CN211908593U - Motor high-voltage stator shaping equipment - Google Patents
Motor high-voltage stator shaping equipment Download PDFInfo
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- CN211908593U CN211908593U CN202020372313.0U CN202020372313U CN211908593U CN 211908593 U CN211908593 U CN 211908593U CN 202020372313 U CN202020372313 U CN 202020372313U CN 211908593 U CN211908593 U CN 211908593U
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- stator
- guide rail
- plate
- manipulator
- motor
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Abstract
The utility model discloses a motor high pressure stator plastic equipment, including being used for carrying out the manipulator plastic unit of plastic with the stator in the rotation and being used for placing the stator and making the rotatory stator of stator place the revolving stage unit. The manipulator shaping unit comprises a manipulator base, a horizontal guide rail, a vertical guide rail and a pressing mechanism, wherein the horizontal guide rail is arranged on the manipulator base, the vertical guide rail is connected to the horizontal guide rail, and the pressing mechanism is connected with the vertical guide rail in a sliding mode. The stator placing rotating platform unit comprises two frame supporting bases which are arranged in parallel, and a driven wheel and a driving wheel are arranged on the frame supporting bases and used for placing the stator and enabling the stator to rotate. The utility model discloses a hold-down mechanism adopts servo motor to provide and pushes down drive power, according to different motor stator sizes, adjusts plastic pressure, comes plastic motor stator rugged problem.
Description
Technical Field
The utility model relates to a motor production technical field, more specifically say, relate to a motor high pressure stator plastic equipment.
Background
The motor stator is an important component of a large-scale motor, and because the specification of the high-voltage stator of the motor has great randomness and irregularity, the coil of the high-voltage stator is uneven in the production process of the motor, and therefore the end part of the stator must be shaped. When the existing motor is produced, the stator is generally shaped by manually beating with a hammer. The manual shaping wastes time and labor, and the shapes of the shaped motor stators are different and difficult to keep consistency. The existing needs provide a motor high-voltage stator shaping device, and the problems of slow manual shaping, low efficiency, inconsistent shaping and the like are solved.
SUMMERY OF THE UTILITY MODEL
Not enough to prior art exists, the utility model aims to provide a motor high pressure stator plastic equipment can be according to different motor sizes, and adjustment plastic pressure solves plastic motor high pressure stator surface rugged technical problem.
In order to achieve the above purpose, the utility model provides a following technical scheme:
the utility model provides a motor high pressure stator plastic equipment, places revolving stage unit including manipulator plastic unit and stator, the stator is placed revolving stage unit and is used for placing the stator and make the stator rotatory, manipulator plastic unit is used for carrying out the plastic with the stator in the rotation.
On the basis of the scheme, the manipulator shaping unit preferably comprises an electrical cabinet, a manipulator base, a horizontal guide rail, a vertical guide rail and a pressing mechanism; the horizontal guide rail is arranged on the manipulator base, one end of the horizontal guide rail is provided with a first servo motor for driving the horizontal guide rail to slide, and the vertical guide rail is connected to the horizontal guide rail and can slide along the length direction of the horizontal guide rail along with the horizontal guide rail;
the pressing mechanism is connected with the vertical guide rail in a sliding mode and comprises a second servo motor, a third servo motor, an upper pressing wheel, an upper L-shaped plate, a lower pressing wheel and a lower L-shaped plate, the second servo motor is arranged at the upper end of the vertical guide rail, the driving end of the second servo motor is connected with a vertical plate of the upper L-shaped plate, and the upper pressing wheel is fixed at the lower end of a horizontal plate of the upper L-shaped plate; the third servo motor is arranged at the lower end of the vertical guide rail, the driving end of the third servo motor is connected with the vertical plate of the lower L-shaped plate, and the upper end of the horizontal plate of the lower L-shaped plate is fixedly connected with the lower pressing wheel.
On the basis of the scheme, the upper pressing wheel and the lower pressing wheel are preferably arranged oppositely and used for pressing and shaping the uneven position of the stator.
On the basis of the scheme, the electrical cabinet is preferably arranged on the manipulator base, and a human-computer interface is arranged on the electrical cabinet and used for controlling the manipulator shaping unit to shape the stator.
