A kind of automatic production method of full porcelain combination ring filler
Technical field
The present invention relates to the automatic production methods that ring filler is combined in chemical filler field more particularly to a kind of full porcelain.
Background technology
Combination ring filler is widely used in the coal chemical industries Fine Chemicals such as oil, coking, power generation, chemical fertilizer, synthesis ammonia,
How desulfurization, washing in gas purification de- benzene, de- wash the chemical processes streams such as ammonia still process, rectifying, absorption dehydration, reaction synthesis extraction
Make filler in journey, and is widely used in various shower towers and is used as cold water filler.Full porcelain combination ring filler has acidproof, alkaline-resisting, resistance to
Organic solvent, high temperature resistant, thermal stability are good, the high advantage of pressure resistance, resistance to bending.
Existing full porcelain combination ring filler includes filler body, and filler body includes a center ring and multigroup side ring, every group of side
The ring circumferential direction positioned opposite in center ring, each side ring are connected with the outer wall of center ring, offer and run through on same group of side ring
The through-hole of center ring.The mode of production of full porcelain combination ring filler is to be mixed in a certain ratio using pug and water, in ceramics extrusion
The mold that specific shape is loaded onto on machine, with ceramics extrusion machine extrusion molding filler body, and then using manually by filler body
It is positioned over into punch die, offers through hole at the upper through hole for combining ring filler in full porcelain of punch die, worker utilizes steel
Silk, which is passed through, realizes that combining the through-hole on ring filler to full porcelain is processed molding at the through hole on punch die, since full porcelain combines
Through-hole cannot be directly by ceramics extrusion machine extrusion molding on ring filler, and the machine-shaping process of through-hole is relatively complicated, and there are full porcelain
Combine the less efficient problem of machine-shaping of ring filler.
Invention content
The technical problem to be solved by the present invention is to the present situation for the prior art, provide a kind of full porcelain combination ring filler from
Dynamicization production method realizes the automatic forming processing of full porcelain combination ring filler, improves full porcelain combination ring filler manufacture efficiency.
Technical solution is used by the present invention solves above-mentioned technical problem:A kind of automatic metaplasia of full porcelain combination ring filler
Production method, which is characterized in that include the following steps:
(1), moving trolley moves the extruding end for being moved to extruder along circular orbit, and the molding sleeve on moving trolley penetrates hole
It is directed at extruder;
(2), extruder squeezes out the filler body with continuous length not with through-hole, and filler body is insert molded set
It penetrates in hole, filler body is cut off in cutoff tool action;
(3), moving trolley be moved to first on platform at aperture member at, synchronous motor pass through worm screw turbine drive molding
It is sleeved in fixed plate and rotates so that one group of insertion hole on molding sleeve is directed at first into aperture member, first pore-forming group
The one group of insertion hole stretched out and passed through on molding sleeve of cutting somebody's hair of part, completes one group of forming through holes of filler body;
(4), moving trolley continue on movement segmental arc movement, be moved to it is next at aperture member corresponding position, meanwhile, synchronize electricity
Machine drives molding sleeve to continue to rotate around own axes, next group of insertion hole on molding sleeve be aligned in this step at aperture member,
Cutting somebody's hair at aperture member in this step is stretched out realization and is molded to next group of through-hole;
(5), step (4) is repeated, until completing the molding of multigroup through-hole in filler body;
(6), moving trolley enters steering segmental arc, and molding sleeve is rotated around circular orbit, and moving trolley, which is moved to, turns to segmental arc
When middle part, 90 degree overturnings outward occur for molding sleeve, at this point, rotating cylinder drives the rotation of entire molding sleeve again so that molding sleeve by
Horizontality is transformed into vertical state, and the filler body in molding sleeve falls to conveyer belt;
(7), the full porcelain combination ring filler on conveyer belt, which is sent into sinter box, is sintered, and rotating cylinder resets, and molding sleeve is extensive
The state of the flat lateral arrangement of rehydration, moving trolley reenter movement segmental arc from segmental arc is turned to, and molding sleeve restores to circular orbit
Position directly above completes the production process of entire full porcelain combination ring filler.
As an improvement, being provided with multiple moving trolleys on the circular orbit, each moving trolley is in each different production
In step, by the way that multiple moving trolleys are arranged so that each moving trolley is in synchronous coordination action process, relative to single walking
Bassinet structure improves the efficiency of full porcelain combination ring filler automated production.
It improves again, a swivel becket is provided in the fixed plate, the molding sleeve outer wall is column structure, molding sleeve outer wall
It is rotatably dispose within swivel becket so that molding sleeve can rotate in swivel becket, and swivel becket provides support for molding sleeve, ensure
Stability of the molding sleeve in rotation process.
