CN212502533U - Multifunctional integrated machine assembly line - Google Patents
Multifunctional integrated machine assembly line Download PDFInfo
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- CN212502533U CN212502533U CN202020767188.3U CN202020767188U CN212502533U CN 212502533 U CN212502533 U CN 212502533U CN 202020767188 U CN202020767188 U CN 202020767188U CN 212502533 U CN212502533 U CN 212502533U
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- 238000012360 testing method Methods 0.000 claims abstract description 69
- 238000012546 transfer Methods 0.000 claims abstract description 56
- 238000004519 manufacturing process Methods 0.000 claims abstract description 52
- 230000002950 deficient Effects 0.000 claims abstract description 42
- 238000012545 processing Methods 0.000 claims abstract description 31
- 238000004806 packaging method and process Methods 0.000 claims abstract description 29
- 230000001360 synchronised effect Effects 0.000 claims abstract description 24
- 238000013519 translation Methods 0.000 claims abstract description 24
- 239000000463 material Substances 0.000 claims description 42
- 238000012544 monitoring process Methods 0.000 claims description 12
- 241000252254 Catostomidae Species 0.000 claims description 3
- 238000007599 discharging Methods 0.000 claims description 2
- 230000005540 biological transmission Effects 0.000 description 6
- 238000001514 detection method Methods 0.000 description 6
- 238000011084 recovery Methods 0.000 description 5
- 238000013461 design Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 230000010354 integration Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 229920006280 packaging film Polymers 0.000 description 2
- 239000012785 packaging film Substances 0.000 description 2
- 230000002238 attenuated effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000005538 encapsulation Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
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Abstract
The utility model provides a multifunctional integrated machine assembly line, which comprises at least two testing production lines, at least one processing production line and a transfer mechanism; the test production line comprises a high-pressure test station, a first defective product station, a comprehensive test station and a second defective product station which are sequentially arranged along the feeding direction; one side of the test production line is provided with a synchronous translation manipulator for moving products; the transfer mechanism is used for transferring products of the test production line to the processing production line, and the transfer mechanism is arranged at the tail end of the test production line along the feeding direction. The utility model provides a multifunctional integrated machine assembly line, which integrates the high-voltage test, the comprehensive test, the product processing and the packaging of a network filter into a whole, and has high automation degree; the multi-station simultaneous working can be realized, and the purposes of high-speed testing, defective product discharge and packaging are achieved.
Description
Technical Field
The utility model relates to a technical field of network detection equipment, concretely relates to multifunctional integrated machine assembly line.
Background
The function of the filter is to allow signals of a certain part of frequencies to pass smoothly, and signals of another part of frequencies are greatly suppressed, and the filter is essentially a frequency selection circuit, wherein the frequency range through which signals can pass is called a pass band or a pass band, conversely, the frequency range through which signals are greatly attenuated or completely suppressed is called a stop band, the dividing frequency between the pass band and the stop band is called a cut-off frequency, the voltage gain of an ideal filter in the pass band is constant, the voltage gain in the stop band is zero, and a transition band of a certain frequency range exists between the pass band and the stop band of the actual filter.
Along with the development of network science and technology, more and more check out test set is researched and developed to be used for solving the various problems in different fields, and the blank in detection field has been filled to the appearance of SMD network filter character, high pressure, electrical detection all-in-one, and traditional SMD network filter character, high pressure, electrical detection all-in-one detection efficiency is low, and the function is weak.
SUMMERY OF THE UTILITY MODEL
In order to solve the problems, the utility model aims to provide a multifunctional all-in-one machine assembly line which integrates the high-voltage test, the comprehensive test, the product processing and the packaging of a network filter into a whole and has high automation degree; the multi-station simultaneous working can be realized, and the purposes of high-speed testing, defective product discharge and packaging are achieved.
