CN113119277B - Preparation method of high-performance ceramic filler - Google Patents
Preparation method of high-performance ceramic filler Download PDFInfo
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- CN113119277B CN113119277B CN202110473546.9A CN202110473546A CN113119277B CN 113119277 B CN113119277 B CN 113119277B CN 202110473546 A CN202110473546 A CN 202110473546A CN 113119277 B CN113119277 B CN 113119277B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/08—Apparatus or processes for treating or working the shaped or preshaped articles for reshaping the surface, e.g. smoothing, roughening, corrugating, making screw-threads
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/08—Apparatus or processes for treating or working the shaped or preshaped articles for reshaping the surface, e.g. smoothing, roughening, corrugating, making screw-threads
- B28B11/089—Using impacting tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/243—Setting, e.g. drying, dehydrating or firing ceramic articles
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
Abstract
The invention relates to a preparation method of a high-performance ceramic filler, which comprises a fixed table, a processing device, an extruding device and a belt conveyor, wherein the upper end surface of the fixed table is fixedly provided with the processing device, the extruding device and the belt conveyor from left to right, and the outer end surface of the belt conveyor is uniformly and fixedly provided with sponge plates along the circumferential direction.
Description
Technical Field
The invention relates to the field of ceramic filler preparation, in particular to a preparation method of a high-performance ceramic filler.
Background
The ceramic filler has excellent acid resistance and heat resistance, can resist corrosion of various acids except oxyfluoride and alkali, can be used for washing towers, cooling towers, recycling and regenerating towers, desulfurizing towers, drying towers, absorption towers and linings of reactors in various chemical and material production, is divided into various types according to the shape, belongs to a process adopting continuous extrusion, and has the advantages of large flux, low pressure drop, high efficiency and the like.
In the process of preparing the ceramic filler, due to the structural limitation of the ceramic intalox saddle ring, the following problems exist in the practical operation process:
(1) In the process of preparing the ceramic filler, the traditional high-performance ceramic filler preparation equipment needs manual control when separating a finished product from a semi-finished product, so that the processing efficiency of the equipment is reduced.
(2) The traditional high-performance ceramic filler preparation equipment needs frequent switching equipment in the process of preparing the ceramic filler, so that equipment parts are extremely easy to damage, and the service life of the equipment is influenced.
Disclosure of Invention
In order to make up for the defects of the prior art, the invention provides a preparation method of a high-performance ceramic filler.
The technical scheme adopted by the invention to solve the technical problem is as follows: a preparation method of a high-performance ceramic filler uses a high-performance ceramic filler preparation device, the high-performance ceramic filler preparation device comprises a fixed table, a processing device, an extruding device and a belt conveyor, and the specific method for preparing the high-performance ceramic filler by using the high-performance ceramic filler preparation device is as follows:
s1, introducing raw materials: the raw materials are introduced into a material conveying pipe through a material inlet pipe and a material inlet funnel, and the motor drives a screw rod to uniformly stir and convey the raw materials;
s2, limited extrusion: limiting the amount of the uniformly stirred raw materials through a conical barrel, and extruding the raw materials to enable the raw materials to enter a forming barrel;
s3, forming and processing: the raw materials are molded through the molding barrel, and the cam is driven to rotate through the second motor, so that the second punching frame and the punching frame are driven to perform punching processing on the molded semi-finished product;
s4, bending separation: the semi-finished product after the punching treatment moves rightwards, the semi-finished product is bent through the bending cylinder, and at the moment, the motor II continues to drive the cam to rotate, so that the material cutting knife is driven to move downwards to separate the semi-finished product after the bending treatment from the semi-finished product on the left side of which the punching treatment is carried out;
s5, firing and collecting: conveying the workpiece subjected to bending treatment by a belt conveyor, so as to perform firing treatment on the workpiece, and finally collecting a finished ceramic filler product;
the upper end surface of the fixed table is fixedly provided with a processing device, a material extruding device and a belt conveyor from left to right, and the outer end surface of the belt conveyor is uniformly and fixedly provided with sponge plates along the circumferential direction;
the processing device comprises a conveying pipe, a glass pipe, a feeding pipe, a vacuum pugging machine, a feeding hopper, a motor I, a spiral rod, a spiral belt and a conical cylinder, wherein the conveying pipe is fixedly installed on the upper end face of the left side of a fixed platform, the glass pipe is fixedly installed on the inner end face of the conveying pipe, the feeding pipe is fixedly installed on the upper end face of the left side of the conveying pipe, the vacuum pugging machine is fixedly installed on the upper end face of the feeding pipe, the feeding hopper is fixedly installed on the upper end face of the feeding pipe, which is positioned on the right side of the feeding pipe, the motor I is fixedly installed on the left end face of the conveying pipe through a motor base, the spiral rod is fixedly installed on the output shaft of the motor I through a coupler, the spiral belt with the rotation direction opposite to that of the spiral rod is fixedly installed on the outer end face of the spiral rod, and the conical cylinder is fixedly installed on the right end face of the conveying pipe; fix the glass pipe through the conveying pipeline, through the hardness of terminal surface in the glass pipe increase conveying pipeline, in order to prevent at the in-process of stirring raw materials, the conveying pipeline inner wall produces the mar, influence the ratio and the transportation of raw materials, fix the vacuum pugging machine through the inlet pipe, transport the raw materials through inlet pipe and feed hopper, fix the spiral shell area through the hob, drive the hob through the motor and rotate with the spiral shell area, thereby evenly stir and transport the raw materials, carry out the material limit extrusion through the toper drum to the raw materials after the stirring.
