CN113119277A - Preparation method of high-performance ceramic filler - Google Patents
Preparation method of high-performance ceramic filler Download PDFInfo
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- CN113119277A CN113119277A CN202110473546.9A CN202110473546A CN113119277A CN 113119277 A CN113119277 A CN 113119277A CN 202110473546 A CN202110473546 A CN 202110473546A CN 113119277 A CN113119277 A CN 113119277A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/08—Apparatus or processes for treating or working the shaped or preshaped articles for reshaping the surface, e.g. smoothing, roughening, corrugating, making screw-threads
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/08—Apparatus or processes for treating or working the shaped or preshaped articles for reshaping the surface, e.g. smoothing, roughening, corrugating, making screw-threads
- B28B11/089—Using impacting tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/243—Setting, e.g. drying, dehydrating or firing ceramic articles
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
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- Ceramic Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
Abstract
The invention relates to a preparation method of a high-performance ceramic filler, which comprises a fixed table, a processing device, an extruding device and a belt conveyor, the upper end surface of the fixed table is respectively and fixedly provided with a processing device, a material extruding device and a belt conveyor from left to right, the outer end surface of the belt conveyor is uniformly and fixedly provided with sponge plates along the circumferential direction, the invention uniformly stirs and extrudes the raw materials in a limited way through the processing device, the ceramic filler is processed and prepared by the extruding device, the ceramic filler does not need to be manually transported in the whole processing process and does not need to be manually controlled to separate the finished product from the semi-finished product, thereby improving the processing efficiency of the equipment, and through the matching of the processing device, the extruding device and the belt conveyor, therefore, the whole processing process of the ceramic filler is carried out circularly without interrupting control, the damage caused by repeated opening and closing of the equipment is reduced, and the service life of the equipment is finally prolonged.
Description
Technical Field
The invention relates to the field of preparation of ceramic fillers, in particular to a preparation method of a high-performance ceramic filler.
Background
The ceramic filler has excellent acid resistance and heat resistance, can resist corrosion of various acids except oxyfluoride and alkali, can be used for washing towers, cooling towers, recycling and regenerating towers, desulfurizing towers, drying towers, linings of absorption towers and reactors in various chemical and material production, and can be divided into various types according to the shapes of the ceramic filler, wherein the ceramic rectangular saddle rings are processed by adopting a continuous extrusion process, and have the advantages of large flux, low pressure drop, high efficiency and the like.
In the process of preparing the ceramic filler, due to the structural limitation of the ceramic intalox saddle ring, the following problems exist in the practical operation process:
(1) the traditional high-performance ceramic filler preparation equipment needs manual control when separating a finished product from a semi-finished product in the process of preparing the ceramic filler, so that the processing efficiency of the equipment is reduced.
(2) The traditional high-performance ceramic filler preparation equipment needs frequent switching equipment in the process of preparing the ceramic filler, so that equipment parts are extremely easy to damage, and the service life of the equipment is influenced.
Disclosure of Invention
In order to make up the defects of the prior art, the invention provides a preparation method of a high-performance ceramic filler.
The technical scheme adopted by the invention to solve the technical problem is as follows: a preparation method of a high-performance ceramic filler uses high-performance ceramic filler preparation equipment, the high-performance ceramic filler preparation equipment comprises a fixed table, a processing device, an extruding device and a belt conveyor, and the specific method for preparing the high-performance ceramic filler by adopting the high-performance ceramic filler preparation equipment comprises the following steps:
s1, introducing raw materials: the raw materials are introduced into a material conveying pipe through a material inlet pipe and a material inlet funnel, and at the moment, a motor drives a screw rod to uniformly stir and transport the raw materials;
s2, limited extrusion: limiting the amount of the uniformly stirred raw materials through a conical barrel, and extruding the raw materials to enable the raw materials to enter a forming barrel;
s3, molding: the raw materials are molded through the molding barrel, and the cam is driven to rotate through the second motor, so that the second punching frame and the punching frame are driven to perform punching processing on the molded semi-finished product;
s4, bending and separating: the semi-finished product after punching moves rightwards, the semi-finished product is bent through the bending cylinder, and the motor II continues to drive the cam to rotate at the moment, so that the material cutting knife is driven to move downwards to separate the semi-finished product after bending from the semi-finished product on the left side which is subjected to punching;
s5, firing and collecting: conveying the workpiece subjected to bending treatment by a belt conveyor, so as to perform firing treatment on the workpiece, and finally collecting a finished ceramic filler product;
the upper end surface of the fixed table is fixedly provided with a processing device, a material extruding device and a belt conveyor from left to right, and the outer end surface of the belt conveyor is uniformly and fixedly provided with sponge plates along the circumferential direction;
the processing device comprises a material conveying pipe, a glass pipe, a material inlet pipe, a vacuum pugging machine, a material inlet hopper, a motor I, a screw rod, a screw belt and a conical cylinder, wherein the material conveying pipe is fixedly installed on the upper end surface of the left side of a fixed platform, the glass pipe is fixedly installed on the inner end surface of the material conveying pipe, the material inlet pipe is fixedly installed on the upper end surface of the left side of the material conveying pipe, the vacuum pugging machine is fixedly installed on the upper end surface of the material inlet pipe, the material inlet hopper is fixedly installed on the upper end surface of the material conveying pipe, which is positioned on the right side of the material inlet pipe, the motor I is fixedly installed on the left end surface of the material conveying pipe through a motor base, the screw rod is fixedly installed on the; fix the glass pipe through the conveying pipeline, through the hardness of terminal surface in the glass pipe increase conveying pipeline, in order to prevent at the in-process of stirring raw materials, the conveying pipeline inner wall produces the mar, influence the ratio and the transportation of raw materials, fix the vacuum pugging machine through the inlet pipe, transport the raw materials through inlet pipe and feed hopper, fix the spiral shell area through the hob, drive the hob through the motor and rotate with the spiral shell area, thereby evenly stir and transport the raw materials, carry out the material limit extrusion through the toper drum to the raw materials after the stirring.