In order to achieve the purpose, the utility model provides a multifunctional all-in-one machine assembly line, which comprises at least two testing production lines, at least one processing production line and a transfer mechanism; the test production line comprises a high-pressure test station, a first defective product station, a comprehensive test station and a second defective product station which are sequentially arranged along the feeding direction; one side of the test production line is provided with a synchronous translation manipulator for moving products; the transfer mechanism is used for transferring products of the test production line to the processing production line, and the transfer mechanism is arranged at the tail end of the test production line along the feeding direction.
According to another embodiment of the present invention, the intervals between the high-voltage testing station, the first defective product station, the comprehensive testing station, and the second defective product station are equal; the synchronous translation manipulator comprises a feeding arm moving along the feeding direction, and five suckers corresponding to all stations are equidistantly distributed on the feeding arm.
According to another embodiment of the present invention, the multifunctional all-in-one machine line comprises a first recoverer and a second recoverer disposed at opposite sides of the synchronous translation manipulator; the first recoverer is used for recovering defective products on the first defective product station, and the second recoverer is used for recovering defective products on the second defective product station.
According to another embodiment of the present invention, the transfer mechanism comprises a transfer station table; the transfer station platform comprises a rotating shaft, a driving motor for driving the rotating shaft and two replacement stations arranged at two ends of the rotating shaft; the two replacement stations can be driven by the rotating shaft to replace positions.
According to the utility model discloses a another embodiment, transfer mechanism still includes the transfer manipulator, and the transfer manipulator is including the slider of the removal of transversely placing the transfer guide rail, moving on the transfer guide rail, fix the transfer cylinder on the slider and fix the sucking disc at the projecting shaft of transfer cylinder.
According to the utility model discloses a another embodiment, processing lines includes the transmission line and sets up the processing equipment in the transmission line both sides.
According to the utility model discloses a further embodiment, the end of transmission line is equipped with monitoring station, CCD character industry camera and is used for getting the monitoring manipulator of material blowing.
According to another embodiment of the present invention, the multifunctional all-in-one machine assembly line further comprises a packaging mechanism; the packaging mechanism comprises a conveying belt, a Pin material belt, a packaging wheel roller, a material pipe and a material return bottom plate, wherein the conveying belt conveys along the vertical direction of the processing production line, the Pin material belt is placed on the conveying belt, and the material return bottom plate is used for placing the pipe.
According to the utility model discloses a further embodiment, multifunctional machine assembly line is still including the support of placing keyboard and display.
According to another embodiment of the utility model, the multifunctional integrated machine assembly line further comprises a material pushing plate and a pin arranging machine; the material pushing plate pushes the product of the material pipe into the pin arranging machine; the material pushing plate and the pin arranging machine form an inclined angle; the placing and testing production line further comprises a feeding line, and the feeding line is used for connecting the pin arranging machine and the testing production line.
The material pipe with the product is stacked on a material pushing plate, and the material pushing plate pushes the product of the material pipe into a foot trimming machine; the products after the feet are arranged on the feeding line one by one; the synchronous translation manipulator moves to simultaneously drive five products to move to the next step station; products of the synchronous translation manipulator sequentially pass through a high-voltage testing station, a first defective product station, a comprehensive testing station and a second defective product station, flow into the first defective product station and the second defective product station through detected unqualified products, and are then respectively collected into a first recoverer and a second recoverer; the products inspected by the detection are conveyed to a replacing station closest to the synchronous translation manipulator on the transfer station platform by the synchronous translation manipulator, when the products on the other replacing station are taken away by the transfer manipulator, the driving motor works to drive the rotating shaft to rotate, and the vacant replacing station is replaced to one side close to the synchronous translation manipulator; the synchronous translation manipulator continuously places products on the replacement station, and the replaced products are taken away by the transfer manipulator; arranging products on a processing production line by a transfer manipulator, moving the products on a conveying line, processing the products flowing on the conveying line by processing equipment arranged at two sides of the conveying line, and finishing character monitoring on the processed products by a CCD character industrial camera; the product is sent to a packaging mechanism and arranged on the Pin material belt, a packaging film is arranged on a packaging wheel roller, and the packaging wheel roller is rotated to complete the packaging of the product; the product which completes the character monitoring can also be sent to the material pipe by the monitoring manipulator to be encapsulated and is arranged on the feed back bottom plate.
