CN108544641A - A kind of automatic production method of full porcelain combination ring filler - Google Patents

A kind of automatic production method of full porcelain combination ring filler Download PDF

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Publication number
CN108544641A
CN108544641A CN201810332416.1A CN201810332416A CN108544641A CN 108544641 A CN108544641 A CN 108544641A CN 201810332416 A CN201810332416 A CN 201810332416A CN 108544641 A CN108544641 A CN 108544641A
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CN
China
Prior art keywords
molding sleeve
filler
hole
moving trolley
full porcelain
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Granted
Application number
CN201810332416.1A
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Chinese (zh)
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CN108544641B (en
Inventor
覃露露
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Lu'an Lianzhong Industrial Automation Technology Co Ltd
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Individual
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/20Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein the material is extruded
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/32Packing elements in the form of grids or built-up elements for forming a unit or module inside the apparatus for mass or heat transfer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/14Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting
    • B28B11/16Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting for extrusion or for materials supplied in long webs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/32Details relating to packing elements in the form of grids or built-up elements for forming a unit of module inside the apparatus for mass or heat transfer
    • B01J2219/322Basic shape of the elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/32Details relating to packing elements in the form of grids or built-up elements for forming a unit of module inside the apparatus for mass or heat transfer
    • B01J2219/328Manufacturing aspects
    • B01J2219/3287Extruding

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Structural Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Manufacturing & Machinery (AREA)
  • Press-Shaping Or Shaping Using Conveyers (AREA)

Abstract

The invention discloses the automatic production methods that a kind of full porcelain combines ring filler, include the following steps:Extruder squeezes out filler body, and filler body is insert molded the penetrating in hole of set;The moving trolley for being loaded with filler body is moved along segmental arc is moved, and it passes sequentially through each at aperture member on platform, encounter it is each at aperture member when, synchronous motor drives molding sleeve integrally to rotate by worm screw turbine, so that the insertion hole alignment on molding sleeve is corresponding at aperture member, it stretches out at cutting somebody's hair for aperture member and across corresponding insertion hole on molding sleeve, realizes and multigroup through-hole in filler body is molded;Moving trolley enters steering segmental arc, and 90 degree of overturnings outward occur for molding sleeve, and the filler body in molding sleeve falls to conveyer belt, completes the production process of entire full porcelain combination ring filler.The present invention provides the automatic forming processing for realizing full porcelain combination ring filler, improves full porcelain combination ring filler manufacture efficiency.

