CN108527616B - Production equipment and production method of all-ceramic hexagonal hole combined filler - Google Patents
Production equipment and production method of all-ceramic hexagonal hole combined filler Download PDFInfo
- Publication number
- CN108527616B CN108527616B CN201810333893.XA CN201810333893A CN108527616B CN 108527616 B CN108527616 B CN 108527616B CN 201810333893 A CN201810333893 A CN 201810333893A CN 108527616 B CN108527616 B CN 108527616B
- Authority
- CN
- China
- Prior art keywords
- forming
- hole
- filler
- forming sleeve
- pore
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000000945 filler Substances 0.000 title claims abstract description 90
- 239000000919 ceramic Substances 0.000 title claims abstract description 49
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 35
- 239000000463 material Substances 0.000 claims abstract description 39
- 238000011068 loading method Methods 0.000 claims abstract description 33
- 230000000712 assembly Effects 0.000 claims abstract description 6
- 238000000429 assembly Methods 0.000 claims abstract description 6
- 230000001360 synchronised effect Effects 0.000 claims description 18
- 238000003780 insertion Methods 0.000 claims description 15
- 230000037431 insertion Effects 0.000 claims description 15
- 238000001125 extrusion Methods 0.000 claims description 11
- 230000000149 penetrating effect Effects 0.000 claims description 11
- 238000007493 shaping process Methods 0.000 claims description 9
- 229910052573 porcelain Inorganic materials 0.000 claims description 7
- 238000000034 method Methods 0.000 claims description 6
- 238000005245 sintering Methods 0.000 claims description 4
- 230000006978 adaptation Effects 0.000 claims description 3
- 238000012856 packing Methods 0.000 abstract description 9
- 238000011049 filling Methods 0.000 description 14
- 230000015572 biosynthetic process Effects 0.000 description 7
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 4
- 239000000126 substance Substances 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- 229910021529 ammonia Inorganic materials 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000010881 fly ash Substances 0.000 description 2
- 239000000725 suspension Substances 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 238000001311 chemical methods and process Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 238000004939 coking Methods 0.000 description 1
- 238000006477 desulfuration reaction Methods 0.000 description 1
- 230000023556 desulfurization Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 239000003337 fertilizer Substances 0.000 description 1
- 239000012847 fine chemical Substances 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 239000000123 paper Substances 0.000 description 1
- 239000011087 paperboard Substances 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
- 229940088417 precipitated calcium carbonate Drugs 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 238000010025 steaming Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/20—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein the material is extruded
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
- B28B13/06—Removing the shaped articles from moulds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B5/00—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in or on conveyors irrespective of the manner of shaping
- B28B5/06—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in or on conveyors irrespective of the manner of shaping in moulds on a turntable
- B28B5/08—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in or on conveyors irrespective of the manner of shaping in moulds on a turntable intermittently rotated
Landscapes
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
- Insulating Bodies (AREA)
Abstract
The invention discloses production equipment and a production method of all-ceramic hexagonal hole combined filler of production equipment, wherein the device comprises an extruder, a rotary table and a material loading assembly, the material loading assembly comprises a worm and a forming sleeve, a turbine is formed on the forming sleeve, an intermittent rotating mechanism is arranged below the rotary table, an arc-shaped table is arranged outside the rotary table, and a hole forming assembly is arranged on the arc-shaped table; the production method comprises the following steps: the packing body is inserted into the forming sleeve, and the cutting knife cuts off the packing body; the turntable rotates at intervals, and sequentially passes through the pore-forming assemblies on the arc-shaped table, when each pore-forming assembly is met, the forming sleeve rotates, and the pore-forming assemblies form a group of through holes of the filler body, so that multiple groups of through holes on the filler body are formed in a circulating manner; then, the filler body falls onto the conveying belt to complete the whole production process. The invention realizes the automatic forming processing of the all-ceramic hexagonal hole combined filler and improves the manufacturing efficiency of the all-ceramic hexagonal hole combined filler.
Description
Technical Field
The invention relates to the field of chemical fillers, in particular to production equipment and a production method of an all-ceramic hexagonal hole combined filler.
Background
The combined ring packing is widely applied to the coal chemical industry fine chemical industry such as petroleum, coking, power generation, chemical fertilizer, synthetic ammonia and the like, is used as a packing in chemical process flows such as desulfurization, washing, debenzolization, decarburizing, ammonia washing and steaming, rectification, absorption drying, reaction synthesis extraction and the like in gas purification, and is widely used as a cold water packing in various water spray towers. The all-ceramic hexagonal-prism-hole combined filler has the advantages of acid resistance, alkali resistance, organic solvent resistance, high temperature resistance, good thermal stability, high compressive strength and high bending resistance.
