CN108527615B - Production device and production method for all-ceramic hexagonal hole combined filler - Google Patents
Production device and production method for all-ceramic hexagonal hole combined filler Download PDFInfo
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- CN108527615B CN108527615B CN201810332419.5A CN201810332419A CN108527615B CN 108527615 B CN108527615 B CN 108527615B CN 201810332419 A CN201810332419 A CN 201810332419A CN 108527615 B CN108527615 B CN 108527615B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/20—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein the material is extruded
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/30—Loose or shaped packing elements, e.g. Raschig rings or Berl saddles, for pouring into the apparatus for mass or heat transfer
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/14—Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting
- B28B11/16—Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting for extrusion or for materials supplied in long webs
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- Press-Shaping Or Shaping Using Conveyers (AREA)
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Abstract
The invention discloses a production device and a production method for all-ceramic hexagonal hole combined filler, wherein the device comprises an extruder, a rotary table and a material loading assembly, the material loading assembly comprises a worm and a forming sleeve, a turbine is formed on the forming sleeve, an intermittent rotating mechanism is arranged below the rotary table, an arc-shaped table is arranged outside the rotary table, and a hole forming assembly is arranged on the arc-shaped table; the production method comprises the following steps: the packing body is inserted into the forming sleeve, and the cutting knife cuts off the packing body; the turntable rotates at intervals, and sequentially passes through the pore-forming assemblies on the arc-shaped table, when each pore-forming assembly is met, the forming sleeve rotates, and the pore-forming assemblies form a group of through holes of the filler body, so that multiple groups of through holes on the filler body are formed in a circulating manner; then, the filler body falls onto the conveying belt to complete the whole production process. The invention realizes the automatic forming processing of the all-ceramic hexagonal hole combined filler and improves the manufacturing efficiency of the all-ceramic hexagonal hole combined filler.
Description
Technical Field
The invention relates to the field of chemical fillers, in particular to a production device and a production method for an all-ceramic hexagonal hole combined filler.
Background
The combined ring packing is widely applied to the coal chemical industry fine chemical industry such as petroleum, coking, power generation, chemical fertilizer, synthetic ammonia and the like, is used as a packing in chemical process flows such as desulfurization, washing, debenzolization, decarburizing, ammonia washing and steaming, rectification, absorption drying, reaction synthesis extraction and the like in gas purification, and is widely used as a cold water packing in various water spray towers. The all-ceramic hexagonal-prism-hole combined filler has the advantages of acid resistance, alkali resistance, organic solvent resistance, high temperature resistance, good thermal stability, high compressive strength and high bending resistance.
The existing all-ceramic hexagonal hole combined packing comprises a packing body, wherein the packing body comprises a center ring and a plurality of groups of side rings, each group of side rings are arranged in the circumferential direction of the center ring relatively, each side ring is connected with the outer wall of the center ring, and a through hole penetrating through the center ring is formed in the same group of side rings. The production mode of the all-ceramic hexagonal-hole combined filler is that, the pug and the water are mixed according to a certain proportion, a mold with a specific shape is installed on a ceramic extruder, the ceramic extruder is used for extruding the formed filler body, then, the filler body is placed in a pore-forming mold manually, a through hole is formed in the through hole of the all-ceramic hexagonal-hole combined filler on the pore-forming mold, a worker utilizes a steel wire to penetrate through the through hole on the pore-forming mold to realize the processing and forming of the through hole on the all-ceramic hexagonal-hole combined filler, the through hole on the all-ceramic hexagonal-hole combined filler cannot be directly extruded and formed by the ceramic extruder, the processing and forming process of the through hole is complicated, and the problem of low processing and forming efficiency of the all-ceramic hexagonal-hole combined filler.
Disclosure of Invention
The first technical problem to be solved by the invention is to provide a production device for all-ceramic hexagonal hole combined filler aiming at the current situation of the prior art, so that the automatic forming processing of the all-ceramic hexagonal hole combined filler is realized, and the manufacturing efficiency of the all-ceramic hexagonal hole combined filler is improved.