The extruding device comprises a forming cylinder, a fixing plate, a bending cylinder, a motor II, a cam, a cutting knife, a processing frame, a punching frame I and a punching frame II, wherein the forming cylinder is fixedly installed on the right end face of the conical cylinder, fixing plates are symmetrically and fixedly installed on the front end face and the rear end face of the right side of the forming cylinder, the lower end face of the fixing plate is fixedly connected with a fixing table, the inner end face of the right side of the fixing plate is rotatably connected with the bending cylinder through a rotating shaft, the motor II is fixedly installed on the upper side of the forming cylinder through a motor base, the cam is fixedly installed on the output shaft of the motor II through a coupler, the cutting knife is connected to the lower side of the cam in a sliding fit manner, the processing frame is fixedly installed on the upper end face of the cutting knife, the processing frame is connected with the cam in a sliding fit manner, the punching frame I is uniformly and fixedly installed on the lower end face of, the rear end face of the punching frame II is connected with the processing frame in a sliding fit manner; fixing the fixed plate through a forming cylinder, positioning the bending cylinder through the fixed plate, driving the cam to rotate through the motor II, bending the semi-finished product after punching through the material cutter, and punching through the machining frame and the punching frame II.
The processing frame comprises a supporting plate and a circular sliding column, the material cutting device comprises a limiting block, a right-angled trapezoidal block and a sliding rail, a supporting plate is fixedly mounted on the upper end face of a material cutting knife, the front end face and the rear end face of the supporting plate are connected with a fixed plate in a sliding fit mode, circular sliding columns are symmetrically and fixedly mounted on the front side and the rear side of the supporting plate, the lower sides of the circular sliding columns are connected with a fixed table in a sliding fit mode, the limiting block is fixedly mounted on the upper end face of the supporting plate, the upper side of the limiting block is connected with a cam in a sliding fit mode, the right-angled trapezoidal block is fixedly mounted on the left side of the material cutting knife on the rear side of the lower end face of the supporting plate, the front end face of the right-angled trapezoidal block is an inclined face, the area of the bottom face of the upper end face of the right-; fix circular traveller through the backup pad, when the cam drives the backup pad and carries out the motion of vertical direction, further fix a position the backup pad through circular traveller, cooperate with the cam through the stopper, restrict the vertical displacement of backup pad, handle of punching a hole through the semi-manufactured goods upside after a pair of shaping of frame that punches a hole, fix the slip track through right angle trapezoidal piece, fix a position through slip track frame one that punches a hole.
According to a preferred technical scheme, the feeding hopper comprises a conical square cylinder, a material baffle plate and a torsional spring, wherein the conical square cylinder is fixedly arranged on the upper end surface of the feeding pipe and positioned on the right side of the feeding pipe; the striker plate is positioned through the conical square barrel, when the striker plate is filled with raw materials, the striker plate is downward inclined due to pressure, so that the raw materials smoothly enter the material conveying pipe, and when the striker plate does not receive pressure, the striker plate is driven to return to an original state through the torsional spring.
As a preferred technical scheme of the invention, the outer end face of the screw rod is uniformly connected with a scraping column in a rotating manner by a pin shaft along the circumferential direction, and the outer end face of the scraping column is uniformly provided with arc-shaped long grooves; scraping the raw materials attached to the inner wall of the glass tube by the scraping columns with the arc-shaped long grooves uniformly formed in the outer end faces.
According to a preferred technical scheme, the forming cylinder comprises a cylinder body, a cavity cylinder, material scraping balls, a limiting ring, rolling balls and a brush, the cylinder body is fixedly installed on the right end face of the conical cylinder, the cavity cylinder is fixedly installed on the inner end face of the cylinder body, long cylindrical through holes perpendicular to the horizontal plane are symmetrically formed in the left side and the right side of the cavity cylinder, long arc through holes parallel to the horizontal plane are uniformly formed in the cavity cylinder, the material scraping balls are uniformly connected with the inner end faces of the long cylindrical through holes in a sliding fit mode, arc grooves are uniformly formed in the outer end face of the material scraping balls along the circumferential direction, the limiting ring is fixedly installed on the right end face of the cylinder body, long rectangular through holes perpendicular to the horizontal plane are formed in the limiting ring, the rolling balls are connected with the inner end face of the long rectangular through holes in a sliding fit mode, the brush; the material scraping device comprises a barrel, a cavity barrel, a limiting ring, a scraping ball, a brush, a material scraping ball, a material scraping knife, a scraper blade, a ball bearing, a limiting ring, a brush, a material cutting knife, a material scraping ball, a scraper blade, a material scraping ball, a material cutting knife, a limiting ring, a brush and a cleaning device.