The extruding device comprises a forming cylinder, a fixing plate, a bending cylinder, a motor II, a cam, a cutting knife, a processing frame, a punching frame I and a punching frame II, wherein the forming cylinder is fixedly installed on the right end face of the conical cylinder, fixing plates are symmetrically and fixedly installed on the front end face and the rear end face of the right side of the forming cylinder, the lower end face of the fixing plate is fixedly connected with a fixing table, the inner end face of the right side of the fixing plate is rotatably connected with the bending cylinder through a rotating shaft, the motor II is fixedly installed on the upper side of the forming cylinder through a motor base, the cam is fixedly installed on an output shaft of the motor II through a coupler, the cutting knife is connected to the lower side of the cam in a sliding fit manner, the processing frame is fixedly installed on the upper end face of the cutting knife, the first punching frame is uniformly and fixedly installed on the lower end face of the left side of the processing frame, the second punching frame is uniformly connected to the middle of the upper side of the forming cylinder in a sliding fit manner, and the rear end face of the punching frame is connected with the processing frame in a sliding fit manner; fix the fixed plate through a shaping section of thick bamboo, fix a position a crooked section of thick bamboo through the fixed plate, drive the cam through two motors and rotate, carry out bending process through the blank sword to the semi-manufactured goods after punching a hole processing, cooperate through processing frame and punching a hole frame two and punch a hole the processing to semi-manufactured goods.
The processing frame comprises a supporting plate, a circular sliding column, a limiting block, a right-angled trapezoidal block and a sliding track, wherein the supporting plate is fixedly installed on the upper end face of a blanking cutter, the front end face and the rear end face of the supporting plate are connected with a fixing plate in a sliding fit mode, the circular sliding column is symmetrically and fixedly installed on the front side and the rear side of the supporting plate, the lower side of the circular sliding column is connected with the fixing table in a sliding fit mode, the limiting block is fixedly installed on the upper end face of the supporting plate, the upper side of the limiting block is connected with a cam in a sliding fit mode, the right-angled trapezoidal block is fixedly installed on the left side of the blanking cutter on the rear side of the lower end face of the supporting plate, the front end face of the right-angled trapezoidal block is an inclined face, the area of the bottom face of the upper end face of the right-angled trapezoidal block is larger than that of the lower end face, the sliding track is fixedly installed on the inclined end face of the right-angled trapezoidal block, and the outer ends of the punching frame are connected in a sliding fit mode; fix circular traveller through the backup pad, when the cam drives the backup pad and carries out the motion of vertical direction, further fix a position the backup pad through circular traveller, cooperate with the cam through the stopper, the vertical displacement of restriction backup pad, through the semi-manufactured goods upside after a pair of shaping of frame that punches a hole processing of punching a hole, fix the slip track through right angle trapezoidal piece, fix a position through slip track counterpunch frame one.
According to a preferred technical scheme, the feeding hopper comprises a conical square cylinder, a material baffle plate and a torsional spring, wherein the conical square cylinder is fixedly arranged on the upper end surface of the feeding pipe and positioned on the right side of the feeding pipe; the striker plate is positioned through the conical square barrel, when the striker plate is filled with raw materials, the striker plate is downward inclined due to pressure, so that the raw materials smoothly enter the material conveying pipe, and when the striker plate does not receive pressure, the striker plate is driven to return to an original state through the torsional spring.
As a preferred technical scheme of the invention, the outer end face of the screw rod is uniformly connected with a scraping column in a rotating manner by a pin shaft along the circumferential direction, and the outer end face of the scraping column is uniformly provided with arc-shaped long grooves; scraping the raw materials attached to the inner wall of the glass tube by the scraping column uniformly provided with the arc-shaped long groove on the outer end surface.
According to a preferred technical scheme of the invention, the forming cylinder comprises a cylinder body, a cavity cylinder, material scraping balls, a limiting ring, balls and a brush, the cylinder body is fixedly arranged on the right end face of the conical cylinder, the cavity cylinder is fixedly arranged on the inner end face of the cylinder body, long cylindrical through holes perpendicular to the horizontal plane are symmetrically formed in the left side and the right side of the cavity cylinder, long arc through holes parallel to the horizontal plane are uniformly formed in the cavity cylinder, the material scraping balls are uniformly connected with the long cylindrical through holes and the inner end face of the long arc through holes in a sliding fit manner, arc grooves are uniformly formed in the outer end face of the material scraping balls along the circumferential direction, the limiting ring is fixedly arranged on the right end face of the cylinder body, long rectangular through holes perpendicular to the horizontal plane are formed in the limiting ring, the balls are connected with the inner end face of the long rectangular through holes in a sliding fit manner, the brush is symmetrically and fixedly arranged on the upper end face and the lower end face of the limiting ring, and the brush are inclined; fix a position scraping the material pearl through the barrel, fix a die cavity section of thick bamboo simultaneously, strike off annular sword, the sword that punches a hole and the scraper surface adhesion's piece of punching a hole in-process through scraping the material pearl, fix a position the ball through the spacing ring, fix the brush simultaneously, reduce the frictional force between blank sword and the spacing ring through the ball, clear up blank sword surface adhesion's piece through the brush.