The existing all-ceramic hexagonal hole combined packing comprises a packing body, wherein the packing body comprises a center ring and a plurality of groups of side rings, each group of side rings are arranged in the circumferential direction of the center ring relatively, each side ring is connected with the outer wall of the center ring, and a through hole penetrating through the center ring is formed in the same group of side rings. The production mode of the all-ceramic hexagonal-hole combined filler is that, the pug and the water are mixed according to a certain proportion, a mold with a specific shape is installed on a ceramic extruder, the ceramic extruder is used for extruding the formed filler body, then, the filler body is placed in a pore-forming mold manually, a through hole is formed in the through hole of the all-ceramic hexagonal-hole combined filler on the pore-forming mold, a worker utilizes a steel wire to penetrate through the through hole on the pore-forming mold to realize the processing and forming of the through hole on the all-ceramic hexagonal-hole combined filler, the through hole on the all-ceramic hexagonal-hole combined filler cannot be directly extruded and formed by the ceramic extruder, the processing and forming process of the through hole is complicated, and the problem of low processing and forming efficiency of the all-ceramic hexagonal-hole combined filler.
Therefore, the Chinese patent with the prior publication number of CN107429487A discloses a method for producing the filler, which comprises the following steps: providing fly ash produced in the production of paper or paperboard; fractionating the fly ash in at least one step, thereby separating a coarser fraction from a finer fraction; forming a suspension of the coarser fraction; carbon dioxide is added to the suspension to form precipitated calcium carbonate.
Disclosure of Invention
The invention aims to solve the first technical problem of providing production equipment for all-ceramic hexagonal hole combined filler aiming at the current situation of the prior art, so that automatic forming processing of the all-ceramic hexagonal hole combined filler is realized, and the manufacturing efficiency of the all-ceramic hexagonal hole combined filler is improved.
The second technical problem to be solved by the invention is to provide a production method of the all-ceramic hexagonal hole combined filler aiming at the current situation of the prior art, so that the automatic forming processing of the all-ceramic hexagonal hole combined filler is realized, and the manufacturing efficiency of the all-ceramic hexagonal hole combined filler is improved.
The technical scheme adopted by the invention for solving the first technical problem is as follows: the utility model provides a production facility that six arris hole combinations of all porcelain packed, is provided with a cutting knife, its characterized in that including the extruder that is used for extruding the filler body above extruding of extruder: a rotary table is arranged outside the extrusion end of the extruder, a material loading assembly is arranged on the edge of the rotary table, the material loading assembly comprises a synchronous motor arranged on the rotary table, a worm connected with the output end of the synchronous motor and a forming sleeve arranged on the worm, a turbine meshed with the worm is formed on the outer wall of the forming sleeve, a penetrating hole matched with the outer wall of the all-ceramic hexagonal-hole combined filler is formed in the forming sleeve, an inserting hole is formed in the outer wall of the forming sleeve at the position corresponding to the through hole of the all-ceramic hexagonal-hole combined filler, a pushing cylinder is arranged at one end of the forming sleeve, a pushing head is arranged at the output end of the pushing cylinder, and the shape of the outer wall of the pushing head is matched with the inner wall of; an intermittent rotation mechanism for driving the rotary table to rotate intermittently is arranged below the rotary table, the intermittent rotation mechanism comprises a rotation motor which is vertically arranged, a driving shaft which is connected to an output shaft of the rotation motor, a driven shaft which is connected below the rotary table, a driving disc which is arranged on the driving shaft, and a driven disc which is arranged on the driven shaft, wherein an arc-shaped notch is formed in the driving disc; the outside of carousel is located and is provided with one and wraps up in the arc platform of carousel periphery wall with the relative one side of extruder, the arc bench interval is provided with a plurality of pore-forming subassemblies that are used for the full six arris hole combinations of shaping to pack the through-hole, every pore-forming subassembly is including fixed pore-forming jar that sets up on the arc platform, the output of pore-forming jar is provided with and packs the top that pushes away of going up through-hole looks adaptation with the full six arris hole combinations of shaping, it is relative with the carousel to push away the head, the below that is located the carousel is close to extruder department and is provided with.
As the improvement, the below of one-tenth die sleeve is provided with a rotatory jar, when carrying the material subassembly and moving to the conveyer belt top, utilizes rotatory jar to drive the one-tenth die sleeve and rotates for the conveyer belt can be aimed at to the other end of one-tenth die sleeve, guarantees that the filler body can fall into better on the conveyer belt.
