CN114453705A - Energy-concerving and environment-protective propaganda frame welding equipment - Google Patents

Energy-concerving and environment-protective propaganda frame welding equipment Download PDF

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Publication number
CN114453705A
CN114453705A CN202210203344.7A CN202210203344A CN114453705A CN 114453705 A CN114453705 A CN 114453705A CN 202210203344 A CN202210203344 A CN 202210203344A CN 114453705 A CN114453705 A CN 114453705A
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fixedly connected
plate
welding
electric
electric push
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CN202210203344.7A
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CN114453705B (en
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贾德帅
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Chongqing Huilianda Technology Co ltd
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Individual
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/0026Arc welding or cutting specially adapted for particular articles or work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/10Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D49/00Separating dispersed particles from gases, air or vapours by other methods
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D50/00Combinations of methods or devices for separating particles from gases or vapours
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/04Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
    • B23K37/0426Fixtures for other work
    • B23K37/0435Clamps
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/12Automatic feeding or moving of electrodes or work for spot or seam welding or cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/32Accessories

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Mechanical Engineering (AREA)
  • Plasma & Fusion (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Optics & Photonics (AREA)
  • Filtering Of Dispersed Particles In Gases (AREA)
  • Automatic Assembly (AREA)

Abstract

The invention relates to the field of propaganda tool preparation, in particular to energy-saving and environment-friendly propaganda frame welding equipment. The technical problem is as follows: the round cross beam supported by the single manual operation is easy to dislocate, accurate welding is difficult to realize, and the smoke generated when workers suck the welding for a long time can bring huge harm. The technical scheme is as follows: an energy-saving and environment-friendly propaganda frame welding device comprises a bottom plate, an environment-friendly welding system and the like; the middle part of the upper surface of the bottom plate is connected with an environment-friendly welding system. The bottom stabilizing plate of the propaganda frame is accurately positioned and clamped, an annular welding space is formed at the welding position, the angle of the welding space can be randomly adjusted, and the welding of a multi-angle joint can be processed; meanwhile, the generated smoke is sucked away in time in the welding process, the smoke is transferred to be attached to particles, fine particles of dust are filtered, the smoke exhausted into the atmosphere after welding is safe, and the emission of pollutants is effectively reduced.

Description

Energy-concerving and environment-protective propaganda frame welding equipment
Technical Field
The invention relates to the field of propaganda tool preparation, in particular to energy-saving and environment-friendly propaganda frame welding equipment.
Background
The propaganda frame is widely applied to places such as enterprises and public institutions, advertising companies, exhibition halls, leisure homes, hotels and supermarkets, improves the image of enterprises, has the characteristics of novelty, uniqueness, beauty, practicability, fashion and simplicity, and is deeply favored by the masses of people and consumers.
The manufacturing approach of current standing brand propaganda frame all is the welding, and current welding operation all is that the manual work is placed propaganda frame support circular crossbeam on the mounting panel of bottom, and single-person operation is difficult to realize accurate welding, supports circular crossbeam and easily takes place the dislocation, has also lost the welding precision when influencing welding efficiency.
The existing arc welding is a common manual operation mode, but a large amount of smoke is generated during the arc welding and metal welding, the harmful smoke is inhaled by workers for a long time, the physical and mental health is influenced, and the generated smoke pollutes the environment.
To the problem, an energy-saving and environment-friendly propaganda frame welding device is provided.
Disclosure of Invention
The invention provides energy-saving and environment-friendly propaganda frame welding equipment, aiming at overcoming the defects that a circular cross beam is very easy to dislocate and difficult to realize accurate welding by manual operation of a single person, and smoke generated during long-term suction welding of workers can bring huge harm.
The technical scheme is as follows: an energy-saving and environment-friendly propaganda frame welding device comprises a base, a bottom plate, a mounting plate, a top plate, side plates, a fixed rotating system and an environment-friendly welding system; the upper surfaces of the six bases are fixedly connected with bottom plates; the rear part of the upper surface of the bottom plate is fixedly connected with an installation plate; the upper surface of the mounting plate is fixedly connected with a top plate; a side plate is fixedly connected to the right part of the upper surface of the bottom plate; the upper surface of the side plate is fixedly connected with a top plate; the left side of the side plate is connected with a fixed rotating system which is used for clamping a bottom stabilizing plate of the propaganda frame and realizing central rotation; the middle part of the upper surface of the bottom plate is connected with an environment-friendly welding system which performs rotary welding on the joint between the circular cross beams of the propaganda frame and absorbs smoke in time; the lower surface of the top plate is connected with an environment-friendly welding system.
In addition, it is particularly preferable that the fixed rotating system comprises a third supporting frame, a straight slide rail, a fixed frame, a cylinder, a moving plate, an electric turntable, a first carrying plate, a bidirectional screw rod, a limiting rod, a power motor, a first moving block, a second electric push rod and a first clamping plate; a third support frame is fixedly connected to the right part of the upper surface of the bottom plate; a straight slide rail is fixedly connected to the upper surface of the third support frame; the right side of the front part of the mounting plate is fixedly connected with a fixing frame; the front part of the fixed frame is fixedly connected with a cylinder; the telescopic part of the cylinder is fixedly connected with a moving plate; the moving plate is in sliding connection with the straight sliding rail; the left part of the movable plate is fixedly connected with an electric turntable; the electric turntable is fixedly connected with a first carrying plate; the front side of the right part and the rear side of the right part of the first carrying plate are respectively and rotatably connected with a bidirectional screw rod; the front side of the right part and the rear side of the right part of the first carrying plate are respectively fixedly connected with a limiting rod, and the two bidirectional screw rods are positioned between the two limiting rods; the front side and the rear side of the bottom of the first carrying plate are respectively fixedly connected with a power motor; two power motor output shafts are fixedly connected with a bidirectional screw rod respectively; two first moving blocks are respectively screwed on the two bidirectional screw rods; the first moving blocks which are adjacent up and down are connected with a limiting rod in a sliding manner; each first moving block is fixedly connected with a second electric push rod; the telescopic parts of the left and right adjacent second electric push rods are fixedly connected with a first clamping plate.
