CN108527615A - Process units and production method for six rib hole composite filling of full porcelain - Google Patents
Process units and production method for six rib hole composite filling of full porcelain Download PDFInfo
- Publication number
- CN108527615A CN108527615A CN201810332419.5A CN201810332419A CN108527615A CN 108527615 A CN108527615 A CN 108527615A CN 201810332419 A CN201810332419 A CN 201810332419A CN 108527615 A CN108527615 A CN 108527615A
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- China
- Prior art keywords
- turntable
- cylinder
- hole
- filler body
- composite filling
- Prior art date
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- Granted
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- 229910052573 porcelain Inorganic materials 0.000 title claims abstract description 63
- 239000002131 composite material Substances 0.000 title claims abstract description 58
- 238000011049 filling Methods 0.000 title claims abstract description 58
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 24
- 238000000034 method Methods 0.000 title claims abstract description 18
- 230000008569 process Effects 0.000 title claims abstract description 17
- 238000000465 moulding Methods 0.000 claims abstract description 83
- 239000000945 filler Substances 0.000 claims abstract description 71
- 239000000463 material Substances 0.000 claims abstract description 41
- 230000007246 mechanism Effects 0.000 claims abstract description 10
- 238000003780 insertion Methods 0.000 claims description 15
- 230000037431 insertion Effects 0.000 claims description 15
- 230000001360 synchronised effect Effects 0.000 claims description 13
- 230000009471 action Effects 0.000 claims description 7
- 230000000149 penetrating effect Effects 0.000 claims description 5
- 238000009740 moulding (composite fabrication) Methods 0.000 claims 3
- 238000010586 diagram Methods 0.000 description 5
- 238000001125 extrusion Methods 0.000 description 5
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 4
- 230000008901 benefit Effects 0.000 description 3
- 239000000919 ceramic Substances 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 229910021529 ammonia Inorganic materials 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- UHOVQNZJYSORNB-UHFFFAOYSA-N monobenzene Natural products C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 238000003786 synthesis reaction Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 238000001311 chemical methods and process Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 238000004939 coking Methods 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 238000006477 desulfuration reaction Methods 0.000 description 1
- 230000023556 desulfurization Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 239000003337 fertilizer Substances 0.000 description 1
- 239000012847 fine chemical Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/20—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein the material is extruded
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/30—Loose or shaped packing elements, e.g. Raschig rings or Berl saddles, for pouring into the apparatus for mass or heat transfer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/14—Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting
- B28B11/16—Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting for extrusion or for materials supplied in long webs
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Ceramic Engineering (AREA)
- Physics & Mathematics (AREA)
- Manufacturing & Machinery (AREA)
- Structural Engineering (AREA)
- Thermal Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
- Insulating Bodies (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The invention discloses a kind of process units and production method for six rib hole composite filling of full porcelain, wherein device includes extruder, turntable, material containing component, material containing component includes worm screw, molding sleeve, turbine is formed on molding sleeve, intermittent rotating mechanism is provided with below turntable, the outside of turntable is provided with arc platform, and aperture member is provided on arc platform;Production method includes the following steps:Filler body is insert molded in set, and cutoff tool cuts off filler body;Turntable clearance rotates, pass sequentially through it is each at aperture member on arc platform, encounter it is each at aperture member when, molding sleeve rotates, at aperture member to one group of forming through holes of filler body, cycle in this way carries out, and realization is molded multigroup through-hole in filler body;Later, filler body is fallen on conveyer belt, completes entire production process.The present invention realizes the automatic forming processing of six rib hole composite filling of full porcelain, improves six rib hole composite filling manufacture efficiency of full porcelain.
Description
Technical field
The present invention relates to chemical filler field more particularly to a kind of process units for six rib hole composite filling of full porcelain and
Production method.
Background technology
Combination ring filler is widely used in the coal chemical industries Fine Chemicals such as oil, coking, power generation, chemical fertilizer, synthesis ammonia,
How desulfurization, washing in gas purification de- benzene, de- wash the chemical processes streams such as ammonia still process, rectifying, absorption dehydration, reaction synthesis extraction
Make filler in journey, and is widely used in various shower towers and is used as cold water filler.Six rib hole composite filling of full porcelain has acidproof, resistance to
Alkali, organic solvent-resistant, high temperature resistant, thermal stability are good, the high advantage of pressure resistance, resistance to bending.