Compared with the prior art, the invention has the advantages of solving the first technical problem: extruding the continuous length filling body without through holes by an extruder, moving a material loading component on a turntable to the extruding end of the extruder, inserting the filling body into the penetrating hole in the forming sleeve, cutting off the filling body by using a cutting knife, wherein the material loading component loaded with the filling body rotates along with the clearance of the turntable and sequentially passes through each pore-forming component on an arc table, when each pore-forming component is met, a synchronous motor drives the forming sleeve to integrally rotate through a worm turbine so that an insertion hole on the forming sleeve is aligned with the corresponding pore-forming component, a push head of the pore-forming component extends out and passes through the corresponding insertion hole on the forming sleeve to complete the formation of a group of through holes of the filling body, thus, the circulation is carried out to realize the formation of a plurality of groups of through holes on the filling body, and after the formation of the through holes of the filling body is completed, the turntable drives, at the moment, the pushing cylinder acts, the pushing head on the pushing cylinder extends into the forming sleeve to push the filler body out of the forming sleeve, the filler body in the forming sleeve falls onto the conveying belt, then the material carrying assembly resets to the extrusion end of the extruder along with the forward rotation of the turntable, and the material carrying assembly is ready to enter the next automatic forming of the all-ceramic hexagonal-hole combined filler.
The technical scheme adopted by the invention for solving the second technical problem is as follows: a production method of all-ceramic hexagonal hole combined filler is characterized by comprising the following steps:
(1) the turntable drives a material loading assembly to move to an extrusion end of the extruder, the extruder extrudes a continuous-length filler body without a through hole, the filler body is inserted into the penetrating hole of the forming sleeve, and the cutting knife acts to cut off the filler body;
(2) the rotating motor drives the driving disc and the oscillating rod to synchronously rotate through the driving shaft, when the shifting column on the oscillating rod is inserted into the strip-shaped hole of one driven disc, the oscillating rod rotates to drive the driven disc to rotate, so that the rotary disc rotates by an angle, the shifting column rotates out of one strip-shaped hole along with the continuous rotation of the oscillating rod, at the moment, the outer side wall of the driving disc rotates in the arc-shaped opening of the driven disc, in the process, the rotary disc stops moving, at the moment, the synchronous motor drives the forming sleeve to rotate around the axis of the synchronous motor through the worm turbine, so that a group of insertion holes in the forming sleeve are aligned to the first hole forming assembly, the push head of the first hole forming assembly extends out and penetrates through a group of insertion holes in the forming sleeve, and the;
(3) the rotating motor continues to rotate for the next circle to drive the material loading assembly to rotate to the next pore-forming assembly, meanwhile, the synchronous motor drives the forming sleeve to rotate, the next group of insertion holes in the forming sleeve are aligned with the pore-forming assembly in the step, and the push head of the pore-forming assembly in the step extends out to form the next group of through holes;
(4) repeating the step (3) until the forming of the plurality of groups of through holes on the filler body is completed;
(5) the turntable drives the material loading assembly to move onto the conveying belt, the rotary cylinder rotates by a certain angle to enable the other end of the forming sleeve to face the conveying belt, at the moment, the pushing cylinder acts, a pushing head on the pushing cylinder extends into the forming sleeve to push the filler body out of the forming sleeve, and the filler body in the forming sleeve falls onto the conveying belt;
(6) the full-ceramic hexagonal hole combined filler on the conveying belt is fed into the sintering box for sintering, the rotary cylinder resets, the rotary disc continues to rotate, the material loading assembly resets again to the extrusion end of the extruder, and the production process of the whole full-ceramic hexagonal hole combined filler is completed.
Compared with the prior art, the invention has the advantages of solving the second technical problem: extruding the continuous length filling body without through holes by an extruder, moving a material loading component on a turntable to the extruding end of the extruder, inserting the filling body into the penetrating hole in the forming sleeve, cutting off the filling body by using a cutting knife, wherein the material loading component loaded with the filling body rotates along with the clearance of the turntable and sequentially passes through each pore-forming component on an arc table, when each pore-forming component is met, a synchronous motor drives the forming sleeve to integrally rotate through a worm turbine so that an insertion hole on the forming sleeve is aligned with the corresponding pore-forming component, a push head of the pore-forming component extends out and passes through the corresponding insertion hole on the forming sleeve to complete the formation of a group of through holes of the filling body, thus, the circulation is carried out to realize the formation of a plurality of groups of through holes on the filling body, and after the formation of the through holes of the filling body is completed, the turntable drives, at the moment, the pushing cylinder acts, the pushing head on the pushing cylinder extends into the forming sleeve to push the filler body out of the forming sleeve, the filler body in the forming sleeve falls onto the conveying belt, then the material carrying assembly resets to the extrusion end of the extruder along with the forward rotation of the turntable, and the material carrying assembly is ready to enter the next automatic forming of the all-ceramic hexagonal-hole combined filler.
