CN114434623A - Ceramic packing production line group applied to deformation prevention in packed tower - Google Patents
Ceramic packing production line group applied to deformation prevention in packed tower Download PDFInfo
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- CN114434623A CN114434623A CN202210079091.7A CN202210079091A CN114434623A CN 114434623 A CN114434623 A CN 114434623A CN 202210079091 A CN202210079091 A CN 202210079091A CN 114434623 A CN114434623 A CN 114434623A
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- 239000000919 ceramic Substances 0.000 title claims abstract description 67
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 42
- 238000012856 packing Methods 0.000 title claims description 30
- 230000002265 prevention Effects 0.000 title description 5
- 239000000945 filler Substances 0.000 claims abstract description 18
- 238000000034 method Methods 0.000 claims abstract description 12
- 238000005520 cutting process Methods 0.000 claims description 46
- 238000004140 cleaning Methods 0.000 claims description 21
- 238000007599 discharging Methods 0.000 claims description 18
- 230000008569 process Effects 0.000 abstract description 11
- 238000000465 moulding Methods 0.000 abstract description 9
- 239000000463 material Substances 0.000 abstract description 5
- 229910010293 ceramic material Inorganic materials 0.000 abstract description 2
- 230000000694 effects Effects 0.000 abstract description 2
- 230000002427 irreversible effect Effects 0.000 abstract description 2
- 239000002699 waste material Substances 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 6
- 238000007493 shaping process Methods 0.000 description 5
- 238000005452 bending Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 239000004927 clay Substances 0.000 description 3
- 239000007788 liquid Substances 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- 241001391944 Commicarpus scandens Species 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/30—Loose or shaped packing elements, e.g. Raschig rings or Berl saddles, for pouring into the apparatus for mass or heat transfer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/14—Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting
- B28B11/16—Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting for extrusion or for materials supplied in long webs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/0063—Control arrangements
- B28B17/0081—Process control
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/20—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein the material is extruded
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2219/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J2219/30—Details relating to random packing elements
- B01J2219/304—Composition or microstructure of the elements
- B01J2219/30416—Ceramic
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Structural Engineering (AREA)
- Automation & Control Theory (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The invention relates to the field of ceramic materials, in particular to an anti-deformation ceramic filler production line group applied to a filler tower. The technical problem is as follows: but the hand-held force of the working personnel is inconsistent during the molding process, so that the ceramic pall ring is easy to deform in the production process, the pall ring cannot be used in the production process, the waste phenomenon is caused, and the ceramic product is an irreversible material. The technical scheme is as follows: an anti-deformation ceramic filler production line group applied to a filler tower comprises a feeding system, a transportation system and the like; the left part of the feeding system is connected with a transportation system. The invention realizes the production of the ceramic pall ring, cuts off the prefabricated part by adopting a mode of supporting from the inside and limiting from the outside, reduces the deformation of the prefabricated part, ensures that the quality of the formed ceramic pall ring is higher, better reflects the effect of the ceramic pall ring when in use, simultaneously forms a closed-loop working process and greatly reduces the labor intensity of workers.
Description
Technical Field
The invention relates to the field of ceramic materials, in particular to an anti-deformation ceramic filler production line group applied to a filler tower.
Background
The ceramic pall ring packing is an open-pore annular packing with equal height and diameter developed on the basis of ceramic raschig rings, each layer of window hole is provided with six tongue blades, the inward bending of each tongue blade points to the center of the ring, the positions of the upper layer of window hole and the lower layer of window hole are staggered oppositely, and the area of the general open pore accounts for about thirty percent of the total area of the ring wall, so that gas and liquid in a packing tower can freely pass through the window holes, the gas-liquid distribution is improved, and the inner surface of the ring is fully utilized.
Among the prior art, all adopt artifical fashioned mode to produce ceramic pall ring, but the dynamics that the staff held when the shaping is inconsistent, lead to ceramic pall ring easy deformation in process of production easily, and then lead to pall ring producing out unable use, cause extravagant phenomenon, and ceramic product is the material that can not reverse, and during the manual bending tongue piece, only use simple and easy instrument to make the tongue piece shaping, not only appear crooked degree easily and differ, still lead to the tongue piece fracture easily.
In summary, there is a need for a ceramic filler production line set applied to a filler tower for preventing deformation, so as to overcome the above problems.
Disclosure of Invention
The invention provides a ceramic filler production line group applied to deformation prevention in a filler tower, aiming at overcoming the defects that when the force of holding by a worker is inconsistent during forming, ceramic pall rings are easy to deform during the production process, so that the pall rings cannot be used during production and waste is caused, ceramic products are irreversible materials, and when a tongue piece is bent manually, the tongue piece is formed only by using a simple tool, so that the bending degree is easy to be inconsistent, and the tongue piece is easy to break.
The technical scheme is as follows: a ceramic filler production line group applied to deformation prevention in a filler tower comprises a feeding system, a conveying system, a cutting system, a forming system and a discharging system; the left part of the feeding system is connected with a transportation system; the upper part of the transportation system is connected with a cutting system for cutting off argil; the rear part of the transportation system is connected with a forming system for forming the ceramic pall ring; the left part of the transportation system is connected with a discharging system used for conveying the processed ceramic pall rings.