According to a preferred technical scheme, annular grooves with T-shaped sections are symmetrically formed in the front end surface and the rear end surface of the outer side of the cam, and rolling columns are uniformly and fixedly mounted on the inner end surfaces of the annular grooves through pin shafts; the T-shaped plate is prevented from being separated from the cam through the annular groove with the T-shaped section, and the friction force between the T-shaped plate and the cam is reduced through the rolling column.
As a preferred technical scheme of the invention, the material cutting knife comprises a rectangular knife, a lubricating ball and an arc-shaped knife, the right end of the forming cylinder is positioned at the lower side of the cam and is connected with the rectangular knife in a sliding fit manner, the left end surface and the right end surface of the front side and the rear side of the rectangular knife are uniformly connected with the lubricating ball in a sliding fit manner, and the lower end surface of the rectangular knife is fixedly provided with the arc-shaped knife; the lubricating balls are positioned through the rectangular cutter, the friction force between the rectangular cutter and the barrel is reduced through the lubricating balls, and the arc-shaped cutter is matched with the arc-shaped semi-finished product to be cut by the arc-shaped cutter.
As a preferred technical scheme of the invention, the first punching frame comprises a long cylinder, a punching cutter, scrapers, a first extruding spring and a prismatic plate, the long cylinder is uniformly and fixedly installed on the lower end face of the left side of the processing frame, the punching cutter is fixedly installed on the lower end face of the long cylinder, obliquely staggered scrapers are uniformly and fixedly installed on the outer end face of the long cylinder, the first extruding spring is fixedly installed between the obliquely staggered scrapers on the outer end face of the long cylinder, the prismatic plate is fixedly installed at the tail end of the extruding spring, and the prismatic plate is connected with the scrapers in a sliding fit manner; fix punching cutter and scraper through the long cylinder, punch a hole through the sword of punching a hole and handle the semi-manufactured goods, scrape the material to hole inner wall and upper and lower both ends face through the scraper to get rid of unnecessary waste material, fix a pair of arris shaped plate through crowded material spring, extrude the waste material that the scraper struck off through the arris shaped plate.
As a preferred technical scheme of the invention, the punching frame comprises an arc-shaped column, an annular cutter, a second extruding spring and an arc-shaped plate, the middle of the upper side of the forming cylinder is uniformly connected with the arc-shaped column in a sliding fit manner, the outer side of the tail end of the arc-shaped column is fixedly provided with the annular cutter, the middle of the tail end of the arc-shaped column is fixedly provided with the second extruding spring, the tail end of the second extruding spring is fixedly provided with the arc-shaped plate, and the arc-shaped plate is connected with the annular cutter in a sliding fit manner; fix annular sword and crowded material spring two through the arc post, punch a hole through the annular sword and handle the semi-manufactured goods upside, fix two pairs of arcs through crowded material spring, because annular sword direction of motion is parallel with the horizontal plane, consequently extrude the waste material piece in the annular sword through the arc.
As a preferred technical scheme, the limiting block comprises a C-shaped plate, a circular column and a T-shaped plate, the C-shaped plate is fixedly installed on the upper end face of the supporting plate, the circular columns are symmetrically and fixedly installed on the front side and the rear side of the inner end face of the C-shaped plate, the tail end of each circular column is rotatably connected with the T-shaped plate through a rotating shaft, and the T-shaped plate is connected with the cam in a sliding fit manner; fix circular post through the C shaped plate, fix a position the T shaped plate through circular post, cooperate through the annular groove on T shaped plate and the cam to the vertical displacement of control backup pad.
Compared with the prior art, the invention has the following advantages:
1. according to the preparation method of the high-performance ceramic filler, the raw materials are uniformly stirred and extruded in a limited amount through the processing device, the ceramic filler is processed and prepared through the extruding device, the ceramic filler is not required to be manually transported in the whole processing process, and the separation treatment between a finished product and a semi-finished product is not required to be manually controlled, so that the processing efficiency of equipment is improved, the whole processing process of the ceramic filler is circularly carried out through the matching of the processing device, the extruding device and the belt conveyor, the control is not required to be interrupted, the damage caused by repeated opening and closing of the equipment is reduced, and the service life of the equipment is finally prolonged.
2. According to the invention, through the arranged extruding device, scraps attached to the surfaces of the annular cutter, the punching cutter and the scraper in the punching process are scraped through the scraping balls, the ball is positioned through the limiting ring, the hairbrush is fixed at the same time, the friction force between the cutting cutter and the limiting ring is reduced through the ball, and the scraps attached to the surface of the cutting cutter are cleaned through the hairbrush.
