting device 3 includes a width adjusting driving member 31, a width adjusting screw 32, and a width adjusting nut 33, the width adjusting driving member 31 is in transmission connection with the width adjusting screw 32, the width adjusting screw 32 extends along the width direction of the conveying track, and the width adjusting nut 33 is adapted to move along the width direction of the conveying track along with the rotation of the width adjusting screw 32; the width-adjusting nut 33 is fixedly connected with one of the single rails (such as the preheating section single rail 221 in fig. 7) of the conveying rail.
In the embodiment, the width adjusting driving member 31 drives the width adjusting screw rod 32 to rotate, and the width adjusting screw rod 32 rotates to drive the width adjusting nut 33 to move along the width adjusting screw rod 32, so as to drive the monorail fixed on the width adjusting nut 33 to move along the width direction of the conveying track, thereby realizing the adjustment of the distance between two monorail of the conveying track, that is, the width adjustment of the conveying track.
It should be noted that the above-mentioned embodiment belongs to one of many embodiments of the present application, and does not constitute a specific limitation to the present application, and the width adjusting device 3 may also adopt other structures to realize the width adjustment of the conveying track, for example, the width adjusting device 3 includes a linear driving member, and the linear driving member drives a single rail of the conveying track to move along the width direction of the single rail to realize the width adjustment. Furthermore, the width adjustment device 3 may also control the movement of the two monorail units of the conveying track simultaneously to achieve the width adjustment, for example, the width adjustment device 3 comprises two linear driving members, one of which drives the monorail unit located on one side of the conveying track, and the other of which drives the monorail unit located on the other side of the conveying track. The specific structure and the width adjusting mode of the width adjusting device 3 are not particularly limited, as long as the width adjusting device 3 can adjust the width of the conveying track.
According to an embodiment of the present application, a mounting frame (not shown) is disposed inside the machine body 1, and the mounting frame is used for fixing mechanical structures such as a conveying rail, a flux spraying device 5, a preheating device 6, a welding device 7 and the like in a mounting cavity. As shown in fig. 4, in one embodiment, the mounting frame includes a preheating mounting frame 65, and the preheating mounting frame 65 is used to support and fix the preheating device 6.
As shown in fig. 7, in some embodiments of the present application, the width adjusting device 3 further includes a width adjusting fixed seat 34 and a width adjusting movable seat 35, the width adjusting fixed seat 34 is fixed to the mounting frame, two ends of the width adjusting fixed seat 34 respectively correspond to two sides of the width direction of the conveying track, two ends of the width adjusting screw rod 32 are respectively rotatably installed at two ends of the width adjusting fixed seat 34, and the width adjusting nut 33 is fixedly connected to a single rail of the conveying track through the width adjusting movable seat 35. In one embodiment, a retractable lead screw protective cover 36 is sleeved on the width-adjusting lead screw 32 for protection.
In some embodiments of the present application, the width adjusting devices 3 may be two groups and are respectively disposed at two ends of the conveying track, the two groups of width adjusting devices 3 implement synchronous transmission through a synchronous transmission rod 37, a synchronous belt, and other synchronous transmission structures, for example, as shown in fig. 7, the two groups of width adjusting devices 3 are in transmission connection through the synchronous transmission rod 37. Like this, a set of width adjusting device 3 corresponds the feed end of adjusting preheating section track 22, and another group of width adjusting device 3 corresponds the discharge end of preheating section track 22, and two sets of width adjusting device 3 carry out width control to preheating section track 22's both ends in step to width control process's stability has been improved.
As shown in fig. 7, in some embodiments, when the conveying track includes a first track 21, a preheating section track 22, and a welding section track 23 that are independent from each other, two sets of width adjusting devices 3 are disposed at two ends of the preheating section track 22, the two sets of width adjusting devices 3 are synchronously driven by a synchronous driving rod 37, and the specific structure of the width adjusting devices 3 is described in detail above, and is not described herein again.
It is also added that, for the transfer rail, besides the width of which can be adjusted by the width adjusting device 3, the transfer rail can also realize the adjustment of the inclination angle of the transfer rail relative to the horizontal plane by the angle adjusting device 4, and the specific structure is shown in fig. 6.
When the transmission track is in a multi-section structure, the transmission track can be provided with an angle adjusting device 4, for example, the first track 21, the preheating section track 22 and the welding section track 23 are in transmission connection with the same angle adjusting device 4, so that the width adjustment of the whole transmission track can be realized by one angle adjusting device 4, and the inclination angle of the whole transmission track can be conveniently managed; or, at least two angle adjusting devices 4 may be disposed on the conveying track, for example, the first track 21, the preheating section track 22, and the welding section track 23 are respectively angle-adjusted by different angle adjusting devices 4, so that independent adjustment of angles of different sections of the conveying track can be achieved, and the angle adjusting manner is more flexible.
In some embodiments of the present application, the angle adjusting device 4 can adjust the angle by driving one end of the transmission track along the feeding direction thereof to go up and down, for example, the angle adjusting device 4 can adopt transmission structures such as a screw nut structure, a chain transmission structure, a connecting rod structure, etc., and adopt a linear driving member or a rotary driving member corresponding to the above transmission structures, thereby realizing the lifting of one end of the transmission track, and further realizing the angle adjustment of the transmission track. Of course, the present application is not limited to the adjustment structure and adjustment manner of the angle adjusting device 4, as long as the angle adjusting device 4 can adjust the inclination angle of the conveying track.
As to the specific structure of the angle adjusting device 4 and the connection relationship between the angle adjusting device and other structures, the present application will be presented in the following by way of specific embodiments, and details are not repeated here.
The specific structure of the conveying track and the width adjustment and angle adjustment thereof have been described above with emphasis on the embodiments, and the functional devices of the flux spraying device 5, the preheating device 6, the soldering device 7, and the detection device 8 of the wave soldering apparatus 001 of the present application will be described in detail below with reference to the accompanying drawings.
As shown in fig. 3 and 4, according to an embodiment of the present application, the flux spraying device 5 includes a flux nozzle (not shown), which is movable along the width direction and the length direction (i.e., feeding direction) of the first rail 21, so as to spray different solder points on the product to be soldered. The flux nozzle may be disposed above or below the first rail 21, and the movement of the flux nozzle may be implemented by a screw nut, a connecting rod, a chain, and other structures, which is not limited herein.
In the related art, wave soldering equipment usually adopts an integral preheating module and a variable frequency fan to preheat a product to be welded, and the preheating structure and the preheating mode have the following defects: because the preheating module belongs to a whole, consequently can only wholly open or close, can not realize the adjustment of adaptability according to the concrete size of product, for example, if open whole preheating module when the width size of printing board is less, only a small part of heat can be transmitted to the printing board on, and most heat all can be wasted to cause preheating module's energy consumption higher, energy utilization is lower.
As shown in fig. 8 to 16, in order to solve the above-mentioned technical problem, according to an embodiment of the present application, the preheating device 6 includes a plurality of preheaters 601, and at least two preheaters 601 are provided in the machine body 1 in a width direction along the transfer rail.
The description will be given by taking as an example that the transfer track includes the preheating section track 22: at least two preheaters 601 are arranged in the width direction of the preheating section track 22.
The preheating device 6 is adapted to operate according to a target operating parameter according to a position change between the preheating device and the preheating section track 22, wherein the target operating parameter comprises the number of starts, the start-up time period or the start-up power of the preheater 601.