Drawings
FIG. 1 is a schematic structural diagram of an all-ceramic hexagonal-hole combined filler formed in the embodiment of the invention;
FIG. 2 is a schematic structural diagram of production equipment for an all-ceramic hexagonal hole combined filler in an embodiment of the invention;
FIG. 3 is a schematic structural view of the loading assembly of FIG. 2;
fig. 4 is a schematic structural view of an intermittent rotation mechanism in the embodiment of the present invention.
Detailed Description
The invention is described in further detail below with reference to the accompanying examples.
As shown in fig. 1 to 4, the production equipment for the all-ceramic hexagonal hole combined filler in the embodiment includes an extruder 2, a cutting knife, a turntable 6, an intermittent rotating mechanism 7, a material loading assembly 3, an arc-shaped table 4, a hole forming assembly 5, and a conveyor belt 8, wherein the all-ceramic hexagonal hole combined filler 1 of the invention includes a filler body, the filler body includes a center ring 11 and a plurality of sets of side rings 12, each set of side rings 12 is arranged in the circumferential direction of the center ring 11, each side ring 12 is connected with the outer wall of the center ring 11, and a through hole 13 penetrating through the center ring 11 is formed in the same set of side rings 12.
Wherein the extruder 2 is used for extruding a continuous-length filler body without a through hole 13, the cutting knife is arranged above the extruding end of the extruder 2, the outer side of the extruding end of the extruder 2 is provided with a rotary table 6, the edge of the rotary table 6 is provided with a material loading component 3, the material loading component 3 comprises a synchronous motor arranged on the rotary table 6 and a worm 33 connected with the output end of the synchronous motor, the forming sleeve is arranged on the worm 33, a turbine 34 meshed with the worm 33 is formed on the outer wall of the forming sleeve, a penetrating hole 31 matched with the outer wall of the all-ceramic hexagonal hole combined filler 1 is formed in the forming sleeve, an inserting hole 32 is formed in the outer wall of the forming sleeve and located at the corresponding position of the through hole 13 of the all-ceramic hexagonal hole combined filler 1, a pushing cylinder is arranged at one end of the forming sleeve, a pushing head is arranged at the output end of the pushing cylinder, and the outer wall of the pushing head is matched with the inner wall of the penetrating hole 31 in shape.
Further, the lower part of the forming sleeve is relatively provided with two worms 33, two sides of the forming sleeve are provided with two turbines 34, the through holes 13 in the all-ceramic hexagonal hole combined packing 1 are arranged in the middle, the turbines 34 in the forming sleeve can only be arranged on two sides of the forming sleeve, and the stability of the forming sleeve rotating around the axis of the forming sleeve is improved by oppositely arranging the two turbines 34.
Furthermore, a plurality of material loading assemblies 3 are arranged on the rotary table 6, and the plurality of material loading assemblies 3 can synchronously and coordinately work, so that the production efficiency is improved.
An intermittent rotation mechanism 7 for driving the turntable 6 to rotate intermittently is arranged below the turntable 6, the intermittent rotation mechanism 7 comprises a rotation motor vertically arranged, a driving shaft 71 connected to an output shaft of the rotation motor, a driven shaft 76 connected below the turntable 6, a driving disc 72 arranged on the driving shaft 71, and a driven disc 75 arranged on the driven shaft 76, an arc notch 721 is formed on the driving disc 72, a swinging rod 73 is arranged on the driving shaft 71 and below the driving disc 72, the axial projection of the swinging rod 73 along the driving shaft 71 is located in the middle of the arc notch 721, a toggle column 74 is vertically arranged at the outer end of the swinging rod 73, a plurality of strip-shaped holes 751 matched with the toggle column 74 are radially arranged on the driven disc 75, an arc-shaped opening 752 matched with the outer side wall of the driving disc 72 is formed between two adjacent strip-shaped holes 751, and the driving motor drives the driving, the driving shaft 71 drives the driving disc 72 and the swinging rod 73 to synchronously rotate, because the driving disc 72 and the swinging rod 73 are oppositely arranged, when the swinging rod 73 moves into one of the strip-shaped holes 751 of the driven disc 75, the driving disc 72 is not contacted with the driven disc 75, at this time, the toggle post 74 pushes the driven disc 75 to rotate by an angle along with the rotation of the swinging rod 73, so that the rotating disc 6 rotates, along with the continuous rotation of the driving shaft 71, the toggle post 74 rotates out of one of the strip-shaped holes 751 and rotates outwards, the driving disc 72 slides in the arc-shaped opening 752 of the driven disc 75, at this time, the swinging rod 73 cannot drive the driven disc 75 to rotate, and in the process, the rotating disc 6 keeps a static state, and therefore, the intermittent rotation of the rotating disc 6.
