CN114455323A - Multistation transport system on a large scale - Google Patents
Multistation transport system on a large scale Download PDFInfo
- Publication number
- CN114455323A CN114455323A CN202210212819.9A CN202210212819A CN114455323A CN 114455323 A CN114455323 A CN 114455323A CN 202210212819 A CN202210212819 A CN 202210212819A CN 114455323 A CN114455323 A CN 114455323A
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- Prior art keywords
- mechanical
- handling system
- rod
- mechanical rod
- station
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- 239000000463 material Substances 0.000 claims abstract description 15
- 238000004891 communication Methods 0.000 claims description 15
- 230000000007 visual effect Effects 0.000 claims description 11
- 238000001514 detection method Methods 0.000 claims description 10
- 238000007599 discharging Methods 0.000 claims description 7
- 238000012544 monitoring process Methods 0.000 claims description 4
- 241000252254 Catostomidae Species 0.000 claims 2
- 238000004519 manufacturing process Methods 0.000 abstract description 19
- 238000007664 blowing Methods 0.000 abstract description 2
- 239000000047 product Substances 0.000 description 29
- 238000000034 method Methods 0.000 description 4
- 238000007689 inspection Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 239000011265 semifinished product Substances 0.000 description 3
- 238000012360 testing method Methods 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000029058 respiratory gaseous exchange Effects 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
- B65G47/917—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers control arrangements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/002—Article feeders for assembling machines orientating the articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/04—Detection means
- B65G2203/041—Camera
Abstract
The utility model provides a multistation handling system on a large scale, includes work platform, is fixed in the last transport module, a plurality of station that are used for removing the material of work platform, the transport module includes a plurality of mechanical poles, and is a plurality of the mechanical pole connect gradually through a plurality of axis of rotation set up in work platform is last, every the mechanical pole is through corresponding the axis of rotation rotates the connection. Through setting up a plurality of mechanical poles loop through a plurality of axis of rotation and connect and set up in on the work platform, every mechanical pole rotates through corresponding axis of rotation and connects, has enlarged the scope that whole handling system can be carried, and can carry the material blowing in the arbitrary place in the scope, and the range of application is wide, and handling efficiency improves, strengthens production efficiency simultaneously.
Description
Technical Field
The invention relates to a multi-station large-range carrying system.
Background
The original multi-station carrying operation method is that the assembly and the function test of the whole product are completed manually, manual assembly is needed on a manual production line step by step according to a set sequence, a semi-finished product completed at the previous station is taken from the production line, then a workpiece needing to be assembled at the station is taken for assembly, or a part of the station is assembled on the semi-finished product on a production wire, the semi-finished product is put back to a production line to be transferred to a next station after the assembly is completed, the production beat is slow, and more human factors exist, so that the production efficiency of the product is often limited by the production mode.
Along with the development of industry, production degree of automation improves gradually, more and more automated production machinery has replaced manual operation, make production efficiency and product percent of pass promote by a wide margin, for further improvement production efficiency, the manipulator of same station can snatch a plurality of products simultaneously and assemble, the test, distance between a plurality of manipulators of this kind of multistation manipulator device is invariable, require the distance between each product to keep unanimous, and in actual production, because of the production needs, a plurality of stations can be placed in the optional place, the manipulator can't reach the distance, make production efficiency step-down.
Disclosure of Invention
The invention aims to provide a multi-station large-range carrying system.
In order to solve the technical problems, the technical scheme adopted by the invention is as follows: the utility model provides a multistation handling system on a large scale, includes work platform, is fixed in the last transport module, a plurality of station that are used for removing the material of work platform, the transport module includes a plurality of mechanical poles, and is a plurality of the mechanical pole connect gradually through a plurality of axis of rotation set up in work platform is last, every the mechanical pole is through corresponding the axis of rotation rotates the connection.
In some embodiments, the mechanical rods have three numbers, one end of the first mechanical rod is rotatably connected to the working platform through a first rotating shaft, one end of the second mechanical rod is rotatably connected to the other end of the first mechanical rod through a second rotating shaft, and one end of the third mechanical rod is rotatably connected to the other end of the second mechanical rod.