The second technical problem to be solved by the invention is to provide a production method of the all-ceramic hexagonal hole combined filler aiming at the current situation of the prior art, so that the automatic forming processing of the all-ceramic hexagonal hole combined filler is realized, and the manufacturing efficiency of the all-ceramic hexagonal hole combined filler is improved.
The technical scheme adopted by the invention for solving the first technical problem is as follows: the utility model provides a apparatus for producing for being used for six arris hole combination of all porcelain to pack, is provided with a cutter, its characterized in that including the extruder that is used for extruding the filler body above the extrusion end of extruder: a rotary table is arranged outside the extrusion end of the extruder, a material loading assembly is arranged on the edge of the rotary table, the material loading assembly comprises a synchronous motor arranged on the rotary table, a worm connected with the output end of the synchronous motor and a forming sleeve arranged on the worm, a turbine meshed with the worm is formed on the outer wall of the forming sleeve, a penetrating hole matched with the outer wall of the all-ceramic hexagonal-hole combined filler is formed in the forming sleeve, an inserting hole is formed in the outer wall of the forming sleeve at the position corresponding to the through hole of the all-ceramic hexagonal-hole combined filler, a pushing cylinder is arranged at one end of the forming sleeve, a pushing head is arranged at the output end of the pushing cylinder, and the shape of the outer wall of the pushing head is matched with the inner wall of; the below of carousel is provided with a drive carousel intermittent type slewing mechanism of intermittent type pivoted, intermittent type slewing mechanism is including evenly setting up a plurality of fixed columns on the outer circumference of carousel lower extreme off-plate, the fixed driven plate that sets up in every fixed column lower extreme, set up the rotation motor below the carousel, connect in the drive shaft that rotates the motor output, set up the cylinder on the drive shaft, set up the helicla flute of a district section on the outer wall of the circumference body, this helicla flute extends along cylinder outer wall slope from the terminal surface of cylinder to another terminal surface, the positional relationship between driven plate and the helicla flute satisfies following condition: the cylinder rotates under the action of the rotating motor, the spiral groove on the cylinder pushes one of the driven discs to enable the rotating disc to rotate, when one of the driven discs moves to the position of the previous driven disc, the next driven disc enters the spiral groove, at the moment, the spiral groove is positioned on the circumference of the cylinder, the driven disc cannot be pushed to move by the rotation of the cylinder, the rotating disc does not move, and one-time intermittent motion is completed; the outside of carousel is located and is provided with one and wraps up in the arc platform of carousel periphery wall with the relative one side of extruder, the arc bench interval is provided with a plurality of pore-forming subassemblies that are used for the full six arris hole combinations of shaping to pack the through-hole, every pore-forming subassembly is including fixed pore-forming jar that sets up on the arc platform, the output of pore-forming jar is provided with and packs the top that pushes away of going up through-hole looks adaptation with the full six arris hole combinations of shaping, it is relative with the carousel to push away the head, the below that is located the carousel is close to extruder department and is provided with.
As an improvement, the driven disc is a cylindrical bearing.
And the other end of the forming sleeve can be aligned to the conveying belt, so that the filler body can better fall onto the conveying belt.
Compared with the prior art, the invention has the advantages of solving the first technical problem: extruding the continuous length filling body without through holes by an extruder, moving a material loading component on a turntable to the extruding end of the extruder, inserting the filling body into the penetrating hole in the forming sleeve, cutting off the filling body by using a cutting knife, wherein the material loading component loaded with the filling body rotates along with the clearance of the turntable and sequentially passes through each pore-forming component on an arc table, when each pore-forming component is met, a synchronous motor drives the forming sleeve to integrally rotate through a worm turbine so that an insertion hole on the forming sleeve is aligned with the corresponding pore-forming component, a push head of the pore-forming component extends out and passes through the corresponding insertion hole on the forming sleeve to complete the formation of a group of through holes of the filling body, thus, the circulation is carried out to realize the formation of a plurality of groups of through holes on the filling body, and after the formation of the through holes of the filling body is completed, the turntable drives, at the moment, the pushing cylinder acts, the pushing head on the pushing cylinder extends into the forming sleeve to push the filler body out of the forming sleeve, the filler body in the forming sleeve falls onto the conveying belt, then the material carrying assembly resets to the extrusion end of the extruder along with the forward rotation of the turntable, and the material carrying assembly is ready to enter the next automatic forming of the all-ceramic hexagonal-hole combined filler.