Six rib hole composite filling of existing full porcelain includes filler body, and filler body includes a center ring and multigroup side ring, often
The group side ring circumferential direction positioned opposite in center ring, each side ring are connected with the outer wall of center ring, are offered on same group of side ring
Through the through-hole of center ring.The mode of production of six rib hole composite filling of full porcelain is to be mixed in a certain ratio using pug and water,
The mold that specific shape is loaded onto on ceramics extrusion machine manually will with ceramics extrusion machine extrusion molding filler body, and then utilization
Filler body is positioned over into punch die, is run through at upper offered in the through hole of six rib hole composite filling of full porcelain of punch die
Hole, worker are passed through using steel wire and are processed to the through-hole on six rib hole composite filling of full porcelain at the through hole realization on punch die
Molding, since through-hole on six rib hole composite filling of full porcelain cannot be directly by ceramics extrusion machine extrusion molding, the machine-shaping of through-hole
Process is relatively complicated, and there are the less efficient problems of machine-shaping of six rib hole composite filling of full porcelain.
Invention content
The invention solves first technical problem be present situation for the prior art, provide and a kind of being used for six rib of full porcelain
The process units of hole composite filling realizes the automatic forming processing of six rib hole composite filling of full porcelain, improves six rib hole of full porcelain
Composite filling manufacture efficiency.
The invention solves second technical problem be present situation for the prior art, a kind of six rib hole group of full porcelain is provided
The production method for closing filler realizes the automatic forming processing of six rib hole composite filling of full porcelain, improves the combination of six rib hole of full porcelain
Filler manufacture efficiency.
Technical solution is used by the present invention solves first technical problem:One kind being used for six rib hole composite filling of full porcelain
Process units, include the extruder for squeezing out filler body, a cutoff tool be provided with above the extruding end of extruder, it is special
Sign is:It is provided with a turntable on the outside of the extruder extruding end, material containing component, material containing component packet are provided on the edge of turntable
The synchronous motor being set on turntable, the worm screw being connect with synchronous motor output end, the molding sleeve being set on worm screw are included,
It is formed with the turbine engaged with worm screw on the outer wall of molding sleeve, is provided on molding sleeve and six rib hole composite filling outer wall phase of full porcelain
Adaptation penetrates hole, and the corresponding position for the through-hole for being located at six rib hole composite filling of full porcelain on the outer wall of molding sleeve, which offers, is inserted into hole,
One end of molding sleeve is provided with a promotion cylinder, and the output end of cylinder is pushed to be provided with a pusher head, the outer wall shape of pusher head with wear
Enter hole inner wall to be adapted;The intermittent rotating mechanism of a driving disc intermittent rotary, intermittent rotating mechanism are provided with below turntable
Including be uniformly arranged on the excircle of turntable lower face multiple fixed columns, be fixedly installed on the driven of each fixed column lower end
Disk, the rotary electric machine being set to below turntable, the drive shaft for being connected to rotary electric machine output end, the circle being set on drive shaft
Cylinder offers the helicla flute of a section on the outer wall of circumferential body, and the helicla flute is from one end of cylinder towards other end edge
It cylindrical body outer wall and tilts and extend, the position relationship between driven disc and helicla flute meets the following conditions:In the work of rotary electric machine
It is rotated with lower cylinder, the helicla flute on cylinder pushes one of driven disc so that turntable rotates, when one of them is driven
When disk moves to a driven disc position, next driven disc enters in helicla flute, and at this moment, helicla flute is located at the circle of cylinder
The rotation of Zhou Shang, cylinder cannot push driven disc to move, and turntable is motionless, complete an intermittent movement;The outside of turntable is located at
The side opposite with extruder is provided with an arc platform for being wrapped in turntable periphery wall, and multiple be used for is arranged at intervals on arc platform
Be molded through-hole on six rib hole composite filling of full porcelain at aperture member, include each being fixedly installed on arc platform at aperture member
Pore-forming cylinder, the output end of pore-forming cylinder are provided with and are molded on complete six rib hole composite filling of porcelain that through-hole is compatible to cut somebody's hair, cut somebody's hair with
Turntable is opposite, and a conveyer belt is provided at extruder positioned at the lower section of turntable.
As an improvement, the driven disc is cylindrical bearing.