In some embodiments, a lifting screw for lifting and discharging materials is disposed at one end of the third mechanical rod, the lifting screw is disposed vertically with respect to the third mechanical rod, a slider of the lifting screw is fixedly connected to one end of the third mechanical rod, the lifting screw is rotatably connected to the other end of the second mechanical rod through a third rotating shaft, a lifting motor is fixed below the lifting screw, the lifting motor is connected to the lifting screw, and the lifting motor controls the slider to drive the third mechanical rod to move up and down.
In some embodiments, the axes of the first, second and third axes of rotation are parallel and disposed perpendicular to a horizontal plane.
In some embodiments, the other end of the third mechanical rod is connected with a plurality of suction cups for lifting and discharging materials, and the suction cups are provided with electromagnetic valves for controlling air suction and air discharge.
In some embodiments, a servo motor is disposed below each of the rotating shafts, the servo motor is connected to the corresponding rotating shaft, and the servo motor controls the rotation of the corresponding rotating shaft.
In some embodiments, the multi-station large-range carrying system further comprises a control system, wherein the control system comprises a PLC module and a display module, the PLC module is in communication connection with the lifting motor, the PLC module is in communication connection with the servo motor, the PLC module is in communication connection with a plurality of stations, and the PLC module is in communication connection with the electromagnetic valve.
In some embodiments, the display module includes a display screen on which the plurality of work stations, the work platform, and the handling module are displayed.
In some embodiments, the multi-station large-scale handling system further comprises a vision inspection system, the vision inspection system comprises a vision monitoring camera for inspecting the size of the product, which is arranged at the other end of the third mechanical rod, and the vision inspection camera is in communication connection with the PLC module and the display module.
In some embodiments, the length of the first mechanical bar is longer than the lengths of the second mechanical bar and the third mechanical bar.
The scope of the present invention is not limited to the specific combinations of the above-described features, and other embodiments in which the above-described features or their equivalents are arbitrarily combined are also intended to be encompassed. For example, the above features and the technical features (but not limited to) having similar functions disclosed in the present application are mutually replaced to form the technical solution.
Due to the application of the technical scheme, compared with the prior art, the invention has the following advantages: the invention provides a multi-station large-range carrying system, which is characterized in that a plurality of mechanical rods are arranged on a working platform and are connected through a plurality of rotating shafts in sequence, and each mechanical rod is connected through the corresponding rotating shaft in a rotating mode, so that the carrying range of the whole carrying system is expanded, material lifting and discharging can be carried out at any place within the range, the application range is wide, the carrying process efficiency is improved, and the production efficiency is enhanced.
Drawings
FIG. 1 is a schematic structural view of a multi-station large-scale carrying system;
FIG. 2 is a schematic view of a third mechanical lever;
FIG. 3 is a schematic view of the transport position;
wherein 1, a working platform; 2. a first mechanical lever; 3. a second mechanical lever; 4. a third mechanical lever; 41. a suction cup; 42. lifting a screw rod; 43. a lifting motor; 44. a slider; 45. a vision monitoring camera; x1, first rotating shaft; x2, second axis of rotation; x3, third axis of rotation.
Detailed Description
As shown in the attached drawings, the multi-station large-range carrying system comprises a working platform 1, a carrying module and a plurality of stations, wherein the carrying module and the plurality of stations are fixed on the working platform 1 and used for carrying materials, the carrying module comprises a plurality of mechanical rods, the mechanical rods are sequentially connected and arranged on the working platform 1 through a plurality of rotating shafts, and each mechanical rod is rotatably connected through a corresponding rotating shaft.
