CN108582421A - A kind of manufacturing equipment of light porcelain structured packing - Google Patents
A kind of manufacturing equipment of light porcelain structured packing Download PDFInfo
- Publication number
- CN108582421A CN108582421A CN201810387899.5A CN201810387899A CN108582421A CN 108582421 A CN108582421 A CN 108582421A CN 201810387899 A CN201810387899 A CN 201810387899A CN 108582421 A CN108582421 A CN 108582421A
- Authority
- CN
- China
- Prior art keywords
- aperture member
- structured packing
- circular orbit
- light porcelain
- steering assembly
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/20—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein the material is extruded
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/30—Loose or shaped packing elements, e.g. Raschig rings or Berl saddles, for pouring into the apparatus for mass or heat transfer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/12—Apparatus or processes for treating or working the shaped or preshaped articles for removing parts of the articles by cutting
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The invention discloses a kind of manufacturing equipments of light porcelain structured packing, including extruder, it is characterised in that：A circular orbit is provided on the outside of the extruder, sliding is provided with transport steering assembly on circular orbit, it includes the car body being slideably positioned on circular orbit to transport steering assembly, it is set to the bearing of car body, it is rotatably dispose in bearing upper cylinder body, an oscillating motor is provided on bearing outer wall, a wobble gear is provided on the output end of oscillating motor, an arc-shaped rack engaged with wobble gear is formed on the outer wall of cylinder body, one group of vertically arranged bevel gear is provided in cylinder body, one end of one of bevel gear is provided with a driving motor, one end of another bevel gear is provided with molding sleeve, aperture member is fixedly installed on circular orbit, include pore-forming cylinder and cutting somebody's hair at aperture member, at being provided with a conveyer belt below aperture member.The present invention provides the automatic forming processing for realizing light porcelain structured packing, improves light porcelain structured packing manufacture efficiency.
Description
Technical field
The present invention relates to chemical filler field more particularly to a kind of manufacturing equipments of light porcelain structured packing.
Background technology
Light porcelain packing, which is widely used in coke-oven plant, gasworks chemical purification tower and melamine plant, makees washing tower packing
(such as desulfurizing tower washes benzene column, Ammonic washing tower, final cooling tower, water scrubber), using effect is very good, its main feature is that high temperature resistant purges, than
Weight is low, and resistance is small, and mass tranfer coefficient is big, and good absorption effect is ageing-resistant, and corrosion resistance is strong, long lifespan, does not have to maintenance usually.Light porcelain
Porous aggregate is the key product of the mating gas fitting of filler enterprise, porous aggregate wash naphthalene, wash benzene, wash ammonia, desulfurization, decarburization with
And make filler in hot water saturator and direct-type cooling tower with the incomparable distinguishing feature of other fillers and excellent use
Effect.Porous packing made from light porcelain successfully solves voidage and the contradiction of specific surface area between the two, is both not easy stifled tower and uses
Effect is again good, is the optimal selection of packed tower user.
Existing light porcelain structured packing includes filler body, and filler body includes a center ring and multigroup side ring, every group of side ring
Circumferential direction positioned opposite in center ring, each side ring are connected with the outer wall of center ring, are offered on same group of side ring in running through
The through-hole of thimble.The mode of production of light porcelain structured packing is to be mixed in a certain ratio using pug and water, on ceramics extrusion machine
The mold for loading onto specific shape is manually placed filler body with ceramics extrusion machine extrusion molding filler body, and then utilization
In at punch die, through hole is offered in the through hole of light porcelain structured packing at punch die is upper, worker is passed through using steel wire
Molding is processed to the through-hole in light porcelain structured packing at the through hole realization on punch die, due to leading in light porcelain structured packing
Hole cannot be directly by ceramics extrusion machine extrusion molding, and the machine-shaping process of through-hole is relatively complicated, and there are light porcelain structured packings
The less efficient problem of machine-shaping.
Invention content
The technical problem to be solved by the present invention is to the present situations for the prior art, provide a kind of manufacture of light porcelain structured packing
Equipment realizes the automatic forming processing of light porcelain structured packing, improves light porcelain structured packing manufacture efficiency.