In this embodiment, as shown in fig. 8, preheating device 6 includes a plurality of preheaters 601 that independently set up, and a plurality of preheaters 601 distribute along preheating section track 22's width direction, when the size of waiting to weld the product is less, the width of corresponding preheating section track 22 is also less, preheating device 6's preheater 601 can open specific quantity according to preheating section track 22's width this moment, thereby make the specific size of waiting to weld the product of opening quantity matching of preheater 601, and like this, wave soldering equipment 001 of this application can be according to the opening quantity of specific demand control preheater 601, and then reduce preheating device 6's energy consumption, and reduced thermal waste, greatly improved energy utilization.
In addition, the wave soldering device 001 of the present application can also control the start duration of the preheater 601 according to the position of the product to be soldered on the preheating section track 22 relative to the preheating device 6 and the transportation speed thereof; alternatively, the turn-on power of the preheater 601 may also be controlled according to the height relationship between the preheating section rail 22 and the preheating device 6. Of course, the above-described embodiments are only some of the numerous embodiments of the present application and do not constitute a specific limitation on the present application.
It should be noted that, in the above embodiment, the transfer track may be of a one-section structure or a segmented structure, and when the transfer track is of a one-section structure, the preheating section track 22 refers to a part of the transfer track corresponding to the preheating device 6; when the transfer rail is of a sectional type structure, the preheating section rail 22 refers to the preheating section rail 22 provided independently of the first rail 21 and the welding section rail 23.
As shown in fig. 8, according to an embodiment of the present application, the preheating device 6 includes an upper-layer preheater block 61 located above the preheating section rail 22 and a lower-layer preheater block 62 located below the preheating section rail 22, and a preheating space 602 is formed between the upper-layer preheater block 61 and the lower-layer preheater block 62.
As shown in fig. 9 to 12, the upper preheater group 61 includes at least two preheaters 601 arranged along the width direction of the preheating section track 22, the lower preheater group 62 includes at least two preheaters 601 arranged along the width direction of the preheating section track 22, and the preheaters 601 in the upper preheater group 61 and the preheaters 601 in the lower preheater group 62 are respectively in one-to-one correspondence.
In this embodiment, the preheating section rail 22 passes through the preheating space 602, so that the products to be welded transported on the preheating section rail 22 can be heated by the upper-layer preheater group 61 and the lower-layer preheater group 62 at the same time, so that the products to be welded are heated more uniformly and sufficiently, and further the activation effect of the soldering flux on the products to be welded is better.
In an embodiment of the present application, the number of the preheaters 601 in the upper-layer preheater group 61 may be two, three or four, and correspondingly, the number of the preheaters 601 in the lower-layer preheater group 62 may also be two, three or four, and the present application is not limited specifically herein.
As shown in fig. 9 and 10, the upper preheater group 61 and the lower preheater group 62 each include two preheaters 601 for explanation: the width of the preheating section rail 22 can be adjusted according to the size of the product to be welded, and if the size of the product to be welded is smaller, the width adjusting device 3 adjusts the width of the preheating section rail 22 to be the width matched with the size of the product to be welded.
During the process of transporting the products to be welded on the preheating section track 22, the upper preheater group 61 and the lower preheater group 62 will adjust the number of the internal preheaters 601 to be turned on according to the width relationship between the preheating section track 22 and the preheaters 601. For example, if the preheating section track 22 width is greater than the width of a single preheater 601, both preheaters 601 of the upper preheater group 61 and both preheaters 601 of the lower preheater group 62 are all on; if the width of the preheating section track 22 is less than or equal to the width of a single preheater 601, only one preheater 601 is started in each of the upper preheater group 61 and the lower preheater group 62, and the positions of the started preheaters 601 correspond to the preheating section track 22, so that the energy consumption of the whole preheating device 6 is saved, and the energy utilization rate is improved.
It should be noted that "position correspondence" and "corresponding arrangement" described in the context of the present application may be simply understood as a relative arrangement between two components, but the explanation of the above "position correspondence" and "corresponding arrangement" is not limited thereto, and for example, if the preheater 601 adopts a hot air heating structure, the "position correspondence between the activated preheater 601 and the preheating section rail 22" may refer to: a hot air flow path exists between the preheater section rail 22 and the preheater 601 in the on state.
According to some embodiments of the present disclosure, the preheater 601 may adopt heating structures such as hot air heating, hot plate convection, electric bar heating, and infrared heating, which is not limited herein.
As shown in fig. 15 and 16, the preheater 601 will be described by taking a hot air heating structure as an example: the preheater 601 includes a fan drive 6011, a fan 6012, and a heating element 6013.
In a direction toward the preheating section rail 22, a fan driving member 6011, a fan 6012, and a heating member 6013 are sequentially stacked, the fan driving member 6011 is adapted to drive the fan 6012 to blow air in a direction toward the heating member 6013, and the fan 6012 is adapted to blow hot air heated by the heating member 6013 to the preheating section rail 22.
In a specific heating process of the preheater 601, the fan driving member 6011 drives the fan 6012 to blow air to the heating member 6013, the air flow passes through the heating member 6013 to be heated to form a hot air flow, and the hot air flow flows to the preheating section rail 22, so as to preheat a product to be welded.
As shown in fig. 8, in some embodiments, the preheaters 601 of the upper preheater group 61 blow hot air downward, the preheaters 601 of the lower preheater group 62 blow hot air upward, and the two hot air flows meet and generate convection in the preheating space 602, thereby heating the printed boards in the preheating space 602.
As shown in fig. 16, according to an embodiment of the present application, a mounting cover 6014 is further disposed between the preheating section rail 22 and the blower 6012, and the heating member 6013 is covered inside the mounting cover 6014. The installation cover 6014 is formed with a flow passage along the blowing direction of the fan 6012 to communicate the fan 6012 and the preheating space 602, respectively.
Like this, installation cover 6014 not only can avoid heating member 6013 to contact with other parts in order to cause the potential safety hazard, can also realize the smooth circulation of air current between fan 6012 and preheating space 602 through air supply channel to the security performance has been guaranteed simultaneously and preheating the effect.
As shown in fig. 16, in some embodiments, the upper and lower surfaces of the installation cover 6014 are each provided with a plurality of flow holes 6015, and the flow holes 6015 form the above-described air blowing passages. Specifically, a plurality of flow holes 6015 may be uniformly distributed along the upper and lower surfaces of the installation cover 6014, thereby achieving uniform air supply to the preheating space 602.
As shown in fig. 7 and 11, according to an embodiment of the present application, the accommodating chamber is further provided with an insulating member 64 which can be extended and contracted along the width direction of the preheating section rail 22 so as to extend into or extend out of the preheating space 602, and the insulating member 64 is adapted to fill a part of the preheating space 602 corresponding to the preheater 601 in the closed state.
Thus, when the preheater 601 of the preheating device 6 is completely turned on, the heat insulation member 64 is located outside the preheating space 602, so that adverse effects of the heat insulation member 64 on the preheating process can be avoided; as shown in fig. 12, when the preheater 601 of the preheating device 6 is partially turned on, the heat insulating member 64 extends into the preheating space 602, and the heat insulating member 64 fills a part of the preheating space 602, and the part of the preheating space 602 that is filled corresponds to the preheater 601 in the off state, and the part of the preheating space 602 that is not filled corresponds to the preheater 601 in the on state.