Compared with the prior art, the beneficial effects of the utility model are that:
the two test production lines of the utility model work simultaneously, each test production line is provided with a high-voltage test station, a first defective product station, a comprehensive test station and a second defective product station, and the total eight stations of the two test production lines can work simultaneously, thereby improving the test efficiency; the synchronous translation manipulator can improve the product moving efficiency; the material pushing plate and the material straightening machine can finish the work of straightening feet and feeding, and the product can directly slide down to a test production line by gravity due to the design of an inclined angle, so that time and labor are saved; the utility model skillfully utilizes the transfer mechanism to collect the products on the two test production lines to the processing production line; the transfer mechanism is provided with a rotatable transfer platform, so that the transfer time is saved; the processing production line can be provided with processing equipment as required to realize the integration of testing and processing; the packaging mechanism has two modes of Pin material belt packaging and material pipe packaging, different packaging modes can be selected according to the requirements of users, and flexibility is achieved.
The present invention will be described in further detail with reference to the accompanying drawings.
Drawings
FIG. 1 is a schematic diagram of a multifunction kiosk assembly line;
FIG. 2 is an enlarged view of a portion of the multifunction integrated machine flow line;
FIG. 3 is an enlarged view of a portion of the multifunction kiosk assembly line.
Detailed Description
The embodiment provides a multifunctional all-in-one machine assembly line, as shown in fig. 1-3, which comprises two testing production lines 1, one processing production line 2, a transfer mechanism 3 and a packaging mechanism 4; the test production line 1 comprises a high-pressure test station 11, a first defective product station 12, a comprehensive test station 13 and a second defective product station 14 which are sequentially arranged along the feeding direction; a synchronous translation manipulator 15 for moving products is arranged on one side of the test production line 1; the intervals among the high-voltage testing station 11, the first defective product station 12, the comprehensive testing station 13 and the second defective product station 14 are equal; the synchronous translation manipulator 15 comprises a feeding arm 151 moving along a feeding direction, and five suckers 152 corresponding to each station are equidistantly distributed on the feeding arm 151; the multifunctional all-in-one machine assembly line further comprises a first recoverer 5 and a second recoverer 6, wherein the first recoverer 5 and the second recoverer 6 are arranged on the opposite sides of the synchronous translation manipulator 15; the first recoverer 5 is used for recovering defective products on the first defective product station 12, and the second recoverer 6 is used for recovering defective products on the second defective product station 14; the first recovery device 5 comprises a recovery screw rod, a recovery motor and a recovery tank for placing defective products, and the first defective product station 12 can move on the recovery screw rod; the second reclaimer 6 has the same structure as the first reclaimer 5.
The transfer mechanism 3 is used for transferring the products of the test production line 1 to the processing production line 2, and the transfer mechanism 3 is arranged at the tail end of the test production line 1 in the feeding direction. The transfer mechanism 3 comprises a transfer station table 31 and a transfer manipulator 32; the transfer station table 31 includes a rotary shaft, a driving motor for driving the rotary shaft, and two displacement stations 311 disposed at both ends thereof; the two replacement stations 311 can be driven by the rotating shaft to replace positions; the rotary manipulator comprises a transversely placed transfer guide rail, a movable sliding block moving on the transfer guide rail, a transfer cylinder fixed on the sliding block and a sucker fixed on an extending shaft of the transfer cylinder.
The processing line 2 comprises a conveying line 21 and code spraying equipment (not shown in the figure) arranged at two sides of the conveying line 21; the tail end of the conveying line 21 is provided with a monitoring station 22, a CCD character industrial camera 23 and a monitoring manipulator 24 for taking and discharging materials.
The packaging mechanism 4 includes a conveyor belt 41 that is conveyed in the vertical direction of the processing line 2, a Pin tape 42 that is placed on the conveyor belt 41, a packaging wheel roller 43, a tube, and a return shoe 44 for placing the tube.