3. The rectangular cutter is used for positioning the lubricating balls through the arranged material extruding device, the friction force between the rectangular cutter and the barrel is reduced through the lubricating balls, and the arc-shaped cutter is matched with the arc-shaped semi-finished product to be cut by the arc-shaped cutter at the same time.
4. According to the invention, through the arranged extruding device, the semi-finished product is punched by the punching knife, the scraper scrapes the inner wall of the hole and the upper and lower end surfaces of the hole, so that redundant waste is removed, the prism-shaped plates are fixed by the extruding spring, and the waste scraped by the scraper is extruded by the prism-shaped plates.
5. According to the invention, the annular knife and the second extrusion spring are fixed through the arc-shaped column by the arranged extrusion device, the upper side of the semi-finished product is punched through the annular knife, the two pairs of arc-shaped plates are fixed through the extrusion spring, and the waste scraps in the annular knife are extruded through the arc-shaped plates because the motion direction of the annular knife is parallel to the horizontal plane.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic workflow diagram of the present invention;
FIG. 2 is a schematic plan view of the present invention in front elevation;
FIG. 3 is a cross-sectional view taken along line A-A of FIG. 2 of the present invention;
FIG. 4 is an enlarged view of a portion of the present invention at N of FIG. 2;
FIG. 5 is an enlarged fragmentary view of the invention at M of FIG. 2;
FIG. 6 is an enlarged fragmentary view of the invention at E of FIG. 3;
FIG. 7 is an enlarged fragmentary view of the invention at F of FIG. 3;
FIG. 8 is a schematic perspective view of a semi-finished product of the present invention;
fig. 9 is a schematic perspective view of the finished product of the present invention.
Detailed Description
In order to make the technical means, the creation features, the achievement purposes and the effects of the invention easy to understand, the invention is further explained with reference to fig. 1 to 9.
A preparation method of a high-performance ceramic filler uses a high-performance ceramic filler preparation device, the high-performance ceramic filler preparation device comprises a fixed table 1, a processing device 2, an extruding device 3 and a belt conveyor 4, and the specific method for preparing the high-performance ceramic filler by using the high-performance ceramic filler preparation device is as follows:
s1, introducing raw materials: the raw materials are introduced into the material conveying pipe 21 through the material inlet pipe 23 and the material inlet funnel 25, and at the moment, the screw rod 27 is driven by the motor I26 to uniformly stir and transport the raw materials;
s2, limited extrusion: limiting the amount of the uniformly stirred raw materials through a conical barrel 29, and extruding the raw materials into a forming barrel 31;
s3, molding: the raw materials are molded through the molding cylinder 31, and at the moment, the cam 35 is driven to rotate through the second motor 34, so that the second punching frame 39 and the first punching frame 38 are driven to punch holes in the molded semi-finished products;
s4, bending and separating: the semi-finished product after the punching treatment moves rightwards, the semi-finished product is bent through the bending cylinder 33, and at the moment, the second motor 34 continuously drives the cam 35 to rotate, so that the material cutting knife 36 is driven to move downwards to separate the semi-finished product after the bending treatment from the semi-finished product on the left side undergoing the punching treatment;
s5, firing and collecting: conveying the workpiece subjected to bending treatment by a belt conveyor 4, so as to perform firing treatment on the workpiece, and finally collecting a finished ceramic filler product;
the upper end face of the fixed table 1 is fixedly provided with a processing device 2, a material extruding device 3 and a belt conveyor 4 from left to right, and the outer end face of the belt conveyor 4 is uniformly and fixedly provided with sponge plates along the circumferential direction;
the treatment device 2 comprises a material conveying pipe 21, a glass pipe 22, a material feeding pipe 23, a vacuum pugging machine 24, a feeding hopper 25, a first motor 26, a spiral rod 27, a spiral belt 28 and a conical cylinder 29, wherein the material conveying pipe 21 is fixedly installed on the upper end surface of the left side of the fixed platform 1, the glass pipe 22 is fixedly installed on the inner end surface of the material conveying pipe 21, the material feeding pipe 23 is fixedly installed on the upper end of the left side of the material conveying pipe 21, the vacuum pugging machine 24 is fixedly installed on the upper end surface of the material feeding pipe 23, the feeding hopper 25 is fixedly installed on the upper end surface of the material conveying pipe 21, the first motor 26 is fixedly installed on the left end surface of the material conveying pipe 21 through a motor base, the spiral rod 27 is fixedly installed on an output shaft of the first motor 26 through a coupler, the spiral belt 28 with the rotation direction; fix glass pipe 22 through conveying pipeline 21, through the hardness of terminal surface in glass pipe 22 increase conveying pipeline 21, in order to prevent at the in-process of stirring the raw materials, conveying pipeline 21 inner wall produces the mar, influence the ratio and the transportation of raw materials, fix vacuum pugging machine 24 through inlet pipe 23, transport the raw materials through inlet pipe 23 and feed hopper 25, fix spiral shell area 28 through hob 27, drive hob 27 and spiral shell area 28 through a motor 26 and rotate, thereby evenly stir and transport the raw materials, carry out the limit material extrusion through toper drum 29 to the raw materials after the stirring.
