CN114453389A

CN114453389A - Novel material crushing car

Info

Publication number: CN114453389A
Application number: CN202111670695.0A
Authority: CN
Inventors: 彭文飚; 刘坚; 尤红耀
Original assignee: Changsha Zoomlion Environmental Industry Co Ltd
Current assignee: Changsha Zoomlion Environmental Industry Co Ltd
Priority date: 2021-12-31
Filing date: 2021-12-31
Publication date: 2022-05-10

Abstract

The application discloses novel comminuted car, include: a chassis; the garbage can is fixedly arranged on the crossbeam of the chassis, and a garbage pushing device used for compressing and pushing out garbage in the garbage can is arranged in the garbage can; the crushing mechanism is fixedly arranged at a feed inlet at the top of the garbage can; the feeding mechanism is fixedly arranged on a crossbeam of the chassis and used for finishing the grabbing and feeding of the garbage; and the electric control system is in circuit connection with the garbage pushing device, the crushing mechanism and the feeding mechanism and is used for controlling the garbage pushing device, the crushing mechanism and the feeding mechanism to operate. The feeding and crushing device has the advantages that the feeding and crushing functions can be completely realized, a fixed field and other equipment are not needed, the environment friendliness is good, the noise is low, the occupied area is small, and the cost is low; this application design has the area to push away the large capacity dustbin of shovel function of unloading, need not to be equipped with in addition the haulage vehicle, can independently accomplish collection, breakage, compression, the transportation function of whole major possession rubbish, and it is nimble convenient to use, efficient.

Description

Novel material crushing vehicle

Technical Field

The application relates to sanitation equipment technical field, in particular to a novel material crushing car.

Background

With the rapid development of social economy, the per-capita production of domestic garbage of urban and rural residents is rapidly increased, the daily domestic garbage transportation and treatment in China are all an astonishing figure, and the transportation and treatment of the domestic garbage gradually become a difficult problem which puzzles the lives of the urban and rural residents. The large household garbage of residents also increases greatly along with the improvement of the living standard of residents, and the normal operation of the system can be seriously influenced when the large household garbage of residents directly enters the household garbage collecting, transporting and treating system without distinction, so that the independent classification, collection, transportation and treatment of the large household garbage of residents also gradually become a main mode of domestic large garbage treatment, and the equipment for collecting and transferring the large household garbage of residents also has higher requirements.

At present, the classified collection and transportation modes of domestic household garbage mainly comprise two modes: the first is a large garbage disposal station mode, after a certain amount of resident large household garbage is generated, the resident large household garbage is manually collected and transported to a large garbage disposal station by a common light truck, is manually disassembled (recyclable materials are recovered), is crushed by a large-scale roll crusher and then is conveyed to a transport vehicle by a belt conveyor, and is then transported into a resident household garbage disposal system to become the ordinary resident household garbage to be further disposed. The second is that the transportation mode is collected to the crushing-material vehicle compression formula garbage truck, and the integrated material loading of crushing-material vehicle, breakage (to rolling shear breakage) and transportation function, after resident's major possession domestic waste produced, the crushing-material vehicle can drive into the scene at any time and break, collect, and through compression garbage truck or other transport vehicle transports and enters resident's domestic waste processing system and become ordinary resident's domestic waste and wait further processing.

However, the first large garbage disposal station mode needs to build a large garbage disposal station, occupies a large area, has a large investment, is high in operation cost, has large influence on the surrounding environment by dust and noise, needs to be additionally provided with a collecting and transporting vehicle at the front end and the rear end, is long in process flow, and has low efficiency and high working strength of operators due to manual unloading and feeding. The second material crushing vehicle compression type garbage truck mode operation needs multi-vehicle cooperation operation, the efficiency is low, the belt conveyor conveys raised dust and noise, the influence on the surrounding environment is large, and the operation space requirement is high.

Disclosure of Invention

The embodiment of the application provides a novel material crushing car to solve current major possession domestic waste classification and collect with high costs, take up an area of big, the inefficiency and dust and noise pollution big technical problem when transporting.