It improves again, a rotating cylinder is provided with below the molding sleeve, when above material containing component movement to conveyer belt, profit
Molding sleeve rotation is driven with rotating cylinder so that the other end of molding sleeve can be directed at conveyer belt, ensure that filler body can be more preferable
Ground is fallen into conveyer belt.
Compared with prior art, the advantages of first technical problem of present invention solution, is:Extruder squeezes out no band logical
The filler body of the continuous length in hole, the extruding end of a material containing component movement on turntable to extruder, filler body be inserted at
Penetrating in hole in jacket cuts off filler body using cutoff tool, is loaded with the material containing component of filler body with turning
Dish gap rotates, and pass sequentially through it is each at aperture member on arc platform, encounter it is each at aperture member when, synchronous motor passes through
Worm screw turbine drives molding sleeve integrally to rotate so that the insertion hole alignment on molding sleeve is corresponding at aperture member, pore-forming group
The cutting somebody's hair of part is stretched out and the corresponding insertion hole on the molding sleeve, completes one group of forming through holes of filler body, in this way, recycle into
Row, realization are molded multigroup through-hole in filler body, and after the completion of the forming through holes of filler body, turntable is with material containing
Component is moved on conveyer belt, at this point, pushing cylinder action, is pushed the pusher head on cylinder to stretch into molding sleeve and is pushed away filler body
Go out molding sleeve, the filler body in molding sleeve is fallen on conveyer belt, later, as the continuation of turntable rotates forward a work
Position, material containing component are reset to the extruding end of extruder again, and material containing component is prepared to enter into six rib hole composite filling of next full porcelain
Automatic moulding, the present invention do not participate in manually in the production process of six rib hole composite filling of full porcelain, realizes six rib hole of full porcelain
The automatic forming of composite filling is processed, and six rib hole composite filling manufacture efficiency of full porcelain is improved.
Technical solution is used by the present invention solves second technical problem:A kind of six rib hole composite filling production of full porcelain
Method, which is characterized in that include the following steps:
(1), for one material containing component movement of driven by rotary disc to the extruding end of extruder, extruder squeezes out not no having with through-hole
The filler body of continuous length, filler body are insert molded the penetrating in hole of set, and filler body is cut in cutoff tool action
It is disconnected;
(2), rotary electric machine drives cylinder rotation, the helicla flute on cylinder to push one of them driven by drive shaft
Disk so that turntable turns over an angle, when one of driven disc moves to a upper driven disc position, next driven disc
Into in helicla flute, at this moment, helicla flute is located on the circumference of cylinder, and the rotation of cylinder cannot push driven disc to move,
During this, turntable stop motion, at this point, synchronous motor drives molding sleeve to rotate around own axes by worm screw turbine,
So that one group of insertion hole on molding sleeve is directed at first into aperture member, first is stretched out and at cutting somebody's hair for aperture member across molding
One group of insertion hole is covered, one group of forming through holes of filler body are completed;
(3), rotary electric machine continue it is next week rotation, drive material containing component turn to it is next at aperture member at, meanwhile, together
Walk motor and drive molding sleeve rotation, next group of insertion hole on molding sleeve be aligned in this step at aperture member, in this step
At aperture member cut somebody's hair stretching realize next group of through-hole is molded;
(4), step (3) is repeated, until completing the molding of multigroup through-hole in filler body;
(5), turntable is moved to material containing component on conveyer belt, and rotating cylinder turns over certain angle so that molding sleeve
The other end is against conveyer belt, at this point, push cylinder action, push the pusher head on cylinder stretch into molding sleeve by filler body release at
Jacket, the filler body in molding sleeve are fallen on conveyer belt;
(6), the six rib hole composite filling of full porcelain on conveyer belt, which is sent into sinter box, is sintered, and rotating cylinder resets, turntable
It is rotated further, material containing component is reset to the extruding end of extruder again, completes the production of six rib hole composite filling of entire full porcelain
Journey.