The multifunctional all-in-one machine assembly line also comprises a bracket 7 for placing a keyboard and a display, a material pushing plate 8 and a foot arranging machine 9; the material pushing plate 8 pushes the product of the material pipe into the pin arranging machine 9; the material pushing plate 8 and the pin arranging machine 9 are inclined; the placing and testing production line 1 further comprises a feeding line, and the feeding line is used for connecting the pin arranging machine 9 and the testing production line 1.
The material pipe with the product is stacked on the material pushing plate 8, and the material pushing plate 8 pushes the product of the material pipe into the foot straightening machine 9; the products after the feet are arranged on the feeding line one by one; the synchronous translation manipulator 15 moves to simultaneously drive five products to move to the next step station; products of the synchronous translation manipulator 15 sequentially pass through four stations, namely a high-voltage test station 11, a first defective product station 12, a comprehensive test station 13 and a second defective product station 14, flow into the first defective product station 12 and the second defective product station 14 after being detected to be unqualified, and are then respectively collected into a first recoverer 5 and a second recoverer 6; the detected and checked product is sent to a replacement station 311 closest to the synchronous translation manipulator 15 on the transfer station platform 31 by the synchronous translation manipulator 15, when the product on the other replacement station 311 is taken away by the transfer manipulator 32, the driving motor works to drive the rotating shaft to rotate, and the vacant replacement station 311 is replaced to one side close to the synchronous translation manipulator 15; the synchronous translation manipulator 15 continues to place products on the replacement station 311, and the replaced products are taken away by the transfer manipulator 32; the transfer manipulator 32 arranges the products on the processing production line 2, the products move on the transmission line 21, the processing equipment arranged at two sides of the transmission line processes the products flowing on the transmission line 21, and the processed products pass through the CCD character industrial camera 23 to complete character monitoring; the product is sent to a packaging mechanism 4 and arranged on a Pin material belt 42, a packaging film is arranged on a packaging wheel roller 43, and the packaging of the product can be completed by rotating the packaging wheel roller 43; the product that has completed the character monitoring may also be fed by the monitoring robot 24 into the feed tube for encapsulation and placed on the return shoe 44.
The two test production lines 1 of the embodiment work simultaneously, each test production line 1 is provided with a high-voltage test station 11, a first defective product station 12, a comprehensive test station 13 and a second defective product station 14, and the two test production lines 1 can work simultaneously in eight stations, so that the test efficiency is improved; the synchronous translation manipulator 15 can improve the product moving efficiency; the material pushing plate 8 and the pin arranging machine 9 can complete pin arranging and feeding work, and the product directly slides down to the test production line 1 by gravity due to the design of an inclined angle, so that time and labor are saved; in the embodiment, the transfer mechanism 3 is skillfully utilized to gather the products on the two test production lines 1 to the processing production line 2; the transfer mechanism 3 is provided with a rotatable transfer platform, so that the transfer time is saved; the processing production line 2 can be provided with processing equipment as required to realize the integration of testing and processing; the packaging mechanism 4 has two modes of Pin material belt 42 packaging and material pipe packaging, different packaging modes can be selected according to the requirements of users, and flexibility is achieved.
Although the present invention has been described with reference to the preferred embodiments, it is not intended to limit the scope of the invention. Any person skilled in the art can make some modifications without departing from the scope of the present invention, i.e. all equivalent modifications made according to the present invention should be covered by the scope of the present invention.
Claims (10)
1. A multifunctional all-in-one machine assembly line is characterized by comprising at least two testing production lines, at least one processing production line and a transfer mechanism; the test production line comprises a high-pressure test station, a first defective product station, a comprehensive test station and a second defective product station which are sequentially arranged along the feeding direction; a synchronous translation manipulator for moving products is arranged on one side of the test production line; the transfer mechanism is used for transferring products of the test production line to the processing production line, and the transfer mechanism is arranged at the tail end of the test production line along the feeding direction.