In the present embodiment, there are three mechanical rods, as shown in fig. 1, one end of the first mechanical rod 2 is rotatably connected to the work platform 1 through a first rotation axis X1, one end of the second mechanical rod 3 is rotatably connected to the other end of the first mechanical rod 2 through a second rotation axis X2, one end of the third mechanical rod 4 is rotatably connected to the other end of the second mechanical rod 3, one end of the third mechanical rod 4 is provided with a lifting screw 42 for lifting and discharging materials, the lifting screw 42 is vertically arranged relative to the third mechanical rod 4, a slider 44 of the lifting screw 42 is fixedly connected to one end of the third mechanical rod 4, the lifting screw 42 is rotatably connected to the other end of the second mechanical rod 3 through a third rotation axis X3, a lifting motor 43 is fixed below the lifting screw 42, the lifting motor 43 is connected to the lifting screw 42, the lifting motor 43 controls the slider 44 to move the third mechanical rod 4 up and down, is convenient for taking and discharging materials.
The axial lines of the first rotating shaft X1, the second rotating shaft X2 and the third rotating shaft X3 are parallel and are perpendicular to the horizontal plane, so that the first mechanical rod, the second mechanical rod and the third mechanical rod can only rotate on the horizontal plane, and the product is not easy to damage.
Another tip of third mechanical bar 4 is connected with a plurality of sucking discs 41 that are used for carrying the material blowing, be provided with the solenoid valve that is used for controlling the gassing of breathing in on the sucking disc 41, when needs inhale the material, elevator motor 43 drives third mechanical bar 4 decline with the slider on the elevating screw 42 until sucking disc 41 supports the product, the gas suction in the sucking disc is with the solenoid valve for 41 vacuums in the sucking disc, sucking disc 41 has just firmly inhaled the product this moment, control transport module moves another station with the product this moment, the gassing of electromagnetic disc, sucking disc 41 can break away from with the product, accomplish the transport.
Every axis of rotation below is provided with servo motor 5, servo motor 5 is connected in corresponding axis of rotation, servo motor 5 controls corresponding axis of rotation and rotates, the multistation is transport system on a large scale still includes control system, control system includes the PLC module, the display module, PLC module and elevator motor 43 communication connection, PLC module and servo motor 5 communication connection, PLC module and a plurality of station communication connection, PLC module and solenoid valve communication connection, the staff can set for the instruction to elevator motor 43 and each servo motor 5 through the PLC module, each servo motor 5 and elevator motor 43 can accomplish the transport to the product through the instruction is automatic.
The display module includes the display screen, shows on the display screen that there are a plurality of stations, work platform 1, transport module, when needing manual control transport, the staff can adjust each mechanical bar pivoted angle and the height that lead screw goes up and down through the position of station, work platform 1, transport module on the display screen.
In this embodiment, multistation handling system on a large scale still includes the visual detection system, as shown in fig. 1, the visual detection system is including setting up in the visual monitoring camera 45 that is used for detecting the product size of another tip of third mechanical lever 4, visual detection camera 45 and PLC module, display module looks communication connection, can detect the product through visual detection camera 45 when carrying the material, if find the product size not to send the signal promptly for the PLC module, the PLC module directly places bad product on the station of special processing bad product through the instruction that sets up in advance, the detection process to the product after having saved follow-up completion, and the production efficiency is improved, make subsequent production technology no longer operate the bad product simultaneously, and the production cost is reduced.
As shown in fig. 1-2, the length of the first mechanical bar 2 is longer than the lengths of the second mechanical bar 3 and the third mechanical bar 4, so that the whole conveying system is balanced and is not prone to shift and topple due to the excessive weight of the product, thereby affecting the yield of the product.
The working principle is as follows: as shown in fig. 3, when the handling system of the present invention is at the initial position, the first mechanical bar 2, the second mechanical bar 3, and the third mechanical bar 4 are substantially on the same vertical plane, so as to reduce the floor space when the device is not in use, when the device is in use, the PLC module in the control system automatically calculates the fastest handling route according to the position of the working position, the first rotating shaft, the second rotating shaft, and the third rotating shaft rotate through the handling route by determining a rotation angle, when the visual detection camera 45 of the third mechanical bar 4 detects that the product is located under the suction cup 41, the PLC module sends a signal to the PLC module, the PLC module controls the lifting motor to control the screw to rotate, the control slider drives the third mechanical bar 4 to descend until the suction cup 41 abuts against the product, the PLC module controls the electromagnetic valve to suck air until the suction cup 41 sucks the product, and then the PLC module controls the third mechanical bar 4 to ascend, when the top position is reached, the PLC module continuously controls the first rotating shaft, the second rotating shaft and the third rotating shaft to rotate according to the determined rotating angle, so that the product is conveyed to another station, the third mechanical rod 4 descends, the electromagnetic valve deflates to complete the conveying of the product, if the visual detection camera 45 detects that the size of the product is in a problem in the process, the PLC module controls the first rotating shaft, the second rotating shaft and the third rotating shaft to change the rotating angle, the product is placed on a station special for treating bad products to be treated, and after the conveying is completed, the conveying system returns to the initial state.