The technical scheme adopted by the application is as follows:

a novel material crushing vehicle comprises:

a chassis;

the garbage can is fixedly arranged on the crossbeam of the chassis, and a garbage pushing device used for compressing and pushing out garbage in the garbage can is arranged in the garbage can;

the crushing mechanism is fixedly arranged at a feed inlet at the top of the garbage can;

the feeding mechanism is fixedly arranged on a crossbeam of the chassis and used for finishing the grabbing and feeding of the garbage;

and the electric control system is in circuit connection with the garbage pushing device, the crushing mechanism and the feeding mechanism and is used for controlling the garbage pushing device, the crushing mechanism and the feeding mechanism to act.

Further, the trash can includes:

the bottom of the box body is fixedly connected with a crossbeam of the chassis through an underframe; the front end of the box body is provided with a mounting seat of the push shovel oil cylinder, the lower part of the box body is sealed by a sealing plate, the rear end of the box body is hinged with a rear door, and when the rear door is closed, the rear door, the garbage pushing device and the box body enclose a sealed container.

Furthermore, a sliding guide rail for guiding the garbage pushing device to move is further arranged in the box body along the length direction.

Furthermore, reinforcing ribs are arranged on the outer side of the periphery of the box body.

Furthermore, a crushing mechanism mounting rack is fixedly arranged at the front end of the box body.

Furthermore, a rear door oil cylinder for opening and closing the rear door is arranged between the rear door and the box body, and a rear door locking plate for locking the rear door after the rear door is closed is further arranged at the rear end of the box body.

Further, the crushing mechanism comprises a crushing rack, two hexagonal cutter shafts, a shearing cutter and a driving motor, wherein the shearing cutter is a disc-shaped multi-tooth cutter with a hexagonal hole in the middle, a plurality of shearing cutters are parallelly installed on the two hexagonal cutter shafts through the hexagonal hole in the middle, the two hexagonal cutter shafts are parallelly installed on the crushing rack, cutter teeth of the shearing cutters are staggered, and the driving motor drives the two hexagonal cutter shafts to roll and shear in a forward or reverse direction.

Further, the garbage pushing device comprises:

the push shovel is movably arranged in the box body;

the push shovel bracket is fixedly connected with the push shovel;

one end of the push shovel oil cylinder is hinged with the push shovel bracket, and the other end of the push shovel oil cylinder is hinged with the push shovel oil cylinder mounting seat.

Further, the garbage pushing device further comprises:

and the sliding block is fixedly arranged on the push shovel bracket and is in sliding fit with the sliding guide rail in the box body.

Further, the feed mechanism includes:

the folding telescopic crane boom is fixed on a crossbeam of the chassis through screws;

and the special gripping apparatus is arranged at the tail end of the folding telescopic boom.

The application has the following beneficial effects:

the application provides a novel material crushing vehicle which comprises a chassis, a garbage can, a crushing mechanism, a feeding mechanism and an electric control system, wherein the garbage can is fixedly arranged on a crossbeam of the chassis, and a garbage pushing device used for compressing and pushing garbage in the garbage can is arranged in the garbage can; the crushing mechanism is fixedly arranged at a feed inlet at the top of the garbage can; the feeding mechanism is fixedly arranged on a crossbeam of the chassis and used for completing the grabbing and feeding of garbage; and the electric control system is in circuit connection with the garbage pushing device, the crushing mechanism and the feeding mechanism and is used for controlling the garbage pushing device, the crushing mechanism and the feeding mechanism to operate. According to the garbage can, the crushing mechanism is arranged at the top of the garbage can, and the garbage can is grabbed and loaded through the loading mechanism, so that the garbage can completely have the functions of loading and crushing, does not need a fixed field or other equipment, and has the advantages of good environmental friendliness, low noise, small occupied area and low cost; this application design has the area to push away the large capacity dustbin of shovel function of unloading, need not to be equipped with in addition the haulage vehicle, can independently accomplish collection, breakage, compression, the transportation function of whole major possession rubbish, and it is nimble convenient to use, efficient.