The outside of carousel 6 is located and is provided with one and wraps up in the arc platform 4 of 6 periphery walls of carousel in the one side relative with extruder 2, the interval is provided with a plurality of pore-forming subassemblies 5 that are used for the six arris hole combinations of shaping to pack 1 go up through-hole 13 on the arc platform 4, every pore-forming subassembly 5 is including fixed pore-forming jar that sets up on arc platform 4, the output of pore-forming jar is provided with the push head with the six arris hole combinations of shaping all porcelain 1 go up through-hole 13 looks adaptations, the push head is relative with carousel 6, the below that is located carousel 6 is close to extruder department and is provided with a conveyer belt 8.
In addition, the below of shaping cover is provided with a rotatory jar, when carrying material subassembly 3 and moving 8 tops on the conveyer belt, utilizes rotatory jar to drive the shaping cover and rotates for the conveyer belt 8 can be aimed at to the other end of shaping cover, guarantees that the filler body can fall into better on the conveyer belt 8.
The invention relates to a production method of an all-ceramic hexagonal hole combined filler 1 by utilizing the production equipment for the all-ceramic hexagonal hole combined filler 1, which comprises the following steps of:
(1) the turntable 6 drives a material loading component 3 to move to the extrusion end of the extruder 2, the extruder 2 extrudes a continuous-length filler body without the through hole 13, the filler body is inserted into the penetrating hole 31 of the forming sleeve, and the cutting knife acts to cut off the filler body;
(2) the rotating motor drives the driving disc 72 and the swinging rod 73 to synchronously rotate through the driving shaft 71, when the toggle post 74 on the swinging rod 73 is inserted into the strip-shaped hole 751 of one driven disc 75, the swinging rod 73 rotates to drive the driven disc 75 to rotate, so that the rotary disc 6 rotates by an angle, the toggle post 74 rotates out of one strip-shaped hole 751 along with the continuous rotation of the swinging rod 73, at the moment, the outer side wall of the driving disc 72 rotates in the arc-shaped opening 752 of the driven disc 75, in the process, the rotary disc 6 stops moving, at the moment, the synchronous motor drives the forming sleeve to rotate around the axis of the synchronous motor through the worm 33 turbine 34, so that a group of insertion holes 32 on the forming sleeve are aligned with the first hole forming component, and the push head of the first hole forming component extends out and passes through a group of insertion holes on the forming sleeve to complete;
(3) the rotating motor continues to rotate for the next circle to drive the material loading assembly 3 to rotate to the next pore-forming assembly, meanwhile, the synchronous motor drives the forming sleeve to rotate, the next group of insertion holes on the forming sleeve are aligned with the pore-forming assembly in the step, and the push head of the pore-forming assembly in the step extends out to form the next group of through holes;
(4) repeating the step (3) until the forming of the plurality of groups of through holes on the filler body is completed;
(5) the turntable 6 drives the material loading component 3 to move to the conveyer belt 8, the rotary cylinder rotates by a certain angle, so that the other end of the forming sleeve faces the conveyer belt 8, at the moment, the pushing cylinder acts, a pushing head on the pushing cylinder extends into the forming sleeve to push the filler body out of the forming sleeve, and the filler body in the forming sleeve falls onto the conveyer belt 8;
(6) the six arris hole combination of full porcelain on the conveyer belt 8 packs 1 and sends into the sintering incasement and sinters, and rotatory jar resets, and carousel 6 continues to rotate, carries material subassembly 3 to reset again to the end of extruding of extruder 2, accomplishes the production process that whole six arris hole combination of full porcelain packed 1.