The above embodiments are merely illustrative of the technical ideas and features of the present invention, and the purpose thereof is to enable those skilled in the art to understand the contents of the present invention and implement the present invention, and not to limit the protection scope of the present invention. All equivalent changes and modifications made according to the spirit of the present invention should be covered within the protection scope of the present invention.
Claims (10)
1. The utility model provides a multistation handling system on a large scale, includes work platform (1), is fixed in be used for carrying transport module, a plurality of station of material on work platform (1), its characterized in that: the carrying module comprises a plurality of mechanical rods, the mechanical rods are sequentially connected and arranged on the working platform (1) through a plurality of rotating shafts, and each mechanical rod is rotatably connected through the corresponding rotating shaft.
2. The multi-station wide-range handling system according to claim 1, wherein: the mechanical rod has three, and one end of first mechanical rod (2) is passed through first axis of rotation (X1) and is rotated and connect in work platform (1), one end of second mechanical rod (3) pass through second axis of rotation (X2) with another tip of first mechanical rod (2) is rotated and is connected, one end of third mechanical rod (4) with another tip of second mechanical rod (3) is rotated and is connected.
3. The multi-station wide-range handling system according to claim 2, wherein: a lifting screw rod (42) used for lifting and discharging materials is arranged at one end of the third mechanical rod (4), the lifting screw rod (42) is opposite to the third mechanical rod (4) and is vertically arranged, a sliding block (44) of the lifting screw rod (42) is fixedly connected with one end of the third mechanical rod (4), the lifting screw rod (42) is rotatably connected with the other end of the second mechanical rod (3) through a third rotating shaft (X3), a lifting motor (43) is fixed below the lifting screw rod (42), the lifting motor (43) is connected with the lifting screw rod (42), and the lifting motor (43) controls the sliding block (44) to drive the third mechanical rod (4) to move up and down.
4. The multi-station wide-range handling system according to claim 2, wherein: the axes of the first rotating shaft (X1), the second rotating shaft (X2) and the third rotating shaft (X3) are parallel and are arranged perpendicular to the horizontal plane.
5. A multi-station wide-area handling system according to claim 3, wherein: the other end of the third mechanical rod (4) is connected with a plurality of suckers (41) for lifting and discharging materials, and the suckers (41) are provided with electromagnetic valves for controlling air suction and air discharge.
6. The multi-station wide-area handling system according to claim 5, wherein: every axis of rotation below is provided with servo motor (5), servo motor (5) connect in corresponding the axis of rotation, servo motor (5) control is corresponding the axis of rotation rotates.
7. The multi-station wide-range handling system according to claim 6, wherein: multistation handling system on a large scale still includes control system, control system includes PLC module, display module, the PLC module with elevator motor (43) communication connection, the PLC module with servo motor (5) communication connection, the PLC module is with a plurality of station communication connection, the PLC module with solenoid valve communication connection.
8. The multi-station wide-area handling system according to claim 7, wherein: the display module comprises a display screen, and a plurality of stations, the working platform (1) and the carrying module are displayed on the display screen.
9. The multi-station wide-area handling system according to claim 8, wherein: multistation handling system on a large scale still includes the visual detection system, the visual detection system including set up in another tip of third mechanical lever (4) is used for detecting visual monitoring camera (45) of product size, visual detection camera (45) with the PLC module display module looks communication connection.