In addition to the objects, features and advantages described above, other objects, features and advantages will be apparent from the present application. The present application will now be described in further detail with reference to the accompanying drawings.

Drawings

The accompanying drawings, which are incorporated in and constitute a part of this application, illustrate embodiments of the application and, together with the description, serve to explain the application and are not intended to limit the application. In the drawings:

FIG. 1 is a schematic view of a novel pulverizer shown in a schematic view (with partial perspective) according to a preferred embodiment of the present application.

Fig. 2 is a schematic view of a novel material crusher according to the preferred embodiment of the present application.

Fig. 3 is a schematic front view of the novel material crushing vehicle in the preferred embodiment of the application when a rear door is opened for discharging.

In the figure: 1. a chassis; 2. pushing and shoveling; 3. a dustbin; 4. a crushing mechanism; 5. a feeding mechanism; 6. a hydraulic system; 7. an electronic control system; 8. a chassis; 9. a slider; 10. a sliding guide rail; 11. a rear door; 12. folding the telescopic crane boom; 13. a special gripper; 14. the crushing mechanism is provided with a frame; 15. a hexagonal cutter shaft; 16. shearing a cutter; 17. a drive motor; 18. a push shovel bracket; 19. a push shovel cylinder; 20. a box body; 21. a rear door oil cylinder; 22. a rear door locking plate; 23. a mounting seat of a push shovel oil cylinder.

Detailed Description

It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict. The present application will be described in detail below with reference to the embodiments with reference to the attached drawings.

Referring to fig. 1 to 2, a preferred embodiment of the present application provides a novel material crushing vehicle, including a chassis 1, a dustbin 3, a crushing mechanism 4, a feeding mechanism 5, and an electric control system 7, wherein:

the chassis 1 is a vehicle device with a power system;

the dustbin 3 is fixedly arranged on a crossbeam of the chassis 1, and a garbage pushing device for compressing and pushing out garbage in the dustbin 3 is arranged in the dustbin 3;

the crushing mechanism 4 is fixedly arranged at a feed inlet at the top of the garbage can 3;

the feeding mechanism 5 is fixedly arranged on a crossbeam of the chassis 1 and used for completing the grabbing and feeding of garbage;

and the electric control system 7 is in circuit connection with the garbage pushing device, the crushing mechanism 4 and the feeding mechanism 5 and is used for controlling the garbage pushing device, the crushing mechanism 4 and the feeding mechanism 5 to act.

The embodiment provides a novel material crushing vehicle which comprises a chassis 1, a dustbin 3, a crushing mechanism 4, a feeding mechanism 5 and an electric control system 7, wherein the dustbin 3 is fixedly arranged on a crossbeam of the chassis 1, and a garbage pushing device used for compressing and pushing out garbage in the dustbin 3 is arranged in the dustbin 3; the crushing mechanism 4 is fixedly arranged at a feed inlet at the top of the garbage can 3; the feeding mechanism 5 is fixedly arranged on a crossbeam of the chassis 1 and used for completing the grabbing and feeding of garbage; and the electric control system 7 is in circuit connection with the garbage pushing device, the crushing mechanism 4 and the feeding mechanism 5 and is used for controlling the garbage pushing device, the crushing mechanism 4 and the feeding mechanism 5 to operate.

During the operation, open chassis 1 to the operation place, snatch and material loading to crushing mechanism 4 with bold rubbish through feed mechanism 5 after that, crushing mechanism 4 carries out broken handle with bold rubbish and becomes tiny rubbish, broken back, tiny rubbish is direct to fall into in dustbin 3 through the feed inlet of dustbin 3, after that rubbish thrust unit compresses the tiny rubbish in dustbin 3, fill with the back in dustbin 3, can directly transport rubbish to the destination through chassis 1, if burn the station, the rubbish fill up, in the operation process, the material loading of snatching of rubbish, smash, compression and transportation are accomplished by the novel material crushing car of this embodiment, whole process need not other equipment participation. In the embodiment, the crushing mechanism 4 is arranged at the top of the dustbin 3, and the material is grabbed and loaded by the loading mechanism 5, so that the garbage can completely have the functions of loading and crushing, does not need a fixed field or other equipment, and has the advantages of good environmental protection, low noise, small occupied area and low cost; this embodiment design has the area to push away the large capacity dustbin 3 of shovel function of unloading, need not to be equipped with in addition the haulage vehicle, can independently accomplish collection, breakage, compression, the transportation function of whole major possession rubbish, and it is nimble convenient to use, efficient.