On the basis of the scheme, the stator placing rotating table unit preferably comprises two frame supporting bases which are arranged in parallel, two parallel supporting plate sliding rails which are perpendicular to the length direction of each frame supporting base are arranged at two ends of each frame supporting base, and the upper ends of the two supporting plate sliding rails are connected with supporting plates in a sliding manner;
the device comprises a supporting plate, a gantry structure and a driving device, wherein the supporting plate is provided with the gantry structure, the gantry structure comprises two vertical plates fixed at two ends of the supporting plate, an upper rolling shaft and a lower rolling shaft are arranged between the two vertical plates, the upper rolling shaft is connected with two driven wheels through a bearing, the upper rolling shaft and the lower rolling shaft are connected with two baffles for adjusting the distance between the two driven wheels through bearings, the baffles are connected with the driven wheels through bearings, and each baffle is in sliding connection with a baffle sliding rail arranged on the supporting plate at the lower end; a first hand wheel for adjusting the distance between the two baffle plates is arranged on the vertical plate, and the first hand wheel penetrates through the baffle plates and is connected with the lower rolling shaft; an adjusting rod is arranged on the frame supporting base at the lower ends of the two supporting plates, and a second hand wheel for adjusting the distance between the two supporting plates is arranged at one end of the adjusting rod;
one of the stator placing rotating table unit is provided with an active wheel unit on the frame supporting base, the active wheel unit comprises an active wheel arranged on the upper rolling shaft and a driving motor arranged in the frame supporting base.
On the basis of the scheme, preferably, each supporting plate sliding rail is provided with a locking handle for fixing the supporting plate on the supporting plate sliding rail.
The utility model discloses hold-down mechanism adopts servo motor to provide and pushes down drive power, according to different motor stator sizes, adjusts plastic pressure, solves plastic motor stator rugged problem. The utility model discloses the stator that sets up is placed revolving stage mechanism and can be according to the distance between the two frame support bases of size adjustment of motor high pressure stator to can adjust the distance from between the driving wheel, with the motor high pressure stator that adapts to different model specifications. The stator shaping equipment is wide in application range and high in shaping efficiency, and solves the problems of slow manual shaping, low efficiency, inconsistent shaping and the like.
Drawings
Fig. 1 is a schematic structural diagram of a motor high-voltage stator shaping device according to an embodiment of the present invention;
fig. 2 is a schematic structural diagram of a manipulator shaping unit according to an embodiment of the present invention;
fig. 3 is a schematic structural view of a stator placing rotating table unit according to an embodiment of the present invention;
in the figure: 1-manipulator shaping unit, 2-stator placing rotary table unit, 3-electrical cabinet, 4-manipulator base, 5-horizontal guide rail, 6-vertical guide rail, 7-hold-down mechanism, 8-driving wheel, 9-second servo motor, 10-third servo motor, 11-upper hold-down wheel, 12-upper L-shaped plate, 13-lower hold-down wheel, 14-lower L-shaped plate, 15-human-machine interface, 16-frame support base, 17-support plate slide rail, 18-support plate, 19-locking handle, 20-gantry structure, 21-vertical plate, 22-upper roller, 23-lower roller, 24-driven wheel, 25-baffle, 26-baffle slide rail, 27-first hand wheel, 28-adjusting rod, 29-second hand wheel.
Detailed Description
Referring to fig. 1-2, the utility model provides a motor high pressure stator plastic equipment, place revolving stage unit 2 including manipulator plastic unit 1 and stator, manipulator plastic unit 1 includes regulator cubicle 3, manipulator base 4, horizontal guide rail 5, vertical guide rail 6 and hold-down mechanism 7. Horizontal guide 5 sets up on manipulator base 4, and 5 one end of horizontal guide is provided with a servo motor for drive horizontal guide 5 slides, and vertical guide 6 is connected on horizontal guide 5, can slide along horizontal guide 5's length direction along with horizontal guide 5.
Hold-down mechanism 7 and vertical guide rail 6 sliding connection, hold-down mechanism 7 includes second servo motor 9, third servo motor 10, go up pinch roller 11, go up L template 12, pinch roller 13 and lower L template 14 down, second servo motor 9 sets up the upper end at vertical guide rail 6, the drive end of second servo motor 9 is connected with the riser of last L template 12, be used for driving last L template 12 and carry out the up-and-down motion, the horizontal plate lower extreme of going up L template 12 is fixed with pinch roller 11, second servo motor 9 can provide decurrent packing force for last pinch roller 11. The third servo motor 10 is arranged at the lower end of the vertical guide rail 6, the driving end of the third servo motor 10 is connected with the vertical plate of the lower L-shaped plate 14 and used for driving the lower L-shaped plate 14 to move up and down, the upper end of the horizontal plate of the lower L-shaped plate 14 is fixedly connected with a lower pressing wheel 13, and the third servo motor 10 can provide upward pressing force for the lower L-shaped plate 14. The upper pinch roller 11 and the lower pinch roller 13 are oppositely arranged and used for pressing and shaping unevenness of the stator.
The electrical cabinet 3 is arranged on the manipulator base 4, and a human-computer interface 15 is arranged on the electrical cabinet and used for controlling the manipulator shaping unit 1 to carry out shaping operation on the stator.