In summary, the extruder 2 of the present invention extrudes a continuous length of filler body without through holes 13, a material loading assembly 3 on the turntable 6 moves to the extrusion end of the extruder 2, the filler body is inserted into the through hole 31 in the forming sleeve, the material loading assembly 3 loaded with the filler body is cut by the cutting knife, the material loading assembly rotates with the clearance of the turntable 6 and sequentially passes through each hole forming assembly 5 on the arc-shaped table 4, when each hole forming assembly 5 is encountered, the synchronous motor drives the forming sleeve to rotate integrally through the worm 33 and the turbine 34, so that the insertion hole 32 on the forming sleeve aligns with the corresponding hole forming assembly, the push head of the hole forming assembly 5 extends out and passes through the corresponding insertion hole 32 on the forming sleeve, and a set of through holes of the filler body is formed, thus, the process is repeated, the forming of a plurality of sets of through holes 13 on the filler body is realized, after the forming of the through holes 13, the turntable 6 drives the material loading component 3 to move to the conveying belt 8, at the moment, the pushing cylinder acts, a pushing head on the pushing cylinder extends into the forming sleeve to push the filler body out of the forming sleeve, the filler body in the forming sleeve falls onto the conveying belt 8, then, the material loading component 3 is reset to the extrusion end of the extruder 2 along with the forward rotation of the turntable 6, the material loading component 3 is ready to enter the next automatic forming of the all-ceramic hexagonal-hole combined filler 1, the automatic forming processing of the all-ceramic hexagonal-hole combined filler 1 is realized without manual participation in the production process of the all-ceramic hexagonal-hole combined filler 1, and the manufacturing efficiency of the all-ceramic hexagonal-hole combined filler 1 is improved.
Claims (3)
1. The utility model provides a production facility that hexagonal hole combination of all porcelain packed, is provided with a cutting knife, its characterized in that including extruder (2) that are used for extruding the filler body above the end of extruding of extruder (2): a rotary table (6) is arranged on the outer side of the extrusion end of the extruder (2), a material loading assembly (3) is arranged on the edge of the rotary table (6), the material loading assembly (3) comprises a synchronous motor arranged on the rotary table (6), a worm (33) connected with the output end of the synchronous motor and a forming sleeve arranged on the worm (33), a turbine (34) meshed with the worm (33) is formed on the outer wall of the forming sleeve, a penetrating hole (31) matched with the outer wall of the all-ceramic hexagonal-hole combined filler (1) is formed in the forming sleeve, an inserting hole (32) is formed in the outer wall of the forming sleeve and is positioned at the position corresponding to the through hole (13) of the all-ceramic hexagonal-hole combined filler (1), a pushing cylinder is arranged at one end of the forming sleeve, a pushing head is arranged at the output end of the pushing cylinder, and the outer wall of the pushing head is matched with the inner; an intermittent rotation mechanism (7) for driving the turntable (6) to rotate intermittently is arranged below the turntable (6), the intermittent rotation mechanism (7) comprises a rotation motor which is vertically arranged, a driving shaft (71) connected to an output shaft of the rotation motor, a driven shaft (76) connected below the turntable (6), a driving disc (72) arranged on the driving shaft (71), and a driven disc (75) arranged on the driven shaft (76), an arc-shaped notch (721) is formed in the driving disc (72), a swinging rod (73) is arranged below the driving disc (72) on the driving shaft (72), the axial projection of the swinging rod (73) along the driving shaft (71) is positioned in the middle of the arc-shaped notch (721), a toggle column (74) is vertically arranged at the outer end of the swinging rod (73), and a plurality of strip-shaped holes (751) matched with the toggle column (74) are radially arranged on the driven disc (75), an arc-shaped opening (752) matched with the outer side wall of the driving disc (72) is formed between two adjacent strip-shaped holes (751); the outside of carousel (6) is located and is provided with one and wraps up in arc platform (4) of carousel (6) periphery wall in the one side relative with the extruder, arc platform (4) are gone up the interval and are provided with a plurality of pore-forming subassembly (5) that are used for the full hexagonal hole of porcelain of shaping combination filler (1) to go up the through-hole, every pore-forming subassembly (5) are including fixed pore-forming jar that sets up on arc platform (4), the output of pore-forming jar is provided with and pushes away the head of through-hole (13) looks adaptation on the full hexagonal hole of porcelain combination filler (1) of shaping, it is relative with carousel (6) to push away the head, the below that is located carousel (6) is close to extruder (2) department and is provided with.
2. The production equipment of the all-ceramic hexagonal hole combined filler according to claim 1, characterized in that: and a rotary cylinder is arranged below the forming sleeve.
