CN108582454B - Manufacturing device for light porcelain structured packing - Google Patents

Manufacturing device for light porcelain structured packing Download PDF

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Publication number
CN108582454B
CN108582454B CN201810387240.XA CN201810387240A CN108582454B CN 108582454 B CN108582454 B CN 108582454B CN 201810387240 A CN201810387240 A CN 201810387240A CN 108582454 B CN108582454 B CN 108582454B
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China
Prior art keywords
conveying guide
structured packing
forming
baffle
rotor
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CN201810387240.XA
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Chinese (zh)
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CN108582454A (en
Inventor
覃露露
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Zhuji Jinqiao Industry Co ltd
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Zhuji Jinqiao Industry Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B15/00General arrangement or layout of plant ; Industrial outlines or plant installations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/003Apparatus or processes for treating or working the shaped or preshaped articles the shaping of preshaped articles, e.g. by bending
    • B28B11/006Making hollow articles or partly closed articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/14Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting
    • B28B11/16Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting for extrusion or for materials supplied in long webs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/04Discharging the shaped articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/20Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein the material is extruded

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  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Structural Engineering (AREA)
  • Press-Shaping Or Shaping Using Conveyers (AREA)

Abstract

The invention discloses a device for manufacturing light porcelain structured packing, which comprises an extruder and is characterized in that: the outside of extruder is provided with two mutual disposition's transport baffle, a shaping cover has been placed on two transport baffles, middle part interval arrangement at every transport baffle has the circumference rotor, the vertical pore-forming subassembly that is provided with in the middle part top of carrying the baffle, front side and the rear side at every transport baffle have the removal rotor respectively interval arrangement, the end of carrying the baffle is provided with the conveyer belt, top at the transport baffle is provided with a moving mechanism, this moving mechanism includes the guiding axle, the carriage release lever, the swinging arms, rotatory cylinder and clamping jaw, be provided with the swing jar that realizes the swinging arms swing between carriage release lever and swinging arms. The invention provides a device for manufacturing light ceramic structured packing, which realizes automatic forming processing of the light ceramic structured packing and improves the manufacturing efficiency of the light ceramic structured packing.