The technical scheme adopted by the invention for solving the second technical problem is as follows: a production method of all-ceramic hexagonal hole combined filler is characterized by comprising the following steps:
(1) the turntable drives a material loading assembly to move to an extrusion end of the extruder, the extruder extrudes a continuous-length filler body without a through hole, the filler body is inserted into the penetrating hole of the forming sleeve, and the cutting knife acts to cut off the filler body;
(2) the rotary motor drives the cylinder to rotate through the driving shaft, the spiral groove on the cylinder pushes one of the driven discs to enable the rotary discs to rotate by an angle, when one of the driven discs moves to the position of the previous driven disc, the next driven disc enters the spiral groove, at the moment, the spiral groove is positioned on the circumference of the cylinder, the driven disc cannot be pushed to move by the rotation of the cylinder, in the process, the rotary discs stop moving, at the moment, the synchronous motor drives the forming sleeve to rotate around the axis of the synchronous motor through the worm turbine, a group of insertion holes in the forming sleeve are aligned to the first hole forming assembly, and the push head of the first hole forming assembly extends out and penetrates through a group of insertion holes in the forming sleeve to complete the forming of a group of;
(3) the rotating motor continues to rotate for the next circle to drive the material loading assembly to rotate to the next pore-forming assembly, meanwhile, the synchronous motor drives the forming sleeve to rotate, the next group of insertion holes in the forming sleeve are aligned with the pore-forming assembly in the step, and the push head of the pore-forming assembly in the step extends out to form the next group of through holes;
(4) repeating the step (3) until the forming of the plurality of groups of through holes on the filler body is completed;
(5) the turntable drives the material loading assembly to move onto the conveying belt, the rotary cylinder rotates by a certain angle to enable the other end of the forming sleeve to face the conveying belt, at the moment, the pushing cylinder acts, a pushing head on the pushing cylinder extends into the forming sleeve to push the filler body out of the forming sleeve, and the filler body in the forming sleeve falls onto the conveying belt;
(6) the full-ceramic hexagonal hole combined filler on the conveying belt is fed into the sintering box for sintering, the rotary cylinder resets, the rotary disc continues to rotate, the material loading assembly resets again to the extrusion end of the extruder, and the production process of the whole full-ceramic hexagonal hole combined filler is completed.
Compared with the prior art, the invention has the advantages of solving the second technical problem: extruding the continuous length filling body without through holes by an extruder, moving a material loading component on a turntable to the extruding end of the extruder, inserting the filling body into the penetrating hole in the forming sleeve, cutting off the filling body by using a cutting knife, wherein the material loading component loaded with the filling body rotates along with the clearance of the turntable and sequentially passes through each pore-forming component on an arc table, when each pore-forming component is met, a synchronous motor drives the forming sleeve to integrally rotate through a worm turbine so that an insertion hole on the forming sleeve is aligned with the corresponding pore-forming component, a push head of the pore-forming component extends out and passes through the corresponding insertion hole on the forming sleeve to complete the formation of a group of through holes of the filling body, thus, the circulation is carried out to realize the formation of a plurality of groups of through holes on the filling body, and after the formation of the through holes of the filling body is completed, the turntable drives, at the moment, the pushing cylinder acts, the pushing head on the pushing cylinder extends into the forming sleeve to push the filler body out of the forming sleeve, the filler body in the forming sleeve falls onto the conveying belt, then the material carrying assembly resets to the extrusion end of the extruder along with the forward rotation of the turntable, and the material carrying assembly is ready to enter the next automatic forming of the all-ceramic hexagonal-hole combined filler.
