CN212663574U

CN212663574U - Intalox saddle ring type ceramic filler

Info

Publication number: CN212663574U
Application number: CN202021397772.0U
Authority: CN
Inventors: 张文辉; 阳世慈; 阳世滔
Original assignee: Pingxiang Shengfeng Packing Co ltd
Current assignee: Pingxiang Shengfeng Packing Co ltd
Priority date: 2020-07-16
Filing date: 2020-07-16
Publication date: 2021-03-09
Anticipated expiration: 2030-07-16

Abstract

The utility model discloses a intalox saddle ring formula ceramic packing, pack the main part including the saddle ring, the equal fixedly connected with flank in both sides around the saddle ring packs the main part, the top that the saddle ring packed the main part is provided with the through-hole, the surface that the saddle ring packed the main part is provided with the inoxidizing coating, the inoxidizing coating includes corrosion resistant layer, insulating layer and enhancement layer. The utility model discloses a cooperation of flank and through-hole, the through-hole can be so that the space that the saddle ring packed is bigger, therefore improved the flux of packing, the flank can be close to further improve the specific surface area of packing mass transfer, high efficiency, through designing the insulating layer, the material that coefficient of heat conductivity is low can effectively completely cut off heat transfer, through designing the enhancement layer, basalt fiber is not only intensity high, but also have electrical insulation, corrosion-resistant and high temperature resistance ability, improve the life of packing, thereby reach the effect that life is high, the problem that current packing life is short has been solved.

Description

Intalox saddle ring type ceramic filler

Technical Field

The utility model relates to a pack technical field, specifically be a square saddle ring type ceramic packing.

Background

The ceramic packing has excellent acid-resistant, heat-resistant and corrosion-resistant performances, is used for linings of washing towers, cooling towers, regeneration towers, desulfurization towers, drying towers, absorption towers and reactors in the industries of chemical industry, metallurgy, acid making, coal gas, steel and the like, the intalox saddle is a widely used ceramic packing, and in a packed bed layer, a contact gap between the packings is increased, so that the intalox saddle is more beneficial to the flowing and dispersion of gas and liquid in the packing layer, and has the characteristics of reduced pressure, high mass transfer efficiency and the like, generally, the larger the specific surface area is, the higher the mass transfer efficiency is, but the resistance is increased, the flux is reduced, and the packing cost is obviously increased, the existing intalox saddle packing has the advantages of low mass transfer efficiency due to limited structure, no excessively thick structural shape, large volume and high possibility of being corroded in chemical reaction, so that the strength cannot reach the required degree, on the other hand, because the material forms colloid at high temperature, the material is easy to coke and block on the filler, and the sales volume and the overall production yield are also influenced.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a intalox saddle ring type ceramic packing possesses the high advantage of life, has solved the current short problem of filler life.

In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides a intalox saddle ring type ceramic packing, includes saddle ring filler main part, the equal fixedly connected with flank in both sides around the saddle ring filler main part, the top of saddle ring filler main part is provided with the through-hole, the surface of saddle ring filler main part is provided with the inoxidizing coating, the inoxidizing coating includes corrosion-resistant layer, insulating layer and enhancement layer, the bottom on corrosion-resistant layer is provided with the insulating layer, the bottom of insulating layer is provided with the enhancement layer.

Preferably, the number of the side wings is two, the reinforcing ribs are fixedly connected between the two side wings, and the saddle ring packing main body is arc-shaped.

Preferably, the corrosion-resistant layer is made of polytetrafluoroethylene, and the thermal insulation layer is made of glass fiber.

Preferably, the reinforcing layer is a fiber layer woven by basalt fibers, and the fiber meshes of the reinforcing layer are in a regular triangle shape.

Preferably, the surfaces of the moment flanks are provided with saw teeth, and the saw teeth are parallel to the saddle ring packing main body.

Compared with the prior art, the beneficial effects of the utility model are as follows:

1. the utility model discloses a cooperation of flank and through-hole, the through-hole can be so that the space that the saddle ring packed is bigger, therefore improved the flux of packing, the flank can be close to further improve the specific surface area of packing mass transfer, high efficiency, through designing the insulating layer, the material that coefficient of heat conductivity is low can effectively completely cut off heat transfer, through designing the enhancement layer, basalt fiber is not only intensity high, but also have electrical insulation, corrosion-resistant and high temperature resistance ability, improve the life of packing, thereby reach the effect that life is high, the problem that current packing life is short has been solved.

2. The utility model discloses a design the strengthening rib, improve its structural strength, the shape through design saddle ring filler main part is the arc, has optimized the gas-liquid flow path, makes the liquid drop have better dispersity, has improved mass transfer efficiency, through designing the sawtooth, is favorable to the flow and the dispersion of gas-liquid, increases the contact space between the filler simultaneously, and mass transfer efficiency obtains more improvement.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a right side view of the structure of the present invention;

fig. 3 is a front view and a sectional view of the thermal insulation layer structure of the present invention.