The feeding hopper 25 comprises a conical square tube 251, a baffle plate 252 and a torsion spring 253, the conical square tube 251 is fixedly installed on the upper end surface of the feeding pipe 21 on the right side of the feeding pipe 23, the baffle plate 252 is rotatably connected to the upper side of the conical square tube 251 through a rotating shaft, the torsion spring 253 is sleeved on the rotating shaft, one end of the torsion spring 253 is fixedly connected with the baffle plate 252, and the other end of the torsion spring 253 is fixedly connected with the conical square tube 251; the striker plate 252 is positioned through the tapered square tube 251, when the striker plate 252 is filled with raw materials, the striker plate 252 is inclined downwards due to pressure, so that the raw materials smoothly enter the material conveying pipe 21, and when the striker plate 252 is not pressurized, the striker plate 252 is driven to return to an original state through the torsion spring 253.
The outer end face of the screw rod 27 is uniformly connected with a scraping column in a rotating mode through a pin shaft along the circumferential direction, and arc-shaped long grooves are uniformly formed in the outer end face of the scraping column; scraping the raw materials attached to the inner wall of the glass tube 22 through the scraping column with the outer end face uniformly provided with the arc-shaped long groove.
The extruding device 3 comprises a forming cylinder 31, a fixing plate 32, a bending cylinder 33, a motor II 34, a cam 35, a cutting knife 36, a processing frame 37, a punching frame I38 and a punching frame II 39, the right end face of the conical cylinder 29 is fixedly provided with the forming cylinder 31, the front and back end faces of the right side of the forming cylinder 31 are symmetrically and fixedly provided with the fixing plate 32, the lower end face of the fixing plate 32 is fixedly connected with the fixing table 1, the inner end face of the right side of the fixing plate 32 is rotatably connected with the bending cylinder 33 through a rotating shaft, the fixing plate 32 at the front side is positioned at the upper side of the forming cylinder 31 and is fixedly provided with the motor II 34 through a motor base, the output shaft of the motor II 34 is fixedly provided with the cam 35 through a coupler, the right end face of the forming cylinder 31 is positioned at the lower side of the cam 35 and is connected with the cutting knife 36 in a sliding fit manner, the, a first punching frame 38 is uniformly and fixedly installed on the lower end face of the left side of the processing frame 37, a second punching frame 39 is uniformly connected to the middle of the upper side of the forming barrel 31 in a sliding fit manner, and the rear end face of the second punching frame 39 is connected with the processing frame 37 in a sliding fit manner; fixing the fixing plate 32 through the forming cylinder 31, positioning the bending cylinder 33 through the fixing plate 32, driving the cam 35 to rotate through the second motor 34, bending the punched semi-finished product through the cutting knife 36, and punching the semi-finished product through the matching of the processing frame 37 and the punching frame 39. The forming cylinder 31 comprises a cylinder body 311, a cavity cylinder 312 and a material scraping bead 313, the cleaning device comprises a limiting ring 314, balls 315 and a brush 316, wherein a cylinder body 311 is fixedly arranged on the right end face of a conical cylinder 29, a cavity cylinder 312 is fixedly arranged on the inner end face of the cylinder body 311, long cylindrical through holes perpendicular to the horizontal plane are symmetrically formed in the left side and the right side of the cavity cylinder 312, arc-shaped long through holes parallel to the horizontal plane are uniformly formed in the cavity cylinder 312, material scraping balls 313 are uniformly connected with the inner end faces of the long cylindrical through holes and the arc-shaped long through holes in a sliding fit mode, arc-shaped grooves are uniformly formed in the outer end face of the material scraping balls 313 along the circumferential direction, a limiting ring 314 is fixedly arranged on the right end face of the cylinder body 311, a rectangular long through hole perpendicular to the horizontal plane is formed in the limiting ring 314, the balls 315 are connected with the inner end; scrape material ball 313 through barrel 311 and fix a position, fix cavity barrel 312 simultaneously, scrape annular sword 392, punching cutter 382 and scraper 383 surface adhesion's piece in-process of punching the hole through scraping material ball 313 and scrape off, fix ball 315 through spacing ring 314, fix brush 316 simultaneously, reduce the frictional force between blank sword 36 and the spacing ring 314 through ball 315, clear up the piece of blank sword 36 surface adhesion through brush 316.
The front end surface and the rear end surface of the outer side of the cam 35 are symmetrically provided with annular grooves with T-shaped sections, and the inner end surfaces of the annular grooves are uniformly and fixedly provided with rolling columns through pin shafts; the T-shaped plate 3733 is prevented from being separated from the cam 35 by the annular groove with the T-shaped section, and the friction force between the T-shaped plate 3733 and the cam 35 is reduced by the rolling column.