Compared with the prior art, the advantages of the present invention are as follows:Extruder squeezes out the filler of the not continuous length with through-hole
Ontology, moving trolley move to the extruding end of extruder, and filler body is insert molded penetrating in hole in set, using cutoff tool to filling out
Material ontology is cut off, and later, the moving trolley for being loaded with filler body is moved along segmental arc is moved, and is passed sequentially through on platform
It is each at aperture member, encounter it is each at aperture member when, synchronous motor drives molding sleeve integrally to rotate by worm screw turbine,
So that the insertion hole alignment on molding sleeve is corresponding at aperture member, at aperture member cut somebody's hair stretch out and on molding sleeve it is corresponding
Be inserted into hole, complete one group of forming through holes of filler body, in this way, cycle carry out, realize to multigroup through-hole in filler body into
Row molding, after the completion of the forming through holes of filler body, moving trolley is moved to steering segmental arc, when moving trolley is moved to steering segmental arc
Middle part when, outward 90 degree overturnings occur for molding sleeve, at this point, rotating cylinder drives entire molding sleeve to rotate again so that be molded
Set is transformed into vertical state by horizontality, and the filler body in molding sleeve is fallen on conveyer belt, and later, rotating cylinder is multiple
Position, meanwhile, it is again introduced into movement segmental arc in moving trolley and enters the automatic moulding that next full porcelain combines ring filler, the present invention is complete
It is not participated in manually in the production process of porcelain combination ring filler, realizes the automatic forming processing of full porcelain combination ring filler, improve
Full porcelain combines ring filler manufacture efficiency.
Description of the drawings
Fig. 1 is full porcelain combination ring filler structural schematic diagram after molding in the embodiment of the present invention;
Fig. 2 is the structural schematic diagram of the automatic production method of full porcelain combination ring filler in the embodiment of the present invention;
Fig. 3 is the structural schematic diagram of steering assembly in Fig. 2.
Specific implementation mode
Below in conjunction with attached drawing embodiment, present invention is further described in detail.
It includes filler body that the present invention, which needs the full porcelain produced combination ring filler 1, and filler body includes 11 He of a center ring
Multigroup side ring 12, every group of circumferential direction positioned opposite in center ring 11 of side ring 12, each side ring 12 are connected with the outer wall of center ring 11,
The through-hole 13 through center ring 11 is offered on same group of side ring 12.First, the embodiment of the present invention combines ring filler to full porcelain
Production equipment be described.As shown in Figures 1 to 3, the production equipment of full porcelain combination ring filler include extruder 2, cutoff tool 8,
Circular orbit 3, steering assembly 4, platform 5, at aperture member 6, conveyer belt 7.
Wherein, extruder 2 is used to squeeze out the filler body of continuous length, and cutoff tool 8 is set on the extruding end of extruder 2
Side, for cutting off filler body, circular orbit 3 is set on the outside of 2 extruding end of extruder cutoff tool 8, and extruder 2 squeezes
The extended line of outlet and the movement segmental arc of circular orbit 3 are tangent, in this way can be preferably convenient for 1 molding filler body of extruder
Into in molding sleeve 41, connection guide rail is provided on circular orbit 3, connection guide rail is by movement segmental arc 31 and turns to 32 groups of segmental arc
At, it moving in the open slot notch horizontal direction in segmental arc 31, the one end for turning to segmental arc 32 is connected to one end of movement segmental arc 31, turn
Be connected to the other end of segmental arc 32 with the other end of movement segmental arc 31, turns to the open slot notch of segmental arc 32 from steering segmental arc 32
One end extends and from the bottom of circular orbit 3 along circular orbit along the lateral wall of circular orbit 3 to the bottom of circular orbit 3
3 madial wall extends to the other end of movement segmental arc 31.
Steering assembly 4 is provided on circular orbit 3, steering assembly 4 includes the mobile row being set on connection guide rail
Mule carriage 42 is vertically provided with a rotating cylinder 43 on moving trolley 42, a fixed plate 44 is provided on the output end of rotating cylinder 43, fixed
The both ends of plate 44 are respectively arranged with worm screw 45, and each worm screw 45 is driven by a synchronous motor, and the top of worm screw 45 is provided with molding
41 are covered, the turbine 46 being meshed with worm screw 45 is formed on the both ends outer wall of molding sleeve 41, further, is arranged in fixed plate 44
It is column structure to have a swivel becket, 41 outer wall of molding sleeve, and 41 outer wall of molding sleeve is rotatably dispose within swivel becket so that molding sleeve
41 can rotate in swivel becket, and swivel becket provides support for molding sleeve, ensure that stabilization of the molding sleeve 41 in rotation process
Property is provided on molding sleeve 41 and combines that 1 outer wall of ring filler is compatible to penetrate hole 411 with full porcelain, and the outer wall of molding sleeve 41 is upper
The corresponding position that the through-hole of ring filler 1 is combined in full porcelain offers insertion hole 412, and further, the bottom of moving trolley 42 is provided with
Permanent magnet, circular orbit 3 are internally provided with the electromagnet of annular, and the electromagnet in circular orbit 3 obtains electric, electromagnet and permanent magnet
The magnetic force to attract each other is generated, ensures that moving trolley 42 without departing from the connection guide rail on circular orbit 3, improves moving trolley 42 and annular
Stability between track 3 in motion process.