Referring to fig. 3, the stator placing rotation platform unit 2 includes two frame supporting bases 16 arranged in parallel, two parallel supporting plate slide rails 17 perpendicular to the length direction of the frame supporting base 16 are disposed at two ends of each frame supporting base 16, a supporting plate 18 is slidably connected to the upper ends of the two supporting plate slide rails 17, a locking handle 19 is disposed on each supporting plate slide rail 17, and when the position of the supporting plate 18 on the supporting plate slide rails 17 is determined, the locking handle 19 locks the supporting plate 18 so that the supporting plate 18 does not move any more.
The supporting plate 18 is provided with a door frame structure 20, the door frame structure 20 comprises two vertical plates 21 fixed at two ends of the supporting plate 18, an upper rolling shaft 22 and a lower rolling shaft 23 are arranged between the two vertical plates 21, the upper rolling shaft 22 is connected with two driven wheels 24 through bearings, the upper rolling shaft 22 and the lower rolling shaft 23 are connected with two baffles 25 for adjusting the distance between the two driven wheels 24 through bearings, and the baffles 25 are connected with the driven wheels 24 through bearings. A baffle slide rail 26 is arranged on the support plate 18 at the lower end of each baffle 25, a first hand wheel 27 is arranged on the vertical plate 21, the first hand wheel 27 penetrates through the baffles 25 to be connected with the lower roller 23, and the first hand wheel 27 is rotated to enable the two baffles 25 to slide along the length direction of the baffle slide rail 26, so that the distance between the two driven wheels 24 is adjusted. An adjusting rod 28 is arranged on the frame supporting base 16 at the lower end of the two supporting plates 18, a second hand wheel 29 is arranged at one end of the adjusting rod 28, and the distance between the two supporting plates 18 can be adjusted by rotating the second hand wheel 29.
One of the frame support bases 16 of the stator placing rotating table unit 2 is provided with a driving wheel unit, the driving wheel unit comprises a driving wheel 8 arranged on the upper rolling shaft 22 and a driving motor arranged in the frame support base 16, and the driving motor provides driving force for the rotation of the driving wheel 8.
The working process of the utility model is as follows:
step S1: according to the size of the stator of the motor, the second hand wheel 29 is manually adjusted, the driving wheel 8 and the driven wheel 24 are adjusted to proper positions by adjusting the distance between the two supporting plates, and then 4 locking handles 19 are locked.
Step S2: the first handwheel 27 is manually adjusted until the distance between 4 driven wheels 24 is suitable for placing the length of the stator core to be shaped.
Step S3: the stator to be shaped is manually centered on the four driven wheels 24 on the frame support base 16 by a crane.
Step S4: the adjusting manipulator shaping unit 1 is used for manually operating a human-computer interface 15 to adjust the position of the vertical guide rail 6 on the horizontal guide rail 5, so that the pressing mechanism 7 is positioned at a proper position at the lower end of the stator to be shaped, and after the position of the vertical guide rail 6 is determined, the distance between the upper pressing wheel 11 and the lower pressing wheel 13 is adjusted through the human-computer interface 15, so that the upper pressing wheel 11 and the lower pressing wheel 13 are positioned at proper positions on the upper surface and the lower surface of the stator.
Step S5: starting a starting button on a driving motor, driving wheels 8 rotate under the driving of the driving motor to drive upper idler wheels to rotate, driven wheels 24 rotate along with the rotation of the upper idler wheels, stators above frame supporting bases 16 rotate under the driving of the driven wheels 24, two driven wheels 24 on the other frame supporting base 16 rotate along with the rotation of the stators, in the rotating process, pressing and shaping are carried out on the stators by pressing mechanisms 7, and shaping is finished after the stators rotate for 2-3 circles.
Step S6: and manually taking out the shaped stator through a travelling crane, placing the stator at a lower station, and then placing the next stator to be shaped on the stator placing rotating platform unit 2 for shaping.
It is above only the utility model discloses a preferred embodiment, the utility model discloses a scope of protection does not only confine above-mentioned embodiment, the all belongs to the utility model discloses a technical scheme under the thinking all belongs to the utility model discloses a scope of protection. It should be noted that, for those skilled in the art, various modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.
Claims (6)
1. The utility model provides a motor high pressure stator plastic equipment which characterized in that: place revolving stage unit (2) including manipulator plastic unit (1) and stator, the stator is placed revolving stage unit (2) and is used for placing the stator and make the stator rotatory, manipulator plastic unit (1) is used for carrying out the plastic with the stator in the rotation.