According to a preferred technical scheme, annular grooves with T-shaped sections are symmetrically formed in the front end surface and the rear end surface of the outer side of the cam, and rolling columns are uniformly and fixedly mounted on the inner end surfaces of the annular grooves through pin shafts; the T-shaped plate is prevented from being separated from the cam through the annular groove with the T-shaped section, and the friction force between the T-shaped plate and the cam is reduced through the rolling column.
As a preferred technical scheme of the invention, the material cutting knife comprises a rectangular knife, a lubricating ball and an arc-shaped knife, the right end of the forming cylinder is positioned at the lower side of the cam and is connected with the rectangular knife in a sliding fit manner, the left end surface and the right end surface of the front side and the rear side of the rectangular knife are uniformly connected with the lubricating ball in a sliding fit manner, and the lower end surface of the rectangular knife is fixedly provided with the arc-shaped knife; the lubricating balls are positioned through the rectangular cutter, the friction force between the rectangular cutter and the barrel is reduced through the lubricating balls, and the arc-shaped cutter is matched with the arc-shaped semi-finished product to be cut by the arc-shaped cutter.
As a preferred technical scheme of the invention, the first punching frame comprises a long cylinder, a punching cutter, scrapers, a first extruding spring and a prismatic plate, the long cylinder is uniformly and fixedly installed on the lower end face of the left side of the processing frame, the punching cutter is fixedly installed on the lower end face of the long cylinder, obliquely staggered scrapers are uniformly and fixedly installed on the outer end face of the long cylinder, the first extruding spring is fixedly installed between the obliquely staggered scrapers on the outer end face of the long cylinder, the prismatic plate is fixedly installed at the tail end of the extruding spring, and the prismatic plate is connected with the scrapers in a sliding fit manner; fix punching cutter and scraper through the long cylinder, punch a hole through the sword of punching a hole and handle the semi-manufactured goods, scrape the material to hole inner wall and upper and lower both ends face through the scraper to get rid of unnecessary waste material, fix a pair of arris shaped plate through crowded material spring, extrude the waste material that the scraper struck off through the arris shaped plate.
As a preferred technical scheme of the invention, the punching frame comprises an arc-shaped column, an annular cutter, a second extruding spring and an arc-shaped plate, the middle of the upper side of the forming cylinder is uniformly connected with the arc-shaped column in a sliding fit manner, the outer side of the tail end of the arc-shaped column is fixedly provided with the annular cutter, the middle of the tail end of the arc-shaped column is fixedly provided with the second extruding spring, the tail end of the second extruding spring is fixedly provided with the arc-shaped plate, and the arc-shaped plate is connected with the annular cutter in a sliding fit manner; fix annular sword and crowded material spring two through the arc post, punch a hole through the annular sword and handle the semi-manufactured goods upside, fix two pairs of arcs through crowded material spring, because annular sword direction of motion is parallel with the horizontal plane, consequently extrude the waste material piece in the annular sword through the arc.
As a preferred technical scheme, the limiting block comprises a C-shaped plate, a circular column and a T-shaped plate, the C-shaped plate is fixedly installed on the upper end face of the supporting plate, the circular columns are symmetrically and fixedly installed on the front side and the rear side of the inner end face of the C-shaped plate, the tail end of each circular column is rotatably connected with the T-shaped plate through a rotating shaft, and the T-shaped plate is connected with the cam in a sliding fit manner; fix circular post through the C shaped plate, fix a position the T shaped plate through circular post, cooperate through the annular groove on T shaped plate and the cam to the vertical displacement of control backup pad.
Compared with the prior art, the invention has the following advantages:
1. according to the preparation method of the high-performance ceramic filler, the raw materials are uniformly stirred and extruded in a limited amount through the processing device, the ceramic filler is processed and prepared through the extruding device, the ceramic filler is not required to be manually transported in the whole processing process, and the separation treatment between a finished product and a semi-finished product is not required to be manually controlled, so that the processing efficiency of equipment is improved, the whole processing process of the ceramic filler is circularly carried out through the matching of the processing device, the extruding device and the belt conveyor, the control is not required to be interrupted, the damage caused by repeated opening and closing of the equipment is reduced, and the service life of the equipment is finally prolonged.
2. According to the invention, through the arranged extruding device, scraps attached to the surfaces of the annular cutter, the punching cutter and the scraper in the punching process are scraped through the scraping balls, the ball is positioned through the limiting ring, the hairbrush is fixed at the same time, the friction force between the cutting cutter and the limiting ring is reduced through the ball, and the scraps attached to the surface of the cutting cutter are cleaned through the hairbrush.
3. The rectangular cutter is used for positioning the lubricating balls through the arranged material extruding device, the friction force between the rectangular cutter and the barrel is reduced through the lubricating balls, and the arc-shaped cutter is matched with the arc-shaped semi-finished product to be cut by the arc-shaped cutter at the same time.
4. According to the invention, through the arranged extruding device, the semi-finished product is punched by the punching knife, the scraper scrapes the inner wall of the hole and the upper and lower end surfaces of the hole, so that redundant waste is removed, the prism-shaped plates are fixed by the extruding spring, and the waste scraped by the scraper is extruded by the prism-shaped plates.