In the figure: 1. a saddle ring packing body; 2. a side wing; 3. a through hole; 4. a protective layer; 41. a corrosion-resistant layer; 42. a thermal insulation layer; 43. a reinforcing layer; 5. reinforcing ribs; 6. and (4) saw teeth.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-3, a intalox saddle ring type ceramic packing comprises a saddle ring packing main body 1, wherein the front side and the rear side of the saddle ring packing main body 1 are fixedly connected with two side wings 2, the two side wings 2 are fixedly connected with a reinforcing rib 5 between the two side wings 2, the saddle ring packing main body 1 is arc-shaped, the surface of the intalox side wing 2 is provided with saw teeth 6, the saw teeth 6 are parallel to the saddle ring packing main body 1, the structural strength is improved by designing the reinforcing rib 5, the gas-liquid flow path is optimized by designing the saddle ring packing main body 1 to be arc-shaped, so that the liquid drop has better dispersion degree, the mass transfer efficiency is improved, the saw teeth 6 are designed to be beneficial to the flow and dispersion of gas-liquid, meanwhile, the contact gap between the packing is increased, the mass transfer efficiency is greatly improved, the top of the saddle ring packing main body 1 is provided with a through hole 3, the, the protective layer 4 comprises a corrosion-resistant layer 41, a heat-insulating layer 42 and a reinforcing layer 43, the heat-insulating layer 42 is arranged at the bottom of the corrosion-resistant layer 41, the corrosion-resistant layer 41 is made of polytetrafluoroethylene, the heat-insulating layer 42 is made of glass fiber, the reinforcing layer 43 is arranged at the bottom of the heat-insulating layer 42, the reinforcing layer 43 is a fiber layer woven by basalt fiber, the fiber grid shape of the reinforcing layer 43 is a regular triangle, through the matching of the side wing 2 and the through hole 3, the gap of the saddle ring packing can be larger through the through hole 3, so that the flux of the packing is improved, the specific surface area of the packing mass transfer can be further improved by the side wing 2, the efficiency is improved, through designing the heat-insulating layer 42, the material with low heat conductivity can effectively isolate heat transfer, through designing the reinforcing layer 43, the basalt fiber has high strength, and also, thereby reach the effect that life is high, solved the current problem that packs life weak point.

When in use, the through hole 3 can lead the gap of the intalox saddle ring packing to be larger through the matching of the flank 2 and the through hole 3, thereby improving the flux of the filler, the flank 2 can further improve the specific surface area of the filler mass transfer and improve the efficiency, by designing the heat insulating layer 42, the material with low heat conductivity coefficient can effectively isolate heat transfer, by designing the reinforcing layer 43, the basalt fiber has high strength, but also has the capabilities of electric insulation, corrosion resistance and high temperature resistance, prolongs the service life of the filler, improves the structural strength of the filler by designing the reinforcing ribs 5, by designing the saddle ring packing main body 1 to be arc-shaped, a gas-liquid flow path is optimized, liquid drops have better dispersion degree, the mass transfer efficiency is improved, by designing the sawteeth 6, the flow and dispersion of gas and liquid are facilitated, meanwhile, the contact gap between the fillers is increased, so that the mass transfer efficiency is improved greatly, and the effect of long service life is achieved.

In the description of this patent, it is to be understood that the terms "center," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the orientations and positional relationships indicated in the drawings for the convenience of describing the patent and for the simplicity of description, and are not intended to indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and are not to be considered limiting of the patent. In the description of this patent, it is noted that unless otherwise specifically stated or limited, the terms "mounted," "connected," and "disposed" are to be construed broadly and can include, for example, fixedly connected, disposed, detachably connected, disposed, or integrally connected and disposed. The specific meaning of the above terms in this patent may be understood by those of ordinary skill in the art as appropriate.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a quarter saddle ring type ceramic packing, includes saddle ring packing main part (1), its characterized in that: the saddle ring filler is characterized in that side wings (2) are fixedly connected to the front side and the rear side of a saddle ring filler main body (1), a through hole (3) is formed in the top of the saddle ring filler main body (1), a protective layer (4) is arranged on the surface of the saddle ring filler main body (1), the protective layer (4) comprises a corrosion-resistant layer (41), a heat-insulating layer (42) and a reinforcing layer (43), the heat-insulating layer (42) is arranged at the bottom of the corrosion-resistant layer (41), and the reinforcing layer (43) is arranged at the bottom of the heat-insulating layer.

2. The intalox saddle ring type ceramic packing of claim 1, wherein: the saddle ring packing is characterized in that the number of the side wings (2) is two, reinforcing ribs (5) are fixedly connected between the two side wings (2), and the saddle ring packing main body (1) is arc-shaped.

3. The intalox saddle ring type ceramic packing of claim 1, wherein: the corrosion-resistant layer (41) is made of polytetrafluoroethylene, and the heat-insulating layer (42) is made of glass fiber.

4. The intalox saddle ring type ceramic packing of claim 1, wherein: the reinforcing layer (43) is a fiber layer woven by basalt fibers, and the fiber meshes of the reinforcing layer (43) are in a regular triangle shape.

5. The intalox saddle ring type ceramic packing of claim 1, wherein: sawteeth (6) are arranged on the surfaces of the side wings (2), and the sawteeth (6) are parallel to the saddle ring packing main body (1).