Technical solution is used by the present invention solves above-mentioned technical problem：A kind of manufacturing equipment of light porcelain structured packing,
Include the extruder for squeezing out filler body, a cutoff tool be provided with above the extruding end of extruder, it is characterised in that：It is described
It is provided with a circular orbit on the outside of extruder, is slided on circular orbit and is provided with transport steering assembly, transport steering assembly packet
Include the car body being slideably positioned on circular orbit, the bearing for being set to car body both sides, the cylinder being rotatably dispose between two bearings
Body is provided with an oscillating motor on bearing outer wall, is provided with a wobble gear on the output end of oscillating motor, on the outer wall of cylinder body
It is formed with an arc-shaped rack engaged with wobble gear, one group of vertically arranged bevel gear is provided in cylinder body, one of cone
One end of gear is provided with a driving motor, and one end of another bevel gear is provided with molding sleeve, be provided on molding sleeve with
Light porcelain structured packing outer wall is compatible to penetrate hole, is located on the outer wall of molding sleeve and is opened with the corresponding position of light porcelain structured packing through-hole
Equipped with hole is inserted into, it is fixedly installed into aperture member on circular orbit, includes the uniformly distributed pore-forming cylinder of multiple annulars at aperture member, each
The output end of pore-forming cylinder is provided with one and cuts somebody's hair, and at a conveyer belt is provided with below aperture member, baking box is provided on conveyer belt.
Preferably, the circular orbit is rectangular or round.
At aperture member further include a blower pump as an improvement, described, the end cut somebody's hair is formed with multiple gas holes, gas hole
It is connected to blower pump, since filler body has viscosity, cuts somebody's hair after the through-hole of molding filler body, waste material is easy to be sticked to push away
Head on, by be arranged blower pump, when cutting somebody's hair discharging, blow afloat pump phase gas hole blow, can well by waste material from
It is blown down on cutting somebody's hair.
Improve again, on the circular orbit setting there are two transport steering assembly, be respectively the first transport steering assembly and
Second transport steering assembly, is apart provided with the first one-tenth aperture member and the second one-tenth aperture member on circular orbit.In the first transport
After the complete filler body of steering assembly processing and forming, first transport steering assembly need the extruding end to extruder add again not at
The filler body of shape through-hole is prepared to enter into second in aperture member again later, therefore, leave first in the first transport steering assembly
At a period of time is needed when entering second into aperture member after aperture member, the second transport steering assembly can exist in this period
Second continues the molding of through-hole in filler body at aperture member, only need to enter the second pore-forming group in the first transport steering assembly
Before part, the second transport steering assembly leaves the second one-tenth aperture member, is shared in this way, two transport steering assemblies can be realized
One circular orbit realizes coordinated work, improves the pore-forming efficiency of light porcelain structured packing.
Compared with the prior art, the advantages of the present invention are as follows：Car body is moved to squeezing for extruder with transport steering assembly
Outlet, oscillating motor rotation, wobble gear drive cylinder body to be swung on bearing by arc-shaped rack so that molding sleeve penetrates
Hole is directed at the extruding end of extruder, and extruder squeezes out the not filler body with through-hole, and filler body is insert molded wearing in set
Entering in hole, filler body is cut off using cutoff tool, later, oscillating motor rotates backward so that molding sleeve is vertically arranged,
Car body is moved into the molding sleeve for being mounted with filler body at aperture member, and driving motor rotation passes through one group of bevel gear band
Dynamic molding sleeve rotation so that insertion hole on molding sleeve with it is each it is corresponding cut somebody's hair it is corresponding, at each pore-forming on aperture member
Cylinder acts successively, and the through-hole being this time molded in filler body, later, driving motor rotates an angle, later, pore-forming group again
Each pore-forming cylinder on part acts successively again, in this way, the multiple interval by molding sleeve rotates, final molding completes filler body
On all forming through holes, later, the filler body after the completion of being molded enters baking box and is toasted, and it is regular to complete entire light porcelain
The manufacturing process of filler.Since the present invention does not participate in manually in the production process of light porcelain structured packing, realize that light porcelain is regular
The automatic forming of filler is processed, and light porcelain structured packing manufacture efficiency is improved.
Description of the drawings
Fig. 1 is light porcelain structured packing structural schematic diagram after molding in the embodiment of the present invention；
Fig. 2 is the structural schematic diagram of the manufacturing equipment of light porcelain structured packing in the embodiment of the present invention；
Fig. 3 be in the embodiment of the present invention light porcelain structured packing at the structural schematic diagram of a pore-forming cylinder in aperture member；
Fig. 4 is the structural schematic diagram of the transport steering assembly of light porcelain structured packing in the embodiment of the present invention；
Fig. 5 is the structural schematic diagram of wobble gear and arc-shaped rack that steering assembly is transported in Fig. 4；
Fig. 6 is the structural schematic diagram of one group of bevel gear in the cylinder body for transported in Fig. 4 steering assembly；
Fig. 7 is the structural schematic diagram that molding sleeve on steering assembly is transported in Fig. 4.