5. According to the invention, the annular knife and the second extrusion spring are fixed through the arc-shaped column by the arranged extrusion device, the upper side of the semi-finished product is punched through the annular knife, the two pairs of arc-shaped plates are fixed through the extrusion spring, and the waste scraps in the annular knife are extruded through the arc-shaped plates because the motion direction of the annular knife is parallel to the horizontal plane.
Drawings
The invention is further illustrated by the following examples in conjunction with the drawings.
FIG. 1 is a schematic workflow of the present invention;
FIG. 2 is a schematic plan view of the present invention in front elevation;
FIG. 3 isbase:Sub>A cross-sectional view taken along line A-A of FIG. 2 of the present invention;
FIG. 4 is an enlarged view of a portion of the present invention at N of FIG. 2;
FIG. 5 is an enlarged fragmentary view of the invention at M of FIG. 2;
FIG. 6 is an enlarged fragmentary view of the invention at E of FIG. 3;
FIG. 7 is an enlarged fragmentary view of the invention at F of FIG. 3;
FIG. 8 is a schematic perspective view of a semi-finished product of the present invention;
fig. 9 is a schematic perspective view of the finished product of the present invention.
Detailed Description
In order to make the technical means, the creation features, the achievement purposes and the effects of the invention easy to understand, the invention is further explained with reference to fig. 1 to 9.
A preparation method of a high-performance ceramic filler uses a high-performance ceramic filler preparation device, the high-performance ceramic filler preparation device comprises a fixed table 1, a processing device 2, an extruding device 3 and a belt conveyor 4, and the specific method for preparing the high-performance ceramic filler by adopting the high-performance ceramic filler preparation device is as follows:
s1, introducing raw materials: the raw materials are introduced into the material conveying pipe 21 through the material inlet pipe 23 and the material inlet funnel 25, and at the moment, the screw rod 27 is driven by the motor I26 to uniformly stir and transport the raw materials;
s2, limited extrusion: limiting the amount of the uniformly stirred raw materials through a conical barrel 29, and extruding the raw materials into a forming barrel 31;
s3, forming and processing: the raw materials are molded through the molding cylinder 31, and at the moment, the cam 35 is driven to rotate through the second motor 34, so that the second punching frame 39 and the first punching frame 38 are driven to punch holes in the molded semi-finished products;
s4, bending separation: the semi-finished product after the punching treatment moves rightwards, the semi-finished product is bent through the bending cylinder 33, and at the moment, the second motor 34 continuously drives the cam 35 to rotate, so that the material cutting knife 36 is driven to move downwards to separate the semi-finished product after the bending treatment from the semi-finished product on the left side undergoing the punching treatment;
s5, firing and collecting: conveying the workpiece subjected to bending treatment by a belt conveyor 4, so as to perform firing treatment on the workpiece, and finally collecting a finished ceramic filler product;
the upper end face of the fixed table 1 is fixedly provided with a processing device 2, a material extruding device 3 and a belt conveyor 4 from left to right, and the outer end face of the belt conveyor 4 is uniformly and fixedly provided with sponge plates along the circumferential direction;
the treatment device 2 comprises a material conveying pipe 21, a glass pipe 22, a material feeding pipe 23, a vacuum pugging machine 24, a feeding hopper 25, a first motor 26, a spiral rod 27, a spiral belt 28 and a conical cylinder 29, wherein the material conveying pipe 21 is fixedly installed on the upper end surface of the left side of the fixed platform 1, the glass pipe 22 is fixedly installed on the inner end surface of the material conveying pipe 21, the material feeding pipe 23 is fixedly installed on the upper end of the left side of the material conveying pipe 21, the vacuum pugging machine 24 is fixedly installed on the upper end surface of the material feeding pipe 23, the feeding hopper 25 is fixedly installed on the upper end surface of the material conveying pipe 21, the first motor 26 is fixedly installed on the left end surface of the material conveying pipe 21 through a motor base, the spiral rod 27 is fixedly installed on an output shaft of the first motor 26 through a coupler, the spiral belt 28 with the rotation direction opposite to the rotation direction of the spiral rod 27 is fixedly installed on the outer end surface of the spiral rod 27, and the conical cylinder 29 is fixedly installed on the right end surface of the material conveying pipe 21; fix glass pipe 22 through conveying pipeline 21, hardness through terminal surface in glass pipe 22 increase conveying pipeline 21, in order to prevent at the in-process of stirring the raw materials, the inner wall of conveying pipeline 21 produces the mar, influence the ratio and the transportation of raw materials, fix vacuum pugging machine 24 through inlet pipe 23, transport the raw materials through inlet pipe 23 and feed hopper 25, fix spiral shell area 28 through hob 27, drive hob 27 and spiral shell area 28 through motor 26 and rotate, thereby evenly stir and transport the raw materials, carry out the limit material extrusion through toper drum 29 to the raw materials after the stirring.