2. The motor high-voltage stator shaping device according to claim 1, wherein: the manipulator shaping unit (1) comprises an electric cabinet (3), a manipulator base (4), a horizontal guide rail (5), a vertical guide rail (6) and a pressing mechanism (7); the horizontal guide rail (5) is arranged on the manipulator base (4), one end of the horizontal guide rail (5) is provided with a first servo motor for driving the horizontal guide rail to slide, and the vertical guide rail (6) is connected to the horizontal guide rail (5) and can slide along the length direction of the horizontal guide rail (5) along with the horizontal guide rail (5);
the pressing mechanism (7) is connected with the vertical guide rail (6) in a sliding mode, the pressing mechanism (7) comprises a second servo motor (9), a third servo motor (10), an upper pressing wheel (11), an upper L-shaped plate (12), a lower pressing wheel (13) and a lower L-shaped plate (14), the second servo motor (9) is arranged at the upper end of the vertical guide rail (6), the driving end of the second servo motor (9) is connected with the vertical plate of the upper L-shaped plate (12), and the upper pressing wheel (11) is fixed at the lower end of the horizontal plate of the upper L-shaped plate (12); the third servo motor (10) is arranged at the lower end of the vertical guide rail (6), the driving end of the third servo motor (10) is connected with the vertical plate of the lower L-shaped plate (14), and the upper end of the horizontal plate of the lower L-shaped plate (14) is fixedly connected with the lower pressing wheel (13).
3. The motor high-voltage stator shaping device according to claim 2, wherein: the upper pressing wheel (11) and the lower pressing wheel (13) are oppositely arranged and used for pressing and shaping unevenness of the stator.
4. The motor high-voltage stator shaping device according to claim 2, wherein: the electric cabinet (3) is arranged on the manipulator base (4), and a human-computer interface (15) is arranged on the electric cabinet and used for controlling the stator shaping operation of the manipulator shaping unit (1).
5. The motor high-voltage stator shaping device according to claim 1, wherein: the stator placing rotating table unit (2) comprises two frame supporting bases (16) which are arranged in parallel, two parallel supporting plate sliding rails (17) which are perpendicular to the length direction of each frame supporting base (16) are arranged at two ends of each frame supporting base (16), and a supporting plate (18) is connected to the upper ends of the two supporting plate sliding rails (17) in a sliding mode;
the device is characterized in that a portal structure (20) is arranged on the supporting plate (18), the portal structure (20) comprises two vertical plates (21) fixed at two ends of the supporting plate (18), an upper rolling shaft (22) and a lower rolling shaft (23) are arranged between the two vertical plates (21), the upper rolling shaft (22) is connected with two driven wheels (24) through bearings, the upper rolling shaft (22) and the lower rolling shaft (23) are connected with two baffles (25) for adjusting the distance between the two driven wheels (24) through bearings, the baffles (25) are connected with the driven wheels (24) through bearings, and each baffle (25) is in sliding connection with a baffle sliding rail (26) arranged on the supporting plate (18) at the lower end; a first hand wheel (27) for adjusting the distance between the two baffle plates (25) is arranged on the vertical plate (21), and the first hand wheel (27) penetrates through the baffle plates (25) to be connected with the lower roller (23); an adjusting rod (28) is arranged on the frame supporting base (16) at the lower ends of the two supporting plates (18), and a second hand wheel (29) for adjusting the distance between the two supporting plates (18) is arranged at one end of the adjusting rod (28);
one of the rotating table unit (2) is placed to the stator the frame support base (16) is provided with a driving wheel unit, the driving wheel unit comprises a driving wheel (8) arranged on the upper rolling shaft (22) and a driving motor arranged in the frame support base (16).
6. The motor high-voltage stator shaping device according to claim 5, wherein: each support plate sliding rail (17) is provided with a locking handle (19) for fixing the support plate (18) on the support plate sliding rail (17).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020372313.0U CN211908593U (en) | 2020-03-23 | 2020-03-23 | Motor high-voltage stator shaping equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020372313.0U CN211908593U (en) | 2020-03-23 | 2020-03-23 | Motor high-voltage stator shaping equipment |
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| Publication Number | Publication Date |
|---|---|
| CN211908593U true CN211908593U (en) | 2020-11-10 |
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ID=73268471
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020372313.0U Active CN211908593U (en) | 2020-03-23 | 2020-03-23 | Motor high-voltage stator shaping equipment |
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| Country | Link |
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| CN (1) | CN211908593U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114665673A (en) * | 2022-04-01 | 2022-06-24 | 湖北德普电气股份有限公司 | Large-scale motor stator coil shaping equipment |
-
2020
- 2020-03-23 CN CN202020372313.0U patent/CN211908593U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114665673A (en) * | 2022-04-01 | 2022-06-24 | 湖北德普电气股份有限公司 | Large-scale motor stator coil shaping equipment |
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