It is fixedly installed a platform 5 in the inside of circular orbit 3, circumferentially disposed arranged for interval has multiple be used on platform 5
Be molded through-hole 13 on full porcelain combination ring filler 1 at aperture member 6, include each being fixedly installed on platform 5 at aperture member 6
Pore-forming cylinder, the output end of pore-forming cylinder are provided with and are molded full porcelain and combines on ring filler 1 that through-hole 13 is compatible to cut somebody's hair, be located at annular
The lower section of the steering segmental arc 32 of track 3 is provided with a conveyer belt 7.
Secondly, the automatic production method of a kind of full porcelain combination ring filler disclosed by the invention, includes the following steps:
(1), moving trolley 42 moves the extruding end for being moved to extruder 2, the molding sleeve on moving trolley 42 along circular orbit 3
41 penetrate hole alignment extruder 2;
(2), extruder 2 squeezes out the filler body with continuous length not with through-hole, and filler body is insert molded set
41 penetrate in hole 411, and cutoff tool 8 acts, and filler body is cut off;
(3), moving trolley 42 be moved to first on platform 5 at aperture member 61 at, synchronous motor passes through worm screw turbine band
Dynamic molding sleeve 41 rotates in fixed plate 44 so that one group of insertion hole on molding sleeve 41 is directed at first into aperture member
61, first one group of insertion hole stretched out and passed through on molding sleeve 41 of cutting somebody's hair at aperture member 61, complete filler body one group
Forming through holes;
(4), moving trolley 42 continue on movement segmental arc 31 move, be moved to it is next at aperture member corresponding position, meanwhile, together
Step motor drive molding sleeve 41 continue to rotate around own axes, next group of insertion hole on molding sleeve 41 be aligned in this step at
Aperture member 6, realizing next group of through-hole 13 be molded at the stretching of cutting somebody's hair of aperture member 6 in this step;
(5), step (4) is repeated, until completing the molding of multigroup through-hole 13 in filler body;
(6), moving trolley 42, which enters, turns to segmental arc 32, and molding sleeve 41 is rotated around circular orbit 3, and moving trolley 42, which is moved to, to be turned
To segmental arc 32 middle part when, molding sleeve 41 occur outward 90 degree overturn, at this point, rotating cylinder 43 drives 41 turns of entire molding sleeve again
It is dynamic so that molding sleeve 41 is transformed into vertical state by horizontality, and the filler body in molding sleeve 41 falls to conveyer belt 7;
(7), the full porcelain combination ring filler 1 on conveyer belt 7, which is sent into sinter box, is sintered, and rotating cylinder 43 resets, molding
Set 41 restores the state of horizontal cross arrangement, and moving trolley 42 reenters movement segmental arc 31 from segmental arc 32 is turned to, and molding sleeve 41 is extensive
The multiple position directly above to circular orbit 3 completes the production process of entire full porcelain combination ring filler 1.
Further, it can be provided with multiple moving trolleys 42, Mei Gehang simultaneously on the circular orbit 3 in the embodiment of the present invention
Mule carriage 42 is in each different production stage, by the way that multiple moving trolleys 42 are arranged so that each moving trolley 42, which is in, to be synchronized
During coordination, relative to 42 structure of single moving trolley, the efficiency of full porcelain combination 1 automated production of ring filler is improved.
To sum up, extruder 2 of the invention squeezes out the filler body of the continuous length not with through-hole 13, and moving trolley 42 moves
To the extruding end of extruder 2, filler body be insert molded set 41 in penetrating in hole 411, using cutoff tool 8 to filler body into
Row cut-out, later, the moving trolley 42 for being loaded with filler body is moved along segmental arc 31 is moved, and is passed sequentially through each on platform 5
It is a at aperture member 6, encounter it is each at aperture member 6 when, synchronous motor passes through 45 turbine 46 of worm screw and drives the whole hair of molding sleeve 41
Raw rotation so that the insertion hole 412 on molding sleeve 41 is aligned corresponding at aperture member 6, stretches out and passes through at cutting somebody's hair for aperture member 6
Corresponding insertion hole 412 on molding sleeve 41, one group of through-hole 13 molding for completing filler body are realized in this way, cycle carries out to filling out
Multigroup through-hole 13 on material ontology is molded, and after the completion of the through-hole 13 of filler body is molded, moving trolley 42 is moved to steering
Segmental arc 32, when moving trolley 42 is moved to the middle part for turning to segmental arc 32, by the structure function for turning to segmental arc 32, molding sleeve 41 is sent out
Raw 90 degree of overturnings outward, at this point, rotating cylinder 43 drives entire molding sleeve 41 to rotate again so that molding sleeve 41 is by horizontality
It is transformed into vertical state, the filler body in molding sleeve 41 is fallen on conveyer belt 7, and later, rotating cylinder 43 resets, meanwhile,
It is again introduced into movement segmental arc 31 in moving trolley 42 and enters the automatic moulding that next full porcelain combines ring filler 1, the present invention is in full porcelain
It combines and is not participated in manually in the production process of ring filler 1, realize the automatic forming processing of full porcelain combination ring filler 1, improve
The manufacture efficiency of full porcelain combination ring filler 1.