In addition, it is particularly preferable that soft rubber ridges for increasing the frictional force are fixed to both the first splint.
In addition, it is particularly preferable that the environment-friendly welding system comprises a first support frame, a first electric slide rail, a first electric slide block, a fixed plate, a rotating motor, an annular slide rail, a second support frame, a hydraulic cylinder, an arc slide rail, an arc slide block, a half-toothed ring, a first support block, a servo motor, a flat gear, a second support block, a first electric push rod, a connecting seat, a welding gun, a third support block, a first air duct, a fan, a second air duct, a treatment box, a particle adsorber and a filter screen; two first supporting frames are fixedly connected to the upper surface of the bottom plate; two first supporting frames are fixedly connected to the lower surface of the top plate; each first support frame is fixedly connected with a first electric slide rail; each first electric sliding rail is connected with a first electric sliding block in a sliding manner; a fixing plate is fixedly connected between the left and right adjacent first electric sliding blocks; the back sides of the two fixing plates are respectively fixedly connected with a rotating motor; an annular slide rail is fixedly connected between the opposite sides of the two fixed plates; a second support frame is connected to each of the two annular slide rails in a sliding manner; the two rotating motors are fixedly connected with a second supporting frame respectively through connecting shafts; two hydraulic cylinders are fixedly connected to the opposite sides of the two second supporting frames respectively; the left and right adjacent hydraulic cylinders are fixedly connected with an arc-shaped sliding rail; an arc-shaped sliding block is connected in each of the two arc-shaped sliding rails in a sliding manner; a semi-toothed ring is fixedly connected to each of the two arc-shaped sliding blocks; the right parts of the two arc-shaped sliding rails are respectively fixedly connected with a first supporting block; a servo motor is fixedly connected to the right parts of the two first supporting blocks respectively; two output shafts of the servo motors are respectively fixedly connected with a flat gear; the two flat gears are respectively meshed with a half-gear ring; the inner surfaces of the two arc-shaped sliding blocks are fixedly connected with a second supporting block respectively; a first electric push rod is fixedly connected to each of the two second supporting blocks; the two first electric push rod telescopic parts are respectively fixedly connected with a connecting seat; a welding gun is fixedly connected to each of the two connecting seats; the inner surfaces of the two arc-shaped sliding blocks are fixedly connected with a third supporting block respectively; the two third supporting blocks are respectively positioned at the sides of the two second supporting blocks, and the third supporting blocks are positioned at the same diameter; a first air duct is fixedly connected to each of the two third supporting blocks; the back sides of the two fixing plates are fixedly connected with a fan respectively, and the fan is positioned in front of the rotating motor; the two first air ducts are respectively communicated with an air inlet of a fan; the air outlets of the two fans are respectively communicated with a second air duct; the back sides of the two fixing plates are fixedly connected with a processing box respectively, and the processing box is positioned in front of the fan; the two second air ducts are respectively communicated with a treatment box; the left sides of the insides of the two treatment boxes are respectively fixedly connected with three particle adsorbers; two filter screens are fixedly connected to the right sides of the inner parts of the two treatment boxes respectively; the right sides of the two treatment boxes are fixedly connected with an exhaust pipe respectively.
In addition, it is particularly preferred that an umbrella-shaped collector for increasing the collection of flue gases is fastened to each of the two first gas duct ends.
In addition, it is particularly preferable that seven adsorption plates are fixedly connected to each particle adsorber, the seven adsorption plates are obliquely arranged, the adsorption plates are provided with filter holes for attaching metal particles, and the adsorption plates need to be kept in a wet state for a long time.
Furthermore, it is particularly preferred that a clamping and positioning system is also included; the middle part of the front surface of the mounting plate is connected with a clamping and positioning system for clamping the circular beam of the propaganda frame and realizing positioning; the clamping and positioning system comprises a second electric slide rail, a second electric slide block, a fourth supporting block, a third electric push rod, a second carrying plate, a fourth electric push rod and a second clamping plate; a second electric slide rail is fixedly connected to the middle part of the front surface of the mounting plate; two second electric sliding blocks are connected to the second electric sliding rail in a sliding manner; the two second electric sliding blocks are respectively fixedly connected with a fourth supporting block; a third electric push rod is fixedly connected to each of the two fourth supporting blocks; the two third electric push rod telescopic parts are respectively fixedly connected with a second carrying plate; a fourth electric push rod is fixedly connected to each of the two second carrying plates; and the two fourth electric push rod telescopic parts are fixedly connected with a second clamping plate respectively.
In addition, it is particularly preferred that the bottom of each of the two second clamping plates is fixedly connected with an anti-slip rubber gasket.
Furthermore, it is particularly preferred to include a lap joint system; the left part of the upper surface of the bottom plate is connected with an overlapping system for conveying a middle circular beam; the lapping system comprises a supporting beam, a fifth electric push rod, an L-shaped plate, a third electric slide rail, a third electric slide block, an L-shaped lapping plate, a sixth electric push rod, a second moving block, an elastic piece, a pressure sensor, a seventh electric push rod and a third clamping plate; a supporting beam is welded on the left part of the upper surface of the bottom plate; a fifth electric push rod is fixedly connected to the upper part of the supporting beam; the telescopic part of the fifth electric push rod is fixedly connected with an L-shaped plate; a third electric slide rail is fixedly connected to the right part of the L-shaped plate; a third electric sliding block is connected to the third electric sliding rail in a sliding manner; the upper part of the third electric sliding block is fixedly connected with an L-shaped carrying plate; a sixth electric push rod is fixedly connected to the right part of the L-shaped carrying plate; a second moving block is fixedly connected to the telescopic part of the sixth electric push rod; the second moving block is in sliding connection with the L-shaped carrying plate; the rear part of the second moving block is fixedly connected with an elastic part; the elastic part telescopic part is fixedly connected with a pressure sensor; a seventh electric push rod is fixedly connected to the left part of the L-shaped plate; the seventh electric push rod telescopic part is fixedly connected with a third clamping plate.