In summary, on the one hand, if the preheater 601 of the preheating device 6 is partially turned on, the heat insulation member 64 fills the empty cavity in the preheating space 602, so that the heat loss can be reduced, and the heat is ensured to be concentrated near the product to be welded, thereby further reducing the energy consumption of the preheating device 6, and optimizing the energy utilization rate and the heating effect; on the other hand, if the preheater 601 is fully turned on, the heat insulating members 64 can be retracted to the outside of the preheating space 602, thereby preventing the preheating process from being adversely affected.
As shown in fig. 7, according to an embodiment of the present application, an insulation mounting plate 641 is disposed outside the preheating space 602, one end of the insulation member 64 is fixedly connected to the insulation mounting plate 641, and the other end of the insulation member 64 is fixedly connected to the movable preheating-section monorail 221 in the preheating-section rail 22.
In this embodiment, during the width adjustment process, the width adjustment device 3 drives one preheating section monorail 221 of the preheating section rail 22 to move along the width direction of the preheating section rail 22, and the heat insulation member 64 expands and contracts along with the movement of the preheating section monorail 221, so as to extend into or out of the preheating space 602. Specifically, as shown in fig. 11 and 12, if the width of the preheating section rail 22 is reduced, the heat insulating member 64 will extend into the preheating space 602 and fill part of the preheating space 602; as shown in fig. 11 and 12, if the width of the preheating stage rail 22 is adjusted to be larger, the heat insulator 64 is shortened, and, in the process of gradually adjusting the width of the preheating stage rail 22 to be larger, when the width of the preheating stage rail 22 is the same as the width of the preheating space 602, the heat insulator 64 is shortened to the outside of the preheating space 602.
In this way, the heat insulation member 64 can be automatically moved to a required position in the track width adjusting process, so that the position of the heat insulation member 64 can be automatically adjusted, and accurate heat insulation of the heat insulation member 64 can be realized.
As shown in fig. 11 and 12, according to an embodiment of the present application, the height of the heat insulator 64 is adapted to the height of the preheating space 602, thereby ensuring the heat insulating effect of the heat insulator 64. In addition, the thermal insulation member 64 may be designed as an accordion-shaped elastic thermal insulation board because the accordion-shaped structure has better flexibility. Of course, the specific structure and size of the thermal insulation member 64 are not limited thereto as long as the thermal insulation member 64 can fill part of the preheating space 602 and perform a thermal insulation function.
According to one embodiment of the present application, the preheating device 6 further comprises a heat insulating cover covering the preheater 601. Specifically, as shown in fig. 8, the heat shield body includes an upper heat shield body 631 and a lower heat shield body 632, the upper heat shield body 631 covers all the preheaters 601 of the upper preheater group 61, the lower heat shield body 632 covers all the preheaters 601 of the lower preheater group 62, and both side edges of the upper heat shield body 631 and the lower heat shield body 632 in the width direction of the transfer rail are connected by a heat insulating barrier 633.
In some embodiments, the preheat section track 22 and the thermal shield 64 are both located between two thermal shields 633, with the thermal shield mounting plate 641 affixed to one of the thermal shields 633 or with the thermal shield mounting plate 641 integrally formed with one of the thermal shields 633.
As shown in fig. 8, according to an embodiment of the present application, a plurality of preheating devices 6 are provided in the accommodating chamber, and the plurality of preheating devices 6 are distributed along the length direction of the preheating section rail 22. In this way, a sufficient preheating of the product to be welded is ensured.
As shown in fig. 3, according to some embodiments of the present application, the welding device 7 is located between the preheating device 6 and the discharging hole 12, the welding device 7 can perform welding in a single wave mode or a double wave mode, the welding device 7 includes a wave soldering nozzle (not shown in the figure), a certain height of solder wave can be sprayed in the wave soldering nozzle, a product to be welded located on the welding section track 23 passes through the solder wave to perform welding, and a welded product is finally obtained.
According to some embodiments of the present application, the welding segment track 23 corresponding to the welding device 7 may refer to the welding segment track 23 independent of the first track 21 and the preheating segment track 22, and may also refer to a segment of the transportation track as a whole.
As shown in fig. 17, taking as an example the welding segment track 23 independent of the other track segments of the transfer track: an angle adjusting device 4 is connected to the welding section rail 23, and the angle adjusting device 4 is adapted to adjust the inclination angle of the welding section rail 23 with respect to the horizontal plane. Therefore, when the types and the sizes of products to be welded are changed, the positions of the products to be welded relative to the wave-soldering nozzle can be adjusted by adjusting the inclination angle of the welding section track 23, so that the products to be welded of different types can enter a solder wave, the welding effect of the products is ensured, and the welding device can be suitable for the products to be welded of various types or sizes.
As shown in fig. 17, in one embodiment of the present application, the welding segment rail 23 has a first end adjacent to the discharge port 12, and the angle adjusting means 4 includes a first elevating assembly 41.
As shown in fig. 18, the first lifting assembly 41 includes a first lifting driving member 411 and a first lifting transmission member, and the first lifting driving member 411 is in transmission connection with the first end of the welding segment rail 23 through the first transmission assembly and is adapted to drive the first end of the welding segment rail 23 to lift.
In this embodiment, the first lifting driving member 411 may be a linear driving member (e.g., an air cylinder) or a rotary driving member (e.g., a motor), and the first lifting transmission member may adopt a gear transmission structure, a chain transmission structure, a screw nut structure, etc., and the present application is not particularly limited to the specific structure of the first lifting assembly 41, as long as the first lifting assembly 41 can drive the first end of the welding section track 23 to lift.
As shown in fig. 19 and 20, in some embodiments, the first lifting driving member 411 is a first lifting motor, and the first lifting transmission member includes a first lifting screw 412, a first lifting nut 413, and a first lifting connector.
The driving end of the first lifting motor is in transmission connection with the first lifting screw 412, the first lifting nut 413 is fixedly connected with the first lifting connecting piece, the first lifting connecting piece is rotatably connected with the first end of the welding section rail 23, and the first lifting connecting piece can slide along the length direction of the welding rail.
Like this, realize the transmission between first elevator motor and the welding section track 23 through the feed screw nut structure, the structure is more simple stable to simple to operate. Specifically, the first lifting screw 412 extends along the vertical direction, and the first lifting nut 413 is sleeved on the first lifting screw 412 to lift along with the rotation of the first lifting screw 412.
As shown in fig. 19 and 20, in an embodiment of the present application, the first lifting and lowering connector includes a first lifting and lowering plate 414, a first rotating rod 415, and a first connecting seat 416, the first lifting and lowering plate 414 is fixedly connected to the first lifting and lowering nut 413, the first lifting and lowering plate 414 and the first connecting seat 416 are rotatably connected by the first rotating rod 415, and the first connecting seat 416 is slidably connected to the first end of the welding segment rail 23 by a sliding guide 417 (e.g., a guide rail and guide groove structure). Of course, the first lifting connecting member may have other connecting structures, and the application is not limited herein.
As shown in fig. 19 and 20, in some embodiments, the first lifting assembly 41 includes a first lifting fixing frame 418, the first lifting motor is fixed to the first lifting fixing frame 418, the first lifting screw 412 is rotatably disposed on the first lifting fixing frame 418, and the first lifting fixing frame 418 and the first lifting plate 414 are slidably connected through a first lifting guide member 419, so as to facilitate stable and smooth lifting of the first lifting plate 414.
As shown in fig. 17, according to an embodiment of the present application, the welding segment rail 23 has a second end far from the discharging hole 12, and the angle adjusting means 4 further includes a second elevating assembly 42.