In the preferred embodiment of the present application, the dustbin 3 comprises a box body 20, and the bottom of the box body 20 is fixedly connected with a girder of the chassis 1 through a bottom frame 8; the front end of the box body 20 is provided with a push shovel oil cylinder mounting seat 23, the lower portion of the box body is sealed by a sealing plate, the rear end of the box body is hinged with a rear door 11, and when the rear door 11 is closed, the rear door 11, the garbage pushing device and the box body 20 enclose a sealed container.

In this embodiment, the dustbin 3 includes box 20, chassis 8, and box 20 front end is provided with pushes away shovel hydro-cylinder mount pad 23, and the rear end hinges and is provided with back door 11, and in the operation process, closes back door 11, and at this moment, back door 11, rubbish thrust unit, box 20 enclose into a confined container for the rubbish after the storage breakage, and then, rubbish thrust unit under hydraulic system 6's drive can drop into the tiny rubbish in the box 20 after smashing and compress the processing, and back door 11 opens during the unloading, forms the discharge opening, is used for accomplishing the unloading (see fig. 3).

In the preferred embodiment of the present application, a sliding guide rail 10 for guiding the garbage pushing apparatus to move is further provided in the box 20 along the length direction.

In this embodiment, the box body 20 is further provided with a sliding guide rail 10 along the length direction, so as to guide the garbage pushing device to move smoothly in the garbage compression process, reduce the resistance and wear of the garbage pushing device in the moving process, and prolong the service life of the garbage pushing device and the box body 20.

In the preferred embodiment of the present application, the outer side around the box body 20 is provided with a reinforcing rib, and the reinforcing rib can be a plate, a section bar or other materials beneficial to improving the degree of the box body 20, so that the box body 20 can be processed by using thinner materials during processing, thereby reducing the cost and weight of the box body 20, and simultaneously ensuring that the box body 20 has sufficient structural strength.

In the preferred embodiment of the present application, the crushing mechanism mounting frame 14 is fixedly provided at the front end of the box body 20.

In this embodiment, because broken mechanism 4 direct mount is at the top of box 20, consider the weight of broken mechanism 4, in order to strengthen the support dynamics to broken mechanism 4, guarantee the safe and reliable operation of broken mechanism 4, this embodiment is fixed at the front end of box 20 and is provided with broken mechanism installation frame 14, this broken mechanism installation frame 14 is just in time located broken mechanism 4 below, can directly transmit chassis 8 and chassis 1 with the weight of broken mechanism 4 on, thereby fine intensification is to the support nature of broken mechanism 4, avoid broken mechanism 4 direct extrusion box 20 to lead to box 20 to warp and influence rubbish thrust unit and move smoothly in box 20.

In the preferred embodiment of the present application, a rear door cylinder 21 for opening and closing the rear door 11 is disposed between the rear door 11 and the box body 20, and a rear door locking plate 22 for locking the rear door 11 after closing the rear door is further disposed at the rear end of the box body 20.

In this embodiment, a back door cylinder 21 for opening and closing the back door 11 is disposed between the back door 11 and the box body 20, the back door cylinder 21 is connected to the hydraulic system 6, and the back door 11 can be automatically opened and closed by controlling the extension and retraction of the back door cylinder 21, so that the labor intensity during manual opening and closing is reduced. In addition, the rear end of the box 20 of the embodiment is further provided with a rear door locking plate 22 for locking the rear door 11 after the rear door is closed, so that the situation that the rear door 11 is mistakenly opened in the garbage compression and transportation process can be effectively prevented, and the garbage leakage is effectively prevented.

