CN108544641B - A kind of automatic production method of full porcelain combination ring filler - Google Patents
A kind of automatic production method of full porcelain combination ring filler Download PDFInfo
- Publication number
- CN108544641B CN108544641B CN201810332416.1A CN201810332416A CN108544641B CN 108544641 B CN108544641 B CN 108544641B CN 201810332416 A CN201810332416 A CN 201810332416A CN 108544641 B CN108544641 B CN 108544641B
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- molding sleeve
- filler
- hole
- moving trolley
- aperture member
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/20—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein the material is extruded
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/32—Packing elements in the form of grids or built-up elements for forming a unit or module inside the apparatus for mass or heat transfer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/14—Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting
- B28B11/16—Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting for extrusion or for materials supplied in long webs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2219/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J2219/32—Details relating to packing elements in the form of grids or built-up elements for forming a unit of module inside the apparatus for mass or heat transfer
- B01J2219/322—Basic shape of the elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2219/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J2219/32—Details relating to packing elements in the form of grids or built-up elements for forming a unit of module inside the apparatus for mass or heat transfer
- B01J2219/328—Manufacturing aspects
- B01J2219/3287—Extruding
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Structural Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
Abstract
The invention discloses a kind of automatic production methods of full porcelain combination ring filler, comprising the following steps: extruder squeezes out filler body, and filler body is insert molded the penetrating in hole of set；The moving trolley for being loaded with filler body is moved along segmental arc is moved, and it passes sequentially through each at aperture member on platform, encounter it is each at aperture member when, synchronous motor drives molding sleeve integrally to rotate by worm screw turbine, so that the insertion hole alignment on molding sleeve is corresponding at aperture member, corresponding insertion hole on molding sleeve is stretched out and passed through at the push top of aperture member, and realization forms the multiple groups through-hole in filler body；Moving trolley enters steering segmental arc, and 90 degree of overturnings outward occur for molding sleeve, and the filler body in molding sleeve falls to conveyer belt, completes the production process of entire full porcelain combination ring filler.The present invention provides the automatic forming processing for realizing full porcelain combination ring filler, improves full porcelain combination ring filler manufacture efficiency.
Description
Technical field
The present invention relates to chemical filler field more particularly to a kind of automatic production methods of full porcelain combination ring filler.
Background technique
Combination ring filler is widely used in the coal chemical industries Fine Chemicals such as petroleum, coking, power generation, chemical fertilizer, synthesis ammonia,
How desulfurization, washing in gas purification de- benzene, de- wash the chemical processes streams such as ammonia still process, rectifying, absorption dehydration, reaction synthesis extraction
Cheng Zhongzuo filler, and be widely used in various shower towers and be used as cold water filler.Full porcelain combination ring filler has acidproof, alkaline-resisting, resistance to
Organic solvent, high temperature resistant, thermal stability are good, the high advantage of pressure resistance, resistance to bending.
Existing full porcelain combination ring filler includes filler body, and filler body includes a center ring and multiple groups side ring, every group of side
The ring circumferential direction positioned opposite in center ring, each side ring are connected with the outer wall of center ring, offer and run through on same group of side ring
The through-hole of center ring.The production method of full porcelain combination ring filler is to be mixed in a certain ratio using pug and water, in ceramics extrusion
The mold that specific shape is loaded on machine, with ceramics extrusion machine extrusion molding filler body, and then using manually by filler body
It is placed in into punch die, offers through hole at the upper through hole in full porcelain combination ring filler of punch die, worker utilizes steel
Silk, which is passed through, to be realized at the through hole on punch die to the through-hole progress machine-shaping on full porcelain combination ring filler, since full porcelain combines
Through-hole cannot be directly by ceramics extrusion machine extrusion molding on ring filler, and the machine-shaping process of through-hole is relatively complicated, and there are full porcelain
Combine the lower problem of machine-shaping efficiency of ring filler.
Summary of the invention
The technical problem to be solved by the present invention is to be directed to the status of the prior art, provide a kind of full porcelain combination ring filler from
Dynamicization production method realizes the automatic forming processing of full porcelain combination ring filler, improves full porcelain combination ring filler manufacture efficiency.