10. The multi-station wide-range handling system according to claim 2, wherein: the length of the first mechanical rod (2) is longer than the lengths of the second mechanical rod (3) and the third mechanical rod (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210212819.9A CN114455323A (en) | 2022-03-04 | 2022-03-04 | Multistation transport system on a large scale |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210212819.9A CN114455323A (en) | 2022-03-04 | 2022-03-04 | Multistation transport system on a large scale |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN114455323A true CN114455323A (en) | 2022-05-10 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210212819.9A Pending CN114455323A (en) | 2022-03-04 | 2022-03-04 | Multistation transport system on a large scale |
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| Country | Link |
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| CN (1) | CN114455323A (en) |
Citations (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20130016816A (en) * | 2011-08-09 | 2013-02-19 | 주식회사 세코닉스 | Apparatus for automatic supplying optical component based on lifting |
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| CN207851854U (en) * | 2018-03-15 | 2018-09-11 | 鹤壁汽车工程职业学院 | A kind of grabbing device with pattern-recognition |
| CN108609389A (en) * | 2016-12-10 | 2018-10-02 | 重庆思比德复合材料有限公司 | Manipulator for mold transfer |
| CN208888337U (en) * | 2018-09-26 | 2019-05-21 | 深圳力迈电子有限公司 | A kind of semiconductor detector |
| CN210655205U (en) * | 2019-07-04 | 2020-06-02 | 盐城市金林机床厂 | Pneumatic power-assisted manipulator device for fixing objects with different sizes |
| CN211198524U (en) * | 2019-09-27 | 2020-08-07 | 库卡工业自动化(昆山)有限公司 | Semi-automatic plate mounting equipment |
| CN212024051U (en) * | 2019-12-30 | 2020-11-27 | 惠州伟志电子有限公司 | Get and put material device and backlight unit rubberizing equipment |
| CN112111623A (en) * | 2019-06-19 | 2020-12-22 | 中冶宝钢技术服务有限公司 | Construction method for converter masonry |
| CN212424632U (en) * | 2020-04-29 | 2021-01-29 | 江南大学 | Multi-angle lifting material taking and feeding equipment |
| CN112623746A (en) * | 2020-12-24 | 2021-04-09 | 苏州大学 | Movable clamping jaw, transfer robot and operation method of movable clamping jaw |
| CN112692829A (en) * | 2020-12-22 | 2021-04-23 | 程小龙 | Automatic unloading robot of wisdom mill based on 5G network |
-
2022
- 2022-03-04 CN CN202210212819.9A patent/CN114455323A/en active Pending
Patent Citations (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20130016816A (en) * | 2011-08-09 | 2013-02-19 | 주식회사 세코닉스 | Apparatus for automatic supplying optical component based on lifting |
| CN108609389A (en) * | 2016-12-10 | 2018-10-02 | 重庆思比德复合材料有限公司 | Manipulator for mold transfer |
| CN206813982U (en) * | 2017-06-14 | 2017-12-29 | 北京京东尚科信息技术有限公司 | Power assisting device and logistics handling system |
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| CN207851854U (en) * | 2018-03-15 | 2018-09-11 | 鹤壁汽车工程职业学院 | A kind of grabbing device with pattern-recognition |
| CN208888337U (en) * | 2018-09-26 | 2019-05-21 | 深圳力迈电子有限公司 | A kind of semiconductor detector |
| CN112111623A (en) * | 2019-06-19 | 2020-12-22 | 中冶宝钢技术服务有限公司 | Construction method for converter masonry |
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| CN211198524U (en) * | 2019-09-27 | 2020-08-07 | 库卡工业自动化(昆山)有限公司 | Semi-automatic plate mounting equipment |
| CN212024051U (en) * | 2019-12-30 | 2020-11-27 | 惠州伟志电子有限公司 | Get and put material device and backlight unit rubberizing equipment |
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| CN112623746A (en) * | 2020-12-24 | 2021-04-09 | 苏州大学 | Movable clamping jaw, transfer robot and operation method of movable clamping jaw |
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