Specific implementation mode
Below in conjunction with attached drawing embodiment, present invention is further described in detail.
As shown in Fig. 1 to 7, the manufacturing equipment of the light porcelain structured packing in this implementation, including extruder 2, cutoff tool 3, at
Jacket 54, circular orbit 4 transport steering assembly 5, at aperture member 6, baking box and conveyer belt 7.Wherein light porcelain of the invention is regular
Filler 1 includes filler body, and filler body includes a center ring 11 and multigroup side ring 12, and every group of side ring 12 is positioned opposite in center
The circumferential direction of ring 11, each side ring 12 are connected with the outer wall of center ring 11, are offered through center ring 11 on same group of side ring 12
Through-hole 13,13 shape of through-hole of light porcelain structured packing 1 is strip, circle or petal.
Wherein, extruder 2 is used to squeeze out the filler body of continuous length, and cutoff tool 3 is set on the extruding end of extruder 2
Side, cutoff tool 3 is for cutting off filler body, and the outside of extruder 2 is provided with a circular orbit 4, and circular orbit 4 is side
Shape or circle, sliding is provided with transport steering assembly 5 on circular orbit 4, as shown in figure 4, transport steering assembly 5 includes sliding
The car body 51 that is set on circular orbit 4, is rotatably dispose between two bearings 52 bearing 52 for being set to 51 both sides of car body
Cylinder body 53 is provided with an oscillating motor 56 on 52 outer wall of bearing, a wobble gear is provided on the output end of oscillating motor 56
561, an arc-shaped rack 531 engaged with wobble gear 561 is formed on the outer wall of cylinder body 53, as shown in figure 5, being set in cylinder body 63
It is equipped with one group of vertically arranged bevel gear, one end of one of bevel gear 532 is provided with a driving motor 55, another cone
One end of gear 533 is provided with molding sleeve 54, is provided on molding sleeve 54 and compatible with light 1 outer wall of porcelain structured packing penetrates hole
542, it is located on the outer wall of molding sleeve 54 to offer with the corresponding position of 1 through-hole 13 of light porcelain structured packing and is inserted into hole 541, circular orbit
Be fixedly installed into aperture member 6 on 4, include the uniformly distributed pore-forming cylinder 601 of multiple annulars at aperture member 6, each pore-forming cylinder 601 it is defeated
Outlet is provided with one and cuts somebody's hair 602, and the lower section of aperture member 6 is provided with a conveyer belt 7, baking box is provided on conveyer belt 6.
Further, setting is that the first transport turns respectively there are two steering assembly 5 is transported on circular orbit 4 of the invention
To component and the second transport steering assembly, the first one-tenth aperture member 61 and the second one-tenth aperture member are apart provided on circular orbit 4
62.After the first transport complete filler body of steering assembly processing and forming, the first transport steering assembly needs the extrusion of extruder 2
The filler body of unshaped through-hole is added at end again, is prepared to enter into second again later in aperture member 62, therefore, in the first transport
Steering assembly needs a period of time when entering second into aperture member 62 after leaving the first one-tenth aperture member 61, and the second transport turns to
Component can continue in the second one-tenth aperture member 62 molding of through-hole 13 in filler body in this period, only need to be in the first fortune
Before defeated steering assembly enters second into aperture member 62, the second transport steering assembly leaves the second one-tenth aperture member 62, in this way,
Two transport steering assemblies can be realized and share a circular orbit, realize coordinated work, improve light porcelain structured packing 1
Pore-forming efficiency.
In addition, further include a blower pump at aperture member 60,602 end of cutting somebody's hair is formed with multiple gas holes 603, gas hole
603 are connected to blower pump, since filler body has viscosity, cut somebody's hair 602 after the through-hole 13 of molding filler body, waste material is easy
It is sticked to and cuts somebody's hair on 602, by the way that blower pump is arranged, when cutting somebody's hair 602 discharging, blows afloat pump phase gas hole 603 and blow, energy
It is enough well to blow down waste material on 602 from cutting somebody's hair.