The technical scheme of the invention to solve the technical problem is: a kind of automatic metaplasia of full porcelain combination ring filler
Production method, which comprises the following steps:
(1), moving trolley moves the extruding end for being moved to extruder along circular orbit, and the molding sleeve on moving trolley penetrates hole
It is directed at extruder；
(2), extruder squeezes out the filler body with continuous length not with through-hole, and filler body is insert molded set
It penetrates in hole, filler body is cut off in cutoff tool movement；
(3), moving trolley be moved to first on platform at aperture member at, synchronous motor by worm screw turbine drive molding
It covers and rotates in fixed plate, so that one on molding sleeve group insertion hole is directed at first into aperture member, first pore-forming group
One group of insertion hole on molding sleeve is stretched out and is passed through in the push top of part, completes one group of forming through holes of filler body；
(4), it is mobile to continue on movement segmental arc for moving trolley, be moved to it is next at aperture member corresponding position, meanwhile, synchronize electricity
Machine drives molding sleeve to continue to rotate around own axes, next group of insertion hole on molding sleeve be aligned in this step at aperture member,
Having a haircut in this step at aperture member is stretched out realization and is formed to next group of through-hole；
(5), step (4) are repeated, until completing the molding of multiple groups through-hole in filler body；
(6), moving trolley enters steering segmental arc, and molding sleeve is rotated around circular orbit, and moving trolley, which is moved to, turns to segmental arc
When middle part, 90 degree overturnings outward occur for molding sleeve, at this point, rotating cylinder drives the rotation of entire molding sleeve again so that molding sleeve by
Horizontality is transformed into vertical state, and the filler body in molding sleeve falls to conveyer belt；
(7), the filler body on conveyer belt is sent into sinter box and is sintered, and rotating cylinder resets, and molding sleeve restores horizontal
The state of lateral arrangement, moving trolley reenter movement segmental arc from segmental arc is turned to, and molding sleeve restores to the surface of circular orbit
The production process of entire filler body is completed in position.
As an improvement, being provided with multiple moving trolleys on the circular orbit, each moving trolley is in each different production
In step, by the way that multiple moving trolleys are arranged, so that each moving trolley is in synchronous coordination action process, relative to single walking
Bassinet structure improves the efficiency of full porcelain combination ring filler automated production.
It improves again, a swivel becket is provided in the fixed plate, the molding sleeve outer wall is column structure, molding sleeve outer wall
It is rotatably dispose within swivel becket, molding sleeve is rotated in swivel becket, swivel becket provides support for molding sleeve, guarantees
The stability of molding sleeve during rotation.
Compared with the prior art, the advantages of the present invention are as follows: extruder squeezes out the filler of the not continuous length with through-hole
Ontology, moving trolley move to the extruding end of extruder, and filler body is insert molded penetrating in hole in set, using cutoff tool to filling out
Material ontology is cut off, and later, the moving trolley for being loaded with filler body is moved along segmental arc is moved, and is passed sequentially through on platform
It is each at aperture member, encounter it is each at aperture member when, synchronous motor drives molding sleeve integrally to rotate by worm screw turbine,
So that the insertion hole alignment on molding sleeve is corresponding at aperture member, stretches out and pass through corresponding on molding sleeve at the push top of aperture member
Be inserted into hole, complete one group of forming through holes of filler body, in this way, circulation carry out, realize to the multiple groups through-hole in filler body into
Row molding, after the completion of the forming through holes of filler body, moving trolley is moved to steering segmental arc, when moving trolley is moved to steering segmental arc
Middle part when, outward 90 degree overturnings occur for molding sleeve, at this point, rotating cylinder drives entire molding sleeve to rotate again, so that forming
Set is transformed into vertical state by horizontality, and the filler body in molding sleeve is fallen on conveyer belt, and later, rotating cylinder is multiple
Position, meanwhile, it is again introduced into the automatic moulding that movement segmental arc enters next full porcelain combination ring filler in moving trolley, the present invention is complete
It is not participated in manually in the production process of porcelain combination ring filler, realizes the automatic forming processing of full porcelain combination ring filler, improve
Full porcelain combines ring filler manufacture efficiency.
Detailed description of the invention
Fig. 1 is full porcelain combination ring filler structural schematic diagram after molding in the embodiment of the present invention；
Fig. 2 is the structural schematic diagram of the automatic production method of full porcelain combination ring filler in the embodiment of the present invention；
Fig. 3 is the structural schematic diagram of steering assembly in Fig. 2.
Specific embodiment
The present invention will be described in further detail below with reference to the embodiments of the drawings.