As shown in fig. 18, the second lifting assembly 42 includes a second lifting driving member 421 and a second lifting transmission member, and the second lifting driving member 421 is in transmission connection with the second end of the welding segment rail 23 through the second transmission assembly and is adapted to drive the second end of the welding segment rail 23 to lift.
Like this, because angle adjusting device 4 includes first lifting unit 41 and second lifting unit 42 simultaneously, consequently can both realize going up and down through angle adjusting device 4 by the first end and the second end of welding section track 23 to make the angle modulation of welding section track 23 more nimble, in order to adapt to more use scenes.
As shown in fig. 21 and 22, in one embodiment of the present application, the second lifting driving member 421 is a second lifting motor, and the second lifting transmission member includes a second lifting screw 422, a second lifting nut 423 and a second lifting connector.
The driving end of the second lifting motor is in transmission connection with a second lifting screw 422, a second lifting nut 423 is fixedly connected with a second lifting connecting piece, and the second lifting connecting piece is rotatably connected with the second end of the welding section track 23.
As shown in fig. 21 and 22, in an embodiment of the present application, the second lifting/lowering connection member includes a second lifting/lowering plate 424, a second rotating rod 425 and a second connection seat 426, the second lifting/lowering plate 424 is fixedly connected to the second lifting/lowering nut 423, the second lifting/lowering plate 424 and the second connection seat 426 are rotatably connected by the second rotating rod 425, and the second connection seat 426 is fixedly connected to the second end of the welding-segment rail 23. Of course, the second lifting connecting member may also be other connecting structures, and the application is not limited herein.
As shown in fig. 21 and 22, in some embodiments, the second lifting assembly 42 includes a second lifting fixing frame 427, the second motor is fixed to the second lifting fixing frame 427, the second lifting screw 422 is rotatably disposed on the second lifting fixing frame 427, and the second lifting fixing frame 427 and the second lifting plate 424 are slidably connected by a second lifting guide member 428 (e.g., a guide rail structure), so as to facilitate stable and smooth lifting of the second lifting plate 424.
As shown in fig. 18, in one embodiment of the present application, the first lifting fixture 418 and the second lifting fixture 427 are integrally formed. Thus, the angle adjusting device 4 is more convenient to assemble and has stronger stability.
As shown in fig. 17, according to one embodiment of the present application, the welding-segment track 23 includes two welding-segment monorail 231 symmetrically arranged along the feed direction. The welded segment monorail 231 includes a welded rail 2311 and a welded chain claw 2312. The welding rail 2311 extends from the discharge end of the preheating section rail 22 toward the discharge port 12. The welding chain claw 2312 is assembled on the welding rail 2311 and is adapted to cyclically move between the beginning and the end of the welding rail 2311. The angle adjusting means 4 is connected to the welding guide 2311.
As shown in fig. 17 and 18, in some embodiments, the first coupling seat 416 is slidably coupled to the welding rail 2311 by the sliding guide 417, and the second coupling seat 426 is fixedly coupled to the welding rail 2311.
According to one embodiment of the present application, the wave soldering apparatus 001 further comprises an angle tester (not shown in the figures). The angle tester is adapted to detect the angle of inclination of the welding segment rail 23 relative to the horizontal. For example, the angle tester may be an angle sensor or the like.
The angle adjusting device 4 is adapted to adjust the inclination angle of the welding section rail 23 according to the detection result of the angle tester. In this way, the automatic adjustment of the inclination angle of the welding section rail 23 can be realized by the angle tester and the angle adjusting device 4 to adapt to different types or sizes of products to be welded.
In the related art, a wave-soldering nozzle of a wave-soldering apparatus needs to be frequently disassembled for cleaning and maintenance, the position of the wave-soldering nozzle is easily changed when the wave-soldering nozzle is re-installed, and the position of the wave-soldering nozzle is also changed along with the extension of the use time in the normal use process. In the related art, the mounting position of the wave soldering nozzle can be detected only by manual measurement with a ruler.
In addition, the height of the wave crest of the solder wave sprayed by the wave soldering nozzle can be deviated along with the change of time, and in the related art, the height of the wave crest can be detected only by using a glass plate jig in a stop state.
However, the above-mentioned manner of detecting the wave-soldering nozzle and the wave-soldering has the following drawbacks: the efficiency that artifical measuring is lower, the cost is higher and make mistakes more easily, and in addition, the precision that artifical measuring is lower, and the unable quantization of measurement numerical value to the factor of safety that artifical measuring is lower, and the staff has the risk that contact high temperature molten tin bath is scalded when the operation.
As shown in fig. 23 to 25, in order to solve the above technical problem, according to some embodiments of the present application, the wave soldering apparatus 001 further includes a detecting device 8 for detecting the wave soldering apparatus. The detection device 8 includes a fixing member and a detection member.
The fixing member is fixed to the wave soldering apparatus 001 at a position corresponding to the wave soldering nozzle. The detection component is mounted to the fixed component and is adapted to detect a position of the wave soldering nozzle relative to the wave soldering apparatus 001.
In this embodiment, can realize the automated inspection to wave-soldering nozzle position and solder wave crest height through the detection part, compare in the manual detection among the correlation technique, the automated inspection's that this embodiment adopted efficiency is higher, the cost of labor is lower and be difficult for the mistake, in addition, automated inspection's precision is higher, and measurement value can quantify to the staff need not to contact alright realize automated inspection, factor of safety is higher.
According to some embodiments of the present application, the detecting component may include a height sensor, a position sensor, a 3D camera, an optical radar, or the like, and the present application is not particularly limited thereto as long as the detecting component can detect the position of the wave soldering nozzle.
As shown in fig. 24 and 25, according to one embodiment of the present application, the detecting means includes at least two detecting sensors 81, all of the detecting sensors 81 are adapted to be disposed at intervals in a lengthwise direction of the wave nozzle, and the detecting sensors 81 are adapted to detect heights of the wave nozzle and the wave. For example, the detection sensor 81 may be a height sensor or the like.
Thus, the mounting height of the wave-soldering nozzle and the wave peak can be detected through one of the detection sensors 81, and the height detection of a plurality of point positions on the wave-soldering nozzle can be simultaneously realized through at least two detection sensors 81, so that the mounting levelness of the wave-soldering nozzle can be obtained according to the height data of the plurality of point positions. In summary, the present embodiment can obtain the height and the levelness of the wave soldering nozzle by using at least two detecting sensors 81, thereby accurately detecting the mounting position of the wave soldering nozzle.
As shown in fig. 24 and 25, in one embodiment of the present application, the detection sensor 81 is a correlation sensor including an emitting end 811 and a receiving end 812, the emitting end 811 and the receiving end 812 being respectively provided on both sides in the width direction of the wave soldering nozzle.
The fixed part comprises a fixed seat 82 and a movable piece 83, the movable piece 83 is slidably mounted on the fixed seat 82 and connected with an opposite-jet sensor, and the opposite-jet sensor is suitable for being lifted along the height direction of the wave soldering nozzle through the movable piece 83.
The working principle of the correlation sensor is as follows: the transmitting end 811 emits infrared or red light, and when there is no object shielding between the transmitting end 811 and the receiving end 812, the receiving end 812 receives light; when there is an object block between the emitting terminal 811 and the receiving terminal 812, the light is cut off and a detection circuit (not shown) outputs a signal.