Compared with prior art, the advantages of second technical problem of present invention solution, is:Extruder squeezes out no band logical
The filler body of the continuous length in hole, the extruding end of a material containing component movement on turntable to extruder, filler body be inserted at
Penetrating in hole in jacket cuts off filler body using cutoff tool, is loaded with the material containing component of filler body with turning
Dish gap rotates, and pass sequentially through it is each at aperture member on arc platform, encounter it is each at aperture member when, synchronous motor passes through
Worm screw turbine drives molding sleeve integrally to rotate so that the insertion hole alignment on molding sleeve is corresponding at aperture member, pore-forming group
The cutting somebody's hair of part is stretched out and the corresponding insertion hole on the molding sleeve, completes one group of forming through holes of filler body, in this way, recycle into
Row, realization are molded multigroup through-hole in filler body, and after the completion of the forming through holes of filler body, turntable is with material containing
Component is moved on conveyer belt, at this point, pushing cylinder action, is pushed the pusher head on cylinder to stretch into molding sleeve and is pushed away filler body
Go out molding sleeve, the filler body in molding sleeve is fallen on conveyer belt, later, as the continuation of turntable rotates forward a work
Position, material containing component are reset to the extruding end of extruder again, and material containing component is prepared to enter into six rib hole composite filling of next full porcelain
Automatic moulding, the present invention do not participate in manually in the production process of six rib hole composite filling of full porcelain, realizes six rib hole of full porcelain
The automatic forming of composite filling is processed, and six rib hole composite filling manufacture efficiency of full porcelain is improved.
Description of the drawings
Fig. 1 is six rib hole composite filling structural schematic diagram after molding of full porcelain in the embodiment of the present invention;
Fig. 2 is the structural schematic diagram of the process units for six rib hole composite filling of full porcelain in the embodiment of the present invention;
Fig. 3 is the structural schematic diagram of material containing component in Fig. 2;
Fig. 4 is the structural schematic diagram of intermittent rotating mechanism in the embodiment of the present invention;
Fig. 5 is the motion structure schematic diagram of intermittent rotating mechanism in the embodiment of the present invention.
Specific implementation mode
Below in conjunction with attached drawing embodiment, present invention is further described in detail.
As shown in Fig. 1 to 5, the process units for six rib hole composite filling of full porcelain in this implementation, including extruder 2,
Cutoff tool, turntable 6, intermittent rotating mechanism 7, material containing component 3, arc platform 4, at aperture member 5, conveyer belt 8, wherein the present invention's is complete
Six rib hole composite filling 1 of porcelain includes filler body, and filler body includes a center ring 11 and multigroup side ring 12, every group of 12 phase of side ring
To being arranged in the circumferential direction of center ring 11, each side ring 12 is connected with the outer wall of center ring 11, is offered on same group of side ring 12
Through the through-hole 13 of center ring 11.
Wherein, extruder 2 is set to for squeezing out the not filler body with continuous length with through-hole 13, cutoff tool
Above the extruding end of extruder 2, it is provided with a turntable 6 on the outside of 2 extruding end of extruder, material containing group is provided on the edge of turntable 6
Part 3, material containing component 3 include being set to synchronous motor on turntable 6, the worm screw 33 that is connect with synchronous motor output end, being arranged
Molding sleeve 30 on worm screw 33, is formed with the turbine 34 engaged with worm screw 33 on the outer wall of molding sleeve 30, on molding sleeve 30
Be provided with it is compatible with six rib hole 1 outer wall of composite filling of full porcelain penetrate hole 31, six rib of full porcelain is located on the outer wall of molding sleeve 30
The corresponding position of the through-hole 13 of hole composite filling 1, which offers, is inserted into hole 32, and one end of molding sleeve 30 is provided with a promotion cylinder 35, pushes
The output end of cylinder 35 is provided with a pusher head, and the outer wall shape of pusher head is adapted with 31 inner wall of hole is penetrated.
Further, the lower part of molding sleeve 30 is oppositely arranged there are two worm screw 33, and there are two the both sides settings of molding sleeve 30
Turbine 34, since the through-hole 13 on six rib hole composite filling 1 of full porcelain is set to middle part, the turbine 34 on molding sleeve 30 can only be arranged
In the both sides of molding sleeve 30 stability of the molding sleeve 30 around own axis is improved by being oppositely arranged two turbines 34.
Further, be provided with multiple material containing components 3 on turntable 6, multiple material containing components 3 can synchronous coordination work,
Improve production efficiency.