The full porcelain combination ring filler 1 that the present invention needs to produce includes filler body, and filler body includes 11 He of a center ring
Multiple groups side ring 12, every group of side ring 12 circumferential direction positioned opposite in center ring 11, each side ring 12 are connected with the outer wall of center ring 11,
The through-hole 13 through center ring 11 is offered on same group of side ring 12.Firstly, the embodiment of the present invention combines ring filler to full porcelain
Production equipment be described.As shown in Figures 1 to 3, the production equipment of full porcelain combination ring filler include extruder 2, cutoff tool 8,
Circular orbit 3, steering assembly 4, platform 5, at aperture member 6, conveyer belt 7.
Wherein, extruder 2 is used to squeeze out the filler body of continuous length, and cutoff tool 8 is set on the extruding end of extruder 2
Side, for cutting off filler body, circular orbit 3 is set on the outside of 2 extruding end of extruder cutoff tool 8, and extruder 2 squeezes
The extended line of outlet and the movement segmental arc of circular orbit 3 are tangent, in this way can be preferably convenient for the molding filler body of extruder 1
Into in molding sleeve 41, connection guide rail is provided on circular orbit 3, connection guide rail is by 32 groups of segmental arc of movement segmental arc 31 and steering
At, it moving in the open slot notch horizontal direction in segmental arc 31, the one end for turning to segmental arc 32 is connected to one end of movement segmental arc 31, turn
Be connected to the other end of segmental arc 32 with the other end of movement segmental arc 31, turns to the open slot notch of segmental arc 32 from steering segmental arc 32
One end extends and from the bottom of circular orbit 3 along circular orbit along the lateral wall of circular orbit 3 to the bottom of circular orbit 3
3 inner sidewall extends to the other end of movement segmental arc 31.
Steering assembly 4 is provided on circular orbit 3, steering assembly 4 includes the mobile row being set on connection guide rail
Mule carriage 42 is vertically provided with a rotating cylinder 43 on moving trolley 42, a fixed plate 44 is provided on the output end of rotating cylinder 43, fixed
The both ends of plate 44 are respectively arranged with worm screw 45, and each worm screw 45 is driven by a synchronous motor, and the top of worm screw 45 is provided with molding
41 are covered, the turbine 46 being meshed with worm screw 45 is formed on the both ends outer wall of molding sleeve 41, further, is arranged in fixed plate 44
There is a swivel becket, 41 outer wall of molding sleeve is column structure, and 41 outer wall of molding sleeve is rotatably dispose within swivel becket, so that molding sleeve
41 can rotate in swivel becket, and swivel becket provides support for molding sleeve, ensure that the stabilization of molding sleeve 41 during rotation
Property is provided on molding sleeve 41 and combines that 1 outer wall of ring filler is compatible to penetrate hole 411 with full porcelain, and the outer wall of molding sleeve 41 is upper
Insertion hole 412 is offered in the corresponding position of the through-hole of full porcelain combination ring filler 1, further, the bottom of moving trolley 42 is provided with
Permanent magnet, circular orbit 3 are internally provided with the electromagnet of annular, and the electromagnet in circular orbit 3 obtains electric, electromagnet and permanent magnet
The magnetic force to attract each other is generated, guarantees that moving trolley 42 without departing from the connection guide rail on circular orbit 3, improves moving trolley 42 and annular
Stability between track 3 in motion process.
It is fixedly installed a platform 5 in the inside of circular orbit 3, circumferentially disposed arranged for interval has multiple be used on platform 5
Form through-hole 13 on full porcelain combination ring filler 1 at aperture member 6, each at aperture member 6 includes being fixedly installed on platform 5
Pore-forming cylinder, the output end of pore-forming cylinder, which is provided with, combines the compatible push top of through-hole 13 on ring filler 1 with the full porcelain of molding, is located at annular
The lower section of the steering segmental arc 32 of track 3 is provided with a conveyer belt 7.