In this embodiment, the correlation sensor can be lifted and lowered along with the lifting and lowering of the moving member 83, when the correlation sensor moves to a position higher than the height of the wave soldering nozzle, the light emitted by the emitting end 811 can be received by the receiving end 812, and no signal is output at this time; when the correlation sensor moves to a position slightly lower than the height of the wave-soldering nozzle, the light emitted by the emitting end 811 is shielded by the wave-soldering nozzle, and the detection circuit outputs a signal at the moment, so that the mounting height of the wave-soldering nozzle is detected.
In conclusion, the up-and-down movement of the correlation sensor is controlled by the movable piece 83 to detect the height of the wave soldering nozzle, the structure is simpler, and the detection precision is higher.
In one embodiment of the present application, when a plurality of correlation sensors are provided, the detection device 8 can control the elevation of the plurality of correlation sensors through one movable member 83; alternatively, the detecting device 8 may control the elevation of the plurality of correlation sensors through the plurality of movable members 83, and in this case, the number of the fixed seats 82 for connecting the movable members 83 may be one or more. For example, when the number of the opposed sensors is two, the number of the movable members 83 and the fixed members 82 is two sets corresponding to each other, one of the fixed members 82 is fixed to one of the welding-section monorail 231 of the welding-section rail 23, and the other fixed member is fixed to the other welding-section monorail 231 of the welding-section rail 23.
As shown in fig. 24 and 25, according to an embodiment of the present disclosure, at least one set of guiding components is disposed between the fixed seat 82 and the movable member 83, the guiding components include a first guiding member 841 fixed to the fixed seat 82 and a second guiding member 842 fixed to the movable member 83, and the first guiding member 841 and the second guiding member 842 are slidably engaged with each other.
Like this, through the sliding fit between first guide 841 and the second guide 842, can play the guide effect to the lift of moving part 83 to make the lift of moving part 83 more stable smooth and easy, the relation of connection between mounting and the moving part 83 is also more firm.
As shown in fig. 24 and 25, in one embodiment of the present application, one of the first and second guide members 841 and 842 is a guide rail, and the other of the first and second guide members 841 and 842 is a guide groove.
The fixed base 82 has a guide surface 821 extending in the height direction of the wave soldering nozzle, a first guide member 841 fixed to the guide surface 821, a movable member 83 extending in the width direction of the wave soldering nozzle, a projecting end 811 fixed to one end of the movable member 83, and a receiving end 812 fixed to the other end of the movable member 83.
For example, the fixing base 82 is a hollowed-out plate arranged along the vertical direction, the bottom of the fixing base 82 is fixed on the welding guide rail 2311 of the welding section rail 23, the moving member 83 is a strip-shaped plate, the two ends of the moving member 83 and the two ends of the fixing base 82 are connected through a set of guide assemblies, wherein the moving member 83 is provided with a guide groove, and the fixing base 82 is provided with a guide rail.
Of course, the above-mentioned embodiment is only one of many embodiments of the present application, and does not limit the present application in particular, and the fixed seat 82 and the movable member 83 may also adopt other shapes and structures.
As shown in fig. 24 and 25, according to an embodiment of the present application, the fixing member further includes a detection driving member 85, and the detection driving member 85 is adapted to drive the movable member 83 to ascend and descend in the height direction of the wave soldering nozzle. Therefore, the movable piece 83 can be automatically lifted by detecting the driving piece 85, manual lifting is not needed, and the automation degree is higher. For example, the detection driver 85 may be a linear detection driver 85 such as a motor or a rotation detection driver 85 such as an air cylinder.
As shown in fig. 24 and fig. 25, in an embodiment, the detecting driving element 85 is in transmission connection with the movable element 83 through a transmission assembly, the transmission assembly includes a transmission screw 86 and a transmission nut 87 sleeved on the transmission screw 86, a driving end of the detecting driving element 85 is adapted to drive the transmission screw 86 to rotate, and the transmission nut 87 is fixed on the movable element 83.
Of course, the structure of the transmission assembly is not limited to this, and the transmission assembly may also be a transmission structure such as a rack and pinion structure, a chain structure, a conveyor belt structure, etc., and the application is not particularly limited as long as the transmission assembly can achieve the transmission connection between the detection driving member 85 and the moving member 83.
As shown in fig. 24 and 25, according to one embodiment of the present application, the detection device 8 further includes a position sensor 88. The position sensor 88 is adapted to detect a sliding position of the moveable member 83 relative to the fixed member 82. In this way, the position sensor 88 can obtain the specific position of the movable element 83, thereby facilitating operations such as zeroing the movable element 83.
As shown in fig. 24 and 25, according to an embodiment of the present application, the position sensor 88 includes a sensing member 881, the sensing member 881 is fixed to the movable member 83, and the position sensor 88 can monitor the sliding position of the movable member 83 relative to the fixed member 82 according to the position of the sensing member 881.
The present application further protects a detection apparatus 8 of a wave soldering device, which includes all the contents of the detection apparatus 8 disposed in the wave soldering device 001 described above, and is not described herein again.
Before introducing the control method of the wave soldering apparatus 001 of the present application, it should be noted that the wave soldering apparatus 001 adopted in the implementation method needs to satisfy the following structural conditions: the preheating device 6 of the wave soldering apparatus 001 includes a plurality of preheaters 601, and at least two preheaters 601 are provided in the machine body 1 in the width direction along the transfer rail. The specific structure inside the wave soldering device 001 has been described in detail above by way of example, and is not described again here.
As shown in fig. 26, the method for controlling a wave soldering apparatus 001 according to the embodiment of the present application includes steps 100 and 200.
Step 100, acquiring the position change of the preheating section track 22 relative to the preheating device 6;
200, determining target working parameters of the preheating device 6 according to the position change, and controlling the preheating device 6 to work according to the target working parameters
According to one embodiment of the present application, the target operating parameter includes the number of starts, the start-up duration, or the start-up power of the preheater 601.
According to the control method of the wave soldering device 001, when the size and the type of a product to be soldered are changed, the width of the corresponding preheating section track 22 is also changed, and at the moment, the preheater 601 of the preheating device 6 can be opened by a specific amount according to the width of the preheating section track 22, so that the number of the preheaters 601 to be opened is matched with the product to be soldered, the energy consumption of the preheating device 6 is further reduced, the waste of heat is reduced, and the energy utilization rate is greatly improved.
According to the embodiment of the present application, the position change may include parameter relationships such as width, height, and transportation speed of the preheating section track 22, and the present application is not particularly limited as long as the product to be welded and the corresponding relationship between the preheating section track 22 and the preheating device 6 can be embodied.
In some embodiments of the present application, the controller may control the number of preheaters 601 turned on according to the width of the preheating section rail 22 so that the number of preheaters 601 turned on corresponds to a specific size of a product to be welded, thereby improving energy efficiency. The controller can also control the starting time of the preheater 601 according to the transportation speed of the preheating section track 22, so that the phenomenon that the preheater 601 is still heating after a product to be welded flows out of the preheating section track 22 is avoided, and further the waste of heat is avoided. In addition, the controller can also control the starting power of the preheater 601 according to the height of the preheating section track 22 relative to the preheating device 6, so that the preheating temperature of the product to be welded reaches the target preheating temperature, and the preheating effect of the product to be welded is ensured.
Of course, the above-described embodiments are some of the many embodiments of the present application, are merely illustrative, and do not constitute specific limitations of the present application.
According to an embodiment of the present application, before acquiring the position change of the preheating section track 22 relative to the preheating device 6, the method further includes:
and determining the target width of the preheating section track 22 according to the width of the product to be welded, and controlling the preheating section track 22 to be widened to the target width.