The feeding hopper 25 comprises a conical square tube 251, a baffle plate 252 and a torsion spring 253, the conical square tube 251 is fixedly installed on the upper end surface of the feeding pipe 21 on the right side of the feeding pipe 23, the baffle plate 252 is rotatably connected to the upper side of the conical square tube 251 through a rotating shaft, the torsion spring 253 is sleeved on the rotating shaft, one end of the torsion spring 253 is fixedly connected with the baffle plate 252, and the other end of the torsion spring 253 is fixedly connected with the conical square tube 251; through toper square tube 251 to striker plate 252 fix a position, when filling the raw materials on striker plate 252, striker plate 252 is because of receiving the pressure downward sloping to make the raw materials get into conveying pipeline 21 smoothly, when striker plate 252 does not receive pressure, drive striker plate 252 through torsional spring 253 and revert to original condition.
The outer end face of the screw rod 27 is uniformly connected with a scraping column in a rotating mode through a pin shaft along the circumferential direction, and arc-shaped long grooves are uniformly formed in the outer end face of the scraping column; scraping the raw materials attached to the inner wall of the glass tube 22 through the scraping column with the outer end face uniformly provided with the arc-shaped long groove.
The extruding device 3 comprises a forming cylinder 31, a fixing plate 32, a bending cylinder 33, a second motor 34, a cam 35, a blanking cutter 36, a processing frame 37, a first punching frame 38 and a second punching frame 39, the right end face of the conical cylinder 29 is fixedly provided with the forming cylinder 31, the front end face and the rear end face of the right side of the forming cylinder 31 are symmetrically and fixedly provided with the fixing plate 32, the lower end face of the fixing plate 32 is fixedly connected with the fixing table 1, the inner end face of the right side of the fixing plate 32 is rotatably connected with the bending cylinder 33 through a rotating shaft, the fixing plate 32 of the front side is fixedly provided with the second motor 34 through a motor base on the upper side of the forming cylinder 31, the output shaft of the second motor 34 is fixedly provided with the cam 35 through a coupler, the right end face of the forming cylinder 31 is connected with the blanking cutter 36 on the lower side of the cam 35 in a sliding fit manner, the upper end face of the blanking cutter 36 is fixedly provided with the processing frame 37, the upper side of the processing frame 37 is connected with the cam 35 in a sliding fit manner, the lower end face of the left side of the processing frame 37 is uniformly and fixedly provided with the first punching frame 38, the middle part of the forming cylinder 31 is uniformly connected with the second punching frame 39 in a sliding fit manner, and the rear end face of the punching frame 39 is connected with the processing frame 37 in a sliding fit manner; fixing the fixing plate 32 through the forming cylinder 31, positioning the bending cylinder 33 through the fixing plate 32, driving the cam 35 to rotate through the second motor 34, bending the punched semi-finished product through the cutting knife 36, and punching the semi-finished product through the matching of the processing frame 37 and the punching frame 39. The forming cylinder 31 comprises a cylinder body 311, a cavity cylinder 312, a material scraping ball 313, a limiting ring 314, a ball 315 and a brush 316, the cylinder body 311 is fixedly installed on the right end face of the conical cylinder 29, the cavity cylinder 312 is fixedly installed on the inner end face of the cylinder body 311, long cylindrical through holes perpendicular to the horizontal plane are symmetrically formed in the left side and the right side of the cavity cylinder 312, long arc through holes parallel to the horizontal plane are uniformly formed in the cavity cylinder 312, the material scraping ball 313 is connected with the inner end face of the long cylindrical through holes and the inner end face of the long arc through holes in a sliding fit mode, arc grooves are uniformly formed in the outer end face of the material scraping ball 313 along the circumferential direction, the limiting ring 314 is fixedly installed on the right end face of the cylinder body 311, long rectangular through holes perpendicular to the horizontal plane are formed in the limiting ring 314, the ball 315 is connected with the inner end face of the long rectangular through holes in a sliding fit mode, the upper end face and the lower end face of the limiting ring 314 are symmetrically and fixedly installed with the brush 316, and bristles of the brush 316 are inclined; scrape material ball 313 through barrel 311 and fix a position, fix cavity barrel 312 simultaneously, scrape annular sword 392, punching cutter 382 and scraper 383 surface adhesion's piece in-process of punching the hole through scraping material ball 313 and scrape off, fix ball 315 through spacing ring 314, fix brush 316 simultaneously, reduce the frictional force between blank sword 36 and the spacing ring 314 through ball 315, clear up the piece of blank sword 36 surface adhesion through brush 316.
The front end surface and the rear end surface of the outer side of the cam 35 are symmetrically provided with annular grooves with T-shaped sections, and the inner end surfaces of the annular grooves are uniformly and fixedly provided with rolling columns through pin shafts; the T-shaped plate 3733 is prevented from being separated from the cam 35 by the annular groove with the T-shaped section, and the friction force between the T-shaped plate 3733 and the cam 35 is reduced by the rolling column.
The cutting knife 36 comprises a rectangular knife 361, a lubricating ball 362 and an arc-shaped knife 363, the rectangular knife 361 is connected to the right end of the forming barrel 31 at the lower side of the cam 35 in a sliding fit mode, the lubricating ball 362 is evenly connected to the left end face and the right end face of the front side and the rear side of the rectangular knife 361 in a sliding fit mode, and the arc-shaped knife 363 is fixedly mounted on the lower end face of the rectangular knife 361; the lubrication ball 362 is positioned by the rectangular knife 361, the friction force between the rectangular knife 361 and the cylinder 311 is reduced by the lubrication ball 362, and the arc-shaped knife 363 is matched with the arc-shaped semi-finished product to be cut by the arc-shaped knife 363 at the same time.