Description

Manufacturing device for light porcelain structured packing
Technical Field
The invention relates to the field of chemical fillers, in particular to a device for manufacturing a light porcelain structured filler.
Background
The light porcelain filler is widely used as a washing tower filler (such as a desulfurizing tower, a benzene washing tower, an ammonia washing tower, a final cooling tower and a water washing tower) in a chemical purification tower and a melamine device of a coking plant and a gas plant, has very good use effect, and is characterized by high-temperature blowing resistance, low specific gravity, small resistance, large mass transfer coefficient, good absorption effect, aging resistance, strong corrosion resistance, long service life and no need of maintenance at ordinary times. The light porcelain porous filler is a fist product of a gas device matched with a filler enterprise, and the porous filler is used as a filler in naphthalene washing, benzene washing, ammonia washing, desulfurization and decarburization towers for hot water saturation and direct cooling towers, and has remarkable characteristics and excellent using effects which are incomparable with other fillers. The light porcelain porous filler successfully solves the contradiction between the void ratio and the specific surface area, is not easy to block the tower, has good use effect and is the best choice for users of the packed tower.
The existing light porcelain structured packing comprises a packing body, wherein the packing body comprises a center ring and a plurality of groups of side rings, each group of side rings are arranged in the circumferential direction of the center ring relatively, each side ring is connected with the outer wall of the center ring, and a through hole penetrating through the center ring is formed in the same group of side rings. The production mode of the regular packing of light porcelain does, utilize pug and water to mix according to certain proportion, the mould of specific shape is loaded onto on the pottery extruder, extrude shaping filler body with the pottery extruder, afterwards, recycle the manual work and place filler body in pore-forming mould, the through-hole department that lies in the regular packing of light porcelain on the pore-forming mould has seted up the through-hole, the workman utilizes the steel wire to pass the through-hole realization on the pore-forming mould and carries out machine-shaping to the through-hole on the regular packing of light porcelain, because the regular packing of light porcelain goes up the through-hole can not directly be by the pottery extruder extrusion moulding, the machine-shaping process of through-hole is comparatively loaded down with trivial details, the machine-shaping efficiency lower problem.
Disclosure of Invention
The invention aims to solve the technical problem of the prior art, and provides a manufacturing device of a light ceramic structured packing, which realizes automatic forming processing of the light ceramic structured packing and improves the manufacturing efficiency of the light ceramic structured packing.
The technical scheme adopted by the invention for solving the technical problems is as follows: the utility model provides a manufacturing installation of regular filler of light porcelain, is provided with a cutting knife, its characterized in that including the extruder that is used for extruding the filler body above the extrusion end of extruder: the outer side of the extruder is horizontally provided with two oppositely arranged conveying guide plates along the extrusion direction, one of the conveying guide plates inclines outwards relative to the other conveying guide plate, a horizontal gap is formed between the bottoms of the two conveying guide plates, a forming sleeve is placed on the two conveying guide plates and is provided with a through hole matched with the outer wall of the light ceramic structured packing, an inserting hole is formed in the outer wall of the forming sleeve at the position corresponding to the through hole of the light ceramic structured packing, circumferential rotating bodies used for enabling the forming sleeve to rotate circumferentially are arranged at intervals in the middle of each conveying guide plate, the rotating shafts of the circumferential rotating bodies are transversely arranged along the length direction of the conveying guide plates, a pore-forming assembly is vertically arranged above the middle of each conveying guide plate and comprises a pore-forming cylinder, and the output end of the pore-forming cylinder is provided with a pushing head matched with the through, the front side and the rear side of every transport baffle have respectively at interval arrangement and are used for making the shaping cover along the removal rotor that carries baffle length direction to remove, the vertical width direction that arranges in the transport baffle of axis of rotation that removes the rotor, be provided with the conveyer belt at the end of carrying the baffle, be provided with a moving mechanism in the top of carrying the baffle, this moving mechanism is including the guiding axle that is located horizontal clearance top transverse arrangement, slide and set up the carriage release lever on the guiding axle, the swing arm that sets up in the carriage release lever lower extreme rotates, set up in the terminal rotatory cylinder of swing arm, set up in the clamping jaw of rotatory cylinder output, be provided with the swing cylinder that realizes the swing arm swing between carriage release lever and swing arm.
As an improvement, the through hole of the light porcelain structured packing is in a strip shape, a round shape or a petal shape.
In a further improvement, the moving rotating body on one of the conveying guide rails and the moving rotating body on the other conveying guide rail are oppositely arranged and the rotating directions of the moving rotating bodies and the moving rotating bodies are opposite.
And the circumferential rotating body is of a bearing structure, and an anti-slip sleeve is sleeved on the outer wall of the circumferential rotating body.
And the movable rotating body is of a bearing structure, and an anti-slip sleeve is sleeved on the outer wall of the movable rotating body.
Compared with the prior art, the invention has the advantages that: the moving mechanism drives the forming sleeve to slide axially along the guide shaft, so that the forming sleeve moves from the tail end of the conveying guide plate to the front end of the conveying guide plate, the extruder extrudes continuous-length filler bodies without through holes, the filler bodies are inserted into penetrating holes in the forming sleeve, the filler bodies are cut off by using a cutting-off tool, the moving rotor positioned at the front part of the conveying guide plate rotates, the moving rotor drives the forming sleeve to horizontally and transversely move to the middle part of the conveying guide plate, the middle part of the forming sleeve is positioned in the area where the circumferential rotor is positioned, two ends of the forming sleeve are respectively contacted with adjacent moving rotors, at the moment, the circumferential rotors all rotate, the moving rotors adjacent to two ends of the forming sleeve are static, the circumferential rotors drive the forming sleeve to rotate by an angle around the axis of the circumferential rotors, a pushing head of a hole forming component aligns with, the hole forming cylinder acts, the pushing head is inserted into the insertion hole on the forming sleeve to complete the forming of a group of through holes of the filler body, then the circumferential rotating body continues to rotate to enable the forming sleeve to rotate by an angle again, the pushing head of the hole forming assembly is aligned to the next insertion hole on the forming sleeve, the pushing head acts to realize the forming of the next through hole on the filler body, thus, along with the intermittent rotation of the circumferential rotating body, the forming of a plurality of groups of through holes on the filler body is realized, after the forming of the through holes of the filler body is completed, the moving rotating body positioned at the rear part of the conveying guide plate rotates to drive the forming sleeve to move to the tail end of the conveying guide plate, at the moment, the swing cylinder on the moving mechanism extends out, the swing rod keeps in a vertical state, the rotating cylinder drives the clamping jaw to rotate to clamp the outer wall of, the filling body in the forming sleeve falls onto the conveying belt, then the rotary cylinder and the swing cylinder reset, the movable rod moves to the front end of the conveying guide rail again, the clamping jaw is loosened, the forming sleeve is placed to the front end of the conveying guide rail and enters the next automatic forming of the light porcelain regular filling again.