The material cutting knife 36 comprises a rectangular knife 361, a lubricating ball 362 and an arc-shaped knife 363, the rectangular knife 361 is connected to the right end of the forming barrel 31 at the lower side of the cam 35 in a sliding fit mode, the lubricating ball 362 is evenly connected to the left end face and the right end face of the front side and the rear side of the rectangular knife 361 in a sliding fit mode, and the arc-shaped knife 363 is fixedly installed on the lower end face of the rectangular knife 361; the lubricating ball 362 is positioned by the rectangular knife 361, the friction force between the rectangular knife 361 and the cylinder 311 is reduced by the lubricating ball 362, and the arc-shaped semi-finished product is cut by the arc-shaped knife 363 simultaneously by the arc-shaped knife 363 in cooperation with the arc-shaped semi-finished product.
The processing frame 37 comprises a support plate 371, a circular sliding column 372, a limiting block 373, a right-angle trapezoidal block 374 and a sliding rail 375, the upper end surface of the material cutting knife 36 is fixedly provided with the support plate 371, the front end surface and the rear end surface of the support plate 371 are connected with the fixing plate 32 in a sliding fit manner, the lower end of the support plate 371 is symmetrically and fixedly provided with the circular sliding column 372 at the front side and the rear side of the material cutting knife 36, the lower side of the circular sliding column 372 is connected with the fixing table 1 in a sliding fit manner, the upper end surface of the support plate 371 is fixedly provided with the limiting block 373, the upper side of the limiting block 373 is connected with the cam 35 in a sliding fit manner, the rear side of the lower end surface of the support plate 371 is fixedly provided with the right-angle trapezoidal block 374 at the left side of the material cutting knife 36, the front end surface of the right-angle trapezoidal block 374 is, the sliding rail 375 is connected with the outer end of the second punching frame 39 in a sliding fit manner; fix circular traveller 372 through backup pad 371, when cam 35 drove backup pad 371 and carries out the motion of vertical direction, further fix a position backup pad 371 through circular traveller 372, cooperate with cam 35 through stopper 373, restrict the vertical displacement of backup pad 371, punch a hole through the half-finished product upside after the frame 38 that punches a hole after to the shaping and handle, fix slip track 375 through right angle trapezoidal piece 374, fix a position through slip track 375 frame 38 that punches a hole.
The limiting block 373 comprises a C-shaped plate 3731, a circular column 3732 and a T-shaped plate 3733, the C-shaped plate 3731 is fixedly mounted on the upper end surface of the supporting plate 371, the circular columns 3732 are symmetrically and fixedly mounted on the front and rear sides of the inner end surface of the C-shaped plate 3731, the tail end of each circular column 3732 is rotatably connected with the T-shaped plate 3733 through a rotating shaft, and the T-shaped plate 3733 is connected with the cam 35 in a sliding fit manner; the circular post 3732 is fixed by the C-shaped plate 3731, the T-shaped plate 3733 is positioned by the circular post 3732, and the T-shaped plate 3733 is engaged with the annular groove of the cam 35 to control the vertical displacement of the support plate 371.
The first punching frame 38 comprises a long cylinder 381, a punching knife 382, scrapers 383, a first extruding spring 384 and a prismatic plate 385, the long cylinder 381 is uniformly and fixedly installed on the lower end face of the left side of the processing frame 37, the punching knife 382 is fixedly installed on the lower end face of the long cylinder 381, obliquely staggered scrapers 383 are uniformly and fixedly installed on the outer end face of the long cylinder 381, the first extruding spring 384 is fixedly installed between the obliquely staggered scrapers 383 on the outer end face of the long cylinder 381, the prismatic plate 385 is fixedly installed at the tail end of the first extruding spring 384, and the prismatic plate 385 is connected with the scrapers 383 in a sliding fit manner; the punching knife 382 and the scraper 383 are fixed through the long cylinder 381, the semi-finished product is punched through the punching knife 382, the inner wall of a hole and the upper end face and the lower end face of the hole are scraped through the scraper 383, redundant waste materials are removed, the prismatic plate 385 is fixed through the material extruding spring 384, and the waste materials scraped by the scraper 383 are extruded through the prismatic plate 385.