The lower section of turntable 6 is provided with the intermittent rotating mechanism 7 of 6 intermittent rotary of a driving disc, and intermittent rotating mechanism 7 includes
Multiple fixed columns 71 for being uniformly arranged on 6 lower face excircle of turntable are fixedly installed on the driven of 71 lower end of each fixed column
Disk 72, the drive shaft 73 for being connected to rotary electric machine output end, is set to drive shaft 73 at the rotary electric machine for being set to 6 lower section of turntable
On cylinder 74, it is preferable that driven disc 72 be cylindrical bearing, in this way, convenient for driven disc 72 installation and maintenance, in addition,
The helicla flute 741 of a section is offered on the outer wall of circumferential body 74, the helicla flute 741 is from one end of cylinder 74 towards the other end
Face is tilted along 74 outer wall of cylinder to be extended, and the position relationship between driven disc 72 and helicla flute 741 meets the following conditions:Turning
Cylinder 74 rotates under the action of dynamic motor, and the helicla flute 741 on cylinder 74 pushes one of driven disc 722 so that turns
Disk 6 rotates, and when one of driven disc 722 moves to upper 721 position of driven disc, next driven disc 723 enters spiral shell
In spin slot 741, at this moment, helicla flute 741 is located on the circumference of cylinder 74, and the rotation of cylinder 74 cannot push driven disc 72 to transport
Dynamic, turntable 6 is motionless, completes an intermittent movement.
The outside of turntable 6 is located at the side opposite with extruder 2 and is provided with an arc platform 4 for being wrapped in 6 periphery wall of turntable,
Be arranged at intervals on arc platform 4 it is multiple for be molded through-hole 13 on six rib hole composite filling 1 of full porcelain at aperture member 5, Mei Gecheng
Aperture member 5 includes the pore-forming cylinder being fixedly installed on arc platform 4, and the output end of pore-forming cylinder is provided with and is molded complete six rib hole of porcelain
Through-hole 13 is compatible on composite filling 1 cuts somebody's hair, and cuts somebody's hair opposite with turntable 6, the lower section for being located at turntable 6 is arranged at extruder
There is a conveyer belt 8.
In addition, the lower section of molding sleeve 30 is provided with a rotating cylinder, when material containing component 3 moves to above conveyer belt 8, utilize
Rotating cylinder drives molding sleeve 30 to rotate so that the other end of molding sleeve 30 can be directed at conveyer belt 8, ensure that filler body can be more
It falls into well to conveyer belt 8.
The present invention utilizes the six rib hole composite filling 1 of full porcelain of the above-mentioned process units for six rib hole composite filling 1 of full porcelain
Production method includes the following steps:
(1), turntable 6 drives a material containing component 3 to move to the extruding end of extruder 2, and extruder 2 squeezes out no with through-hole 13
The filler body with continuous length, filler body is insert molded set 30 and penetrates in hole 31, cutoff tool action, by filler sheet
Body is cut off;
(2), rotary electric machine drives cylinder 74 to rotate by drive shaft 73, and the helicla flute 741 on cylinder 74 pushes it
In a driven disc 722 so that turntable 6 turns over an angle, when one of driven disc 722 moves to a upper driven disc
When 721 position, next driven disc 723 enters in helicla flute 741, and at this moment, helicla flute 741 is located on the circumference of cylinder 74,
The rotation of cylinder 74 cannot push driven disc 72 to move, in the process, 6 stop motion of turntable, at this point, synchronous motor passes through
33 turbine 34 of worm screw drives molding sleeve 30 to rotate around own axes so that one group of insertion hole 32 on molding sleeve 30 alignment the
One is completed filler sheet at aperture member, first one group of insertion hole stretched out and passed through on molding sleeve 30 of cutting somebody's hair at aperture member
One group of forming through holes of body;
(3), rotary electric machine continues next week rotation, drive material containing component 3 turn to it is next at aperture member at, meanwhile,
Synchronous motor drives molding sleeve 30 to rotate, next group of insertion hole on molding sleeve 30 be aligned in this step at aperture member, this step
Cutting somebody's hair at aperture member in rapid is stretched out realization and is molded to next group of through-hole;
(4), step (3) is repeated, until completing the molding of multigroup through-hole in filler body;
(5), turntable 6 is moved to material containing component 3 on conveyer belt 8, and rotating cylinder turns over certain angle so that molding sleeve
30 other end is against conveyer belt 8, at this point, cylinder 35 is pushed to act, the pusher head on cylinder 35 is pushed to stretch into molding sleeve 30 and will fill out
Expect that ontology releases molding sleeve 30, the filler body in molding sleeve 30 is fallen on conveyer belt 8;
(6), the six rib hole composite filling 1 of full porcelain on conveyer belt 8 is sent into sinter box and is sintered, and rotating cylinder resets, and turns
Disk 6 is rotated further, and material containing component 3 is reset to the extruding end of extruder 2 again, completes six rib hole composite filling 1 of entire full porcelain
Production process.