The processing frame 37 comprises a supporting plate 371, a circular sliding column 372, a limiting block 373, a right-angle trapezoidal block 374 and a sliding rail 375, the supporting plate 371 is fixedly installed on the upper end face of the material cutting knife 36, the front end face and the rear end face of the supporting plate 371 are connected with the fixing plate 32 in a sliding fit mode, the circular sliding column 372 is symmetrically and fixedly installed on the front side and the rear side of the lower end face of the supporting plate 371 located on the front side and the rear side of the material cutting knife 36, the lower side of the circular sliding column 372 is connected with the fixing table 1 in a sliding fit mode, the limiting block 373 is fixedly installed on the upper end face of the supporting plate 371, the upper side of the limiting block 373 is connected with the cam 35 in a sliding fit mode, the right-angle trapezoidal block 374 is fixedly installed on the left side of the material cutting knife 36 on the rear side of the lower end face of the supporting plate 371, the front end face of the right-angle trapezoidal block 374 is an inclined end face, the area of the upper end face of the right-angle trapezoidal block 374 is larger than the area of the lower end face, the inclined end face of the sliding rail 375, and the sliding rail 375 is connected with the outer end of the hole punching frame 39 in a sliding fit mode; fix circular traveller 372 through backup pad 371, when cam 35 drove backup pad 371 and carries out the motion of vertical direction, further fix a position backup pad 371 through circular traveller 372, cooperate with cam 35 through stopper 373, restrict the vertical displacement of backup pad 371, punch a hole the processing through frame 38 that punches a hole to the semi-manufactured goods upside after the shaping, fix slide rail 375 through right angle trapezoidal piece 374, fix through slide rail 375 frame 38 that punches a hole.
The limiting block 373 comprises a C-shaped plate 3731, a circular column 3732 and a T-shaped plate 3733, the upper end surface of the supporting plate 371 is fixedly provided with the C-shaped plate 3731, the front side and the rear side of the inner end surface of the C-shaped plate 3731 are symmetrically and fixedly provided with the circular column 3732, the tail end of the circular column 3732 is rotatably connected with the T-shaped plate 3733 through a rotating shaft, and the T-shaped plate 3733 is connected with the cam 35 in a sliding fit manner; the circular post 3732 is fixed by the C-shaped plate 3731, the T-shaped plate 3733 is positioned by the circular post 3732, and the T-shaped plate 3733 is engaged with the annular groove of the cam 35 to control the vertical displacement of the support plate 371.
The first punching frame 38 comprises a long cylinder 381, a punching knife 382, scrapers 383, a first extruding spring 384 and a prismatic plate 385, the long cylinder 381 is uniformly and fixedly installed on the lower end face of the left side of the processing frame 37, the punching knife 382 is fixedly installed on the lower end face of the long cylinder 381, obliquely staggered scrapers 383 are uniformly and fixedly installed on the outer end face of the long cylinder 381, the first extruding spring 384 is fixedly installed between the obliquely staggered scrapers 383 on the outer end face of the long cylinder 381, the prismatic plate 385 is fixedly installed at the tail end of the first extruding spring 384, and the prismatic plate 385 is connected with the scrapers 383 in a sliding fit manner; the long cylinder 381 is used for fixing the punching knife 382 and the scraper 383, the punching knife 382 is used for punching the semi-finished product, the scraper 383 is used for scraping the inner wall of the hole and the upper end face and the lower end face of the hole, redundant waste materials are removed, the prismatic plate 385 is fixed through the material extruding spring 384, and the waste materials scraped by the scraper 383 are extruded through the prismatic plate 385.