Drawings
FIG. 1 is a schematic structural diagram of a structured light porcelain packing after being molded in an embodiment of the present invention;
FIG. 2 is a schematic structural diagram of a device for manufacturing the structured light porcelain packing in the embodiment of the present invention;
FIG. 3 is a schematic cross-sectional view taken at A-A in FIG. 1;
FIG. 4 is a schematic cross-sectional view at B-B in FIG. 1;
FIG. 5 is a schematic view of a hole-forming assembly in an embodiment of the present invention.
Detailed Description
The invention is described in further detail below with reference to the accompanying examples.
As shown in fig. 1 to 5, the apparatus for manufacturing a light ceramic structured packing in the present embodiment includes an extruder 2, a cutting knife, a forming sleeve 4, two conveying rails 3, a moving rotor 34, a circumferential rotor 35, a pore-forming assembly 7, a moving mechanism 6, and a conveying belt 5. The light ceramic structured packing 1 comprises a packing body, wherein the packing body comprises a central ring 11 and a plurality of groups of side rings 12, each group of side rings 12 are oppositely arranged in the circumferential direction of the central ring 11, each side ring 12 is connected with the outer wall of the central ring 11, through holes 13 penetrating through the central ring 11 are formed in the same group of side rings 12, and the through holes 13 of the light ceramic structured packing 1 are in a strip shape, a circular shape or a petal shape.
Wherein, the extruder 2 is used for extruding the packing body with continuous length, the cut-off knife is arranged above the extruding end of the extruder 2, the cut-off knife is used for cutting off the packing body, the outer side of the extruder 2 is horizontally provided with two oppositely arranged conveying guide plates 3 along the extruding direction, one conveying guide plate 31 inclines outwards relative to the other conveying guide plate 32, a horizontal gap 33 is formed between the bottoms of the two conveying guide plates 3, a forming sleeve 4 is placed on the two conveying guide plates 3, the forming sleeve 4 is provided with a penetrating hole 41 matched with the outer wall of the light porcelain structured packing 1, the outer wall of the forming sleeve 4 is provided with an inserting hole 42 at the position corresponding to the through hole 13 of the light porcelain structured packing 1, the middle part of each conveying guide plate 3 is provided with a circumferential rotating body 35 at intervals for enabling the forming sleeve 4 to rotate circumferentially, the rotating shaft of the circumferential rotating body 35 is transversely arranged along the length direction of, the bearing structure of the circumferential rotating body 35, the outer wall cover of the circumferential rotating body 35 is provided with an anti-slip sleeve, the upper part of the middle part of the conveying guide plate 3 is vertically provided with a pore-forming component 7, the pore-forming component 7 comprises a pore-forming cylinder 71, the output end of the pore-forming cylinder 71 is provided with a push head 72 matched with the through hole 13 on the molded light porcelain structured packing 1, the front side and the rear side of each conveying guide plate 3 are respectively provided with a movable rotating body 34 at intervals for enabling the molding sleeve 4 to move along the length direction of the conveying guide plate 3, the rotating shaft of the movable rotating body 34 is vertically arranged in the width direction of the conveying guide plate 3, the movable rotating body 34 is of a bearing structure, the outer wall cover of the movable rotating body 34 is provided with an anti-slip sleeve, the movable rotating body on one conveying guide rail 31 and the movable rotating body, a moving mechanism 6 is provided above the conveying guide 3, the moving mechanism 6 includes a guide shaft 61 transversely disposed above the horizontal gap 33, a moving rod 62 slidably provided on the guide shaft 61, a swing rod 63 rotatably provided at a lower end of the moving rod 62, a rotating cylinder 65 provided at a distal end of the swing rod 63, a gripper 66 provided at an output end of the rotating cylinder 65, and a swing cylinder 64 for swinging the swing rod 63 is provided between the moving rod 62 and the swing rod 63.
When the device is used, the moving mechanism 6 drives the forming sleeve 4 to slide in the direction of the guide shaft 61, so that the forming sleeve 4 moves from the tail end of the conveying guide plate 3 to the front end of the conveying guide plate 3, the extruder 2 extrudes a continuous-length filler body without the through hole 13, the filler body is inserted into the penetrating hole 41 in the forming sleeve 4, the filler body is cut off by using a cutting-off knife, the moving rotating body 34 positioned at the front part of the conveying guide plate 3 rotates, the moving rotating body 34 drives the forming sleeve 4 to horizontally and transversely move to the middle part of the conveying guide plate 3, the middle part of the forming sleeve 4 is positioned in the area of the circumferential rotating body 35, two ends of the forming sleeve 4 are respectively contacted with adjacent moving rotating bodies, at the moment, the circumferential rotating bodies 35 all rotate, the moving rotating bodies adjacent to two ends of the forming sleeve 4 are static, the circumferential rotating body 35 drives the forming sleeve 4 to rotate around the axis of the rotating body by, then, the circumferential rotating body 35 stops moving, the hole forming cylinder 71 acts, the pushing head 72 is inserted into the inserting hole 43 on the forming sleeve 4 to complete the forming of a group of through holes of the packing body, then the circumferential rotating body 35 continues rotating, the forming sleeve 4 rotates by an angle again, the pushing head 72 of the hole forming assembly 7 is aligned with the next inserting hole on the forming sleeve 4, the pushing head acts to form the next through hole on the packing body, thus, along with the intermittent rotation of the circumferential rotating body 35, the forming of a plurality of groups of through holes 13 on the packing body is realized, after the forming of the through holes 13 of the packing body is completed, the moving rotating body 34 at the rear part of the conveying guide plate 3 rotates to drive the forming sleeve 4 to move to the tail end of the conveying guide plate 3, at the moment, the swing cylinder 64 on the moving mechanism 6 extends out, the swing rod 63 keeps a vertical state, the outer wall of the forming sleeve 4 is clamped by the clamping jaw 66, then the swing cylinder 64 contracts, the swing rod 63 keeps inclining at a certain angle, the filler body in the forming sleeve 4 falls onto the conveying belt 5, then the rotary cylinder 65 and the swing cylinder 64 reset, the movable rod 62 moves to the front end of the conveying guide rail 3 again, the clamping jaw 66 is loosened, the forming sleeve 4 is placed to the front end of the conveying guide rail 3 and enters the next light ceramic structured filler 1 for automatic forming again, and as the light ceramic structured filler 1 is not manually involved in the production process, the automatic forming processing of the light ceramic structured filler 1 is realized, and the manufacturing efficiency of the light ceramic structured filler 1 is improved.