In addition, the invention also discloses a kind of manufacturing method of light porcelain structured packing, include the following steps：
(1), transport steering assembly 5 is moved to the extruding end of extruder 2, and oscillating motor 56 drives wobble gear 561 to rotate,
Wobble gear 561 drives cylinder body 53 to rotate by arc-shaped rack 531, the extrusion for penetrating hole 542 and being directed at extruder 2 of molding sleeve 54
End；
(2), extruder 2 squeezes out the filler body not with through-hole 13, and filler body is insert molded in set 54 and penetrates hole
In 542, filler body is cut off using cutoff tool 3；
(3), oscillating motor 56 rotates backward, and molding sleeve 54 is vertically arranged, and car body 51 is moved to transport steering assembly 5
Circular orbit 4 at aperture member 6 at；
(4), driving motor 55 drives molding sleeve 54 to turn over certain angle, the insertion on molding sleeve 54 by one group of bevel gear
Hole 541 be aligned on aperture member 6 it is each cut somebody's hair, acted successively at the pore-forming cylinder 601 on aperture member 6, at pushing away on aperture member 6
First 602 are sequentially inserted into the insertion hole 541 on molding sleeve 54, and completion is molded multigroup through-hole in filler body；
(5), driving motor 55 rotates an angle again, and next insertion hole on molding sleeve 54 is aligned to aperture member 6
Cut somebody's hair 602, act, complete multigroup to the next group in filler body logical successively again at each pore-forming cylinder 601 on aperture member 6
Hole is molded；
(6), step (5) is repeated, until completing to be molded all through-holes 13 in filler body；
(7), oscillating motor 56 drives molding sleeve 54 to rotate 180 degree, and the filler body in molding sleeve 54 falls to conveyer belt 7
On；
(8), the filler body after the completion of pore-forming is sent into baking box and toasted by conveyer belt 7, and oscillating motor 56 resets, fortune
Defeated steering assembly 5 comes back to the extruding end of extruder 2.
To sum up, car body 51 is moved to the extruding end of extruder 2 with transport steering assembly 5, and oscillating motor 56 rotates, and swings
Gear 561 drives cylinder body 53 to be swung on bearing 52 by arc-shaped rack 531 so that molding sleeve 54 penetrates the alignment of hole 542
The extruding end of extruder 2, extruder 2 squeeze out the filler body not with through-hole 13, and filler body is insert molded wearing in set 54
Enter in hole 542, filler body is cut off using cutoff tool 3, later, oscillating motor 56 rotates backward so that molding sleeve 54
It being vertically arranged, car body 51 is moved into the molding sleeve 54 for being mounted with filler body at aperture member 6, and driving motor 55 rotates,
Molding sleeve 54 is driven to rotate by one group of bevel gear so that the insertion hole 541 on molding sleeve 54 and each corresponding 602 phases of cutting somebody's hair
It is corresponding, it is acted successively at each pore-forming cylinder 601 on aperture member 6, the through-hole 13 being this time molded in filler body, later, driving
Motor 55 rotates an angle again, later, is acted successively again at each pore-forming cylinder 601 on aperture member 6, in this way, passing through into
The multiple interval of jacket 54 rotates, and final molding completes all forming through holes 13 in filler body, later, after the completion of being molded
Filler body enters baking box and is toasted, and completes the manufacturing process of entire light porcelain structured packing 1.Since the present invention is advised in light porcelain
It is not participated in manually in the production process of whole filler 1, realizes the automatic forming processing of light porcelain structured packing 1, improve light porcelain
The manufacture efficiency of structured packing 1.
Claims (4)
1. a kind of manufacturing equipment of light porcelain structured packing, include for squeezing out the extruder of filler body (2), extruder (2)
It is provided with a cutoff tool (3) above extruding end, it is characterised in that：It is provided with a circular orbit on the outside of the extruder (2)
(4), sliding is provided with transport steering assembly (5) on circular orbit (4), and transport steering assembly (5) includes being slideably positioned in annular
Car body (51) on track (4), is rotatably dispose between two bearings (52) bearing (52) for being set to car body (51) both sides
Cylinder body (53) is provided with an oscillating motor (56) on bearing (52) outer wall, a pendulum is provided on the output end of oscillating motor (56)
Moving gear 561), an arc-shaped rack (531) engaged with wobble gear (561), cylinder body are formed on the outer wall of cylinder body (53)
(53) it is provided with one group of vertically arranged bevel gear in, one end of one of bevel gear (532) is provided with a driving motor
(55), one end of another bevel gear (533) is provided with molding sleeve (54), is provided on molding sleeve (54) and light porcelain is regular fills out
Material (1) outer wall is compatible to penetrate hole (542), is located at and light porcelain structured packing (1) through-hole (13) on the outer wall of molding sleeve (54)
Corresponding position offer and be inserted into hole (541), be fixedly installed into aperture member (6) on circular orbit (4), include at aperture member (6)
The uniformly distributed pore-forming cylinder (601) of multiple annulars, the output end of each pore-forming cylinder (601) is provided with one and cuts somebody's hair (602), at aperture member
(6) conveyer belt (7) is provided with below, conveyer belt is provided with baking box on (7).