Secondly, a kind of automatic production method of full porcelain combination ring filler disclosed by the invention, comprising the following steps:
(1), moving trolley 42 moves the extruding end for being moved to extruder 2, the molding sleeve on moving trolley 42 along circular orbit 3
41 penetrate hole alignment extruder 2；
(2), extruder 2 squeezes out the filler body with continuous length not with through-hole, and filler body is insert molded set
41 penetrate in hole 411, and cutoff tool 8 acts, and filler body is cut off；
(3), moving trolley 42 be moved to first on platform 5 at aperture member 61 at, synchronous motor pass through worm screw turbine band
Dynamic molding sleeve 41 rotates in fixed plate 44, so that one on molding sleeve 41 group insertion hole is directed at first into aperture member
61, first push top at aperture member 61 stretches out and passes through one group of insertion hole on molding sleeve 41, one group for completing filler body
Forming through holes；
(4), it is mobile to continue on movement segmental arc 31 for moving trolley 42, be moved to it is next at aperture member corresponding position, meanwhile, together
Step motor drive molding sleeve 41 continue to rotate around own axes, next group of insertion hole on molding sleeve 41 be aligned in this step at
Aperture member 6, having a haircut in this step at aperture member 6, which is stretched out, to be realized and forms to next group of through-hole 13；
(5), step (4) are repeated, until completing the molding of multiple groups through-hole 13 in filler body；
(6), moving trolley 42, which enters, turns to segmental arc 32, and molding sleeve 41 is rotated around circular orbit 3, and moving trolley 42, which is moved to, to be turned
When to the middle part of segmental arc 32, molding sleeve 41 occurs to overturn for 90 degree outward, at this point, rotating cylinder 43 drives 41 turns of entire molding sleeve again
Dynamic, so that molding sleeve 41 is transformed into vertical state by horizontality, the filler body in molding sleeve 41 falls to conveyer belt 7；
(7), the filler body on conveyer belt 7 is sent into sinter box and is sintered, and rotating cylinder 43 resets, and molding sleeve 41 restores
The state of horizontal cross arrangement, moving trolley 42 reenter movement segmental arc 31 from segmental arc 32 is turned to, and molding sleeve 41 restores to annular
The production process of entire filler body is completed in the position directly above of track 3.
Further, it can be provided with multiple moving trolleys 42, Mei Gehang simultaneously on the circular orbit 3 in the embodiment of the present invention
Mule carriage 42 is in each different production stage, by the way that multiple moving trolleys 42 are arranged, is synchronized so that each moving trolley 42 is in
During coordination, relative to single 42 structure of moving trolley, the efficiency of full porcelain combination 1 automated production of ring filler is improved.
To sum up, extruder 2 of the invention squeezes out the filler body of the continuous length not with through-hole 13, and moving trolley 42 moves
To the extruding end of extruder 2, filler body be insert molded set 41 in penetrating in hole 411, using cutoff tool 8 to filler body into
Row cutting, later, the moving trolley 42 for being loaded with filler body is moved along segmental arc 31 is moved, and is passed sequentially through each on platform 5
It is a at aperture member 6, encounter it is each at aperture member 6 when, synchronous motor drives the whole hair of molding sleeve 41 by 45 turbine 46 of worm screw
Raw rotation is stretched out and is passed through at the push top of aperture member 6 so that the insertion hole 412 on molding sleeve 41 is aligned corresponding at aperture member 6
Corresponding insertion hole 412 on molding sleeve 41, one group of through-hole 13 molding for completing filler body are realized in this way, circulation carries out to filling out
Multiple groups through-hole 13 on material ontology is formed, and after the completion of the through-hole 13 of filler body forms, moving trolley 42 is moved to steering
Segmental arc 32, when moving trolley 42 is moved to the middle part for turning to segmental arc 32, by the structure function for turning to segmental arc 32, molding sleeve 41 is sent out
Raw 90 degree of overturnings outward, at this point, rotating cylinder 43 drives entire molding sleeve 41 to rotate again, so that molding sleeve 41 is by horizontality
It is transformed into vertical state, the filler body in molding sleeve 41 is fallen on conveyer belt 7, and later, rotating cylinder 43 resets, meanwhile,
It is again introduced into the automatic moulding that movement segmental arc 31 enters next full porcelain combination ring filler 1 in moving trolley 42, the present invention is in full porcelain
It combines and is not participated in manually in the production process of ring filler 1, realize the automatic forming processing of full porcelain combination ring filler 1, improve
The manufacture efficiency of full porcelain combination ring filler 1.