Claims (5)

1. The utility model provides a manufacturing installation of regular filler of light porcelain, is provided with a cutting knife, its characterized in that including extruder (2) that are used for extruding the filler body above the end of extruding of extruder (2): the outer side of the extruder (2) is horizontally provided with two oppositely arranged conveying guide plates (3) along the extrusion direction, one of the conveying guide plates (31) is outwards inclined relative to the other conveying guide plate (32), a horizontal gap (33) is formed between the bottoms of the two conveying guide plates (3), a forming sleeve (4) is placed on the two conveying guide plates (3), a penetrating hole (41) matched with the outer wall of the light porcelain structured packing (1) is formed in the forming sleeve (4), an inserting hole (42) is formed in the outer wall of the forming sleeve (4) and corresponds to a through hole (13) of the light porcelain structured packing (1), a circumferential rotating body (35) used for enabling the forming sleeve (4) to rotate in the circumferential direction is arranged at intervals in the middle of each conveying guide plate (3), and the rotating shafts of the circumferential rotating body (35) are transversely arranged along the length direction of the conveying guide plates (3), at the vertical pore-forming subassembly (7) that is provided with in middle part top of carrying baffle (3), pore-forming subassembly (7) are including pore-forming jar (71), the output of pore-forming jar (71) be provided with the shaping light porcelain regular packing (1) go up push head (72) of through-hole (13) looks adaptation, front side and rear side at every carry baffle (3) respectively interval arrangement have be used for making forming sleeve (4) along carrying the removal rotor (34) that baffle (3) length direction removed, the axis of rotation of removing rotor (34) is vertical to be arranged in the width direction of carrying baffle (3), end at carrying baffle (3) is provided with conveyer belt (5), be provided with a moving mechanism (6) in the top of carrying baffle (3), this moving mechanism (6) are including being located horizontal clearance (33) top transverse arrangement's guide axle (61), slide and set up removal pole (62) on guide axle (61), A swing rod (63) rotatably arranged at the lower end of the moving rod (62), a rotating cylinder (65) arranged at the tail end of the swing rod (63), and a clamping jaw (66) arranged at the output end of the rotating cylinder (65), wherein a swing cylinder (64) for realizing the swing of the swing rod (63) is arranged between the moving rod (62) and the swing rod (63);
when moving rotor (34) and taking shaping cover (4) horizontal lateral shifting to the middle part of carrying baffle (3), the middle part of shaping cover (4) is located circumference rotor (35) place region, the both ends of shaping cover (4) contact with neighbouring removal rotor respectively, at this moment, circumference rotor (35) are whole to take place to rotate, it is static with the neighbouring removal rotor in both ends of shaping cover (4), circumference rotor (35) drive shaping cover (4) and rotate an angle round self axis.
2. The apparatus for manufacturing a light ceramic structured packing according to claim 1, wherein: the through holes (13) of the light porcelain structured packing (1) are in strip shapes, circular shapes or petal shapes.
3. The apparatus for manufacturing a light ceramic structured packing according to claim 1, wherein: the moving rotating body on one conveying guide rail (31) and the moving rotating body on the other conveying guide rail (32) are oppositely arranged and rotate in opposite directions.
4. The apparatus for manufacturing a light ceramic structured packing according to claim 1, wherein: the circumference rotor (35) is a bearing structure, and the outer wall cover of circumference rotor (35) is equipped with an antiskid cover.
5. The apparatus for manufacturing a light ceramic structured packing according to claim 1, wherein: the movable rotating body (34) is of a bearing structure, and an anti-slip sleeve is sleeved on the outer wall of the movable rotating body (34).
CN201810387240.XA 2018-04-26 2018-04-26 Manufacturing device for light porcelain structured packing Active CN108582454B (en)