3. The production method of the all-ceramic hexagonal hole combined filler by using the production equipment of the all-ceramic hexagonal hole combined filler according to claim 2 is characterized by comprising the following steps of:
(1) the rotary table (6) drives the material loading assembly (3) to move to the extrusion end of the extruder (2), the extruder (2) extrudes a continuous-length filler body without the through hole (13), the filler body is inserted into the penetrating hole (31) of the forming sleeve, and the cutting knife acts to cut off the filler body;
(2) the rotating motor drives the driving disc (72) and the swinging rod (73) to synchronously rotate through the driving shaft, when a toggle column (74) on the swinging rod (73) is inserted into one of the strip-shaped holes (751) of the driven disc (75), the swinging rod (73) rotates to drive the driven disc (75) to rotate, so that the turntable (6) rotates by an angle, the toggle column rotates out of one of the strip-shaped holes (751) along with the continuous rotation of the swinging rod (73), at the moment, the outer side wall of the driving disc (72) rotates in an arc-shaped opening (752) of the driven disc (75), in the process, the turntable (6) stops moving, at the moment, the synchronous motor drives the forming sleeve to rotate around the axis of the synchronous motor through a worm (33) turbine (34), so that a group of insertion holes on the forming sleeve are aligned with a first hole forming component, a push head of the first hole forming component extends out and penetrates through a group of insertion holes, completing the forming of a group of through holes (13) of the filler body;
(3) the rotating motor continues to rotate for the next circle to drive the material loading assembly (3) to rotate to the next pore-forming assembly, meanwhile, the synchronous motor drives the forming sleeve to rotate, the next group of insertion holes in the forming sleeve are aligned with the pore-forming assemblies in the step, and the push heads of the pore-forming assemblies in the step extend out to form the next group of through holes (13);
(4) repeating the step (3) until the forming of a plurality of groups of through holes (13) on the filler body is completed;
(5) the turntable (6) drives the material loading assembly (3) to move to the position above the conveying belt (8), the rotary cylinder rotates by a certain angle, so that the other end of the forming sleeve faces the conveying belt (80), at the moment, the pushing cylinder acts, a pushing head on the pushing cylinder extends into the forming sleeve to push the filler body out of the forming sleeve, and the filler body in the forming sleeve falls onto the conveying belt (8);
(6) the full-ceramic hexagonal hole combined filler (1) on the conveying belt (8) is conveyed into the sintering box to be sintered, the rotary cylinder is reset, the rotary disc (6) continues to rotate, the material loading component (3) is reset to the extrusion end of the extruder (2), and the whole production process of the full-ceramic hexagonal hole combined filler (1) is completed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810333893.XA CN108527616B (en) | 2018-04-13 | 2018-04-13 | Production equipment and production method of all-ceramic hexagonal hole combined filler |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810333893.XA CN108527616B (en) | 2018-04-13 | 2018-04-13 | Production equipment and production method of all-ceramic hexagonal hole combined filler |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108527616A CN108527616A (en) | 2018-09-14 |
| CN108527616B true CN108527616B (en) | 2020-06-30 |
Family
ID=63480056
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810333893.XA Active CN108527616B (en) | 2018-04-13 | 2018-04-13 | Production equipment and production method of all-ceramic hexagonal hole combined filler |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108527616B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110877397B (en) * | 2019-12-05 | 2021-04-02 | 杭州叁沃智能科技有限公司 | Manufacturing, processing and treating machine for insulating electric plate of knife switch type electronic switch |
| CN113084968A (en) * | 2021-03-29 | 2021-07-09 | 萍乡明鑫电瓷成套有限公司 | Porcelain insulator integration former |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2415104B1 (en) * | 2009-04-01 | 2013-07-03 | The Gillette Company | Method of compacting material |
| CN105099092A (en) * | 2015-08-24 | 2015-11-25 | 宁波卡伦特电器有限公司 | Assembling device of commutator and rotor, and assembling method by utilizing the device |
| WO2017087753A1 (en) * | 2015-11-20 | 2017-05-26 | Corning Incorporated | Apparatus for extruding honeycomb bodies, methods of assembling apparatus, and methods of manufacturing honeycomb bodies |