Claims (3)
1. a kind of automatic production method of full porcelain combination ring filler, which comprises the following steps:
(1), moving trolley (42) is moved to the extruding ends of extruder (2) along circular orbit (3) movement, on moving trolley (42) at
Jacket (41) penetrates hole (411) alignment extruder (2)；
(2), extruder (2) is squeezed out without the filler body with continuous length with through-hole (13), and filler body is insert molded
Set (41) penetrates in hole (411), and filler body is cut off in cutoff tool (8) movement；
(3), moving trolley (42) be moved to first on platform (5) at aperture member (61) at, synchronous motor pass through worm screw (45)
Turbine (46) drives molding sleeve (41) to rotate on fixed plate (44), so that one group of insertion hole on molding sleeve (41) is aligned
First at aperture member (61), first push top at aperture member (61) stretches out and passes through one group of insertion on molding sleeve (41)
One group of forming through holes of filler body are completed in hole；
(4), it is mobile to continue on movement segmental arc (31) for moving trolley (42), be moved to it is next at aperture member corresponding position, meanwhile, together
Step motor drives molding sleeve (41) to continue to rotate around own axes, and next group of insertion hole on molding sleeve (41) is aligned in this step
At aperture member, having a haircut in this step at aperture member, which is stretched out, to be realized and forms to next group of through-hole；
(5), step (4) are repeated, until completing the molding of multiple groups through-hole (13) in filler body；
(6), moving trolley (42), which enters, turns to segmental arc (32), and molding sleeve (41) is rotated around circular orbit (3), and moving trolley (42) moves
Move to turn to segmental arc (32) middle part when, molding sleeve (41) occur outward 90 degree overturn, at this point, rotating cylinder (43) drive again it is whole
A molding sleeve (41) rotation, so that molding sleeve (41) is transformed into vertical state by horizontality, the filler sheet in molding sleeve (41)
Body falls to conveyer belt (7)；
(7), the filler body on conveyer belt (7) is sent into sinter box and is sintered, and rotating cylinder (43) resets, and molding sleeve (41) is extensive
The state of the flat lateral arrangement of rehydration, moving trolley (42) reenter movement segmental arc (31), molding sleeve (41) from segmental arc (32) are turned to
Restore to the position directly above of circular orbit (3), completes the production process of entire filler body.
2. the automatic production method of full porcelain combination ring filler according to claim 1, it is characterised in that: the circular rails
It is provided on road (3) multiple moving trolleys (42), each moving trolley (42) is in each different production stage.
3. the automatic production method of full porcelain combination ring filler according to claim 1, it is characterised in that: the fixed plate
(44) swivel becket is provided on, molding sleeve (41) outer wall is column structure, and molding sleeve (41) outer wall, which is rotatably dispose in, to be turned
Within rotating ring.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810332416.1A CN108544641B (en) | 2018-04-13 | 2018-04-13 | A kind of automatic production method of full porcelain combination ring filler |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810332416.1A CN108544641B (en) | 2018-04-13 | 2018-04-13 | A kind of automatic production method of full porcelain combination ring filler |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108544641A CN108544641A (en) | 2018-09-18 |
| CN108544641B true CN108544641B (en) | 2019-10-25 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201810332416.1A Active CN108544641B (en) | 2018-04-13 | 2018-04-13 | A kind of automatic production method of full porcelain combination ring filler |
Country Status (1)
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Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE924497C (en) * | 1952-09-28 | 1955-03-03 | Basf Ag | Method and device for the production of hollow bodies from plastic material with projections protruding from the inner surface area |
| JPS5456978A (en) * | 1977-10-15 | 1979-05-08 | Iwao Enjiniyaringu Kk | Filling ring |
| US7472936B2 (en) * | 2005-04-14 | 2009-01-06 | Catacel Corp. | Tool for insertion and removal of a catalytic reactor cartridge |
| CN101062574A (en) * | 2006-04-30 | 2007-10-31 | 罗国军 | High-intensity waterproof heat preservation aerating calcium sulfate composite panels production line |
| CN2912954Y (en) * | 2006-05-21 | 2007-06-20 | 淄博泰山瓷业有限公司 | Ceramic circulating drying and forming machine |
| CN205020089U (en) * | 2015-07-28 | 2016-02-10 | 林生明 | Half -dried whitewashed stamping forming's ceramic ladder ring and production facility thereof |
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2018
- 2018-04-13 CN CN201810332416.1A patent/CN108544641B/en active Active
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| CN108544641A (en) | 2018-09-18 |
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Address after: 237200 No.999, Yingjia Avenue West, Hengshan Town, Huoshan County, Lu'an City, Anhui Province Patentee after: LU'AN LIANZHONG INDUSTRIAL AUTOMATION TECHNOLOGY Co.,Ltd. Address before: 237000 room 105, building 12, Singapore Yuyuan, Lu'an economic and Technological Development Zone, Anhui Patentee before: LU'AN LIANZHONG INDUSTRIAL AUTOMATION TECHNOLOGY Co.,Ltd. |
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