Description

A kind of automatic production method of full porcelain combination ring filler
Technical field
The present invention relates to the automatic production methods that ring filler is combined in chemical filler field more particularly to a kind of full porcelain.
Background technology
Combination ring filler is widely used in the coal chemical industries Fine Chemicals such as oil, coking, power generation, chemical fertilizer, synthesis ammonia, How desulfurization, washing in gas purification de- benzene, de- wash the chemical processes streams such as ammonia still process, rectifying, absorption dehydration, reaction synthesis extraction Make filler in journey, and is widely used in various shower towers and is used as cold water filler.Full porcelain combination ring filler has acidproof, alkaline-resisting, resistance to Organic solvent, high temperature resistant, thermal stability are good, the high advantage of pressure resistance, resistance to bending.
Existing full porcelain combination ring filler includes filler body, and filler body includes a center ring and multigroup side ring, every group of side The ring circumferential direction positioned opposite in center ring, each side ring are connected with the outer wall of center ring, offer and run through on same group of side ring The through-hole of center ring.The mode of production of full porcelain combination ring filler is to be mixed in a certain ratio using pug and water, in ceramics extrusion The mold that specific shape is loaded onto on machine, with ceramics extrusion machine extrusion molding filler body, and then using manually by filler body It is positioned over into punch die, offers through hole at the upper through hole for combining ring filler in full porcelain of punch die, worker utilizes steel Silk, which is passed through, realizes that combining the through-hole on ring filler to full porcelain is processed molding at the through hole on punch die, since full porcelain combines Through-hole cannot be directly by ceramics extrusion machine extrusion molding on ring filler, and the machine-shaping process of through-hole is relatively complicated, and there are full porcelain Combine the less efficient problem of machine-shaping of ring filler.
Invention content
The technical problem to be solved by the present invention is to the present situation for the prior art, provide a kind of full porcelain combination ring filler from Dynamicization production method realizes the automatic forming processing of full porcelain combination ring filler, improves full porcelain combination ring filler manufacture efficiency.
Technical solution is used by the present invention solves above-mentioned technical problem:A kind of automatic metaplasia of full porcelain combination ring filler Production method, which is characterized in that include the following steps:
(1), moving trolley moves the extruding end for being moved to extruder along circular orbit, and the molding sleeve on moving trolley penetrates hole It is directed at extruder;
(2), extruder squeezes out the filler body with continuous length not with through-hole, and filler body is insert molded set It penetrates in hole, filler body is cut off in cutoff tool action;
(3), moving trolley be moved to first on platform at aperture member at, synchronous motor pass through worm screw turbine drive molding It is sleeved in fixed plate and rotates so that one group of insertion hole on molding sleeve is directed at first into aperture member, first pore-forming group The one group of insertion hole stretched out and passed through on molding sleeve of cutting somebody's hair of part, completes one group of forming through holes of filler body;
(4), moving trolley continue on movement segmental arc movement, be moved to it is next at aperture member corresponding position, meanwhile, synchronize electricity Machine drives molding sleeve to continue to rotate around own axes, next group of insertion hole on molding sleeve be aligned in this step at aperture member, Cutting somebody's hair at aperture member in this step is stretched out realization and is molded to next group of through-hole;
(5), step (4) is repeated, until completing the molding of multigroup through-hole in filler body;
(6), moving trolley enters steering segmental arc, and molding sleeve is rotated around circular orbit, and moving trolley, which is moved to, turns to segmental arc When middle part, 90 degree overturnings outward occur for molding sleeve, at this point, rotating cylinder drives the rotation of entire molding sleeve again so that molding sleeve by Horizontality is transformed into vertical state, and the filler body in molding sleeve falls to conveyer belt;
(7), the full porcelain combination ring filler on conveyer belt, which is sent into sinter box, is sintered, and rotating cylinder resets, and molding sleeve is extensive The state of the flat lateral arrangement of rehydration, moving trolley reenter movement segmental arc from segmental arc is turned to, and molding sleeve restores to circular orbit Position directly above completes the production process of entire full porcelain combination ring filler.
As an improvement, being provided with multiple moving trolleys on the circular orbit, each moving trolley is in each different production In step, by the way that multiple moving trolleys are arranged so that each moving trolley is in synchronous coordination action process, relative to single walking Bassinet structure improves the efficiency of full porcelain combination ring filler automated production.
It improves again, a swivel becket is provided in the fixed plate, the molding sleeve outer wall is column structure, molding sleeve outer wall It is rotatably dispose within swivel becket so that molding sleeve can rotate in swivel becket, and swivel becket provides support for molding sleeve, ensure Stability of the molding sleeve in rotation process.