The second punching frame 39 comprises arc-shaped columns 391, an annular knife 392, a second extruding spring 393 and an arc-shaped plate 394, the arc-shaped columns 391 are evenly connected to the middle of the upper side of the forming barrel 31 in a sliding fit mode, the annular knife 392 is fixedly installed on the outer side of the tail ends of the arc-shaped columns 391, the second extruding spring 393 is fixedly installed in the middle of the tail ends of the arc-shaped columns 391, the arc-shaped plate 394 is fixedly installed at the tail ends of the second extruding spring 393, and the arc-shaped plate 394 and the annular knife 392 are connected in a sliding fit mode; the annular knife 392 and the second extrusion spring 393 are fixed through the arc-shaped column 391, the upper side of the semi-finished product is punched through the annular knife 392, the arc-shaped plate 394 is fixed through the second extrusion spring 393, and waste scraps in the annular knife 392 are extruded through the arc-shaped plate 394 as the moving direction of the annular knife 392 is parallel to the horizontal plane.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (8)
1. The utility model provides a high performance ceramic filler preparation method, it has used a high performance ceramic filler preparation equipment, and this high performance ceramic filler preparation equipment includes fixed station (1), processing apparatus (2), crowded material device (3) and belt conveyor (4), its characterized in that: the specific method for preparing the high-performance ceramic filler by adopting the high-performance ceramic filler preparation equipment comprises the following steps:
s1, introducing raw materials: the raw materials are introduced into a material conveying pipe (21) through a material inlet pipe (23) and a material inlet funnel (25), and at the moment, a screw rod (27) is driven by a motor I (26) to uniformly stir and convey the raw materials;
s2, limited extrusion: limiting the amount of the uniformly stirred raw materials through a conical barrel (29), and extruding the raw materials to enable the raw materials to enter a forming barrel (31);
s3, forming and processing: the raw materials are molded through a molding cylinder (31), and at the moment, a second motor (34) drives a cam (35) to rotate, so that a second punching frame (39) and a first punching frame (38) are driven to punch holes in the molded semi-finished products;
s4, bending separation: the semi-finished product after the punching treatment moves rightwards, the semi-finished product is bent through a bending cylinder (33), and at the moment, a second motor (34) continuously drives a cam (35) to rotate, so that a material cutting knife (36) is driven to move downwards to separate the semi-finished product after the bending treatment from the semi-finished product on the left side which is subjected to the punching treatment;
s5, firing and collecting: conveying the workpiece subjected to bending treatment through a belt conveyor (4) so as to perform firing treatment on the workpiece, and finally collecting a finished ceramic filler product;
the upper end face of the fixed table (1) is fixedly provided with a processing device (2), a material extruding device (3) and a belt conveyor (4) from left to right, and the outer end face of the belt conveyor (4) is uniformly and fixedly provided with sponge plates along the circumferential direction;
the processing device (2) comprises a conveying pipe (21), a glass pipe (22), a feeding pipe (23), a vacuum pugging machine (24), a feeding hopper (25), a motor I (26), a screw rod (27), a spiral ribbon (28) and a conical cylinder (29), the upper end face of the left side of the fixed platform (1) is fixedly provided with the conveying pipe (21), the inner end face of the conveying pipe (21) is fixedly provided with the glass pipe (22), the upper end of the left side of the conveying pipe (21) is fixedly provided with the feeding pipe (23), the upper end face of the feeding pipe (23) is fixedly provided with the vacuum pugging machine (24), the upper end face of the conveying pipe (21) is positioned on the right side of the feeding pipe (23) and is fixedly provided with the feeding hopper (25), the left end face of the conveying pipe (21) is fixedly provided with the motor I (26) through a motor base, an output shaft of the motor I (26) is fixedly provided with the screw rod (27) through a coupler, the outer end face of the spiral ribbon (28) with a rotation direction opposite to the rotation direction of the screw rod (27) is fixedly provided on the right end face of the conveying pipe (21);
the extrusion device (3) comprises a forming cylinder (31), a fixing plate (32), a bending cylinder (33), a second motor (34), a cam (35), a blanking cutter (36), a processing frame (37), a first punching frame (38) and a second punching frame (39), a forming cylinder (31) is fixedly installed on the right end face of a conical cylinder (29), fixing plates (32) are symmetrically and fixedly installed on the front end face and the rear end face of the right side of the forming cylinder (31), the lower end face of the fixing plate (32) is fixedly connected with a fixed platform (1), the inner end face of the right side of the fixing plate (32) is connected with the bending cylinder (33) through rotation of a rotating shaft, the upper side of the fixing plate (32) on the front side is fixedly provided with the second motor (34) through a motor base, the output shaft of the second motor (34) is fixedly provided with the cam (35) through a coupler, the right end face of the forming cylinder (31) is connected with the blanking cutter (36) in a sliding fit mode on the lower side of the cam (35), the upper end face of the blanking cutter (36) is fixedly provided with the processing frame (37), the upper end face of the processing frame (37) is connected with the processing frame in a sliding fit mode on the left side of the first punching frame (37), the lower end face of the punching frame (37), the second punching frame (39) is connected with the punching frame (39) in a sliding fit mode on the rear side of the forming cylinder (39), the uniform fit frame (39), the punching frame (39), the sliding fit mode on the lower end face of the punching frame (39), the rear end face of the punching frame (39), the uniform fit frame (39), the punching frame (37), the uniform fit frame (39), the punching frame (39) is connected with the punching frame in a uniform fit frame in the uniform fit mode on the rear end face of the punching frame (37), and the uniform fit frame in the uniform fit frame (37), and the uniform fit frame in the rear end face of the uniform fit Connecting the two components;
the processing frame (37) comprises a supporting plate (371), a circular sliding column (372), a limiting block (373), a right-angle trapezoidal block (374) and a sliding track (375), a supporting plate (371) is fixedly installed on the upper end face of a material cutting knife (36), the front end face and the rear end face of the supporting plate (371) are connected with a fixing plate (32) in a sliding fit mode, the circular sliding column (372) is symmetrically and fixedly installed on the front side and the rear side of the material cutting knife (36) at the lower end of the supporting plate (371), the lower side of the circular sliding column (372) is connected with a fixing table (1) in a sliding fit mode, the limiting block (373) is fixedly installed on the upper end face of the supporting plate (371), the upper end face of the limiting block (373) is connected with a cam (35) in a sliding fit mode, the right-angle trapezoidal block (374) is fixedly installed on the left side of the material cutting knife (36) at the rear side of the lower end face of the supporting plate (371), the front end face of the right-angle trapezoidal block (374) is an inclined face, the area of the upper end face of the right-angle trapezoidal block (374) is larger than the area of the lower end face, the inclined track (374), and the outer end face of the sliding track (375) is connected with a sliding track (39) in a sliding fit mode;
the punching frame I (38) comprises a long cylinder (381), a punching knife (382), a scraper (383), a first extruding spring (384) and a prismatic plate (385), the lower end face of the left side of the processing frame (37) is uniformly and fixedly provided with the long cylinder (381), the lower end face of the long cylinder (381) is fixedly provided with the punching knife (382), the outer end face of the long cylinder (381) is uniformly and fixedly provided with the obliquely staggered scraper (383), the outer end face of the long cylinder (381) is positioned between the obliquely staggered scrapers (383) and is fixedly provided with the first extruding spring (384), the tail end of the first extruding spring (384) is fixedly provided with the prismatic plate (385), and the prismatic plate (385) and the scrapers (383) are connected in a sliding fit mode.