More preferably, the feeding system comprises a first fixing frame, an L-shaped plate, a discharge hole, a first electric push rod and a first limiting plate; the right part of the first fixing frame is fixedly connected with an L-shaped plate; the middle part of the L-shaped plate is fixedly connected with a discharge hole; the upper part of the first fixing frame is fixedly connected with two first electric push rods which are bilaterally symmetrical; the two first electric push rods are fixedly connected with a first limiting plate in a telescopic mode; the upper portion of L type board symmetry sets up the same another group's first electric putter and first limiting plate.
More preferably, the transport system comprises a first connecting plate, a first motor and a chain; the left part of the first fixing frame is fixedly connected with a first connecting plate; the right part of the first connecting plate is fixedly connected with a first motor; the output end of the first motor is fixedly connected with a chain through a rotating shaft; the first connecting plate is rotatably connected with the chain through a rotating shaft.
More preferably, the cutting system located on the right side comprises a second connecting plate, a first electric sliding rail, a fourth electric sliding block, a third connecting plate, a second motor, a first connecting rod, a fixed block, a first sliding sleeve, a fourth connecting plate, a first arc-shaped plate, a second sliding sleeve, a fifth connecting plate, an elastic part, a sixth connecting plate and a first cutter; the right part of the chain is fixedly connected with a second connecting plate through a rotating shaft; the upper part of the second connecting plate is fixedly connected with a first electric slide rail; the outer surface of the first electric sliding rail is connected with a fourth electric sliding block in a sliding manner; the upper part of the fourth electric sliding block is fixedly connected with a third connecting plate; the right part of the third connecting plate is fixedly connected with a second motor; the output end of the second motor is fixedly connected with a first connecting rod; six fixing blocks are fixedly connected to the outer surface of the first connecting rod; the six fixed blocks are symmetrically arranged left and right by taking three fixed blocks as a group; the six fixed blocks are respectively fixedly connected with an elastic piece; a sixth connecting plate is fixedly connected to each of the six elastic pieces; the six sixth connecting plates are respectively and rotatably connected with two first cutters through rotating shafts; the outer surface of the first connecting rod is connected with two first sliding sleeves which are bilaterally symmetrical in a sliding manner; the two first sliding sleeves are positioned among the six fixed blocks; the outer surfaces of the two first sliding sleeves are respectively and movably connected with three fourth connecting plates, and the six fourth connecting plates are respectively and movably connected with a first arc-shaped plate by taking two fourth connecting plates as a group; three second arc-shaped plates are rotatably connected with the three first arc-shaped plates through rotating shafts; the outer surface of the first connecting rod is connected with three second sliding sleeves in a sliding manner; the outer surfaces of the three second sliding sleeves are respectively movably connected with three fifth connecting plates; and the nine fifth connecting plates are fixedly connected with the nine second arc-shaped plates.
More preferably, the inner annular surface of the first sliding sleeve is provided with a plurality of electric rollers for moving on the first connecting rod.
More preferably, the molding system comprises a bracket, a first mounting plate, a molding plate, a second limiting plate, a second electric push rod, a seventh connecting plate, a second connecting rod, an eighth connecting plate, a third arc-shaped plate, a third electric push rod, a second mounting plate, a second cutter, a second electric slide rail, a fifth electric slide block, a fourth electric push rod and a third connecting rod; the rear part of the first connecting plate is fixedly connected with a first mounting plate; the lower surface of the first mounting plate is fixedly connected with a bracket; the upper part of the first mounting plate is fixedly connected with a forming plate; the left part of the forming plate is rotationally connected with two second limiting plates which are symmetrical front and back through a rotating shaft; the lower part of the first mounting plate is fixedly connected with four second electric push rods; the four second electric push rods are distributed in a rectangular shape; the telescopic ends of the four second electric push rods are fixedly connected with a seventh connecting plate; the upper part of the seventh connecting plate is fixedly connected with nine second connecting rods; the upper parts of the nine second connecting rods are respectively movably connected with an eighth connecting plate; the nine eighth connecting plates are rotatably connected with the forming plate through rotating shafts; the lower part of the forming plate is rotatably connected with nine third arc-shaped plates through a rotating shaft; the lower part of the first mounting plate is fixedly connected with four third electric push rods; the four third electric push rods are distributed in a rectangular shape; the telescopic ends of the four third electric push rods are fixedly connected with a second mounting plate; the upper part of the second mounting plate is fixedly connected with nine second cutters; the upper part of the first mounting plate is fixedly connected with two second electric slide rails which are symmetrical front and back; the outer surfaces of the two second electric sliding rails are respectively connected with a fifth electric sliding block in a sliding manner; the upper parts of the two fifth electric sliding blocks are respectively and fixedly connected with a fourth electric push rod; the upper parts of the two fourth electric push rods are fixedly connected with a third connecting rod.
More preferably, the surface of the forming plate is provided with four cutting knives for dividing the preform.
More preferably, the third connecting rod is covered with a cleaning roller for cleaning.
More preferably, the discharging system comprises a second fixed frame, a third electric sliding rail, a sixth electric sliding block, a fifth electric push rod, a fourth arc-shaped plate, a fifth arc-shaped plate, a ninth connecting plate and a third cutter; the left part of the first connecting plate is fixedly connected with a second fixing frame; the upper part of the second fixing frame is fixedly connected with a third electric slide rail; the outer surface of the third electric slide rail is connected with two bilaterally symmetrical sixth electric slide blocks in a sliding manner; the upper parts of the two sixth electric sliding blocks are respectively and fixedly connected with a fifth electric push rod; the telescopic ends of the two fifth electric push rods are fixedly connected with a fourth arc-shaped plate; the lower part of the fourth arc-shaped plate is fixedly connected with three fifth arc-shaped plates through a rotating shaft; a ninth connecting plate is fixedly connected to the right part of the fourth arc-shaped plate; the right part of the ninth connecting plate is rotatably connected with a third cutter through a rotating shaft.