In this way, the products to be welded, the preheating section track 22 and the turned-on preheater 601 can be ensured to have a one-to-one correspondence relationship, so that the preheating effect of the products to be welded is further improved, and the energy consumption of the preheating device 6 is reduced.
According to an embodiment of the present application, in the step of determining the target operating parameter of the preheating device 6 according to the position change and controlling the preheating device 6 to operate according to the target operating parameter:
determining that the width of the preheating section track 22 is smaller than that of the preheater 601, and controlling the preheater 601 corresponding to the preheating section track 22 to be started; or determining that the width of the preheating section track 22 is greater than the total width of the N preheaters 601, and controlling the N +1 preheaters 601 corresponding to the preheating section track 22 to be started, wherein N is a positive integer and is greater than or equal to 1.
Like this, can accurately obtain the quantity of opening of pre-heater 601 according to the width relation between pre-heater 601 and preheating section track 22 to guarantee that the quantity of opening of pre-heater 601 accurately matches the concrete size of waiting to weld the product, avoid thermal waste.
In one embodiment, assuming that the width of the preheaters 601 is 225mm, when the width of the product to be welded (i.e., the width of the preheating section rail 22) is less than 225mm, the controller may turn on only one of the preheaters 601 corresponding to the position of the product to be welded, turn off the remaining preheaters 601, and fill the preheating space 602 of the vacant part with the heat insulating member 64, thereby reducing heat loss and greatly reducing power consumption.
As shown in fig. 27, the present application also provides a control device of a wave soldering apparatus 001, including:
a first control module 110 for acquiring the position change of the preheating section track 22 relative to the preheating device 6;
and the second control module 210 is configured to determine a target operating parameter of the preheating device 6 according to the position change, and control the preheating device 6 to operate according to the target operating parameter.
As shown in fig. 27 and 28, the present application also proposes a wave soldering system including a first detection device 002, a wave soldering rework device 004, and a transportation device 003.
The first detection device 002 is used for detecting whether the welded product is qualified or not. Wave-soldering reprocesses equipment 004 and is located first check out test set 002's low reaches, and wave-soldering reprocesses equipment 004 is used for receiving and detects unqualified product and reprocesses it.
The transportation equipment 003 is arranged between the first detection equipment 002 and the wave-soldering repair equipment 004, the transportation equipment 003 is provided with a first transportation path and a second transportation path, the first transportation path is used for outputting the unqualified products to the wave-soldering repair equipment 004, and the second transportation path is used for outputting the qualified products.
A second detection device 0041 is arranged in the wave-soldering repair device 004, and the second detection device 0041 is used for detecting whether the product repaired by the wave-soldering repair device 004 is qualified or not.
The specific work flow of the wave soldering system according to the embodiment of the application is as follows: the product is input to the first detection device 002 after being welded, the first detection device 002 can detect whether the welded product is qualified or not, and when the first detection device 002 detects that the product is qualified, the qualified product is output to the outside through the second transportation path of the transportation device 003; when the first detection device 002 detects that the product is unqualified, the unqualified product will be output to the wave-soldering rework device 004 via the first transportation path of the transportation device 003, and the wave-soldering rework device 004 receives the unqualified product and performs a rework operation on the unqualified product.
After the product is repaired, the inside second check out test set 0041 that sets up of wave-soldering repair equipment 004 will be to the product further detection after repairing, when second check out test set 0041 detects that the product is unqualified after repairing, unqualified product will be repaired once more, wherein, repair the operation again including but not limited to: returning to the wave soldering repair equipment 004 for secondary repair, or conveying to the manual repair platform 006 for manual repair and the like; when the second detection device 0041 detects that the repaired product is qualified, the qualified product will be output to the outside.
In summary, according to the wave soldering system of the embodiment of the application, through the dual detection of the first detection device 002 and the second detection device 0041, the output of unqualified products can be reduced, so that the yield of the products is improved, and the automatic repair of the unqualified products is realized through the transportation device 003, so that the automation degree is higher, the labor cost is reduced, the operation of workers is simpler, and the repair efficiency is improved; in addition, through establishing second check out test set 0041 inside wave-soldering reprocesses equipment 004 for wave-soldering reprocesses equipment 004 and can realize reprocessing simultaneously and reprocesses the function that the back detected, has realized integrating of function, need not to additionally increase detection module outside the line.
In an embodiment of the present application, the first detection device 002 and the second detection device 0041 may be both AOI optical detection devices, but of course, the present application is not limited thereto, and the first detection device 002 and the second detection device 0041 may also be other detection devices.
As shown in fig. 28, according to an embodiment of the present application, the transportation device 003 further has a third transportation path, the transportation device 003 is further connected to the manual rework platform 006, and the transportation device 003 is adapted to convey the defective products detected by the second detection device 0041 to the manual rework platform 006 through the third transportation path.
Like this, when second check out test set 0041 detected the product after repairing unqualified, will carry unqualified product to artifical repair platform 006 through the third transportation route of transportation equipment 003, carry out the secondary through the mode of artifical repair and reprocess to guarantee the yields of product.
It can be understood, because the existence of transportation equipment 003, the transportation of product is automatic going on, also promptly the unqualified product after repairing will be along third transportation route automatic transportation to artifical platform 006 of repairing, and, when the workman carries out artifical repairing and sends back former passageway to the product, the product after the artifical repairing will flow to next process automatically, consequently, in whole flow of repairing, the workman need not to carry out more transport action, thereby make a workman alright many production lines of guard on duty, repair efficiency has been improved greatly, and the cost of labor has been reduced.
According to an embodiment of the present application, the transport device 003 further has a fourth transport path, the transport device 003 being adapted to output the qualified rework products detected by the second detection device 0041 via the fourth transport path.
In one embodiment, the transport device 003 also has a fifth transport path via which the manually reworked qualified products are adapted to be output.
As shown in FIG. 28, in one embodiment of the present application, the wave soldering system includes a qualified product library 005, the qualified product library 005 being used to store qualified products for inspection. Specifically, the qualified products respectively transported by the second transportation path, the fourth transportation path and the fifth transportation path flow out of the transportation equipment 003 and enter the qualified product warehouse 005.
It should be explained that the first transportation path refers to a path in which the defective product after welding is transported from the first inspection apparatus 002 to the wave-soldering rework apparatus 004; the second transportation path refers to a path in which the welded acceptable product is transported from the first inspection device 002 to the acceptable product warehouse 005; the third transportation path refers to a path along which the repaired unqualified product is transported from the wave-soldering repair device 004 to the manual repair platform 006; the fourth transportation path refers to a path along which the repaired qualified products are transported from the wave-soldering repair apparatus 004 to the qualified product warehouse 005; the fifth transportation route refers to a route in which the manually reworked product is transported from the manual rework platform 006 to the qualified product bank 005.
As shown in fig. 28, according to an embodiment of the present application, the wave soldering system further includes a first buffer device 007, the first buffer device 007 is respectively communicated with the manual repair platform 006 and the transportation device 003, and the first buffer device 007 is formed with a first buffer space suitable for buffering unqualified products.
As shown in fig. 29, according to an embodiment of the present application, a wave soldering repair apparatus 004 includes a casing 0044 and a repair track 0042 disposed inside the casing 0044, and a selective wave soldering apparatus 0043 and a second detection apparatus 0041 are sequentially distributed inside the casing 0044 along a feeding direction of the repair track 0042. Specifically, the second detection apparatus 0041 is an AOI optical detection apparatus, the second detection apparatus 0041 is disposed below the repair track 0042, and the second detection apparatus 0041 is disposed opposite to the repair track 0042.