In the preferred embodiment of the present application, the crushing mechanism 4 comprises a crushing frame, two hexagonal cutter shafts 15, a plurality of shearing cutters 16 and a driving motor 17, wherein the shearing cutters 16 are disc-shaped multi-tooth cutters with hexagonal holes in the middle, the plurality of shearing cutters 16 are arranged on the two hexagonal cutter shafts 15 in parallel through the hexagonal holes in the middle, the two hexagonal cutter shafts 15 are arranged on the crushing frame in parallel, and the cutter teeth of the shearing cutters 16 are staggered and driven by the driving motor 17 to perform forward or reverse pair rolling shearing respectively.

In this embodiment, the crushing mechanism 4 includes a crushing rack, two hexagonal cutter shafts 15, a shearing cutter 16 and a driving motor 17, and in the crushing process, the driving motor 17 drives the two hexagonal cutter shafts 15 and the shearing cutters 16 to rotate, and large garbage is crushed into small garbage by the cutter teeth of the shearing cutters 16, and the small garbage can also rotate in the reverse direction or the same direction under special conditions such as material jamming, and the like, so that the large garbage is crushed and falls into the garbage can 3, and finally the large garbage is crushed.

In the preferred embodiment of the present application, the garbage pushing device comprises a pushing shovel 2, a pushing shovel bracket 18 and a pushing shovel oil cylinder 19, wherein the pushing shovel 2 is movably arranged in the box body 20; the push shovel bracket 18 is fixedly connected with the push shovel 2; one end of the blade pushing oil cylinder 19 is hinged with the blade pushing support 18, and the other end of the blade pushing oil cylinder is hinged with the blade pushing oil cylinder mounting seat 23.

In this embodiment, rubbish thrust unit is including pushing away shovel 2, pushing away shovel support 18, pushing away shovel hydro-cylinder 19 and being driven by hydraulic system 6, in the in-process that compresses and release rubbish in the dustbin 3, pushing away shovel hydro-cylinder 19 and constantly extending, pushing away shovel 2 through pushing away shovel support 18 and being in remove in the box 20 to compress the rubbish of dustbin 3 to predetermined density gradually, perhaps release the rubbish that the dustbin 3 internal compression is good from dustbin 3, the rubbish thrust unit simple structure of this embodiment, convenient control, with low costs.

In the preferred embodiment of the present application, the garbage pushing device further includes a sliding block 9, and the sliding block 9 is fixedly disposed on the pushing shovel bracket 18 and is in sliding fit with the sliding guide rail 10 in the box body 20.

In this embodiment, the garbage pushing device further includes a sliding block 9, the sliding block 9 is fixed on the pushing shovel bracket 18 and is in sliding fit with the sliding guide rail 10, so that in the process that the pushing shovel cylinder 19 pushes the pushing shovel bracket 18 and the pushing shovel 2 to move in the box body 20, the sliding block 9 moves linearly along the sliding guide rail 10, which not only plays a role of guiding the pushing shovel 2 to move according to a specified route, but also can reduce the abrasion between the pushing shovel bracket 18 and the inner surface of the garbage box 3, so as to further improve the abrasion resistance and reduce the resistance and the abrasion, and can also reduce the abrasion by selecting corresponding materials, for example, the sliding block 9 made of nylon materials is selected, or rollers and the like are arranged on the sliding block 9, which is not described herein again.

In the preferred embodiment of the present application, the loading mechanism 5 comprises a folding telescopic boom 12 and a special gripper 13, wherein the folding telescopic boom 12 is fixed on a girder of the chassis 1 through screws; the special gripper 13 is arranged at the end of the folding telescopic boom 12.

The feeding mechanism 5 of this embodiment mainly includes folding flexible jib boom 12, special gripping apparatus 13, and wherein, folding flexible jib boom 12 mainly comprises three sections of folding arms, two sections of flexible arm combination, and folding flexible jib boom 12 is fixed on the girder of chassis 1 through riding the bolt on the horse, and special gripping apparatus 13 is installed at folding flexible jib boom 12's foremost end, through hydraulic system 6 and electrical system 7 control folding and flexible and the gripping of special gripping apparatus 13 of folding flexible jib boom 12 during the operation, accomplish the snatching and the material loading of major possession rubbish.