To sum up, extruder 2 of the present invention squeezes out the filler body of the continuous length not with through-hole 13, the load on turntable 6
Material component 3 moves to the extruding end of extruder 2, and filler body is insert molded penetrating in hole 31 in set 30, utilizes cutoff tool pair
Filler body is cut off, and is loaded with the material containing component 3 of filler body as 6 gap of turntable rotates, and pass sequentially through arc platform 4
On it is each at aperture member 5, encounter it is each at aperture member 5 when, synchronous motor passes through 33 turbine 34 of worm screw and drives molding sleeve 30
Entirety rotates so that the insertion hole 32 on molding sleeve 30 is aligned corresponding at aperture member, and stretching is cut somebody's hair simultaneously at aperture member 5
The corresponding insertion hole 32 on molding sleeve 30, completes one group of forming through holes of filler body, in this way, cycle carries out, realization pair
Multigroup through-hole 13 in filler body is molded, and after the completion of the through-hole 13 of filler body is molded, turntable 6 is with material containing component
3 are moved on conveyer belt 8, at this point, cylinder 35 is pushed to act, the pusher head on cylinder 35 are pushed to stretch into filler sheet in molding sleeve 30
Body releases molding sleeve 30, and the filler body in molding sleeve 30 is fallen on conveyer belt 8, later, with turntable 6 continuation forward
A station is rotated, material containing component 3 is reset to the extruding end of extruder 2 again, and material containing component 3 is prepared to enter into next full porcelain six
The automatic moulding of rib hole composite filling 1, the present invention do not participate in manually in the production process of six rib hole composite filling 1 of full porcelain,
The automatic forming processing for realizing six rib hole composite filling 1 of full porcelain, improves the manufacture efficiency of six rib hole composite filling 1 of full porcelain.
Claims (4)
1. a kind of process units for six rib hole composite filling of full porcelain includes for squeezing out the extruder of filler body (2), squeezing
Go out above the extruding end of machine (2) and be provided with a cutoff tool, it is characterised in that:It is provided with one on the outside of extruder (2) extruding end
Turntable (6), is provided with material containing component (3) on the edge of turntable (6), material containing component (3) include be set to it is same on turntable (6)
Step motor, the worm screw (33) being connect with synchronous motor output end, the molding sleeve (30) being set on worm screw (33), molding sleeve
(30) it is formed with the turbine (34) engaged with worm screw (33) on outer wall, is provided on molding sleeve (30) and is combined with six rib hole of full porcelain
Filler (1) outer wall is compatible to penetrate hole (31), and the logical of six rib hole composite filling (1) of full porcelain is located on the outer wall of molding sleeve (30)
The corresponding position in hole (13), which offers, is inserted into hole (32), and one end of molding sleeve (30) is provided with a promotion cylinder (35), pushes cylinder (35)
Output end be provided with a pusher head, the outer wall shape of pusher head is adapted with hole (31) inner wall is penetrated;Turntable is set below (6)
It is equipped with the intermittent rotating mechanism (7) an of driving disc (6) intermittent rotary, intermittent rotating mechanism (7) includes being uniformly arranged on turntable
(6) multiple fixed columns (71) on the excircle of lower face, be fixedly installed on each fixed column (71) lower end driven disc (72), set
The rotary electric machine that is placed in below turntable (6), the drive shaft (73) for being connected to rotary electric machine output end, be set to drive shaft (73) it
On cylinder (74), offer the helicla flute (741) of a section on the outer wall of circumferential body (74), the helicla flute (741) is from circle
One end of cylinder (74), which is tilted towards other end along cylinder (74) outer wall, to be extended, driven disc (72) and helicla flute (741)
Between position relationship meet the following conditions:Cylinder (74) rotates under the action of rotary electric machine, the spiral shell on cylinder (74)
Spin slot (741) pushes one of driven disc (722) so that turntable (6) rotates, when one of driven disc (722) moves to
When a upper driven disc (721) position, next driven disc (723) enters in helicla flute (741), at this moment, helicla flute (741) position
In on the circumference of cylinder (74), the rotation of cylinder (74) cannot push driven disc (72) to move, and turntable (6) is motionless, complete
Intermittent movement;The outside of turntable (6), which is located at the side opposite with extruder and is provided with one, is wrapped in turntable (6) periphery wall
Arc platform (4) is arranged at intervals with multiple pore-formings for being molded through-hole on six rib hole composite filling (1) of full porcelain on arc platform (4)
Component (5) includes each the pore-forming cylinder being fixedly installed on arc platform (4), the output end setting of pore-forming cylinder at aperture member (5)
Have and be molded on complete six rib hole composite filling (1) of porcelain that through-hole (13) is compatible to cut somebody's hair, cuts somebody's hair with turntable (6) relatively, be located at and turn
The lower section of disk (6) is provided with a conveyer belt (8) at extruder (2).