As shown in fig. 28, according to an embodiment of the present application, the wave soldering system further comprises a wave soldering device 001 for wave soldering the product to be soldered, the wave soldering device 001 being located upstream of the first detection device 002. Specifically, the wave soldering apparatus 001 is the wave soldering apparatus 001. It should be noted that the wave soldering apparatus 001 herein may adopt the wave soldering apparatus 001 in the related art, and may also adopt the wave soldering apparatus 001 described in the above embodiments of the present application.
As shown in fig. 29, according to an embodiment of the present application, the wave soldering system further includes a second buffer device 008, the second buffer device 008 is respectively communicated with the wave soldering rework device 004 and the transportation device 003, and the second buffer device 008 is formed with a second buffer space adapted to buffer the defective products.
One particular embodiment of a wave soldering system according to the present application is described below with reference to the accompanying drawings.
As shown in fig. 28, the wave soldering system includes a wave soldering device 001, a first detection device 002, a transportation device 003, a wave soldering rework device 004, a first buffer device 007, a second buffer device 008, a manual rework platform 006, and a qualified product library 005.
Wherein, in the direction of the material feeding, trigger 0011, cooling buffer equipment 009 and first check out test set 002 distribute in proper order between wave-soldering equipment 001 and transportation equipment 003. The transportation equipment 003 is double-vehicle transfer equipment, and the transportation equipment 003 is connected with the first detection equipment 002, the qualified product library 005, the first buffer equipment 007 and the second buffer equipment 008 respectively. As shown in fig. 29, a second detection device 0041 is disposed in the wave-soldering rework device 004, and both the first detection device 002 and the second detection device 0041 are AOI optical detection devices.
Products which are detected to be unqualified by the first detection equipment 002 are transported to the second cache equipment 008 through the first transportation path of the transportation equipment 003 and then transported to the wave soldering repair equipment 004 for repair; the first detecting device 002 detects that the qualified product is transported to the qualified product bank 005 via the second transportation path of the transportation device 003.
After the unqualified product detected by the second detection device 0041 enters the second cache device 008, the unqualified product is transported to the first cache device 007 through the third transportation path of the transportation device 003, and then transported to the manual repair platform 006 for manual repair; after the qualified products are detected by the second detection device 0041 and enter the second buffer device 008, the qualified products are transported to the qualified product warehouse 005 through the fourth transportation path of the transportation device 003.
The product repaired by the manual repair platform 006 enters the first buffer device 007, and is output to the qualified product warehouse 005 through the fifth transportation path of the transportation device 003.
As shown in fig. 30, the present application also proposes a control method based on the wave soldering system described above, including:
step 300, determining that the first detection equipment 002 detects an unqualified product, and controlling the transportation equipment 003 to output the unqualified product to the wave-soldering repair equipment 004 through a first transportation path for repair;
and step 400, determining that the repaired product detected by the second detection equipment 0041 is qualified, and controlling the wave-soldering repair equipment 004 to output the qualified product.
According to an embodiment of the application, the control method of the wave soldering system further comprises:
determining that the repaired product is unqualified by the second detection equipment 0041, controlling the wave-soldering repair equipment 004 to convey the unqualified product to the transportation equipment 003, and controlling the transportation equipment 003 to output the unqualified product to the manual repair platform 006 from a third transportation path;
and determining that the transport equipment 003 receives the qualified products after the manual repair, and controlling the transport equipment 003 to output the qualified products to the qualified product warehouse 005 through the fifth transport path.
According to an embodiment of the application, the control method of the wave soldering system further comprises:
it is determined that the first detecting device 002 detects the qualified product, the transporting device 003 is controlled to output the qualified product to the qualified product bank 005 through the second transporting path.
According to an embodiment of the present application, in the step of determining that the repaired product detected by the second detection device 0041 is qualified and controlling the wave-soldering repair device 004 to output the qualified product:
confirm that the product after the second check out test set 0041 detects the rework qualified, control wave-soldering rework equipment 004 and transport qualified product to transportation equipment 003 to control transportation equipment 003 to export qualified product to artifical rework platform 006 from fourth transportation route.
According to an embodiment of the application, the control method of the wave soldering system further comprises:
the bad welding point coordinates of the unqualified product are obtained through the first detection device 002, and the bad welding point coordinates are transmitted to the wave-soldering repair device 004, so that the wave-soldering repair device 004 is controlled to perform secondary welding on the bad welding points of the unqualified product according to the bad welding point coordinates.
It should be noted that the above-mentioned embodiment is only one of many embodiments of the present application, and does not form a specific limitation on the control method of the wave soldering system of the present application, for example, in the control method, all the solder points on the product may be secondarily soldered by the wave soldering rework device 004 without acquiring the coordinates of the bad solder points.
As shown in fig. 31, the present application further provides a control device of a wave soldering system according to an embodiment of the present application, including:
the first execution module 310 is configured to determine that the first detection device 002 detects an unqualified product, and control the transportation device 003 to output the unqualified product to the wave-soldering repair device 004 via the first transportation path for repair;
and the second execution module 410 is configured to determine that the product detected by the second detection device 0041 after rework is qualified, and control the wave-soldering rework device 004 to output the qualified product.
Fig. 32 illustrates a physical structure diagram of an electronic device, and as shown in fig. 32, the electronic device may include: a processor (processor)810, a communication Interface 820, a memory 830 and a communication bus 840, wherein the processor 810, the communication Interface 820 and the memory 830 communicate with each other via the communication bus 840. The processor 810 may invoke logic instructions in the memory 830 to perform the method of controlling the wave soldering device 001 or the method of controlling the wave soldering system as set forth herein.
In addition, the logic instructions in the memory 830 may be implemented in software functional units and stored in a computer readable storage medium when the logic instructions are sold or used as independent products. Based on such understanding, the technical solutions of the present application or portions thereof that substantially contribute to the prior art may be embodied in the form of a software product, which is stored in a storage medium and includes several instructions for causing a computer device (which may be a personal computer, a server, or a network device) to execute all or part of the steps of the methods according to the embodiments of the present application. And the aforementioned storage medium includes: a U-disk, a removable hard disk, a Read-Only Memory (ROM), a Random Access Memory (RAM), a magnetic disk or an optical disk, and other various media capable of storing program codes.
Further, embodiments of the present application disclose a computer program product comprising a computer program stored on a non-transitory computer readable storage medium, the computer program comprising program instructions which, when executed by a computer, the computer is capable of performing the method provided by embodiments of the method for controlling a wave soldering apparatus 001 described above, or the computer is capable of performing the method provided by embodiments of the method for controlling a wave soldering system described above.
On the other hand, the present application also provides a non-transitory computer readable storage medium, on which a computer program is stored, which when executed by a processor is implemented to perform the method provided by the embodiment of the control method of the wave soldering apparatus 001 or the method provided by the embodiment of the control method of the wave soldering system.
The above-described embodiments of the apparatus are merely illustrative, and the units described as separate parts may or may not be physically separate, and the parts displayed as units may or may not be physical units, may be located in one place, or may be distributed on a plurality of network units. Some or all of the modules may be selected according to actual needs to achieve the purpose of the solution of the present embodiment. One of ordinary skill in the art can understand and implement it without inventive effort.