The second punching frame 39 comprises an arc-shaped column 391, an annular knife 392, a second material extruding spring 393 and an arc-shaped plate 394, the arc-shaped column 391 is evenly connected to the middle of the upper side of the forming barrel 31 in a sliding fit manner, the annular knife 392 is fixedly installed on the outer side of the tail end of the arc-shaped column 391, the second material extruding spring 393 is fixedly installed in the middle of the tail end of the arc-shaped column 391, the arc-shaped plate 394 is fixedly installed at the tail end of the second material extruding spring 393, and the arc-shaped plate 394 and the annular knife 392 are connected in a; the annular knife 392 and the second extrusion spring 393 are fixed through the arc-shaped column 391, the upper side of the semi-finished product is punched through the annular knife 392, the arc-shaped plate 394 is fixed through the second extrusion spring 393, and waste scraps in the annular knife 392 are extruded through the arc-shaped plate 394 as the moving direction of the annular knife 392 is parallel to the horizontal plane.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (9)
1. The preparation method of the high-performance ceramic filler uses high-performance ceramic filler preparation equipment which comprises a fixed table (1), a treatment device (2), an extruding device (3) and a belt conveyor (4), and is characterized in that: the specific method for preparing the high-performance ceramic filler by adopting the high-performance ceramic filler preparation equipment comprises the following steps:
s1, introducing raw materials: the raw materials are introduced into a material conveying pipe (21) through a material inlet pipe (23) and a material inlet funnel (25), and at the moment, a first motor (26) drives a screw rod (27) to uniformly stir and transport the raw materials;
s2, limited extrusion: limiting the amount of the uniformly stirred raw materials through a conical barrel (29), and extruding the raw materials into a forming barrel (31);
s3, molding: the raw materials are molded through a molding cylinder (31), and at the moment, a second motor (34) drives a cam (35) to rotate, so that a second punching frame (39) and a first punching frame (38) are driven to punch holes in the molded semi-finished products;
s4, bending and separating: the semi-finished product after punching moves rightwards, the semi-finished product is bent through a bending cylinder (33), and at the moment, a second motor (34) continues to drive a cam (35) to rotate, so that a material cutting knife (36) is driven to move downwards to separate the semi-finished product after bending from the semi-finished product on the left side which is subjected to punching;
s5, firing and collecting: conveying the workpiece subjected to bending treatment by a belt conveyor (4), so as to perform firing treatment on the workpiece, and finally collecting a finished ceramic filler product;
the upper end face of the fixed table (1) is fixedly provided with a processing device (2), a material extruding device (3) and a belt conveyor (4) from left to right, and the outer end face of the belt conveyor (4) is uniformly and fixedly provided with sponge plates along the circumferential direction;
the processing device (2) comprises a conveying pipe (21), a glass pipe (22), a feeding pipe (23), a vacuum pugging machine (24), a feeding hopper (25), a motor I (26), a screw rod (27), a screw band (28) and a conical cylinder (29), the upper end face of the left side of the fixed platform (1) is fixedly provided with the conveying pipe (21), the inner end face of the conveying pipe (21) is fixedly provided with the glass pipe (22), the upper end of the left side of the conveying pipe (21) is fixedly provided with the feeding pipe (23), the upper end face of the feeding pipe (23) is fixedly provided with the vacuum pugging machine (24), the upper end face of the conveying pipe (21) is positioned on the right side of the feeding pipe (23) and is fixedly provided with the feeding hopper (25), the left end face of the conveying pipe (21) is fixedly provided with the motor I (26) through a motor base, the output shaft of the motor I (26) is fixedly provided with the screw rod (27) through a coupler, a conical cylinder (29) is fixedly arranged on the right end surface of the material conveying pipe (21);
the extruding device (3) comprises a forming cylinder (31), a fixing plate (32), a bending cylinder (33), a second motor (34), a cam (35), a material cutting knife (36), a processing frame (37), a first punching frame (38) and a second punching frame (39), wherein the right end face of the conical cylinder (29) is fixedly provided with the forming cylinder (31), the front end face and the rear end face of the right side of the forming cylinder (31) are symmetrically and fixedly provided with the fixing plate (32), the lower end face of the fixing plate (32) is fixedly connected with the fixing table (1), the inner end face of the right side of the fixing plate (32) is rotatably connected with the bending cylinder (33) through a rotating shaft, the fixing plate (32) on the front side is positioned on the upper side of the forming cylinder (31) and fixedly provided with the second motor (34) through a motor base, the output shaft of the second motor (34) is fixedly provided with the cam (35) through a coupler, the right, the upper end face of the cutting knife (36) is fixedly provided with a processing frame (37), the upper side of the processing frame (37) is connected with the cam (35) in a sliding fit manner, the lower end face of the left side of the processing frame (37) is uniformly and fixedly provided with a first punching frame (38), the middle part of the upper side of the forming barrel (31) is uniformly connected with a second punching frame (39) in a sliding fit manner, and the rear end face of the second punching frame (39) is connected with the processing frame (37) in a sliding fit manner;
the processing frame (37) comprises a supporting plate (371), a circular sliding column (372), a limiting block (373), a right-angle trapezoidal block (374) and a sliding track (375), wherein the upper end face of a material cutting knife (36) is fixedly provided with the supporting plate (371), the front end face and the rear end face of the supporting plate (371) are connected with a fixing plate (32) in a sliding fit manner, the circular sliding column (372) is symmetrically and fixedly arranged at the front side and the rear side of the material cutting knife (36) at the lower end of the supporting plate (371), the lower side of the circular sliding column (372) is connected with a fixing table (1) in a sliding fit manner, the limiting block (373) is fixedly arranged on the upper end face of the supporting plate (371), the upper side of the limiting block (373) is connected with a cam (35) in a sliding fit manner, the right-angle trapezoidal block (374) is fixedly arranged at the left side of the material cutting knife (36) at, the bottom surface area of the upper end surface of the right-angle trapezoidal block (374) is larger than that of the lower end surface, a sliding rail (375) is fixedly mounted on the inclined end surface of the right-angle trapezoidal block (374), and the sliding rail (375) is connected with the outer end of the punching frame II (39) in a sliding fit mode.