Compared with the prior art, the advantages of the present invention are as follows:Extruder squeezes out the filler of the not continuous length with through-hole Ontology, moving trolley move to the extruding end of extruder, and filler body is insert molded penetrating in hole in set, using cutoff tool to filling out Material ontology is cut off, and later, the moving trolley for being loaded with filler body is moved along segmental arc is moved, and is passed sequentially through on platform It is each at aperture member, encounter it is each at aperture member when, synchronous motor drives molding sleeve integrally to rotate by worm screw turbine, So that the insertion hole alignment on molding sleeve is corresponding at aperture member, at aperture member cut somebody's hair stretch out and on molding sleeve it is corresponding Be inserted into hole, complete one group of forming through holes of filler body, in this way, cycle carry out, realize to multigroup through-hole in filler body into Row molding, after the completion of the forming through holes of filler body, moving trolley is moved to steering segmental arc, when moving trolley is moved to steering segmental arc Middle part when, outward 90 degree overturnings occur for molding sleeve, at this point, rotating cylinder drives entire molding sleeve to rotate again so that be molded Set is transformed into vertical state by horizontality, and the filler body in molding sleeve is fallen on conveyer belt, and later, rotating cylinder is multiple Position, meanwhile, it is again introduced into movement segmental arc in moving trolley and enters the automatic moulding that next full porcelain combines ring filler, the present invention is complete It is not participated in manually in the production process of porcelain combination ring filler, realizes the automatic forming processing of full porcelain combination ring filler, improve Full porcelain combines ring filler manufacture efficiency.
Description of the drawings
Fig. 1 is full porcelain combination ring filler structural schematic diagram after molding in the embodiment of the present invention;
Fig. 2 is the structural schematic diagram of the automatic production method of full porcelain combination ring filler in the embodiment of the present invention;
Fig. 3 is the structural schematic diagram of steering assembly in Fig. 2.
Specific implementation mode
Below in conjunction with attached drawing embodiment, present invention is further described in detail.
It includes filler body that the present invention, which needs the full porcelain produced combination ring filler 1, and filler body includes 11 He of a center ring Multigroup side ring 12, every group of circumferential direction positioned opposite in center ring 11 of side ring 12, each side ring 12 are connected with the outer wall of center ring 11, The through-hole 13 through center ring 11 is offered on same group of side ring 12.First, the embodiment of the present invention combines ring filler to full porcelain Production equipment be described.As shown in Figures 1 to 3, the production equipment of full porcelain combination ring filler include extruder 2, cutoff tool 8, Circular orbit 3, steering assembly 4, platform 5, at aperture member 6, conveyer belt 7.
Wherein, extruder 2 is used to squeeze out the filler body of continuous length, and cutoff tool 8 is set on the extruding end of extruder 2 Side, for cutting off filler body, circular orbit 3 is set on the outside of 2 extruding end of extruder cutoff tool 8, and extruder 2 squeezes The extended line of outlet and the movement segmental arc of circular orbit 3 are tangent, in this way can be preferably convenient for 1 molding filler body of extruder Into in molding sleeve 41, connection guide rail is provided on circular orbit 3, connection guide rail is by movement segmental arc 31 and turns to 32 groups of segmental arc At, it moving in the open slot notch horizontal direction in segmental arc 31, the one end for turning to segmental arc 32 is connected to one end of movement segmental arc 31, turn Be connected to the other end of segmental arc 32 with the other end of movement segmental arc 31, turns to the open slot notch of segmental arc 32 from steering segmental arc 32 One end extends and from the bottom of circular orbit 3 along circular orbit along the lateral wall of circular orbit 3 to the bottom of circular orbit 3 3 madial wall extends to the other end of movement segmental arc 31.
Steering assembly 4 is provided on circular orbit 3, steering assembly 4 includes the mobile row being set on connection guide rail Mule carriage 42 is vertically provided with a rotating cylinder 43 on moving trolley 42, a fixed plate 44 is provided on the output end of rotating cylinder 43, fixed The both ends of plate 44 are respectively arranged with worm screw 45, and each worm screw 45 is driven by a synchronous motor, and the top of worm screw 45 is provided with molding 41 are covered, the turbine 46 being meshed with worm screw 45 is formed on the both ends outer wall of molding sleeve 41, further, is arranged in fixed plate 44 It is column structure to have a swivel becket, 41 outer wall of molding sleeve, and 41 outer wall of molding sleeve is rotatably dispose within swivel becket so that molding sleeve 41 can rotate in swivel becket, and swivel becket provides support for molding sleeve, ensure that stabilization of the molding sleeve 41 in rotation process Property is provided on molding sleeve 41 and combines that 1 outer wall of ring filler is compatible to penetrate hole 411 with full porcelain, and the outer wall of molding sleeve 41 is upper The corresponding position that the through-hole of ring filler 1 is combined in full porcelain offers insertion hole 412, and further, the bottom of moving trolley 42 is provided with Permanent magnet, circular orbit 3 are internally provided with the electromagnet of annular, and the electromagnet in circular orbit 3 obtains electric, electromagnet and permanent magnet The magnetic force to attract each other is generated, ensures that moving trolley 42 without departing from the connection guide rail on circular orbit 3, improves moving trolley 42 and annular Stability between track 3 in motion process.