In addition, it is particularly preferable that a soft rubber pad for increasing friction is fixed to the bottom of the third splint.
Has the advantages that: the invention abandons the traditional welding mode of manual electric arc welding, accurately positions and clamps the bottom stabilizing plate of the propaganda frame, forms an annular welding space at the welding position, can randomly adjust the angle of the welding space, and can process the welding of multi-angle joints; meanwhile, the generated smoke is sucked away in time in the welding process, the smoke is transferred to be attached to particles, fine particles of dust are filtered, the smoke exhausted into the atmosphere after welding is safe, and the emission of pollutants is effectively reduced.
Drawings
FIG. 1 is a schematic view of a first three-dimensional structure of an energy-saving and environment-friendly propaganda rack welding device according to the present invention;
FIG. 2 is a schematic diagram of a second three-dimensional structure of the energy-saving and environment-friendly welding device for the advertisement frame of the present invention;
FIG. 3 is a schematic view of a first partial structure of the welding device of the energy-saving and environment-friendly propaganda rack of the present invention;
FIG. 4 is a schematic perspective view of the fixed rotation system of the present invention;
FIG. 5 is a schematic view of a first partial structure of the fixed rotation system of the present invention;
FIG. 6 is a second partial schematic view of the stationary rotating system of the present invention;
FIG. 7 is a schematic view of a second partial structure of the welding device of the energy-saving and environment-friendly propaganda rack of the present invention;
FIG. 8 is a schematic perspective view of an environmentally friendly welding system of the present invention;
FIG. 9 is a schematic view of a first partial configuration of the eco-friendly welding system of the present invention;
FIG. 10 is a schematic view of a second partial configuration of the eco-friendly welding system of the present invention;
FIG. 11 is a schematic view of a third partial configuration of the eco-friendly welding system of the present invention;
FIG. 12 is a schematic view of a third partial structure of the welding device of the energy-saving and environment-friendly propaganda rack of the present invention;
FIG. 13 is a schematic perspective view of the clamping and positioning system of the present invention;
fig. 14 is a schematic perspective view of the bonding system of the present invention.
In the figure: 1-base, 2-bottom plate, 3-mounting plate, 4-top plate, 5-side plate, 101-first support frame, 102-first electric slide rail, 103-first electric slide block, 104-fixing plate, 105-rotating motor, 106-annular slide rail, 107-second support frame, 108-hydraulic cylinder, 109-arc slide rail, 1010-arc slide block, 1011-half-tooth ring, 1012-first support block, 1013-servo motor, 1014-flat gear, 1015-second support block, 1016-first electric push rod, 1017-connecting seat, 1018-welding gun, 1019-third support block, 1020-first air duct, 1021-blower, 1022-second air duct, 1023-treatment box, 1024-particle absorber, 1025-filter screen, 201-a third support frame, 202-a straight slide rail, 203-a fixed frame, 204-a cylinder, 205-a moving plate, 206-an electric turntable, 207-a first loading plate, 208-a bidirectional screw rod, 209-a limiting rod, 2010-a power motor, 2011-a first moving block, 2012-a second electric push rod, 2013-a first clamping plate, 301-a second electric slide rail, 302-a second electric slider, 303-a fourth supporting block, 304-a third electric push rod, 305-a second loading plate, 306-a fourth electric push rod, 307-a second clamping plate, 401-a supporting beam, 402-a fifth electric push rod, 403-an L-shaped plate, 404-a third electric slide rail, 405-a third electric slider, 406-an L-shaped loading plate, 407-a sixth electric push rod, 408-a second moving block, 409-an elastic element, 4010-a pressure sensor, 4011-a seventh electric push rod, 4012-a third splint.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the embodiment of the present invention, the elastic member 409 is a telescopic spring rod, and the two first air ducts 1020 are flexible tubes, and the length of the tubes satisfies the operation mode of the embodiment.
Example 1
An energy-saving and environment-friendly propaganda frame welding device is shown in a figure 1-2 and comprises a base 1, a bottom plate 2, a mounting plate 3, a top plate 4, side plates 5, a fixed rotating system and an environment-friendly welding system; the upper surfaces of the six bases 1 are fixedly connected with bottom plates 2; the rear part of the upper surface of the bottom plate 2 is fixedly connected with an installation plate 3; the upper surface of the mounting plate 3 is fixedly connected with a top plate 4; a side plate 5 is fixedly connected to the right part of the upper surface of the bottom plate 2; the top plate 4 is fixedly connected to the upper surface of the side plate 5; the left side of the side plate 5 is connected with a fixed rotating system; the middle part of the upper surface of the bottom plate 2 is connected with an environment-friendly welding system; the lower surface of the top plate 4 is connected with an environment-friendly welding system.