Drawings
FIG. 1 is a schematic structural diagram of an all-ceramic hexagonal-hole combined filler formed in the embodiment of the invention;
FIG. 2 is a schematic structural diagram of a production device for an all-ceramic hexagonal hole combined filler in the embodiment of the invention;
FIG. 3 is a schematic structural view of the loading assembly of FIG. 2;
FIG. 4 is a schematic structural view of an intermittent rotation mechanism in the embodiment of the present invention;
fig. 5 is a schematic view of the movement structure of the intermittent rotation mechanism in the embodiment of the invention.
Detailed Description
The invention is described in further detail below with reference to the accompanying examples.
As shown in fig. 1 to 5, the apparatus for producing an all-ceramic hexagonal hole combined filler in this embodiment includes an extruder 2, a cutting tool, a rotary table 6, an intermittent rotation mechanism 7, a material loading assembly 3, an arc-shaped table 4, a hole forming assembly 5, and a conveyor belt 8, wherein the all-ceramic hexagonal hole combined filler 1 of the present invention includes a filler body, the filler body includes a center ring 11 and a plurality of sets of side rings 12, each set of side rings 12 is arranged in a circumferential direction of the center ring 11, each side ring 12 is connected to an outer wall of the center ring 11, and a through hole 13 penetrating through the center ring 11 is formed in the same set of side rings 12.
Wherein the extruder 2 is used for extruding a continuous-length filler body without a through hole 13, the cutting knife is arranged above the extruding end of the extruder 2, the outer side of the extruding end of the extruder 2 is provided with a rotary table 6, the edge of the rotary table 6 is provided with a material loading component 3, the material loading component 3 comprises a synchronous motor arranged on the rotary table 6 and a worm 33 connected with the output end of the synchronous motor, the forming sleeve is arranged on the worm 33, a turbine 34 meshed with the worm 33 is formed on the outer wall of the forming sleeve, a penetrating hole 31 matched with the outer wall of the all-ceramic hexagonal hole combined filler 1 is formed in the forming sleeve, an inserting hole 32 is formed in the outer wall of the forming sleeve and located at the corresponding position of the through hole 13 of the all-ceramic hexagonal hole combined filler 1, a pushing cylinder is arranged at one end of the forming sleeve, a pushing head is arranged at the output end of the pushing cylinder, and the outer wall of the pushing head is matched with the inner wall of the penetrating hole 31 in shape.
Further, the lower part of the forming sleeve is relatively provided with two worms 33, two sides of the forming sleeve are provided with two turbines 34, the through holes 13 in the all-ceramic hexagonal hole combined packing 1 are arranged in the middle, the turbines 34 in the forming sleeve can only be arranged on two sides of the forming sleeve, and the stability of the forming sleeve rotating around the axis of the forming sleeve is improved by oppositely arranging the two turbines 34.
Furthermore, a plurality of material loading assemblies 3 are arranged on the rotary table 6, and the plurality of material loading assemblies 3 can synchronously and coordinately work, so that the production efficiency is improved.
An intermittent rotation mechanism 7 for driving the rotary disc 6 to rotate intermittently is arranged below the rotary disc 6, the intermittent rotation mechanism 7 comprises a plurality of fixed columns 71 uniformly arranged on the outer circumference of the lower end surface of the rotary disc 6, a driven disc 72 fixedly arranged at the lower end of each fixed column 71, a rotation motor arranged below the rotary disc 6, a driving shaft 73 connected to the output end of the rotation motor, and a cylinder 74 arranged on the driving shaft 73, preferably, the driven disc 72 is a cylinder bearing, thus, the installation and maintenance of the driven disc 72 are convenient, in addition, a section of spiral groove 741 is arranged on the outer wall of the circumference body 74, the spiral groove 741 extends along the outer wall of the cylinder 74 from one end surface to the other end surface of the cylinder 74 in an inclined way, and the position relationship between the driven disc 72: when one driven disc moves to the previous driven disc position, the next driven disc enters the spiral groove 741, the spiral groove 741 is located on the circumference of the cylinder 74, the driven disc 72 cannot be driven by the rotation of the cylinder 74, the rotary disc 6 is not moved, and one intermittent movement is completed.