More preferably, a cleaning system is also included; the front part of the transportation system is connected with a cleaning system; the cleaning system comprises a third fixing frame, a sixth electric push rod and a brush plate; the front part of the first connecting plate is fixedly connected with a third fixing frame; the upper part of the third fixing frame is fixedly connected with two sixth electric push rods which are symmetrical front and back; and the telescopic ends of the two sixth electric push rods are fixedly connected with a brush plate.
Compared with the prior art, the invention has the following advantages:
the invention realizes the production of the ceramic pall ring, cuts off the prefabricated part by adopting a mode of supporting from the inside and limiting from the outside, reduces the deformation of the prefabricated part, ensures that the quality of the formed ceramic pall ring is higher, better reflects the effect of the ceramic pall ring during use, simultaneously forms a closed-loop working process and greatly reduces the labor intensity of workers.
Second, in the present invention: through having set up cutting system, realized cutting off of prefab to spacing the tongue piece in the fashioned process, make the degree of bending of its tongue piece unanimous.
Third, in the present invention: through having set up forming system, realized the shaping of ceramic pall ring to the argil impurity that remains in the surface is cleared up after the shaping, avoids appearing local bonding argil when shaping afterwards.
Fourth, in the present invention: through having set up discharge system, realized the transportation of ceramic pall ring, the residue of cutting off the prefab simultaneously, the cleaning system of being convenient for washs cutting system.
Drawings
FIG. 1 is a schematic view of a first construction of an anti-deformation ceramic packing production line assembly for use in a packed tower according to the present invention;
FIG. 2 is a schematic diagram of a second configuration of the present invention applied to an anti-deformation ceramic packing production line assembly in a packed tower;
FIG. 3 is a schematic view of a partial structure of an anti-deformation ceramic packing production line assembly applied in a packed tower according to the present invention;
FIG. 4 is a schematic structural diagram of a feeding system applied to an anti-deformation ceramic packing production line group in a packed tower according to the present invention;
FIG. 5 is a schematic view of a partial structure of a feeding system applied to an anti-deformation ceramic packing production line group in a packed tower according to the present invention;
FIG. 6 is a schematic structural view of a transportation system of the present invention applied to an anti-deformation ceramic packing production line group in a packed tower;
FIG. 7 is a schematic structural view of a cut-off system of the present invention applied to an anti-deformation ceramic packing production line assembly in a packed tower;
FIG. 8 is an enlarged view of area A of the cut-off system of the present invention applied to an anti-deformation ceramic packing line assembly within a packed tower;
FIG. 9 is a schematic structural diagram of a molding system of the present invention applied to an anti-deformation ceramic packing production line assembly in a packed tower;
FIG. 10 is a schematic view of a first partial structure of a molding system of the present invention applied to an anti-deformation ceramic packing production line assembly in a packed tower;
FIG. 11 is a schematic diagram of a second partial structure of a molding system of the present invention applied to an anti-deformation ceramic packing production line assembly in a packed tower;
FIG. 12 is a schematic view of a third partial structure of a molding system of the present invention applied to an anti-deformation ceramic packing production line assembly in a packed tower;
FIG. 13 is a schematic structural diagram of a discharge system of the present invention applied to an anti-deformation ceramic packing production line assembly in a packed tower;
FIG. 14 is an enlarged view of area B of the discharge system of the present invention applied to an anti-deformation ceramic packing production line assembly within a packed tower;
FIG. 15 is a schematic view of a partial configuration of a discharge system of the present invention applied to an anti-deformation ceramic packing production line assembly within a packed tower;
fig. 16 is a schematic structural diagram of a cleaning system applied to an anti-deformation ceramic packing production line group in a packed tower according to the present invention.
Wherein the figures include the following reference numerals: 1-a feeding system, 2-a transportation system, 3-a cutting system, 4-a forming system, 5-a discharging system, 6-a cleaning system, 101-a first fixing frame, 102-an L-shaped plate, 103-a discharging port, 104-a first electric push rod, 105-a first limit plate, 201-a first connecting plate, 202-a first motor, 203-a chain, 301-a second connecting plate, 302-a first electric slide rail, 303-a fourth electric slide block, 304-a third connecting plate, 305-a second motor, 306-a first connecting rod, 307-a fixing block, 308-a first sliding sleeve, 309-a fourth connecting plate, 3010-a first arc plate, 3011-a second arc plate, 3012-a second sliding sleeve, 3013-a fifth connecting plate, 3014-an elastic element, 3015-a sixth connecting plate, 3016-a first cutter, 401-a support, 402-a first mounting plate, 403-a forming plate, 404-a second limiting plate, 405-a second electric push rod, 406-a seventh connecting plate, 407-a second connecting rod, 408-an eighth connecting plate, 409-a third arc-shaped plate, 4010-a third electric push rod, 4011-a second mounting plate, 4012-a second cutter, 4013-a second electric slide rail, 4014-a fifth electric slide block, 4015-a fourth electric push rod, 4016-a third connecting rod, 501-a second fixing frame, 502-a third electric slide rail, 503-a sixth electric slide block, 504-a fifth electric push rod, 505-a fourth arc-shaped plate, 506-a fifth arc-shaped plate, 507-a ninth connecting plate, 508-a third cutter, 601-a third fixing frame, 602-a sixth electric push rod, 603-a brush board.