Through the above description of the embodiments, those skilled in the art will clearly understand that each embodiment can be implemented by software plus a necessary general hardware platform, and certainly can also be implemented by hardware. With this understanding in mind, the above-described technical solutions may be embodied in the form of a software product, which can be stored in a computer-readable storage medium, such as ROM/RAM, magnetic disk, optical disk, etc., and includes instructions for causing a computer device (which may be a personal computer, a server, or a network device, etc.) to execute the methods of the various embodiments or some parts of the embodiments.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present application, and not to limit the same; although the present application has been described in detail with reference to the foregoing embodiments, it should be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions in the embodiments of the present application.

Claims (11)

1. A wave soldering apparatus, comprising:
a machine body which is provided with a feed inlet and a discharge outlet which are communicated,
the conveying track is arranged on the machine body and is suitable for feeding the products to be welded from the feeding hole to the discharging hole;
the machine body is internally provided with a soldering flux spraying device, a preheating device and a welding device along the feeding direction of the conveying track, the conveying track comprises a first track and a second track which are mutually independent, and the first track and the soldering flux spraying device are arranged oppositely.
2. The wave soldering apparatus according to claim 1, wherein a containing cavity is formed in the machine body, the containing cavity is respectively communicated with the feed port and the discharge port, and the transmission rail is arranged in the containing cavity;
the second track comprises a preheating section track and a welding section track which are mutually independent, the preheating section track is arranged opposite to the preheating device, and the welding section track is arranged opposite to the welding device.
3. The wave soldering apparatus of claim 2, wherein the first track, the preheat section track, and the weld section track are each driven by different drive assemblies.
4. The wave soldering apparatus of claim 2, further comprising:
the angle adjusting device is connected with the welding section rail and is suitable for adjusting the inclination angle of the welding section rail relative to the horizontal plane.
5. The wave soldering apparatus of claim 4, wherein the solder segment track has a first end adjacent the feed port, the angle adjustment device includes a first lifting assembly;
the first lifting assembly comprises:
the first lifting driving part is in transmission connection with the first end of the welding section rail through the first lifting transmission part and is suitable for driving the first end of the welding section rail to lift.
6. The wave soldering apparatus of claim 5, wherein the first lift drive includes a first lift motor, the first lift transmission member includes a first lift screw, a first lift nut, and a first lift connector;
the driving end of the first lifting motor is in transmission connection with the first lifting screw rod, the first lifting nut is fixedly connected with the first lifting connecting piece, the first lifting connecting piece is rotatably connected with the first end of the welding section rail, and the first lifting connecting piece can slide along the length direction of the welding section rail.
7. The wave soldering apparatus of claim 5, wherein the welding segment track has a second end distal from the feed port, the angle adjustment device further comprising a second lifting assembly;
the second lifting assembly comprises:
the second lifting driving part is in transmission connection with the second end of the welding section rail through the second lifting transmission part and is suitable for driving the second end of the welding section rail to lift.
8. The wave soldering apparatus of claim 7, wherein the second lift drive includes a second lift motor, the second lift transmission member includes a second lift screw, a second lift nut, and a second lift connector;
the driving end of the second lifting motor is in transmission connection with the second lifting screw rod, the second lifting nut is fixedly connected with the second lifting connecting piece, and the second lifting connecting piece is rotatably connected with the second end of the welding section track.
9. The wave soldering apparatus according to any one of claims 4 to 8, wherein the welding section track comprises two welding section monorail arranged in parallel along the feed direction;
the welded section monorail comprises:
the welding guide rail extends from the discharge end of the preheating section rail to the direction of the discharge port;
a welding chain claw assembled on the welding guide rail and suitable for circularly moving between the starting end and the tail end of the welding guide rail;
the angle adjusting device is connected with the welding guide rail.
10. The wave soldering apparatus according to any one of claims 4 to 8, further comprising:
the angle tester is suitable for detecting the inclination angle of the welding section track relative to the horizontal plane;
the angle adjusting device is suitable for adjusting the inclination angle of the welding section track according to the detection result of the angle tester.
11. The wave soldering apparatus according to any one of claims 1 to 8, wherein the first track is disposed horizontally.
CN202210295535.0A 2022-03-23 2022-03-23 Wave soldering apparatus Active CN114473107B (en)

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CN201435877Y (en) * 2009-04-24 2010-03-31 深圳市劲拓自动化设备有限公司 PCB circuit board wave-soldering adjustment device
CN201940716U (en) * 2010-12-03 2011-08-24 西安中科麦特电子技术设备有限公司 Energy-saving crest welder
CN103121142A (en) * 2011-11-18 2013-05-29 西安中科麦特电子技术设备有限公司 Adjusting device for guide rail angle of crest welder
CN204906884U (en) * 2015-07-27 2015-12-23 深圳市浩宝自动化设备有限公司 Selectivity wave soldering equipment
CN204893139U (en) * 2015-07-21 2015-12-23 深圳市浩宝自动化设备有限公司 Wave -soldering transportation track
CN107335888A (en) * 2017-05-19 2017-11-10 深圳市阿拉玎光电自动化有限公司 Wave-soldering crest height means for correcting and bearing calibration
CN108176907A (en) * 2018-02-06 2018-06-19 东莞市创威自动化科技有限公司 A kind of wave-soldering furnace
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CN208758765U (en) * 2018-07-24 2019-04-19 重庆美的制冷设备有限公司 Welding equipment and circuit board
CN112985859A (en) * 2021-01-28 2021-06-18 浙江科技学院 Operation method of two-way inclined ground access type shield launching model test device capable of being accurately controlled
CN215145498U (en) * 2020-11-11 2021-12-14 东莞爱电电子有限公司 Wave soldering equipment of double-track double-speed conveying device

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE19606850A1 (en) * 1996-02-23 1997-08-28 Linde Ag Wave soldering machine with wave contact angle adjustment
US20030111517A1 (en) * 2001-12-18 2003-06-19 Akira Takaguchi Method and apparatus for local application of solder to preselected conductor areas on a printed circuit board
CN201435877Y (en) * 2009-04-24 2010-03-31 深圳市劲拓自动化设备有限公司 PCB circuit board wave-soldering adjustment device
CN201940716U (en) * 2010-12-03 2011-08-24 西安中科麦特电子技术设备有限公司 Energy-saving crest welder
CN103121142A (en) * 2011-11-18 2013-05-29 西安中科麦特电子技术设备有限公司 Adjusting device for guide rail angle of crest welder
CN204893139U (en) * 2015-07-21 2015-12-23 深圳市浩宝自动化设备有限公司 Wave -soldering transportation track
CN204906884U (en) * 2015-07-27 2015-12-23 深圳市浩宝自动化设备有限公司 Selectivity wave soldering equipment
CN107335888A (en) * 2017-05-19 2017-11-10 深圳市阿拉玎光电自动化有限公司 Wave-soldering crest height means for correcting and bearing calibration
KR20190003018A (en) * 2017-06-30 2019-01-09 주식회사 프로텍 Method for Bonding Flexible Part Including Inclined Leads
CN108176907A (en) * 2018-02-06 2018-06-19 东莞市创威自动化科技有限公司 A kind of wave-soldering furnace
CN208758765U (en) * 2018-07-24 2019-04-19 重庆美的制冷设备有限公司 Welding equipment and circuit board
CN215145498U (en) * 2020-11-11 2021-12-14 东莞爱电电子有限公司 Wave soldering equipment of double-track double-speed conveying device
CN112985859A (en) * 2021-01-28 2021-06-18 浙江科技学院 Operation method of two-way inclined ground access type shield launching model test device capable of being accurately controlled

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