The outside of carousel 6 is located and is provided with one and wraps up in the arc platform 4 of 6 periphery walls of carousel in the one side relative with extruder 2, the interval is provided with a plurality of pore-forming subassemblies 5 that are used for the six arris hole combinations of shaping to pack 1 go up through-hole 13 on the arc platform 4, every pore-forming subassembly 5 is including fixed pore-forming jar that sets up on arc platform 4, the output of pore-forming jar is provided with the push head with the six arris hole combinations of shaping all porcelain 1 go up through-hole 13 looks adaptations, the push head is relative with carousel 6, the below that is located carousel 6 is close to extruder department and is provided with a conveyer belt 8.
In addition, the below of shaping cover is provided with a rotatory jar, when carrying material subassembly 3 and moving 8 tops on the conveyer belt, utilizes rotatory jar to drive the shaping cover and rotates for the conveyer belt 8 can be aimed at to the other end of shaping cover, guarantees that the filler body can fall into better on the conveyer belt 8.
The invention relates to a production method of an all-ceramic hexagonal hole combined filler 1 by utilizing the production device for the all-ceramic hexagonal hole combined filler 1, which comprises the following steps of:
(1) the turntable 6 drives a material loading component 3 to move to the extrusion end of the extruder 2, the extruder 2 extrudes a continuous-length filler body without the through hole 13, the filler body is inserted into the penetrating hole 31 of the forming sleeve, and the cutting knife acts to cut off the filler body;
(2) the rotating motor drives the cylinder 74 to rotate through the driving shaft 73, the spiral groove 741 on the cylinder 74 pushes one of the driven discs, so that the turntable 6 rotates by an angle, when one of the driven discs moves to the previous driven disc, the next driven disc enters the spiral groove 741, at this time, the spiral groove 741 is located on the circumference of the cylinder 74, the rotation of the cylinder 74 cannot push the driven disc 72 to move, in the process, the turntable 6 stops moving, at this time, the synchronous motor drives the forming sleeve to rotate around the axis of the synchronous motor through the worm 33 and the worm wheel 34, so that a group of insertion holes 32 on the forming sleeve align to a first hole forming assembly, the push head of the first hole forming assembly extends out and penetrates through a group of insertion holes on the forming sleeve, and the forming of a group of through holes of the;
(3) the rotating motor continues to rotate for the next circle to drive the material loading assembly 3 to rotate to the next pore-forming assembly, meanwhile, the synchronous motor drives the forming sleeve to rotate, the next group of insertion holes on the forming sleeve are aligned with the pore-forming assembly in the step, and the push head of the pore-forming assembly in the step extends out to form the next group of through holes;
(4) repeating the step (3) until the forming of the plurality of groups of through holes on the filler body is completed;
(5) the turntable 6 drives the material loading component 3 to move to the conveyer belt 8, the rotary cylinder rotates by a certain angle, so that the other end of the forming sleeve faces the conveyer belt 8, at the moment, the pushing cylinder acts, a pushing head on the pushing cylinder extends into the forming sleeve to push the filler body out of the forming sleeve, and the filler body in the forming sleeve falls onto the conveyer belt 8;
(6) the six arris hole combination of full porcelain on the conveyer belt 8 packs 1 and sends into the sintering incasement and sinters, and rotatory jar resets, and carousel 6 continues to rotate, carries material subassembly 3 to reset again to the end of extruding of extruder 2, accomplishes the production process that whole six arris hole combination of full porcelain packed 1.