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CN108582454B true CN108582454B (en) 2020-05-15

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Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5456978A (en) * 1977-10-15 1979-05-08 Iwao Enjiniyaringu Kk Filling ring
CN1031694A (en) * 1987-08-10 1989-03-15 兰克西敦技术公司 The production method of combined ceramic products and the goods of production thereof
CN2486208Y (en) * 2001-08-31 2002-04-17 胡鑫 Foam light porcelain filler
CN2486207Y (en) * 2001-08-31 2002-04-17 胡鑫 Foam light porcelain sunflower ring
CN201192635Y (en) * 2008-05-16 2009-02-11 杨剑 Ring type perforated filling material
CN102320819A (en) * 2011-05-23 2012-01-18 江苏红旗环保工程有限公司 Regular ripple ceramic filling and preparation method thereof
CN103341305A (en) * 2013-06-26 2013-10-09 哈尔滨工程大学 Preparation method of packing used for improving efficiency of ship waste gas absorption tower
CN205020089U (en) * 2015-07-28 2016-02-10 林生明 Half -dried whitewashed stamping forming's ceramic ladder ring and production facility thereof
CN106747287A (en) * 2016-12-15 2017-05-31 苏州富艾姆工业设备有限公司 A kind of production technology of ceramic packing

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7775507B2 (en) * 2007-11-05 2010-08-17 Saint-Gobain Ceramics & Plastics, Inc. Packing elements for mass transfer applications
US9039987B2 (en) * 2010-05-26 2015-05-26 Saint-Gobain Ceramics & Plastics, Inc. Mass transfer packing element and method of making the same

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5456978A (en) * 1977-10-15 1979-05-08 Iwao Enjiniyaringu Kk Filling ring
CN1031694A (en) * 1987-08-10 1989-03-15 兰克西敦技术公司 The production method of combined ceramic products and the goods of production thereof
CN2486208Y (en) * 2001-08-31 2002-04-17 胡鑫 Foam light porcelain filler
CN2486207Y (en) * 2001-08-31 2002-04-17 胡鑫 Foam light porcelain sunflower ring
CN201192635Y (en) * 2008-05-16 2009-02-11 杨剑 Ring type perforated filling material
CN102320819A (en) * 2011-05-23 2012-01-18 江苏红旗环保工程有限公司 Regular ripple ceramic filling and preparation method thereof
CN103341305A (en) * 2013-06-26 2013-10-09 哈尔滨工程大学 Preparation method of packing used for improving efficiency of ship waste gas absorption tower
CN205020089U (en) * 2015-07-28 2016-02-10 林生明 Half -dried whitewashed stamping forming's ceramic ladder ring and production facility thereof
CN106747287A (en) * 2016-12-15 2017-05-31 苏州富艾姆工业设备有限公司 A kind of production technology of ceramic packing

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