It is fixedly installed a platform 5 in the inside of circular orbit 3, circumferentially disposed arranged for interval has multiple be used on platform 5 Be molded through-hole 13 on full porcelain combination ring filler 1 at aperture member 6, include each being fixedly installed on platform 5 at aperture member 6 Pore-forming cylinder, the output end of pore-forming cylinder are provided with and are molded full porcelain and combines on ring filler 1 that through-hole 13 is compatible to cut somebody's hair, be located at annular The lower section of the steering segmental arc 32 of track 3 is provided with a conveyer belt 7.
Secondly, the automatic production method of a kind of full porcelain combination ring filler disclosed by the invention, includes the following steps:
(1), moving trolley 42 moves the extruding end for being moved to extruder 2, the molding sleeve on moving trolley 42 along circular orbit 3 41 penetrate hole alignment extruder 2;
(2), extruder 2 squeezes out the filler body with continuous length not with through-hole, and filler body is insert molded set 41 penetrate in hole 411, and cutoff tool 8 acts, and filler body is cut off;
(3), moving trolley 42 be moved to first on platform 5 at aperture member 61 at, synchronous motor passes through worm screw turbine band Dynamic molding sleeve 41 rotates in fixed plate 44 so that one group of insertion hole on molding sleeve 41 is directed at first into aperture member 61, first one group of insertion hole stretched out and passed through on molding sleeve 41 of cutting somebody's hair at aperture member 61, complete filler body one group Forming through holes;
(4), moving trolley 42 continue on movement segmental arc 31 move, be moved to it is next at aperture member corresponding position, meanwhile, together Step motor drive molding sleeve 41 continue to rotate around own axes, next group of insertion hole on molding sleeve 41 be aligned in this step at Aperture member 6, realizing next group of through-hole 13 be molded at the stretching of cutting somebody's hair of aperture member 6 in this step;
(5), step (4) is repeated, until completing the molding of multigroup through-hole 13 in filler body;
(6), moving trolley 42, which enters, turns to segmental arc 32, and molding sleeve 41 is rotated around circular orbit 3, and moving trolley 42, which is moved to, to be turned To segmental arc 32 middle part when, molding sleeve 41 occur outward 90 degree overturn, at this point, rotating cylinder 43 drives 41 turns of entire molding sleeve again It is dynamic so that molding sleeve 41 is transformed into vertical state by horizontality, and the filler body in molding sleeve 41 falls to conveyer belt 7;
(7), the full porcelain combination ring filler 1 on conveyer belt 7, which is sent into sinter box, is sintered, and rotating cylinder 43 resets, molding Set 41 restores the state of horizontal cross arrangement, and moving trolley 42 reenters movement segmental arc 31 from segmental arc 32 is turned to, and molding sleeve 41 is extensive The multiple position directly above to circular orbit 3 completes the production process of entire full porcelain combination ring filler 1.
Further, it can be provided with multiple moving trolleys 42, Mei Gehang simultaneously on the circular orbit 3 in the embodiment of the present invention Mule carriage 42 is in each different production stage, by the way that multiple moving trolleys 42 are arranged so that each moving trolley 42, which is in, to be synchronized During coordination, relative to 42 structure of single moving trolley, the efficiency of full porcelain combination 1 automated production of ring filler is improved.
To sum up, extruder 2 of the invention squeezes out the filler body of the continuous length not with through-hole 13, and moving trolley 42 moves To the extruding end of extruder 2, filler body be insert molded set 41 in penetrating in hole 411, using cutoff tool 8 to filler body into Row cut-out, later, the moving trolley 42 for being loaded with filler body is moved along segmental arc 31 is moved, and is passed sequentially through each on platform 5 It is a at aperture member 6, encounter it is each at aperture member 6 when, synchronous motor passes through 45 turbine 46 of worm screw and drives the whole hair of molding sleeve 41 Raw rotation so that the insertion hole 412 on molding sleeve 41 is aligned corresponding at aperture member 6, stretches out and passes through at cutting somebody's hair for aperture member 6 Corresponding insertion hole 412 on molding sleeve 41, one group of through-hole 13 molding for completing filler body are realized in this way, cycle carries out to filling out Multigroup through-hole 13 on material ontology is molded, and after the completion of the through-hole 13 of filler body is molded, moving trolley 42 is moved to steering Segmental arc 32, when moving trolley 42 is moved to the middle part for turning to segmental arc 32, by the structure function for turning to segmental arc 32, molding sleeve 41 is sent out Raw 90 degree of overturnings outward, at this point, rotating cylinder 43 drives entire molding sleeve 41 to rotate again so that molding sleeve 41 is by horizontality It is transformed into vertical state, the filler body in molding sleeve 41 is fallen on conveyer belt 7, and later, rotating cylinder 43 resets, meanwhile, It is again introduced into movement segmental arc 31 in moving trolley 42 and enters the automatic moulding that next full porcelain combines ring filler 1, the present invention is in full porcelain It combines and is not participated in manually in the production process of ring filler 1, realize the automatic forming processing of full porcelain combination ring filler 1, improve The manufacture efficiency of full porcelain combination ring filler 1.