In summary, the extruder 2 of the present invention extrudes a continuous length of filler body without through holes 13, a material loading assembly 3 on the turntable 6 moves to the extrusion end of the extruder 2, the filler body is inserted into the through hole 31 in the forming sleeve, the material loading assembly 3 loaded with the filler body is cut by the cutting knife, the material loading assembly rotates with the clearance of the turntable 6 and sequentially passes through each hole forming assembly 5 on the arc-shaped table 4, when each hole forming assembly 5 is encountered, the synchronous motor drives the forming sleeve to rotate integrally through the worm 33 and the turbine 34, so that the insertion hole 32 on the forming sleeve aligns with the corresponding hole forming assembly, the push head of the hole forming assembly 5 extends out and passes through the corresponding insertion hole 32 on the forming sleeve, and a set of through holes of the filler body is formed, thus, the process is repeated, the forming of a plurality of sets of through holes 13 on the filler body is realized, after the forming of the through holes 13, the turntable 6 drives the material loading component 3 to move to the conveying belt 8, at the moment, the pushing cylinder acts, a pushing head on the pushing cylinder extends into the forming sleeve to push the filler body out of the forming sleeve, the filler body in the forming sleeve falls onto the conveying belt 8, then, the material loading component 3 is reset to the extrusion end of the extruder 2 along with the forward rotation of the turntable 6, the material loading component 3 is ready to enter the next automatic forming of the all-ceramic hexagonal-hole combined filler 1, the automatic forming processing of the all-ceramic hexagonal-hole combined filler 1 is realized without manual participation in the production process of the all-ceramic hexagonal-hole combined filler 1, and the manufacturing efficiency of the all-ceramic hexagonal-hole combined filler 1 is improved.
Claims (4)
1. The utility model provides a apparatus for producing for being used for six arris hole combination of all porcelain to pack, is provided with a cutting knife, its characterized in that including extruder (2) that are used for extruding the filler body above the extrusion end of extruder (2): a rotary table (6) is arranged on the outer side of the extrusion end of the extruder (2), a material loading assembly (3) is arranged on the edge of the rotary table (6), the material loading assembly (3) comprises a synchronous motor arranged on the rotary table (6), a worm (33) connected with the output end of the synchronous motor and a forming sleeve arranged on the worm (33), a turbine (34) meshed with the worm (33) is formed on the outer wall of the forming sleeve, a penetrating hole (31) matched with the outer wall of the all-ceramic hexagonal-hole combined filler (1) is formed in the forming sleeve, an inserting hole (32) is formed in the outer wall of the forming sleeve and is positioned at the position corresponding to the through hole (13) of the all-ceramic hexagonal-hole combined filler (1), a pushing cylinder is arranged at one end of the forming sleeve, a pushing head is arranged at the output end of the pushing cylinder, and the outer wall of the pushing head is matched with the inner; an intermittent rotating mechanism (7) for driving the turntable (6) to intermittently rotate is arranged below the turntable (6), the intermittent rotating mechanism (7) comprises a plurality of fixing columns (71) which are uniformly arranged on the outer circumference of the outer surface of the lower end face of the turntable (6), a driven disc (72) which is fixedly arranged at the lower end of each fixing column (71), a rotating motor arranged below the turntable (6), a driving shaft (73) connected to the output end of the rotating motor, and a cylinder (74) arranged on the driving shaft (73), wherein a section of spiral groove (741) is formed in the outer wall of the circumference body (74), the spiral groove (741) extends obliquely along the outer wall of the cylinder (74) from one end face to the other end face of the cylinder (74), and the position relation between the driven disc (72) and the spiral groove (741: the cylinder (74) rotates under the action of the rotating motor, the spiral groove (741) on the cylinder (74) pushes one driven disc, so that the rotating disc (6) rotates, when one driven disc moves to the position of the previous driven disc, the next driven disc enters the spiral groove (741), at the moment, the spiral groove (741) is positioned on the circumference of the cylinder (74), the driven disc (72) cannot be pushed to move by the rotation of the cylinder (74), the rotating disc (6) does not move, and one intermittent movement is completed; the outside of carousel (6) is located and is provided with one and wraps up in arc platform (4) of carousel (6) periphery wall in the one side relative with the extruder, arc platform (4) are gone up the interval and are provided with a plurality of pore-forming subassembly (5) that are used for the full hexagonal hole of porcelain of shaping combination filler (1) to go up the through-hole, every pore-forming subassembly (5) are including fixed pore-forming jar that sets up on arc platform (4), the output of pore-forming jar is provided with and pushes away the head of through-hole (13) looks adaptation on the full hexagonal hole of porcelain combination filler (1) of shaping, it is relative with carousel (6) to push away the head, the below that is located carousel (6) is close to extruder (2) department and is provided with.
2. The production device for the all-ceramic hexagonal hole combined filler according to claim 1, characterized in that: the driven disc (72) is a cylindrical bearing.