2. the manufacturing equipment of light porcelain structured packing according to claim 1, it is characterised in that：It is described to be gone back at aperture member (6)
Including a blower pump, the end of (602) of cutting somebody's hair is formed with multiple gas holes (603), and gas hole (603) is connected to blower pump.
3. the manufacturing equipment of light porcelain structured packing according to claim 1, it is characterised in that：The circular orbit (4) is
It is rectangular or round.
4. the manufacturing equipment of light porcelain structured packing according to claim 1, it is characterised in that：On the circular orbit (4)
There are two transport steering assemblies (5) for setting, are the first transport steering assembly and the second transport steering assembly respectively, in circular orbit
(4) the first one-tenth aperture member (61) and the second one-tenth aperture member (62) are apart provided on.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810387899.5A CN108582421B (en) | 2018-04-26 | 2018-04-26 | A kind of manufacturing equipment of light porcelain structured packing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810387899.5A CN108582421B (en) | 2018-04-26 | 2018-04-26 | A kind of manufacturing equipment of light porcelain structured packing |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108582421A true CN108582421A (en) | 2018-09-28 |
| CN108582421B CN108582421B (en) | 2019-10-25 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810387899.5A Active CN108582421B (en) | 2018-04-26 | 2018-04-26 | A kind of manufacturing equipment of light porcelain structured packing |
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| Country | Link |
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| CN (1) | CN108582421B (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE1584771A1 (en) * | 1964-10-01 | 1971-04-15 | Tesla Np | Extrusion press for drawn, moist, ceramic material in the plastic state |
| CN201026450Y (en) * | 2007-04-03 | 2008-02-27 | 杨剑 | Ring shaped multi-tooth perforated filling material |
| CN201211475Y (en) * | 2008-03-13 | 2009-03-25 | 李绍明 | Structured six-rowed composite ring |
| CN106272939A (en) * | 2016-08-18 | 2017-01-04 | 安庆惠嘉新型建材有限公司 | A kind of full-automatic brick making system |
| CN205929009U (en) * | 2016-08-22 | 2017-02-08 | 广西北流市智宇陶瓷自动化设备有限公司 | Ceramic body automatic molding production line |
-
2018
- 2018-04-26 CN CN201810387899.5A patent/CN108582421B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE1584771A1 (en) * | 1964-10-01 | 1971-04-15 | Tesla Np | Extrusion press for drawn, moist, ceramic material in the plastic state |
| CN201026450Y (en) * | 2007-04-03 | 2008-02-27 | 杨剑 | Ring shaped multi-tooth perforated filling material |
| CN201211475Y (en) * | 2008-03-13 | 2009-03-25 | 李绍明 | Structured six-rowed composite ring |
| CN106272939A (en) * | 2016-08-18 | 2017-01-04 | 安庆惠嘉新型建材有限公司 | A kind of full-automatic brick making system |
| CN205929009U (en) * | 2016-08-22 | 2017-02-08 | 广西北流市智宇陶瓷自动化设备有限公司 | Ceramic body automatic molding production line |
Also Published As
| Publication number | Publication date |
|---|---|
| CN108582421B (en) | 2019-10-25 |
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Address after: 237200 No.999, Yingjia Avenue West, Hengshan Town, Huoshan County, Lu'an City, Anhui Province Patentee after: LU'AN LIANZHONG INDUSTRIAL AUTOMATION TECHNOLOGY Co.,Ltd. Address before: 237000 room 105, building 12, Singapore Yuyuan, Lu'an economic and Technological Development Zone, Anhui Patentee before: LU'AN LIANZHONG INDUSTRIAL AUTOMATION TECHNOLOGY Co.,Ltd. |
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Address after: 237200 room 108, building 12, Singapore Yuyuan, economic and Technological Development Zone, Lu'an City, Anhui Province Patentee after: LU'AN LIANZHONG INDUSTRIAL AUTOMATION TECHNOLOGY Co.,Ltd. Address before: 237200 No.999, Yingjia Avenue West, Hengshan Town, Huoshan County, Lu'an City, Anhui Province Patentee before: LU'AN LIANZHONG INDUSTRIAL AUTOMATION TECHNOLOGY Co.,Ltd. |