Detailed Description
Although the present invention may be described with respect to particular applications or industries, those skilled in the art will recognize the broader applicability of the invention. Those of ordinary skill in the art will recognize other factors such as: terms such as above, below, upward, downward, and the like are used to describe the accompanying drawings and are not meant to limit the scope of the invention, which is defined by the appended claims. Such as: any numerical designation of first or second, and the like, is merely exemplary and is not intended to limit the scope of the invention in any way.
Example 1
An anti-deformation ceramic filler production line group applied to a filler tower is shown in figures 1-15 and comprises a feeding system 1, a conveying system 2, a cutting system 3, a forming system 4 and a discharging system 5; the left part of the feeding system 1 is connected with a transportation system 2; the upper part of the transportation system 2 is connected with a cutting system 3; the rear part of the transportation system 2 is connected with a forming system 4; the left part of the transportation system 2 is connected with a discharging system 5.
Firstly, a worker moves a ceramic filler production line group applied to deformation prevention in a filler tower to the right part of an argil extruder, connects a feeding system 1 with the argil extruder through a bolt, controls a conveying system 2 to drive a cutting system 3 to move into the operating range of the cutting system 3, and extrudes a prefabricated part through the argil extruder, wherein the prefabricated part is in a hollow round tube shape; then control cutting system 3 supports from inside, control feeding system 1 is fixed with the prefab simultaneously, control cutting system 3 cuts off it subsequently, then control feeding system 1 resets, control transport system 2 drives cutting system 3 and moves to the operating range of forming system 4 simultaneously, control cutting system 3 drives the prefab and rotates subsequently, and through forming system 4, forming system 4 takes shape the prefab in this process, then control transport system 2 drives cutting system 3 and moves to discharging system 5 operating range, then control discharging system 5 supports ceramic pall ring, then control cutting system 3 resets, control discharging system 5 drives ceramic pall ring and moves to the left simultaneously, and remain the cutting off with the annular on cutting system 3 surface.
Example 2
On the basis of embodiment 1, as shown in fig. 1 to 15, the feeding system 1 includes a first fixing frame 101, an L-shaped plate 102, a discharge hole 103, a first electric push rod 104 and a first limit plate 105; the right part of the first fixing frame 101 is fixedly connected with an L-shaped plate 102; the middle part of the L-shaped plate 102 is fixedly connected with a discharge hole 103; the upper part of the first fixing frame 101 is fixedly connected with two first electric push rods 104 which are bilaterally symmetrical; the two first electric push rods 104 are fixedly connected with a first limiting plate 105 in a telescopic manner; the upper part of the L-shaped plate 102 is symmetrically provided with another group of the same first electric push rod 104 and the first limit plate 105.
The transportation system 2 comprises a first connecting plate 201, a first motor 202 and a chain 203; a first connecting plate 201 is fixedly connected to the left part of the first fixing frame 101; a first motor 202 is fixedly connected to the right part of the first connecting plate 201; the output end of the first motor 202 is fixedly connected with a chain 203 through a rotating shaft; the first connecting plate 201 is rotatably connected with the chain 203 through a rotating shaft.
The cutting system 3 positioned on the right comprises a second connecting plate 301, a first electric sliding rail 302, a fourth electric sliding block 303, a third connecting plate 304, a second motor 305, a first connecting rod 306, a fixed block 307, a first sliding sleeve 308, a fourth connecting plate 309, a first arc-shaped plate 3010, a second arc-shaped plate 3011, a second sliding sleeve 3012, a fifth connecting plate 3013, an elastic piece 3014, a sixth connecting plate 3015 and a first cutter 3016; the right part of the chain 203 is fixedly connected with a second connecting plate 301 through a rotating shaft; the upper part of the second connecting plate 301 is connected with a first electric slide rail 302 through a bolt; the outer surface of the first electric slide rail 302 is connected with a fourth electric slide block 303 in a sliding manner; the upper part of the fourth electric sliding block 303 is fixedly connected with a third connecting plate 304; a second motor 305 is fixedly connected to the right part of the third connecting plate 304; the output end of the second motor 305 is fixedly connected with a first connecting rod 306; six fixing blocks 307 are fixedly connected to the outer surface of the first connecting rod 306; the six fixed blocks 307 are arranged symmetrically left and right in groups of three; the six fixing blocks 307 are fixedly connected with an elastic piece 3014 respectively; a sixth connecting plate 3015 is fixedly connected to each of the six elastic pieces 3014; the six sixth connecting plates 3015 are respectively connected with two first cutters 3016 in a rotating manner through rotating shafts; the outer surface of the first connecting rod 306 is slidably connected with two first sliding sleeves 308 which are bilaterally symmetrical; two first sliding sleeves 308 are positioned between the six fixed blocks 307; the outer surfaces of the two first sliding sleeves 308 are respectively hinged with three fourth connecting plates 309, and two of the six fourth connecting plates 309 are respectively hinged with a first arc-shaped plate 3010; three second arc-shaped plates 3011 are rotatably connected to the three first arc-shaped plates 3010 through rotating shafts; the outer surface of the first connecting rod 306 is slidably connected with three second sliding sleeves 3012; the outer surfaces of the three second sliding sleeves 3012 are respectively hinged with three fifth connecting plates 3013; the nine fifth connecting plates 3013 are fixedly connected to the nine second arc-shaped plates 3011.