| CN106863579A (en) * | 2017-03-13 | 2017-06-20 | 上海电气钠硫储能技术有限公司 | A kind of sodium-sulphur battery solid electrolyte ceramic pipe shaping mould positioner |
| CN107512866A (en) * | 2017-08-08 | 2017-12-26 | 衢州飞瑞特种陶瓷有限公司 | A kind of preparation method of gel forming ultra-high purity aluminium oxide ceramics liner disk finishing ring |
| CN207072006U (en) * | 2017-08-01 | 2018-03-06 | 赣州艺佳兴陶瓷有限公司 | A kind of shaped device of function ceramics tubular high temperature resistant ring set |
-
2018
- 2018-04-13 CN CN201810333893.XA patent/CN108527616B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2415104B1 (en) * | 2009-04-01 | 2013-07-03 | The Gillette Company | Method of compacting material |
| CN105099092A (en) * | 2015-08-24 | 2015-11-25 | 宁波卡伦特电器有限公司 | Assembling device of commutator and rotor, and assembling method by utilizing the device |
| WO2017087753A1 (en) * | 2015-11-20 | 2017-05-26 | Corning Incorporated | Apparatus for extruding honeycomb bodies, methods of assembling apparatus, and methods of manufacturing honeycomb bodies |
| CN106863579A (en) * | 2017-03-13 | 2017-06-20 | 上海电气钠硫储能技术有限公司 | A kind of sodium-sulphur battery solid electrolyte ceramic pipe shaping mould positioner |
| CN207072006U (en) * | 2017-08-01 | 2018-03-06 | 赣州艺佳兴陶瓷有限公司 | A kind of shaped device of function ceramics tubular high temperature resistant ring set |
| CN107512866A (en) * | 2017-08-08 | 2017-12-26 | 衢州飞瑞特种陶瓷有限公司 | A kind of preparation method of gel forming ultra-high purity aluminium oxide ceramics liner disk finishing ring |
Also Published As
| Publication number | Publication date |
|---|---|
| CN108527616A (en) | 2018-09-14 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN108527616B (en) | Production equipment and production method of all-ceramic hexagonal hole combined filler | |
| US9782811B2 (en) | Apparatus and method for manufacturing a seamless pipe | |
| CN108527615B (en) | Production device and production method for all-ceramic hexagonal hole combined filler | |
| CN105127740B (en) | Automotive lock core cap presses, torsion spring, split washer assembly method and device | |
| CN207494604U (en) | A kind of Multi-shaft gang drill | |
| CN1066988C (en) | Can forming apparatus | |
| CN108452762B (en) | Manufacturing device and manufacturing method of all-ceramic porous interlinked regular packing | |
| CN104626636A (en) | Biomass fuel forming machine | |
| CN109397482B (en) | Light brick extrusion device | |
| CN214394632U (en) | Automatic change bamboo raft forming system | |
| CN112621969A (en) | Automatic forming system for wooden fence | |
| CN104457435A (en) | Full-automatic firecracker integration production equipment and firecracker barrel sealing method thereof | |
| CN207359185U (en) | A kind of sponge cutting machine | |
| CN216733122U (en) | Multi-station compressed towel compressing device | |
| CN116117968A (en) | Automatic production method of all-ceramic combined ring | |
| CN112621968B (en) | Automatic forming method for wooden fence | |
| CN113572317B (en) | Quick assembly device for motor production and assembly | |
| CN105479514B (en) | Full-automatic hair sleeve cut-off machine | |
| CN114770782A (en) | Preparation method of soil-degradable plastic master batch | |
| CN108437173B (en) | Processing device for large-scale ceramic polygonal through hole regular packing | |
| CN108212309B (en) | Woven bag raw material primary breakup device | |
| CN207359698U (en) | A kind of punching type carousel-type foot pier machine | |
| CN108582421A (en) | A kind of manufacturing equipment of light porcelain structured packing | |
| CN212554614U (en) | Tire disassembling machine | |
| CN214163348U (en) | Automatic change forming device that bamboo raft system used |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| TA01 | Transfer of patent application right | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20200219 Address after: Ganquan road Shushan District of Hefei City, Anhui Province, 230000 West hillock road to the South Wild Garden commercial office building room B-1512 Applicant after: Anhui Eagle Dragon Industrial Design Co., Ltd. Address before: 312300 Star Capital of Baiguan Street, Shangyu District, Shaoxing City, Zhejiang Province Applicant before: Tanlulu |
|
| TA01 | Transfer of patent application right | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20200605 Address after: 225800 Jiangsu city of Yangzhou province Baoying Liubao Town Industrial Zone Chuangye Road Applicant after: Yangzhou Ruihong Electric Co., Ltd Address before: Ganquan road Shushan District of Hefei City, Anhui Province, 230000 West hillock road to the South Wild Garden commercial office building room B-1512 Applicant before: ANHUI YINGLONG INDUSTRIAL DESIGN Co.,Ltd. |
|
| GR01 | Patent grant | ||
| GR01 | Patent grant |