The above description is only for the purpose of illustrating the preferred embodiments of the present application and is not to be construed as limiting the present application, and any modifications, equivalents, improvements, etc. made within the spirit and principle of the present application should be included in the scope of the present application.

Claims

1. The utility model provides a novel material crushing car which characterized in that includes:

a chassis (1);

the garbage can (3) is fixedly arranged on a girder of the chassis (1), and a garbage pushing device for compressing and pushing out garbage in the garbage can (3) is arranged in the garbage can (3);

the crushing mechanism (4) is fixedly arranged at a feed inlet at the top of the garbage can (3);

the feeding mechanism (5) is fixedly arranged on a crossbeam of the chassis (1) and is used for completing the grabbing and feeding of garbage;

and the electric control system (7) is in circuit connection with the garbage pushing device, the crushing mechanism (4) and the feeding mechanism (5) and is used for controlling the garbage pushing device, the crushing mechanism (4) and the feeding mechanism (5) to act.

2. The new material crushing vehicle according to claim 1, characterised in that the waste bin (3) comprises:

the bottom of the box body (20) is fixedly connected with a girder of the chassis (1) through an underframe (8); the front end of the box body (20) is provided with a push shovel oil cylinder mounting seat (23), the lower portion of the box body is sealed by a sealing plate, the rear end of the box body is hinged with a rear door (11), and when the rear door (11) is closed, the rear door (11), the garbage pushing device and the box body (20) enclose a sealed container.

3. The new material crushing vehicle of claim 2, characterized in that,

and a sliding guide rail (10) for guiding the garbage pushing device to move is further arranged in the box body (20) along the length direction.

4. The novel material crushing vehicle as claimed in claim 2, wherein reinforcing ribs are arranged on the outer side of the periphery of the box body (20).

5. The new material crushing vehicle of claim 2, characterized in that,

and a crushing mechanism mounting rack (14) is fixedly arranged at the front end of the box body (20).

6. The new material crushing vehicle of claim 2, characterized in that,

a rear door oil cylinder (21) used for opening and closing the rear door (11) is arranged between the rear door (11) and the box body (20), and a rear door locking plate (22) used for locking the rear door (11) after the rear door (11) is closed is further arranged at the rear end of the box body (20).

7. The new material crushing vehicle of claim 1, characterized in that,

the crushing mechanism (4) comprises a crushing rack, two hexagonal cutter shafts (15), a shearing cutter (16) and a driving motor (17), wherein the shearing cutter (16) is a disc-shaped multi-tooth cutter with a hexagonal hole in the middle, a plurality of shearing cutters (16) are arranged on the two hexagonal cutter shafts (15) in parallel through the hexagonal hole in the middle, the two hexagonal cutter shafts (15) are arranged on the crushing rack in parallel, cutter teeth of the shearing cutters (16) are staggered, and the driving motor (17) drives the two hexagonal cutter shafts to roll and shear forwards or backwards respectively.

8. The new material crushing cart of claim 3, wherein the refuse pushing device comprises:

the push shovel (2) is movably arranged in the box body (20);

the push shovel bracket (18) is fixedly connected with the push shovel (2);

one end of the push shovel oil cylinder (19) is hinged with the push shovel bracket (18), and the other end of the push shovel oil cylinder is hinged with the push shovel oil cylinder mounting seat (23).

9. The new material crushing vehicle of claim 8, wherein the garbage pushing device further comprises:

and the sliding block (9) is fixedly arranged on the push shovel bracket (18) and is in sliding fit with the sliding guide rail (10) in the box body (20).

10. The new material crushing vehicle according to claim 1, characterised in that the feeding mechanism (5) comprises:

the foldable telescopic crane boom (12) is fixed on a crossbeam of the chassis (1) through screws;

and the special gripping device (13) is arranged at the tail end of the folding telescopic boom (12).