Before using the energy-saving and environment-friendly propaganda frame welding equipment, the propaganda frame welding equipment is hereinafter referred to as propaganda frame welding equipment for short, the stability of the base 1 is determined, a worker realizes the specification and size of a bottom stabilizing plate of the propaganda frame, then the worker switches on a power supply for the propaganda frame welding equipment, then the worker manually or sets a feeding device to fix the bottom stabilizing plate of the propaganda frame on a fixed rotating system, then a circular cross beam on one side of the propaganda frame is positioned to the bottom stabilizing plate of the propaganda frame in a mechanical assistance mode, then an environment-friendly welding system at the bottom of the top plate 4 and an environment-friendly welding system on the upper surface of the bottom plate 2 are controlled to operate, the two environment-friendly welding systems move in opposite directions and form an annular welding space, so that the welded circular cross beam is positioned in the annular welding space, then the two environment-friendly welding systems are controlled to operate simultaneously, and arc welding is carried out on the connecting part of the circular cross beam and the bottom stabilizing plate, smoke is generated in the process of electric arc welding, at the moment, the two environment-friendly welding systems timely absorb the smoke generated at the welding position, transfer the smoke to carry out particle attachment, and simultaneously filter fine particles such as dust, so that the smoke discharged into the atmosphere after welding is safe, and the emission of pollutants is effectively reduced; when the welding of circular crossbeam in the middle of propagating the frame, with the accurate location of middle circular crossbeam, and do not influence the stability of welding side circular crossbeam, prevent to weld circular crossbeam and in the fracture of welded position, control environmental protection welding system operation afterwards, environmental protection welding system carries out rotational positioning with annular welding hole spare, realizes the accurate welding of junction between the circular crossbeam of arbitrary angle.
Example 2
On the basis of embodiment 1, as shown in fig. 1 and fig. 3 to 6, the fixed rotation system includes a third support frame 201, a straight slide rail 202, a fixed frame 203, a cylinder 204, a moving plate 205, an electric turntable 206, a first carrying plate 207, a bidirectional screw 208, a limiting rod 209, a power motor 2010, a first moving block 2011, a second electric push rod 2012 and a first carrying plate 2013; the right part of the upper surface of the bottom plate 2 is connected with a third supporting frame 201 through a bolt; a straight slide rail 202 is fixedly connected to the upper surface of the third supporting frame 201; a fixed mount 203 is fixedly connected to the right side of the front part of the mounting plate 3; the front part of the fixed frame 203 is fixedly connected with a cylinder 204; a moving plate 205 is fixedly connected with the telescopic part of the cylinder 204; the moving plate 205 is connected with the straight slide rail 202 in a sliding manner; an electric turntable 206 is fixedly connected to the left part of the moving plate 205; a first carrying plate 207 is fixedly connected to the electric turntable 206; the front side of the right part and the rear side of the right part of the first carrying plate 207 are respectively connected with a bidirectional screw rod 208 in a rotating way; the front side of the right part and the rear side of the right part of the first carrying plate 207 are respectively fixedly connected with a limiting rod 209, and the two bidirectional screw rods 208 are positioned between the two limiting rods 209; a power motor 2010 is fixedly connected to the front side of the bottom and the rear side of the bottom of the first carrying plate 207 respectively; the output shafts of the two power motors 2010 are fixedly connected with a bidirectional screw rod 208 respectively; two first moving blocks 2011 are respectively screwed on the two bidirectional screw rods 208; the vertically adjacent first moving block 2011 is connected with a limiting rod 209 in a sliding manner; each first moving block 2011 is fixedly connected with a second electric push rod 2012; a first clamping plate 2013 is fixedly connected to the telescopic part of the second electric push rod 2012 adjacent to the left and right.
And the two first clamping plates 2013 are fixedly connected with soft rubber raised strips for increasing friction force.
The worker puts the propaganda frame bottom stabilizing plate on the first carrying plate 207 in the right position, then the worker controls the two power motors 2010 to operate according to the width of the bottom stabilizing plate, the output shafts of the two power motors 2010 respectively drive one two-way screw rod 208 to rotate, the two-way screw rods 208 respectively drive the two first moving blocks 2011 to move oppositely, the front and back adjacent first moving blocks 2011 slide on the corresponding limiting rods 209, meanwhile, the second electric push rods 2012 on the front and back adjacent first moving blocks 2011 jointly pull one first clamping plate 2013 to move oppositely, when the two first clamping plates 2013 are respectively positioned at the upper side and the lower side of the bottom stabilizing plate, the four second electric push rods 2012 are controlled to operate simultaneously, the front and back adjacent second electric push rods 2012 drive one first clamping plate 2013 to clamp the bottom stabilizing plate of the propaganda frame, meanwhile, the rubber convex strips on the first clamping plate 2013 increase the friction force between the two clamping plates and the stabilizing plate, prevent that the steadying plate from taking place the skew and dropping, realize the accurate fixed of propaganda frame bottom steadying plate.