Claims (3)

1. a kind of automatic production method of full porcelain combination ring filler, which is characterized in that include the following steps:
(1), moving trolley (42) is moved to the extruding ends of extruder (2) along circular orbit (3) movement, on moving trolley (42) at Jacket (41) penetrates hole (411) alignment extruder (2);
(2), extruder (2) is squeezed out without the filler body with continuous length with through-hole (13), and filler body is insert molded Set (41) penetrates in hole (411), and filler body is cut off in cutoff tool (8) action;
(3), moving trolley (42) be moved to first on platform (5) at aperture member (61) at, synchronous motor passes through worm screw (45) Turbine (46) drives molding sleeve (41) to rotate in fixed plate (44) so that one group of insertion hole alignment on molding sleeve (41) First at aperture member (61), first one group of insertion stretched out and passed through on molding sleeve (41) of cutting somebody's hair at aperture member (61) One group of forming through holes of filler body are completed in hole;
(4), it is mobile to continue on movement segmental arc (31) for moving trolley (42), be moved to it is next at aperture member corresponding position, meanwhile, together Step motor drives molding sleeve (41) to continue to rotate around own axes, and next group of insertion hole on molding sleeve (41) is aligned in this step At aperture member, realizing next group of through-hole be molded at aperture member stretching of cutting somebody's hair in this step;
(5), step (4) is repeated, until completing the molding of multigroup through-hole (13) in filler body;
(6), moving trolley (42), which enters, turns to segmental arc (32), and molding sleeve (41) is rotated around circular orbit (3), and moving trolley (42) moves Move to turn to segmental arc (32) middle part when, molding sleeve (41) occur outward 90 degree overturn, at this point, rotating cylinder (43) drive again it is whole A molding sleeve (41) rotation so that molding sleeve (41) is transformed into vertical state, the filler sheet in molding sleeve (41) by horizontality Body falls to conveyer belt (7);
(7), the full porcelain combination ring filler (1) on conveyer belt (7), which is sent into sinter box, is sintered, and rotating cylinder (43) resets, at Jacket (41) restores the state of horizontal cross arrangement, and moving trolley (42) reenters movement segmental arc (31) from segmental arc (32) is turned to, Molding sleeve (41) restores to the position directly above of circular orbit (3), completes the production process of entire full porcelain combination ring filler (1).
2. the automatic production method of full porcelain combination ring filler according to claim 1, it is characterised in that:The circular rails Multiple moving trolleys (42) are provided on road (3), each moving trolley (42) is in each different production stage.
3. the automatic production method of full porcelain combination ring filler according to claim 1, it is characterised in that:The fixed plate (44) swivel becket is provided on, molding sleeve (41) outer wall is column structure, and molding sleeve (41) outer wall, which is rotatably dispose in, to be turned Within rotating ring.
CN201810332416.1A 2018-04-13 2018-04-13 A kind of automatic production method of full porcelain combination ring filler Active CN108544641B (en)

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CN108544641B CN108544641B (en) 2019-10-25

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB729873A (en) * 1952-09-28 1955-05-11 Basf Ag Improvements in the manufacture, from plastic material, of hollow bodies having projections protruding from the inner surface
JPS5456978A (en) * 1977-10-15 1979-05-08 Iwao Enjiniyaringu Kk Filling ring
US20060245981A1 (en) * 2005-04-14 2006-11-02 Catacel Corporation Tool for insertion and removal of a catalytic reactor cartridge
CN2912954Y (en) * 2006-05-21 2007-06-20 淄博泰山瓷业有限公司 Ceramic circulating drying and forming machine
CN101062574A (en) * 2006-04-30 2007-10-31 罗国军 High-intensity waterproof heat preservation aerating calcium sulfate composite panels production line
CN205020089U (en) * 2015-07-28 2016-02-10 林生明 Half -dried whitewashed stamping forming's ceramic ladder ring and production facility thereof

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB729873A (en) * 1952-09-28 1955-05-11 Basf Ag Improvements in the manufacture, from plastic material, of hollow bodies having projections protruding from the inner surface
JPS5456978A (en) * 1977-10-15 1979-05-08 Iwao Enjiniyaringu Kk Filling ring
US20060245981A1 (en) * 2005-04-14 2006-11-02 Catacel Corporation Tool for insertion and removal of a catalytic reactor cartridge
CN101062574A (en) * 2006-04-30 2007-10-31 罗国军 High-intensity waterproof heat preservation aerating calcium sulfate composite panels production line
CN2912954Y (en) * 2006-05-21 2007-06-20 淄博泰山瓷业有限公司 Ceramic circulating drying and forming machine
CN205020089U (en) * 2015-07-28 2016-02-10 林生明 Half -dried whitewashed stamping forming's ceramic ladder ring and production facility thereof

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