The inner annular surface of the first sliding sleeve 308 is provided with a plurality of electric rollers for moving on the first connecting rod 306.
The molding system 4 comprises a bracket 401, a first mounting plate 402, a molding plate 403, a second limiting plate 404, a second electric push rod 405, a seventh connecting plate 406, a second connecting rod 407, an eighth connecting plate 408, a third arc-shaped plate 409, a third electric push rod 4010, a second mounting plate 4011, a second cutter 4012, a second electric slide rail 4013, a fifth electric slide block 4014, a fourth electric push rod 4015 and a third connecting rod 4016; a first mounting plate 402 is fixedly connected to the rear part of the first connecting plate 201; the lower surface of the first mounting plate 402 is fixedly connected with a bracket 401; the upper part of the first mounting plate 402 is fixedly connected with a forming plate 403; the left part of the forming plate 403 is rotatably connected with two second limiting plates 404 which are symmetrical front and back through a rotating shaft; the lower part of the first mounting plate 402 is fixedly connected with four second electric push rods 405; the four second electric push rods 405 are distributed in a rectangular shape; a seventh connecting plate 406 is fixedly connected with the telescopic ends of the four second electric push rods 405; nine second connecting rods 407 are fixedly connected to the upper part of the seventh connecting plate 406; the upper parts of the nine second connecting rods 407 are respectively hinged with an eighth connecting plate 408; the nine eighth connecting plates 408 are rotatably connected with the forming plate 403 through rotating shafts; the lower part of the forming plate 403 is rotatably connected with nine third arc-shaped plates 409 through a rotating shaft; the lower part of the first mounting plate 402 is fixedly connected with four third electric push rods 4010; the four third electric push rods 4010 are distributed in a rectangular shape; the telescopic ends of the four third electric push rods 4010 are fixedly connected with a second mounting plate 4011; the upper part of the second mounting plate 4011 is fixedly connected with nine second cutters 4012; the upper part of the first mounting plate 402 is connected with two second electric slide rails 4013 which are symmetrical front and back through bolts; the outer surfaces of the two second electric slide rails 4013 are respectively connected with a fifth electric slide block 4014 in a sliding manner; the upper parts of the two fifth electric sliding blocks 4014 are fixedly connected with a fourth electric push rod 4015 respectively; the upper parts of the two fourth electric push rods 4015 are fixedly connected with a third connecting rod 4016.
The surface of the forming plate 403 is provided with four cutting knives for dividing the preform.
The surface of the third connecting rod 4016 is sleeved with a cleaning roller for cleaning.
The discharging system 5 comprises a second fixed frame 501, a third electric slide rail 502, a sixth electric slide block 503, a fifth electric push rod 504, a fourth arc-shaped plate 505, a fifth arc-shaped plate 506, a ninth connecting plate 507 and a third cutter 508; a second fixing frame 501 is fixedly connected to the left part of the first connecting plate 201; the upper part of the second fixing frame 501 is connected with a third electric slide rail 502 through bolts; the outer surface of the third electric slide rail 502 is connected with two bilaterally symmetrical sixth electric slide blocks 503 in a sliding manner; the upper parts of the two sixth electric sliding blocks 503 are fixedly connected with a fifth electric push rod 504 respectively; a fourth arc-shaped plate 505 is fixedly connected with the telescopic ends of the two fifth electric push rods 504; the lower part of the fourth arc-shaped plate 505 is fixedly connected with three fifth arc-shaped plates 506 through rotating shafts; a ninth connecting plate 507 is fixedly connected to the right part of the fourth arc-shaped plate 505; the right part of the ninth connecting plate 507 is rotatably connected with a third cutter 508 through a rotating shaft.
Firstly, controlling a first motor 202 to drive a chain 203 to rotate anticlockwise when viewed from top to bottom, driving a cutting system 3 to move into the operating range of a feeding system 1 by the chain 203, extruding a prefabricated part by an external clay extruder, and sleeving the prefabricated part on the outer surface of the cutting system 3 through a discharge hole 103; simultaneously controlling the four first electric push rods 104 to push the two first limit plates 105 to move oppositely to support the prefabricated member, controlling the two first sliding sleeves 308 to move oppositely on the first connecting rods 306 in the process, driving the six fourth connecting plates 309 to rotate at the hinged positions of the two first sliding sleeves 308 by the two first sliding sleeves 308, simultaneously pushing the three first arc-shaped plates 3010 to outwards prop and contact the inner wall of the prefabricated member, keeping the nine second arc-shaped plates 3011 immovable under the limit of the nine fifth connecting plates 3013 in the process, and when the three first arc-shaped plates 3010 are attached to the inner wall of the prefabricated member, pushing the six sixth connecting plates 3015 by the six elastic members 3014; the sheet material is clamped into a gap formed after the three second arc-shaped plates 3011 are spread, meanwhile, twelve first cutters 3016 on the six sixth connecting plates 3015 pop up under the action of a built-in torsion spring, contact with notches formed in the second arc-shaped plates 3011, cut into the prefabricated member, and simultaneously contact with notches formed in the two first limiting plates 105, then the second motor 305 is controlled to drive the first connecting rod 306 to rotate, the first connecting rod 306 drives parts connected with the first connecting rod to rotate, namely, the fixing block 307, the first sliding sleeve 308, the fourth connecting plate 309, the first arc-shaped plates 3010, the second arc-shaped plates 3011, the second sliding sleeve 3012, the fifth connecting plate 3013, the elastic part 3014, the sixth connecting plate 3015 and the first cutters 3016 are driven to rotate, so that the twelve first cutters 3016 cut off the prefabricated member, and then the four first electric push rods 104 are controlled to contract to drive the two first limiting plates 105 to reset; then, the first electric slide rail 302 is controlled to slide leftwards on the second connecting plate 301, the first electric slide rail 302 drives the fourth electric slide block 303 to move leftwards, and the fourth electric slide block 303 drives the components connected with the fourth electric slide block 303 to move leftwards, i.e., the third connecting plate 304, the second motor 305, the first connecting rod 306, the fixed block 307, the first slide sleeve 308, the fourth connecting plate 309, the first arc-shaped plate 3010, the second arc-shaped plate 3011, the second slide sleeve 3012, the fifth connecting plate 3013, the elastic component 3014, the sixth connecting plate 3015 and the first cutter 3016 are driven to move leftwards; and then controlling the conveying system 2 to drive the cutting system 3 to move into the operation range of the forming system 4, namely, the cutting system 3 drives the prefabricated member to move into the operation range of the forming system 4.