Example 3
On the basis of embodiment 2, as shown in fig. 7-11, the environment-friendly welding system includes a first support frame 101, a first electric slide rail 102, a first electric slide block 103, a fixing plate 104, a rotating motor 105, an annular slide rail 106, a second support frame 107, a hydraulic cylinder 108, an arc slide rail 109, an arc slide block 1010, a half-tooth ring 1011, a first support block 1012, a servo motor 1013, a flat gear 1014, a second support block 1015, a first electric push rod 1016, a connecting seat 1017, a welding gun 1018, a third support block 1019, a first air duct 1020, a fan 1021, a second air duct 1022, a treatment box 1023, a particle absorber 1024 and a filter screen 1025; two first supporting frames 101 are fixedly connected to the upper surface of the bottom plate 2; two first supporting frames 101 are fixedly connected to the lower surface of the top plate 4; each bolt on each first support frame 101 is connected with a first electric slide rail 102; each first electric slide rail 102 is connected with a first electric slide block 103 in a sliding manner; a fixing plate 104 is fixedly connected between the left and right adjacent first electric sliding blocks 103; the opposite sides of the two fixing plates 104 are fixedly connected with a rotating motor 105 respectively; an annular slide rail 106 is fixedly connected between the opposite sides of the two fixing plates 104; a second support frame 107 is connected to each of the two annular slide rails 106 in a sliding manner; the two rotating motors 105 are fixedly connected with a second supporting frame 107 respectively by virtue of connecting shafts; two hydraulic cylinders 108 are fixedly connected to opposite sides of the two second supporting frames 107 respectively; the left and right adjacent hydraulic cylinders 108 are fixedly connected with an arc-shaped slide rail 109; an arc-shaped sliding block 1010 is connected in each of the two arc-shaped sliding rails 109 in a sliding manner; a half-toothed ring 1011 is fixedly connected to each of the two arc-shaped sliding blocks 1010; the right parts of the two arc-shaped slide rails 109 are respectively fixedly connected with a first supporting block 1012; a servo motor 1013 is fixedly connected to the right parts of the two first supporting blocks 1012; two output shafts of the two servo motors 1013 are respectively fixedly connected with a flat gear 1014; the two spur gears 1014 each engage one half-toothed ring 1011; the inner surfaces of the two arc-shaped sliding blocks 1010 are fixedly connected with a second supporting block 1015 respectively; a first electric push rod 1016 is fixedly connected to each of the two second supporting blocks 1015; the telescopic parts of the two first electric push rods 1016 are fixedly connected with a connecting seat 1017 respectively; a welding gun 1018 is fixedly connected to each of the two connecting seats 1017; the inner surfaces of the two arc-shaped sliding blocks 1010 are fixedly connected with a third supporting block 1019 respectively; the two third supporting blocks 1019 are respectively positioned at the sides of the two second supporting blocks 1015, and the third supporting blocks 1019 are positioned at the same diameter; a first air duct 1020 is fixedly connected to each of the two third supporting blocks 1019; a fan 1021 is fixedly connected to the back sides of the two fixing plates 104, and the fan 1021 is positioned in front of the rotating motor 105; the two first air ducts 1020 are respectively communicated with an air inlet of a fan 1021; the air outlets of the two fans 1021 are respectively communicated with a second air duct 1022; the opposite sides of the two fixing plates 104 are respectively fixedly connected with a processing box 1023, and the processing box 1023 is positioned in front of the fan 1021; the two second air ducts 1022 are each communicated with one processing box 1023; three particle adsorbers 1024 are fixedly connected to the left sides of the interiors of the two treatment boxes 1023 respectively; two filter screens 1025 are fixedly connected to the right sides inside the two processing boxes 1023 respectively; two exhaust pipes are respectively fixedly connected to the right sides of the two processing boxes 1023.
An umbrella-shaped collector for improving the collection of the smoke is fixedly connected to each end of the two first air ducts 1020.
Seven adsorption plates are fixedly connected to each particle adsorber 1024, the seven adsorption plates are obliquely arranged, filter holes for attaching metal particles are formed in the adsorption plates, and the adsorption plates need to be kept in a wet state for a long time.
As shown in fig. 12-13, a clamping and positioning system is also included; the middle part of the front surface of the mounting plate 3 is connected with a clamping and positioning system for clamping a circular cross beam of the propaganda frame and realizing positioning; the clamping and positioning system comprises a second electric slide rail 301, a second electric slide block 302, a fourth supporting block 303, a third electric push rod 304, a second loading plate 305, a fourth electric push rod 306 and a second clamping plate 307; the middle part of the front surface of the mounting plate 3 is connected with a second electric slide rail 301 through a bolt; two second electric sliding blocks 302 are connected on the second electric sliding rail 301 in a sliding manner; two second electric sliding blocks 302 are respectively fixedly connected with a fourth supporting block 303; a third electric push rod 304 is fixedly connected to each of the two fourth supporting blocks 303; two second carrying plates 305 are respectively fixedly connected with the telescopic parts of the two third electric push rods 304; a fourth electric push rod 306 is fixedly connected to each of the two second carrying plates 305; two second clamping plates 307 are respectively fixedly connected to the telescopic parts of the two fourth electric push rods 306.
The bottom of the two second clamping plates 307 are fixedly connected with anti-slip rubber gaskets.
The staff uses mechanical equipment or manually to place the publicity frame side long circular beam on the two second carrying plates 305, then controls the two fourth electric push rods 306 to run, the two fourth electric push rods 306 run simultaneously and pull one second clamping plate 307 to move downwards respectively, thus under the combined action of the second carrying plates 305 and the second clamping plates 307, the clamping of the publicity frame side circular beam is rapidly realized, then controls the two second electric sliding blocks 302 to move on the second electric sliding rails 301 simultaneously, the two second electric sliding blocks 302 drive the associated parts to move, therefore the clamped side long circular beam starts to move towards the fixed bottom stabilizing plate, controls the two third electric push rods 304 to run according to the preset connecting position of the circular beam and the stabilizing plate, the two third electric push rods 304 drive one second carrying plate 305 to move respectively, therefore, the clamped propaganda frame side long circular beam is pushed to a preset connecting position, and after the circular beam is contacted with the propaganda frame bottom stabilizing plate, the two second electric sliding blocks 302 are controlled to move to realize butt joint.