2. the process units according to claim 1 for six rib hole composite filling of full porcelain, it is characterised in that:It is described driven
Disk (72) is cylindrical bearing.
3. the process units according to claim 2 for six rib hole composite filling of full porcelain, it is characterised in that:The molding
It is provided with a rotating cylinder below set (30).
4. a kind of six rib hole of full porcelain using the process units for six rib hole composite filling of full porcelain described in claim 3 is combined
Filler production method, which is characterized in that include the following steps:
(1), one material containing component (3) of turntable (6) drive moves to the extruding end of extruder (2), and extruder (2) squeezes out no band logical
The filler body with continuous length in hole (13), filler body are insert molded the penetrating in hole (31) of set (30), and cutoff tool is dynamic
Make, filler body is cut off;
(2), rotary electric machine drives cylinder (74) to rotate by drive shaft (73), and the helicla flute (741) on cylinder (74) pushes away
Move one of driven disc (722) so that turntable (6) turns over an angle, when one of driven disc (722) moves to upper one
When a driven disc (721) position, next driven disc (723) enters in helicla flute (741), and at this moment, helicla flute (741) is located at circle
On the circumference of cylinder (74), the rotation of cylinder (74) cannot push driven disc (72) to move, and in the process, turntable (6) stops
It only moves, at this point, synchronous motor drives molding sleeve (30) to rotate around own axes by worm screw (33) turbine (34) so that
One group of insertion hole on molding sleeve (30) is directed at first into aperture member, and first is stretched out and at cutting somebody's hair for aperture member across molding
One group of insertion hole on (30) is covered, one group of through-hole (13) molding of filler body is completed;
(3), rotary electric machine continue it is next week rotation, drive material containing component (3) turn to it is next at aperture member at, meanwhile, together
Walking motor drives molding sleeve (30) to rotate, next group of insertion hole on molding sleeve (30) be aligned in this step at aperture member, this
Cutting somebody's hair at aperture member in step is stretched out realization and is molded to next group of through-hole (13);
(4), step (3) is repeated, until completing the molding of multigroup through-hole (13) in filler body;
(5), turntable (6) is moved to material containing component (3) on conveyer belt (8), and rotating cylinder turns over certain angle so that molding
The other end of (30) is covered against conveyer belt (80), at this point, cylinder (35) is pushed to act, the pusher head on cylinder (35) is pushed to stretch into molding
It covers in (30) and filler body is released into molding sleeve (30), the filler body in molding sleeve (30) is fallen on conveyer belt (8);
(6), the six rib hole composite filling (1) of full porcelain on conveyer belt (8) is sent into sinter box and is sintered, and rotating cylinder resets, and turns
Disk (6) is rotated further, and material containing component (3) is reset to the extruding end of extruder (2) again, is completed entire complete six rib hole of porcelain combination and is filled out
Expect the production process of (1).
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CN114434623A (en) * | 2022-01-24 | 2022-05-06 | 朱良玉 | Ceramic packing production line group applied to deformation prevention in packed tower |
CN117022737A (en) * | 2023-10-09 | 2023-11-10 | 山西诚鑫聚建材有限公司 | Filling equipment for accelerator packaging |
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CN117022737B (en) * | 2023-10-09 | 2023-12-12 | 山西诚鑫聚建材有限公司 | Filling equipment for accelerator packaging |
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