When the cutting system 3 drives the prefabricated member to move into the operation range of the forming system 4, the second motor 305 is controlled to drive the first connecting rod 306 to rotate anticlockwise when viewed from front to back, and the first connecting rod 306 drives the part connected with the first connecting rod 306 to rotate anticlockwise when viewed from front to back, namely the prefabricated member is driven to rotate anticlockwise when viewed from front to back; meanwhile, the transportation system 2 is controlled to drive the cutting system 3 to move leftwards, the cutting system 3 drives the prefabricated member to move leftwards and close to and contact with the forming plate 403, then in the further moving process, the prefabricated member is close to and contact with the three second cutters 4012 positioned on the right side, so that a first group of tongue pieces are formed on the surface of the prefabricated member, meanwhile, four second electric push rods 405 are controlled to push the seventh connecting plate 406 to move upwards, the seventh connecting plate 406 drives nine second connecting rods 407 to move upwards, the nine second connecting rods 407 drive nine eighth connecting plates 408 to rotate clockwise from front to back by taking a rotating shaft on the forming plate 403 as a rotating center, the nine eighth connecting plates 408 push the first group of tongue pieces to rotate along with the three eighth connecting plates 408 positioned on the right side, so that the first group of tongue pieces is in contact with the three second arc-shaped plates 3011, and then the second group and third group of tongue pieces are formed under the driving of the transportation system 2, meanwhile, the prefabricated part is divided into three parts by the cutting knives arranged on the upper surface of the forming plate 403, the forming of three ceramic pall rings is completed, meanwhile, the residual prefabricated part contacts the two second limiting plates 404, the residual prefabricated part residual materials are guided forwards and backwards under the limiting of the two second limiting plates 404, and then the conveying system 2 is controlled to drive the cutting system 3 to continuously move leftwards to be close to the discharging system 5; in the process, the four third electric push rods 4010 are controlled to contract to drive the second mounting plate 4011 to move downwards, the second mounting plate 4011 drives the nine second cutters 4012 to move downwards, meanwhile, the nine third arc-shaped plates 409 are pulled to move downwards, but the nine third arc-shaped plates 409 slide up and down under the action of a built-in torsion spring, the residual pottery clay on the surfaces of the nine second cutters 4012 is collected on the forming plate 403, then, the two fourth electric push rods 4015 are controlled to push the third connecting rod 4016 to move upwards, then, the two fifth electric slide blocks 4014 are controlled to slide left on the two second electric slide rails 4013, the two fifth electric slide blocks 4014 drive the fourth electric push rods 4015 and the third connecting rod 4016 to move left, so that cleaning rollers sleeved on the surface of the third connecting rod 4016 contact the surface of the forming plate 403, and the residual pottery clay is brushed to clean the surface of the forming plate 403.
When the transportation system 2 drives the cutting system 3 to move to the operation range of the discharging system 5, the two fifth electric push rods 504 are controlled to push the fourth arc-shaped plate 505 to move upwards, the fourth arc-shaped plate 505 drives the three fifth arc-shaped plates 506 to move upwards, so that the fourth arc-shaped plate 505 and the fifth arc-shaped plates 506 are contacted with the ceramic pall ring which is processed, the three fifth arc-shaped plates 506 are contacted with the tongue piece of the ceramic pall ring for supporting, then the cutting system 3 is controlled to reset, so that the three ceramic pall rings are not supported, then the two sixth electric sliders 503 are controlled to move leftwards on the third electric slide rail 502, the two sixth electric sliders 503 drive the two fifth electric push rods 504 to move leftwards, the two fifth electric push rods 504 drive the fourth arc-shaped plate 505 to move leftwards, the ceramic pall ring is driven to move leftwards under the action of the limiting bar arranged at the right part of the fourth arc-shaped plate 505, in the process, the fourth arc-shaped plate 505 drives the ninth connecting plate 507 to move leftwards, the ninth connecting plate 507 drives the third cutter 508 to move leftwards, so as to cut off the residual prefabricated part residues on the surface of the cutting system 3, then the working personnel collect the ceramic pall rings on the fourth arc-shaped plate 505, and the conveying system 2 is provided with a plurality of groups of cutting systems 3 so as to achieve the circulating work.