After the circular cross beam and the stabilizing plate are butted, firstly controlling two rotating motors 105 to operate, wherein the two rotating motors 105 respectively drive one second support frame 107 to rotate through a connecting shaft, the two second support frames 107 rotate one hundred eighty degrees on the corresponding annular slide rail 106, the two welding guns 1018 which rotate along with the rotation correspond to one surface of the stabilizing plate, then controlling the four first electric sliders 103 to move on the corresponding first electric slide rails 102, the four first electric sliders 103 drive the associated parts to move together, the two welding guns 1018 which move along with the rotation are respectively positioned at the upper side and the lower side of the long circular cross beam, then controlling the four hydraulic cylinders 108 to operate simultaneously, and the front and the rear adjacent hydraulic cylinders 108 drive one arc-shaped slide rail 109 to move, so that the two arc-shaped slide rails 109 move oppositely to finally realize close contact, and controlling the four hydraulic cylinders 108 to stop operating, therefore, the two arc-shaped sliding rails 109 which are in close contact form an annular welding space, then the two first electric push rods 1016 are controlled to operate, the two first electric push rods 1016 respectively drive one connecting seat 1017 to move, the two connecting seats 1017 move oppositely to enable welding rods on the two welding guns 1018 which move along with the welding rods to contact with a circular long-strip beam, then the two servo motors 1013 are controlled to operate, the output shafts of the two servo motors 1013 respectively drive one flat gear 1014 to rotate, therefore, the two flat gears 1014 drive the two half-tooth rings 1011, as the two half-tooth rings 1011 are in close contact and form a complete tooth ring, the two half-tooth rings 1011 drive the two arc-shaped sliding blocks 1010 to rotate, the rotating angle of the two arc-shaped sliding blocks 1010 is more than one hundred eighty degrees and less than three hundred sixty degrees, and the two first electric push rods 1016 which rotate along with the welding rods perform adaptive height compensation according to the loss of the welding rods, the welding rod can complete the whole welding process.
In the process of spin welding, the two fans 1021 are always in a running state, the two fans 1021 respectively carry out smoke conveying through a first air duct 1020, the two first air ducts 1020 timely suck away smoke generated during welding, meanwhile, the smoke with high heat is respectively guided into the upper treatment box 1023 and the lower treatment box 1023 through two second air ducts 1022, the high-temperature smoke is cooled after encountering three particle adsorbers 1024, fine particle metal flying in the smoke is precooled and then attached to filter holes of the wet particle adsorber 1024, small dust particles move backwards to realize filtering on the two filter screens 1025, the discharged gas is in accordance with regulations during welding, and the welding is more environment-friendly and safe.
Example 4
On the basis of the embodiment 3, as shown in fig. 1 and 14, the device also comprises an overlapping system; the left part of the upper surface of the bottom plate 2 is connected with an overlapping system for conveying a middle circular beam; the lapping system comprises a supporting beam 401, a fifth electric push rod 402, an L-shaped plate 403, a third electric slide rail 404, a third electric slide block 405, an L-shaped lapping plate 406, a sixth electric push rod 407, a second moving block 408, an elastic element 409, a pressure sensor 4010, a seventh electric push rod 4011 and a third clamping plate 4012; a support beam 401 is welded on the left part of the upper surface of the bottom plate 2; a fifth electric push rod 402 is fixedly connected to the upper part of the support beam 401; the telescopic part of the fifth electric push rod 402 is fixedly connected with an L-shaped plate 403; the right part of the L-shaped plate 403 is connected with a third electric slide rail 404 through a bolt; a third electric slide block 405 is connected to the third electric slide rail 404 in a sliding manner; an L-shaped carrying plate 406 is fixedly connected to the upper part of the third electric sliding block 405; a sixth electric push rod 407 is fixedly connected to the right part of the L-shaped carrying plate 406; a second moving block 408 is fixedly connected to the telescopic part of the sixth electric push rod 407; the second moving block 408 is connected with the L-shaped mounting plate 406 in a sliding manner; the rear part of the second moving block 408 is fixedly connected with an elastic part 409; the flexible part of the elastic part 409 is fixedly connected with a pressure sensor 4010; a seventh electric push rod 4011 is fixedly connected to the left part of the L-shaped plate 403; the telescopic part of the seventh electric push rod 4011 is fixedly connected with a third clamping plate 4012.
A soft rubber pad for increasing friction is fixedly connected to the bottom of the third clamping plate 4012.
After the welding of the side long-strip circular cross beam is finished, the middle connecting cross beam is placed on the L-shaped carrying plate 406, then the seventh electric push rod 4011 is controlled to operate, the seventh electric push rod 4011 drives the third clamping plate 4012 to move downwards, the clamping of the connecting cross beam is realized under the matching of the third clamping plate 4012 and the L-shaped carrying plate 406, then the sixth electric push rod 407 is controlled to operate, the sixth electric push rod 407 drives the second moving block 408 to move, the second moving block 408 drives the elastic piece 409 and the pressure sensor 4010 to move, finally the sensing surface of the pressure sensor 4010 is flush with the welding surface of the connecting cross beam, then the fifth electric push rod 402 on the supporting beam 401 is controlled to operate, the fifth electric push rod 402 operates and drives the L-shaped plate 403 to move, the L-shaped plate 403 drives related parts to move transversely, and therefore the middle connecting cross beam which moves along with the L-shaped carrying plate is positioned at a preset welding position, then, the third electric sliding block 405 is controlled to move on the third electric sliding rail 404, the pressure sensor 4010 moving along with the third electric sliding block firstly contacts the long cross beam with the welded side face, so that the pressure sensor 4010 pushes the elastic piece 409 to generate pressure information, the middle connecting cross beam is positioned, and then the sixth electric push rod 407 is controlled to return, so that the pressure sensor 4010 is separated from the welding position, at the moment, the environment-friendly welding system is controlled to operate, the welding operation mode is consistent with the welding mode of the side long cross beam, and the different point is that the angle of a welding space is changed; after the welding of many tie-beams in the middle part is accomplished, the welding of the rectangular circular crossbeam of opposite side need be carried out, need to convert butt joint position this moment, control cylinder 204 operation this moment, cylinder 204 drives movable plate 205 and slides on straight slide rail 202, consequently the propaganda frame bottom stabilizer plate that is pressed from both sides shifts to sufficient rotation space, control electric turntable 206 operation afterwards, electric turntable 206 drives first butt joint board 207 and rotates one hundred eighty degrees and realize changing, control cylinder 204 return stroke to initial position afterwards, the operating mode that follows is the same with first butt joint and welded mode, until accomplishing the whole welding of propaganda frame.