2. The method for preparing the high-performance ceramic filler according to claim 1, wherein the method comprises the following steps: feed hopper (25) are including toper square tube (251), striker plate (252) and torsional spring (253), and feeding pipe (21) up end is located feeding pipe (23) right side fixed mounting has toper square tube (251), and toper square tube (251) upside evenly is connected with striker plate (252) through the axis of rotation, and the cover has torsional spring (253) in the axis of rotation, torsional spring (253) one end and striker plate (252) fixed connection, torsional spring (253) other end and toper square tube (251) fixed connection.
3. The method for preparing the high-performance ceramic filler according to claim 1, wherein the method comprises the following steps: the outer end face of the screw rod (27) is uniformly connected with a scraping column in a rotating mode through a pin shaft along the circumferential direction, and arc-shaped long grooves are uniformly formed in the outer end face of the scraping column.
4. The method for preparing the high-performance ceramic filler according to claim 1, wherein the method comprises the following steps: the forming cylinder (31) comprises a cylinder body (311), a cavity cylinder (312), material scraping balls (313), a limiting ring (314), balls (315) and a brush (316), a cylinder body (311) is fixedly installed on the right end face of a conical cylinder (29), a cavity cylinder (312) is fixedly installed on the inner end face of the cylinder body (311), long cylindrical through holes perpendicular to the horizontal plane are symmetrically formed in the left side and the right side of the cavity cylinder (312), arc-shaped long through holes parallel to the horizontal plane are uniformly formed in the cavity cylinder (312), the long cylindrical through holes and the inner end face of the arc-shaped long through holes are uniformly connected with the material scraping balls (313) in a sliding fit mode, arc-shaped grooves are uniformly formed in the outer end face of the material scraping balls (313) along the circumferential direction, a limiting ring (314) is fixedly installed on the right end face of the cylinder body (311), rectangular long through holes perpendicular to the horizontal plane are formed in the limiting ring (314), the inner end face of the rectangular long through holes is connected with the balls (315) in a sliding fit mode, the upper end face and the upper end face of the limiting ring (314) are symmetrically and the brush (316), and bristles of the brush (316) are inclined.
5. The method for preparing the high-performance ceramic filler according to claim 1, wherein the method comprises the following steps: the front end face and the rear end face of the outer side of the cam (35) are symmetrically provided with annular grooves with T-shaped sections, and the inner end faces of the annular grooves are uniformly and fixedly provided with rolling columns through pin shafts.
6. The method for preparing the high-performance ceramic filler according to claim 1, wherein the method comprises the following steps: blank sword (36) include rectangle sword (361), lubricated pearl (362) and arc sword (363), and forming cylinder (31) right-hand member is located cam (35) downside and is connected with rectangle sword (361) with sliding fit's mode, and both ends face is evenly connected with lubricated pearl (362) with sliding fit's mode about rectangle sword (361) front and back both sides, and end face fixed mounting has arc sword (363) under rectangle sword (361).
7. The method for preparing the high-performance ceramic filler according to claim 1, wherein the method comprises the following steps: the punching frame II (39) comprises an arc-shaped column (391), an annular knife (392), a material extruding spring II (393) and an arc-shaped plate (394), the middle of the upper side of the forming barrel (31) is evenly connected with the arc-shaped column (391) in a sliding fit mode, the outer side of the tail end of the arc-shaped column (391) is fixedly provided with the material extruding spring II (393), the tail end of the material extruding spring II (393) is fixedly provided with the arc-shaped plate (394), and the arc-shaped plate (394) and the annular knife (392) are connected in a sliding fit mode.
8. The method for preparing the high-performance ceramic filler according to claim 1, wherein the method comprises the following steps: the limiting block (373) comprises a C-shaped plate (3731), a circular column (3732) and a T-shaped plate (3733), the upper end face of the supporting plate (371) is fixedly provided with the C-shaped plate (3731), the front side and the rear side of the inner end face of the C-shaped plate (3731) are symmetrically and fixedly provided with the circular column (3732), the tail end of the circular column (3732) is rotatably connected with the T-shaped plate (3733) through a rotating shaft, and the T-shaped plate (3733) is connected with the cam (35) in a sliding fit mode.
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Effective date of registration: 20230407 Address after: 337100 area a, Lianhua Industrial Park, Pingxiang City, Jiangxi Province Patentee after: Pingxiang Hengsheng special materials Co.,Ltd. Address before: 224400 No.6, south side of Fuyi Road, national entrepreneurship Park, Xingou Town, Funing County, Yancheng City, Jiangsu Province Patentee before: Yan Dongmei |