2. The multifunctional integrated machine assembly line of claim 1, wherein the high pressure test station, the first defective station, the integrated test station, and the second defective station are equally spaced; the synchronous translation manipulator comprises a feeding arm moving along a feeding direction, and five suckers corresponding to all stations are equidistantly distributed on the feeding arm.
3. The multifunction kiosk assembly line of claim 1, wherein the multifunction kiosk assembly line includes a first retriever and a second retriever disposed on opposite sides of the synchronous translation robot; the first recoverer is used for recovering defective products on a first defective product station, and the second recoverer is used for recovering defective products on a second defective product station.
4. The multifunctional integrated machine line of claim 1, wherein the transfer mechanism comprises a transfer station platform; the transfer station platform comprises a rotating shaft, a driving motor for driving the rotating shaft and two replacement stations arranged at two ends of the rotating shaft; the two replacement stations can be driven by the rotating shaft to replace positions.
5. The multifunctional all-in-one machine assembly line of claim 1, wherein the transfer mechanism further comprises a transfer manipulator, and the transfer manipulator comprises a transfer guide rail which is transversely arranged, a movable slide block which moves on the transfer guide rail, a transfer cylinder fixed on the slide block, and a suction cup fixed on an extending shaft of the transfer cylinder.
6. The multifunctional integrated machine line of claim 1, wherein said processing line comprises a conveyor line and processing equipment disposed on both sides of said conveyor line.
7. The multifunctional all-in-one machine line of claim 6, wherein the end of the conveying line is provided with a monitoring station, a CCD character industrial camera and a monitoring manipulator for taking and discharging materials.
8. The multifunctional integrated machine assembly line of claim 1, further comprising a packaging mechanism; the packaging mechanism comprises a conveying belt, a Pin material belt, a packaging wheel roller, a material pipe and a material return bottom plate, wherein the conveying belt is used for conveying along the vertical direction of the processing production line, the Pin material belt is placed on the conveying belt, and the material return bottom plate is used for placing the pipe.
9. The multifunctional assembly line of claim 1, further comprising a rack for holding a keyboard and a display.
10. The multifunctional all-in-one machine assembly line of claim 1, further comprising a pusher plate and a pin setter; the material pushing plate pushes the product of the material pipe into the pin arranging machine; the material pushing plate and the pin arranging machine are arranged in an inclined angle; the test production line also comprises a feeding line, and the feeding line is used for connecting the pin arranging machine and the test production line.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020767188.3U CN212502533U (en) | 2020-05-11 | 2020-05-11 | Multifunctional integrated machine assembly line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020767188.3U CN212502533U (en) | 2020-05-11 | 2020-05-11 | Multifunctional integrated machine assembly line |
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| Publication Number | Publication Date |
|---|---|
| CN212502533U true CN212502533U (en) | 2021-02-09 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020767188.3U Expired - Fee Related CN212502533U (en) | 2020-05-11 | 2020-05-11 | Multifunctional integrated machine assembly line |
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| Country | Link |
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| CN (1) | CN212502533U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113770047A (en) * | 2021-09-24 | 2021-12-10 | 深圳市创新特科技有限公司 | Automatic turn-over area NG of many tools of cooperation AOR deposits function all-in-one |
| CN117506471A (en) * | 2024-01-05 | 2024-02-06 | 蜂鸟智造(成都)科技有限公司 | Modularized pilot scale production line based on intelligent equipment production assembly |
-
2020
- 2020-05-11 CN CN202020767188.3U patent/CN212502533U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113770047A (en) * | 2021-09-24 | 2021-12-10 | 深圳市创新特科技有限公司 | Automatic turn-over area NG of many tools of cooperation AOR deposits function all-in-one |
| CN117506471A (en) * | 2024-01-05 | 2024-02-06 | 蜂鸟智造(成都)科技有限公司 | Modularized pilot scale production line based on intelligent equipment production assembly |
| CN117506471B (en) * | 2024-01-05 | 2024-04-23 | 蜂鸟智造(成都)科技有限公司 | Modularized pilot scale production line based on intelligent equipment production assembly |
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20210209 |
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| CF01 | Termination of patent right due to non-payment of annual fee |