Although the present invention has been described in detail with reference to the above embodiments, it will be apparent to those skilled in the art from this disclosure that various changes or modifications can be made herein without departing from the principles and spirit of the invention as defined by the appended claims. Therefore, the detailed description of the embodiments of the present disclosure is to be construed as merely illustrative, and not limitative of the remainder of the disclosure, but rather to limit the scope of the disclosure to the full extent set forth in the appended claims.

Claims (10)

1. An energy-saving and environment-friendly propaganda frame welding device comprises a base (1), a bottom plate (2), a mounting plate (3), a top plate (4) and side plates (5); the upper surfaces of the six bases (1) are fixedly connected with bottom plates (2); the rear part of the upper surface of the bottom plate (2) is fixedly connected with an installation plate (3); a top plate (4) is fixedly connected to the upper surface of the mounting plate (3); a side plate (5) is fixedly connected to the right part of the upper surface of the bottom plate (2); the upper surface of the side plate (5) is fixedly connected with a top plate (4); the method is characterized in that: the welding machine also comprises a fixed rotating system and an environment-friendly welding system; the left side of the side plate (5) is connected with a fixed rotating system which is used for clamping a bottom stabilizing plate of the propaganda frame and realizing central rotation; the middle part of the upper surface of the bottom plate (2) is connected with an environment-friendly welding system which performs rotary welding on the joint between the circular cross beams of the propaganda frame and absorbs smoke in time; the lower surface of the top plate (4) is connected with an environment-friendly welding system.
2. The energy-saving and environment-friendly propaganda frame welding equipment as claimed in claim 1, is characterized in that: the fixed rotating system comprises a third supporting frame (201), a straight sliding rail (202), a fixed frame (203), an air cylinder (204), a moving plate (205), an electric turntable (206), a first carrying plate (207), a bidirectional screw rod (208), a limiting rod (209), a power motor (2010), a first moving block (2011), a second electric push rod (2012) and a first clamping plate (2013); a third supporting frame (201) is fixedly connected to the right part of the upper surface of the bottom plate (2); a straight slide rail (202) is fixedly connected to the upper surface of the third support frame (201); a fixed frame (203) is fixedly connected to the right side of the front part of the mounting plate (3); the front part of the fixed frame (203) is fixedly connected with a cylinder (204); a moving plate (205) is fixedly connected with the telescopic part of the cylinder (204); the moving plate (205) is in sliding connection with the straight slide rail (202); an electric turntable (206) is fixedly connected to the left part of the moving plate (205); a first carrying plate (207) is fixedly connected to the electric turntable (206); the front side of the right part and the rear side of the right part of the first carrying plate (207) are respectively and rotatably connected with a bidirectional screw rod (208); a limiting rod (209) is fixedly connected to the front side of the right part and the rear side of the right part of the first carrying plate (207), and the two-way screw rods (208) are located between the two limiting rods (209); a power motor (2010) is fixedly connected to the front side and the rear side of the bottom of the first carrying plate (207); two output shafts of the two power motors (2010) are fixedly connected with a two-way screw rod (208) respectively; two first moving blocks (2011) are respectively screwed on the two bidirectional screw rods (208); the vertically adjacent first moving block (2011) is connected with a limiting rod (209) in a sliding manner; each first moving block (2011) is fixedly connected with a second electric push rod (2012); a first clamping plate (2013) is fixedly connected to the expansion part of the left and right adjacent second electric push rods (2012).
3. The energy-saving and environment-friendly propaganda frame welding equipment as claimed in claim 2, wherein: soft rubber convex strips used for increasing friction force are fixedly connected to the two first clamping plates (2013).
4. The energy-saving and environment-friendly propaganda frame welding equipment as claimed in claim 3, wherein: the environment-friendly welding system comprises a first support frame (101), a first electric slide rail (102), a first electric slide block (103), a fixing plate (104), a rotating motor (105), an annular slide rail (106), a second support frame (107), a hydraulic cylinder (108), an arc slide rail (109), an arc slide block (1010), a half-tooth ring (1011), a first support block (1012), a servo motor (1013), a flat gear (1014), a second support block (1015), a first electric push rod (1016), a connecting seat (1017), a welding gun (1018), a third support block (1019), a first air duct (1020), a fan (1021), a second air duct (1022), a treatment box (1023), a particle absorber (1024) and a filter screen (1025); two first supporting frames (101) are fixedly connected to the upper surface of the bottom plate (2); two first supporting frames (101) are fixedly connected to the lower surface of the top plate (4); each first support frame (101) is fixedly connected with a first electric slide rail (102); each first electric slide rail (102) is connected with a first electric slide block (103) in a sliding way; a fixing plate (104) is fixedly connected between the left and right adjacent first electric sliding blocks (103); the back sides of the two fixing plates (104) are respectively fixedly connected with a rotating motor (105); an annular slide rail (106) is fixedly connected between the opposite sides of the two fixing plates (104); a second support frame (107) is connected to each of the two annular slide rails (106) in a sliding manner; two rotating motors (105) are fixedly connected with a second supporting frame (107) respectively through connecting shafts; two hydraulic cylinders (108) are fixedly connected to the opposite sides of the two second supporting frames (107) respectively; the left and right adjacent hydraulic cylinders (108) are fixedly connected with an arc-shaped slide rail (109); an arc-shaped sliding block (1010) is connected in each of the two arc-shaped sliding rails (109) in a sliding manner; a semi-toothed ring (1011) is fixedly connected to each of the two arc-shaped sliding blocks (1010); the right parts of the two arc-shaped sliding rails (109) are respectively fixedly connected with a first supporting block (1012); a servo motor (1013) is fixedly