3. The production device for the all-ceramic hexagonal hole combined filler according to claim 2, characterized in that: and a rotary cylinder is arranged below the forming sleeve.
4. The production method of the all-ceramic hexagonal hole combined filler by using the production device of the all-ceramic hexagonal hole combined filler according to claim 3 is characterized by comprising the following steps of:
(1) the rotary table (6) drives the material loading assembly (3) to move to the extrusion end of the extruder (2), the extruder (2) extrudes a continuous-length filler body without the through hole (13), the filler body is inserted into the penetrating hole (31) of the forming sleeve, and the cutting knife acts to cut off the filler body;
(2) the rotating motor drives the cylinder (74) to rotate through the driving shaft (73), the spiral groove (741) on the cylinder (74) pushes one of the driven discs, so that the rotating disc (6) rotates by an angle, when one driven disc moves to the position of the previous driven disc, the next driven disc enters the spiral groove (741), at this time, the spiral groove (741) is positioned on the circumference of the cylinder (74), the driven disc (72) can not be driven to move by the rotation of the cylinder (74), in the process, the turntable (6) stops moving, at the moment, the synchronous motor drives the forming sleeve to rotate around the axis of the synchronous motor through the worm (33) and the turbine (34), aligning the group of insertion holes on the forming sleeve with the first pore-forming component, and enabling the push head of the first pore-forming component to extend out and penetrate through the group of insertion holes on the forming sleeve to complete the forming of the group of through holes (13) of the filler body;
(3) the rotating motor continues to rotate for the next circle to drive the material loading assembly (3) to rotate to the next pore-forming assembly, meanwhile, the synchronous motor drives the forming sleeve to rotate, the next group of insertion holes in the forming sleeve are aligned with the pore-forming assemblies in the step, and the push heads of the pore-forming assemblies in the step extend out to form the next group of through holes (13);
(4) repeating the step (3) until the forming of a plurality of groups of through holes (13) on the filler body is completed;
(5) the turntable (6) drives the material loading assembly (3) to move to the position above the conveying belt (8), the rotary cylinder rotates by a certain angle, so that the other end of the forming sleeve faces the conveying belt (80), at the moment, the pushing cylinder acts, a pushing head on the pushing cylinder extends into the forming sleeve to push the filler body out of the forming sleeve, and the filler body in the forming sleeve falls onto the conveying belt (8);
(6) the full-ceramic hexagonal hole combined filler (1) on the conveying belt (8) is conveyed into the sintering box to be sintered, the rotary cylinder is reset, the rotary disc (6) continues to rotate, the material loading component (3) is reset to the extrusion end of the extruder (2), and the whole production process of the full-ceramic hexagonal hole combined filler (1) is completed.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810332419.5A CN108527615B (en) | 2018-04-13 | 2018-04-13 | Production device and production method for all-ceramic hexagonal hole combined filler |
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| CN201810332419.5A CN108527615B (en) | 2018-04-13 | 2018-04-13 | Production device and production method for all-ceramic hexagonal hole combined filler |
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| CN108527615B true CN108527615B (en) | 2020-09-18 |
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| JPH04185951A (en) * | 1990-11-19 | 1992-07-02 | Brother Ind Ltd | Solid cam device for rotation indexing |
| CN2752009Y (en) * | 2004-10-22 | 2006-01-18 | 黄吉宽 | Rotary disc type brick press |
| CN2803664Y (en) * | 2005-07-20 | 2006-08-09 | 郑州豫兴氮氧结合耐火材料有限公司 | Continuous ball extruding ppts. having automatic toggle |
| CN203784221U (en) * | 2014-03-05 | 2014-08-20 | 圣杰国际股份有限公司 | Transmission mechanism performing intermittent movement |
| CN104526859A (en) * | 2014-12-31 | 2015-04-22 | 福建冠福现代家用股份有限公司 | Automatic blank trimming device |
| CN205076400U (en) * | 2015-10-29 | 2016-03-09 | 昆山吉展工业自动化有限公司 | Station dial material feeding unit |
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2018
- 2018-04-13 CN CN201810332419.5A patent/CN108527615B/en active Active
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