Example 3
On the basis of the embodiment 2, as shown in fig. 1-2 and fig. 16, a cleaning system 6 is also included; the front part of the transportation system 2 is connected with a cleaning system 6; the cleaning system 6 comprises a third fixing frame 601, a sixth electric push rod 602 and a brush plate 603; a third fixing frame 601 is fixedly connected to the front part of the first connecting plate 201; the upper part of the third fixing frame 601 is fixedly connected with two sixth electric push rods 602 which are symmetrical front and back; a brush plate 603 is fixedly connected to the telescopic ends of the sixth electric push rods 602.
When the cutting system 3 rotates the ceramic pall ring to the discharging system 5, the conveying system 2 is controlled to drive the ceramic pall ring to move rightwards to be close to the cleaning system 6, when the cutting system 3 moves to the operation range of the cleaning system 6, the two sixth electric push rods 602 are controlled to push the brush plates 603 to move upwards, so that the brush plates 603 are attached to the surfaces of the three first arc-shaped plates 3010, then the second motor 305 is controlled to drive the first connecting rod 306 to rotate, the first connecting rod 306 drives the parts connected with the first connecting rod to rotate, the argil on the three second arc-shaped plates 3011 is cleaned, and meanwhile, when the cutting system 3 is reset, the notches formed in the three second arc-shaped plates 3011 clean the argil on the cutting edge of the first cutter 3016 to the surfaces of the three second arc-shaped plates 3011 and are cleaned by the brush plates 603.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
Claims (10)
1. An anti-deformation ceramic filler production line group applied to a filler tower comprises a feeding system (1) and a conveying system (2); the left part of the feeding system (1) is connected with a transportation system (2); the method is characterized in that: the device also comprises a cutting system (3), a forming system (4) and a discharging system (5); the upper part of the transportation system (2) is connected with a cutting system (3) for cutting argil; the rear part of the transportation system (2) is connected with a forming system (4) for forming the ceramic pall ring; the left part of the transportation system (2) is connected with a discharging system (5) used for conveying the processed ceramic pall rings.
2. The ceramic packing production line group applied to the packed tower for preventing deformation according to claim 1, wherein: the feeding system (1) comprises a first fixing frame (101), an L-shaped plate (102), a discharging hole (103), a first electric push rod (104) and a first limiting plate (105); the right part of the first fixing frame (101) is fixedly connected with an L-shaped plate (102); the middle part of the L-shaped plate (102) is fixedly connected with a discharge hole (103); the upper part of the first fixing frame (101) is fixedly connected with two first electric push rods (104) which are symmetrical left and right; a first limiting plate (105) is fixedly connected with the two first electric push rods (104) in a telescopic mode; the upper part of the L-shaped plate (102) is symmetrically provided with another group of the same first electric push rods (104) and the same first limit plate (105).
3. The ceramic packing production line group applied to the packed tower for preventing deformation according to claim 2, wherein: the transportation system (2) comprises a first connecting plate (201), a first motor (202) and a chain (203); the left part of the first fixing frame (101) is fixedly connected with a first connecting plate (201); a first motor (202) is fixedly connected to the right part of the first connecting plate (201); the output end of the first motor (202) is fixedly connected with a chain (203) through a rotating shaft; the first connecting plate (201) is rotatably connected with the chain (203) through a rotating shaft.
4. The ceramic packing production line group applied to the packed tower for preventing deformation according to claim 3, wherein: the cutting system (3) positioned on the right comprises a second connecting plate (301), a first electric sliding rail (302), a fourth electric sliding block (303), a third connecting plate (304), a second motor (305), a first connecting rod (306), a fixed block (307), a first sliding sleeve (308), a fourth connecting plate (309), a first arc-shaped plate (3010), a second arc-shaped plate (3011), a second sliding sleeve (3012), a fifth connecting plate (3013), an elastic piece (3014), a sixth connecting plate (3015) and a first cutter (3016); the right part of the chain (203) is fixedly connected with a second connecting plate (301) through a rotating shaft; the upper part of the second connecting plate (301) is fixedly connected with a first electric slide rail (302); the outer surface of the first electric slide rail (302) is connected with a fourth electric slide block (303) in a sliding way; the upper part of the fourth electric slider (303) is fixedly connected with a third connecting plate (304); a second motor (305) is fixedly connected to the right part of the third connecting plate (304); the output end of the second motor (305) is fixedly connected with a first connecting rod (306); six fixed blocks (307) are fixedly connected to the outer surface of the first connecting rod (306); the six fixed blocks (307) are symmetrically arranged left and right by taking three fixed blocks as a group; the six fixing blocks (307) are respectively fixedly connected with an elastic piece (3014); a sixth connecting plate (3015) is fixedly connected to each of the six elastic pieces (3014); two first cutters (3016) are respectively connected to the six sixth connecting plates (3015) in a rotating mode through rotating shafts; the outer surface of the first connecting rod (306) is connected with two first sliding sleeves (308) which are bilaterally symmetrical in a sliding manner; the two first sliding sleeves (308) are positioned among the six fixed blocks (307); the outer surfaces of the two first sliding sleeves (308) are respectively and movably connected with three fourth connecting plates (309), and the six fourth connecting plates (309) are respectively and movably connected with a first arc-shaped plate (3010) by taking two as a group; three second arc-shaped plates (3011) are rotatably connected with the three first arc-shaped plates (3010) through rotating shafts; the outer surface of the first connecting rod (306) is connected with three second sliding sleeves (3012) in a sliding manner; the outer surfaces of the three second sliding sleeves (3012) are respectively movably connected with three fifth connecting plates (3013); and the nine fifth connecting plates (3013) are fixedly connected with the nine second arc-shaped plates (3011).