2. The method for preparing the high-performance ceramic filler according to claim 1, wherein the method comprises the following steps: feed hopper (25) are including toper square tube (251), striker plate (252) and torsional spring (253), and conveying pipeline (21) up end is located inlet pipe (23) right side fixed mounting has toper square tube (251), and toper square tube (251) upside evenly is connected with striker plate (252) through the axis of rotation, and the cover has torsional spring (253) in the axis of rotation, torsional spring (253) one end and striker plate (252) fixed connection, torsional spring (253) other end and toper square tube (251) fixed connection.
3. The method for preparing the high-performance ceramic filler according to claim 1, wherein the method comprises the following steps: the outer end face of the screw rod (27) is uniformly connected with a scraping column in a rotating mode through a pin shaft along the circumferential direction, and arc-shaped long grooves are uniformly formed in the outer end face of the scraping column.
4. The method for preparing the high-performance ceramic filler according to claim 1, wherein the method comprises the following steps: the forming cylinder (31) comprises a cylinder body (311), a cavity cylinder (312), material scraping balls (313), a limiting ring (314), balls (315) and a brush (316), the cylinder body (311) is fixedly installed on the right end face of the conical cylinder (29), the cavity cylinder (312) is fixedly installed on the inner end face of the cylinder body (311), long cylindrical through holes perpendicular to the horizontal plane are symmetrically formed in the left side and the right side of the cavity cylinder (312), arc-shaped long through holes parallel to the horizontal plane are uniformly formed in the cavity cylinder (312), the material scraping balls (313) are uniformly connected with the inner end face of the long cylindrical through holes and the inner end face of the arc-shaped long through holes in a sliding fit mode, arc-shaped grooves are uniformly formed in the outer end face of the material scraping balls (313) along the circumferential direction, the limiting ring (314) is fixedly installed on the right end face of the cylinder body (311), the rectangular long through holes perpendicular to the horizontal plane are formed in, the upper end face and the lower end face of the limiting ring (314) are symmetrically and fixedly provided with a hair brush (316), and the bristles of the hair brush (316) are inclined.
5. The method for preparing the high-performance ceramic filler according to claim 1, wherein the method comprises the following steps: the front end surface and the rear end surface of the outer side of the cam (35) are symmetrically provided with annular grooves with T-shaped sections, and the inner end surfaces of the annular grooves are uniformly and fixedly provided with rolling columns through pin shafts.
6. The method for preparing the high-performance ceramic filler according to claim 1, wherein the method comprises the following steps: the cutting knife (36) comprises a rectangular knife (361), a lubricating ball (362) and an arc-shaped knife (363), the right end of the forming barrel (31) is located on the lower side of the cam (35) and is connected with the rectangular knife (361) in a sliding fit mode, the lubricating ball (362) is evenly connected to the left end face and the right end face of the front side and the rear side of the rectangular knife (361) in a sliding fit mode, and the arc-shaped knife (363) is fixedly mounted on the lower end face of the rectangular knife (361).
7. The method for preparing the high-performance ceramic filler according to claim 1, wherein the method comprises the following steps: the punching frame I (38) comprises a long cylinder (381), a punching knife (382), a scraper (383), a first extruding spring (384) and a prismatic plate (385), the lower end face of the left side of the processing frame (37) is uniformly and fixedly provided with the long cylinder (381), the lower end face of the long cylinder (381) is fixedly provided with the punching knife (382), the outer end face of the long cylinder (381) is uniformly and fixedly provided with the obliquely staggered scraper (383), the outer end face of the long cylinder (381) is positioned between the obliquely staggered scrapers (383) and is fixedly provided with the first extruding spring (384), the tail end of the first extruding spring (384) is fixedly provided with the prismatic plate (385), and the prismatic plate (385) and the scrapers (383) are connected in a sliding fit mode.
8. The method for preparing the high-performance ceramic filler according to claim 1, wherein the method comprises the following steps: the punching frame II (39) comprises an arc-shaped column (391), an annular knife (392), a material extruding spring II (393) and an arc-shaped plate (394), the middle of the upper side of the forming barrel (31) is evenly connected with the arc-shaped column (391) in a sliding fit mode, the outer side of the tail end of the arc-shaped column (391) is fixedly provided with the material extruding spring II (393), the tail end of the material extruding spring II (393) is fixedly provided with the arc-shaped plate (394), and the arc-shaped plate (394) and the annular knife (392) are connected in a sliding fit mode.
9. The method for preparing the high-performance ceramic filler according to claim 1, wherein the method comprises the following steps: the limiting block (373) comprises a C-shaped plate (3731), a circular column (3732) and a T-shaped plate (3733), the upper end face of the supporting plate (371) is fixedly provided with the C-shaped plate (3731), the front side and the rear side of the inner end face of the C-shaped plate (3731) are symmetrically and fixedly provided with the circular column (3732), the tail end of the circular column (3732) is rotatably connected with the T-shaped plate (3733) through a rotating shaft, and the T-shaped plate (3733) is connected with the cam (35) in a sliding fit mode.
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Cited By (1)
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| CN114434623A (en) * | 2022-01-24 | 2022-05-06 | 朱良玉 | Ceramic packing production line group applied to deformation prevention in packed tower |
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| CN113119277B (en) | 2023-01-24 |
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