connected to the right parts of the two first supporting blocks (1012); the output shafts of the two servo motors (1013) are respectively fixedly connected with a flat gear (1014); the two flat gears (1014) are respectively meshed with a half-gear ring (1011); the inner surfaces of the two arc-shaped sliding blocks (1010) are fixedly connected with a second supporting block (1015) respectively; a first electric push rod (1016) is fixedly connected to each of the two second supporting blocks (1015); the telescopic parts of the two first electric push rods (1016) are fixedly connected with a connecting seat (1017) respectively; a welding gun (1018) is fixedly connected to each of the two connecting seats (1017); the inner surfaces of the two arc-shaped sliding blocks (1010) are fixedly connected with a third supporting block (1019) respectively; the two third supporting blocks (1019) are respectively positioned at the sides of the two second supporting blocks (1015), and the third supporting blocks (1019) are positioned at the same diameter; a first air duct (1020) is fixedly connected to each of the two third supporting blocks (1019); the back sides of the two fixing plates (104) are respectively fixedly connected with a fan (1021), and the fan (1021) is positioned in front of the rotating motor (105); the two first air ducts (1020) are respectively communicated with an air inlet of a fan (1021); the air outlets of the two fans (1021) are respectively communicated with a second air duct (1022); the back sides of the two fixing plates (104) are respectively fixedly connected with a processing box (1023), and the processing box (1023) is positioned in front of the fan (1021); the two second air ducts (1022) are communicated with one treatment box (1023) respectively; three particle adsorbers (1024) are fixedly connected to the left side of the interior of each of the two processing boxes (1023); two filter screens (1025) are respectively fixedly connected to the right side inside the two processing boxes (1023); an exhaust pipe is fixedly connected to the right sides of the two treatment boxes (1023).
5. The energy-saving and environment-friendly propaganda frame welding equipment as claimed in claim 4, wherein: the end parts of the two first air ducts (1020) are respectively fixedly connected with an umbrella-shaped collector for improving the smoke collection.
6. The energy-saving and environment-friendly propaganda frame welding equipment as claimed in claim 4, wherein: seven adsorption plates are fixedly connected to each particle adsorber (1024), the seven adsorption plates are obliquely arranged, filter holes for attaching metal particles are formed in the adsorption plates, and the adsorption plates need to be kept in a wet state for a long time.
7. The energy-saving and environment-friendly propaganda frame welding equipment as claimed in claim 6, wherein: the device also comprises a clamping and positioning system; the middle part of the front surface of the mounting plate (3) is connected with a clamping and positioning system for clamping a circular beam of the propaganda frame and realizing positioning; the clamping and positioning system comprises a second electric slide rail (301), a second electric slide block (302), a fourth supporting block (303), a third electric push rod (304), a second carrying plate (305), a fourth electric push rod (306) and a second clamping plate (307); the middle part of the front surface of the mounting plate (3) is fixedly connected with a second electric slide rail (301); two second electric sliding blocks (302) are connected on the second electric sliding rail (301) in a sliding manner; the two second electric sliding blocks (302) are fixedly connected with a fourth supporting block (303) respectively; a third electric push rod (304) is fixedly connected to each of the two fourth supporting blocks (303); two second carrying plates (305) are respectively fixedly connected with the telescopic parts of the two third electric push rods (304); a fourth electric push rod (306) is fixedly connected to each of the two second carrying plates (305); two second clamping plates (307) are respectively fixedly connected with the telescopic parts of the two fourth electric push rods (306).
8. The energy-saving and environment-friendly propaganda frame welding equipment as claimed in claim 7, is characterized in that: the bottoms of the two second clamping plates (307) are fixedly connected with anti-slip rubber gaskets.
9. The energy-saving and environment-friendly propaganda frame welding equipment as claimed in claim 8, wherein: the device also comprises a lapping system; the left part of the upper surface of the bottom plate (2) is connected with an overlapping system for conveying a middle circular beam; the lapping system comprises a support beam (401), a fifth electric push rod (402), an L-shaped plate (403), a third electric slide rail (404), a third electric slide block (405), an L-shaped lapping plate (406), a sixth electric push rod (407), a second movable block (408), an elastic piece (409), a pressure sensor (4010), a seventh electric push rod (4011) and a third clamping plate (4012); a support beam (401) is welded on the left part of the upper surface of the bottom plate (2); a fifth electric push rod (402) is fixedly connected to the upper part of the support beam (401); an L-shaped plate (403) is fixedly connected with the telescopic part of the fifth electric push rod (402); a third electric slide rail (404) is fixedly connected to the right part of the L-shaped plate (403); a third electric sliding block (405) is connected on the third electric sliding rail (404) in a sliding way; an L-shaped carrying plate (406) is fixedly connected to the upper part of the third electric slide block (405); a sixth electric push rod (407) is fixedly connected to the right part of the L-shaped carrying plate (406); a second moving block (408) is fixedly connected to the telescopic part of the sixth electric push rod (407); the second moving block (408) is in sliding connection with the L-shaped carrying plate (406); an elastic piece (409) is fixedly connected to the rear part of the second moving block (408); the telescopic part of the elastic piece (409) is fixedly connected with a pressure sensor (4010); a seventh electric push rod (4011) is fixedly connected to the left part of the L-shaped plate (403); the telescopic part of the seventh electric push rod (4011) is fixedly connected with a third clamping plate (4012).
10. The energy-saving and environment-friendly propaganda frame welding equipment as claimed in claim 9, wherein: a soft rubber pad for increasing friction is fixedly connected to the bottom of the third clamping plate (4012).
CN202210203344.7A 2022-03-03 2022-03-03 Energy-saving and environment-friendly propaganda frame welding equipment Active CN114453705B (en)

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