5. The ceramic packing production line group applied to the packed tower for preventing deformation according to claim 4, wherein: the inner annular surface of the first sliding sleeve (308) is provided with a plurality of electric rollers which are used for moving on the first connecting rod (306).
6. The ceramic packing production line group applied to the packed tower for preventing deformation according to claim 5, wherein: the forming system (4) comprises a support (401), a first mounting plate (402), a forming plate (403), a second limiting plate (404), a second electric push rod (405), a seventh connecting plate (406), a second connecting rod (407), an eighth connecting plate (408), a third arc-shaped plate (409), a third electric push rod (4010), a second mounting plate (4011), a second cutter (4012), a second electric slide rail (4013), a fifth electric slide block (4014), a fourth electric push rod (4015) and a third connecting rod (4016); a first mounting plate (402) is fixedly connected to the rear part of the first connecting plate (201); the lower surface of the first mounting plate (402) is fixedly connected with a bracket (401); the upper part of the first mounting plate (402) is fixedly connected with a forming plate (403); the left part of the forming plate (403) is rotationally connected with two second limiting plates (404) which are symmetrical front and back through a rotating shaft; the lower part of the first mounting plate (402) is fixedly connected with four second electric push rods (405); the four second electric push rods (405) are distributed in a rectangular shape; the telescopic ends of the four second electric push rods (405) are fixedly connected with a seventh connecting plate (406); nine second connecting rods (407) are fixedly connected to the upper part of the seventh connecting plate (406); the upper parts of the nine second connecting rods (407) are respectively movably connected with an eighth connecting plate (408); the nine eighth connecting plates (408) are rotatably connected with the forming plate (403) through rotating shafts; the lower part of the forming plate (403) is rotatably connected with nine third arc-shaped plates (409) through a rotating shaft; the lower part of the first mounting plate (402) is fixedly connected with four third electric push rods (4010); the four third electric push rods (4010) are distributed in a rectangular shape; the telescopic ends of the four third electric push rods (4010) are fixedly connected with a second mounting plate (4011); the upper part of the second mounting plate (4011) is fixedly connected with nine second cutters (4012); the upper part of the first mounting plate (402) is fixedly connected with two second electric slide rails (4013) which are symmetrical front and back; the outer surfaces of the two second electric slide rails (4013) are respectively connected with a fifth electric slide block (4014) in a sliding manner; the upper parts of the two fifth electric sliding blocks (4014) are fixedly connected with a fourth electric push rod (4015) respectively; the upper parts of the two fourth electric push rods (4015) are fixedly connected with a third connecting rod (4016).
7. The ceramic packing production line group applied to the packed tower for preventing deformation according to claim 6, wherein: four cutting knives are arranged on the surface of the forming plate (403) and used for dividing the prefabricated member.
8. The ceramic packing production line group applied to the packed tower for preventing deformation according to claim 6, wherein: the surface of the third connecting rod (4016) is sleeved with a cleaning roller for cleaning.
9. The ceramic packing production line group for preventing deformation applied to a packed tower according to claim 8, wherein: the discharging system (5) comprises a second fixed frame (501), a third electric sliding rail (502), a sixth electric sliding block (503), a fifth electric push rod (504), a fourth arc-shaped plate (505), a fifth arc-shaped plate (506), a ninth connecting plate (507) and a third cutter (508); a second fixing frame (501) is fixedly connected to the left part of the first connecting plate (201); the upper part of the second fixing frame (501) is fixedly connected with a third electric slide rail (502); the outer surface of the third electric slide rail (502) is connected with two bilaterally symmetrical sixth electric slide blocks (503) in a sliding way; the upper parts of the two sixth electric sliding blocks (503) are fixedly connected with a fifth electric push rod (504) respectively; a fourth arc-shaped plate (505) is fixedly connected with the telescopic ends of the two fifth electric push rods (504); the lower part of the fourth arc-shaped plate (505) is fixedly connected with three fifth arc-shaped plates (506) through rotating shafts; a ninth connecting plate (507) is fixedly connected to the right part of the fourth arc-shaped plate (505); the right part of the ninth connecting plate (507) is rotatably connected with a third cutter (508) through a rotating shaft.
10. The ceramic packing production line group for preventing deformation applied to a packed tower according to claim 9, wherein: also comprises a cleaning system (6); the front part of the transportation system (2) is connected with a cleaning system (6); the cleaning system (6) comprises a third fixing frame (601), a sixth electric push rod (602) and a brush plate (603); a third fixing frame (601) is fixedly connected to the front part of the first connecting plate (201); the upper part of the third fixing frame (601) is fixedly connected with two sixth electric push rods (602) which are symmetrical front and back; and the telescopic ends of the two sixth electric push rods (602) are fixedly connected with a brush plate (603).
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| CN202210079091.7A CN114434623B (en) | 2022-01-24 | 2022-01-24 | Be applied to ceramic filler production line group of deformation prevention in packing tower |
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| CN202210079091.7A CN114434623B (en) | 2022-01-24 | 2022-01-24 | Be applied to ceramic filler production line group of deformation prevention in packing tower |
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