CN219946630U - Novel ceramic saddle ring packing material loading device and production line for make-up machine - Google Patents
Novel ceramic saddle ring packing material loading device and production line for make-up machine Download PDFInfo
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- CN219946630U CN219946630U CN202320956379.8U CN202320956379U CN219946630U CN 219946630 U CN219946630 U CN 219946630U CN 202320956379 U CN202320956379 U CN 202320956379U CN 219946630 U CN219946630 U CN 219946630U
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- groove body
- saddle ring
- feeding device
- forming machine
- spiral extrusion
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- 239000000919 ceramic Substances 0.000 title claims abstract description 24
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 22
- 238000012856 packing Methods 0.000 title claims abstract description 14
- 239000000463 material Substances 0.000 title claims description 9
- 238000001125 extrusion Methods 0.000 claims abstract description 36
- 241001408630 Chloroclystis Species 0.000 claims abstract description 7
- 229910000831 Steel Inorganic materials 0.000 claims description 17
- 239000010959 steel Substances 0.000 claims description 17
- 239000003638 chemical reducing agent Substances 0.000 claims description 10
- 230000001360 synchronised effect Effects 0.000 claims description 8
- 239000000945 filler Substances 0.000 claims description 6
- 238000007493 shaping process Methods 0.000 claims 1
- 239000002184 metal Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 238000001035 drying Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000005245 sintering Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
- 239000011800 void material Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
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- Press-Shaping Or Shaping Using Conveyers (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The utility model provides a novel feeding device and a production line for a ceramic saddle ring packing forming machine, wherein the feeding device comprises a bracket, the bracket is rotationally connected with two rotating shafts, two ends of each rotating shaft are fixedly connected with a chain wheel respectively, the chain wheels are connected with a chain, the chain is provided with a connecting block, and the connecting block is fixedly connected with a placing groove body; the feeding device further comprises a pushing assembly and a connecting groove body, wherein the placing groove body moves to be opposite to the connecting groove body, and the pushing assembly pushes mud from the placing groove body to the connecting groove body. During production, the chain can be used for transferring pugs positioned in the placing groove body to a feeding port of the spiral extrusion molding machine, and the pugs are pushed into the spiral extrusion molding machine through the pushing component, so that the participation degree of personnel in the production process is reduced, the automation of equipment is improved, and the workload of the personnel is reduced.
Description
Technical Field
The utility model relates to the technical field of ceramic saddle ring production equipment, in particular to a novel feeding device for a ceramic saddle ring filler forming machine and a production line.
Background
Ceramic saddle rings are commonly used in the chemical and petrochemical industries, such as in the packed beds of drying towers, absorption towers, cooling towers and washing towers used in chemical equipment. The ceramic saddle ring packing bed layer has larger void ratio, and most of the bed layers are circular arc-shaped liquid channels which are changed randomly, so that the resistance of gas passing through the bed layer is reduced, and the radial diffusion coefficient of liquid flowing downwards is also reduced.
The traditional forming process of the ceramic saddle ring comprises the following steps: after the pug which is well-done by a pug feeder is cut into uniform small blocks, the uniform small blocks are added into a spiral extrusion molding machine, semicircular saddle ring blank strips are continuously extruded through a saddle ring metal mold arranged at the pug outlet, a blank cutting operator continuously cuts the semi-circular saddle ring blank strips manually by using a steel wire cutting knife, and the cut saddle ring wet blanks fall onto a running conveying belt. The blank checking staff transfers the semi-finished product of the saddle ring wet blank into a wood blank bucket, so that the saddle ring wet blank is naturally dried in shade or is sent to a dryer for drying, and then is sent to a sintering device for sintering.
The automatic ceramic saddle ring packing forming production line disclosed in Chinese patent application No. CN201420252203.5 comprises a spiral extrusion forming machine, a saddle ring metal mold, an automatic blank cutting machine and a tunnel type microwave dryer, wherein the saddle ring metal mold is arranged at a pug outlet of the spiral extrusion forming machine, the automatic blank cutting machine is arranged behind the saddle ring metal mold and on the spiral extrusion forming machine, and an outlet of the saddle ring metal mold is arranged above a feeding end conveying belt of the continuous microwave dryer.
The production line disclosed in the above patent solves the technical problem that manual steel wire cutting of saddle ring blank strips is needed in the traditional process, but the production line also needs manual mud material adding into a spiral extrusion molding machine, and has low automation level and large personnel workload.
Disclosure of Invention
The utility model aims to solve the technical problem of providing a novel feeding device and a production line for a ceramic saddle ring packing forming machine, which can automatically feed materials and reduce the workload of personnel.
The utility model is realized in the following way: the utility model provides a feeding device for a novel ceramic saddle ring filler forming machine, which is arranged at a feeding hole of a spiral extrusion forming machine, and comprises a bracket, wherein the bracket is rotationally connected with two rotating shafts, the rotating shafts are driven to rotate by a driving assembly, two ends of each rotating shaft are respectively and fixedly connected with a chain wheel, two chain wheels positioned at the same end of each rotating shaft are connected with a chain, each chain is provided with a plurality of connecting blocks, and each connecting block is fixedly connected with a placing groove body for placing pugs;
the feeding device further comprises a pushing assembly and a connecting groove body arranged at the feeding port of the spiral extrusion molding machine, and the placing groove body moves to be opposite to the connecting groove body, and the pushing assembly pushes mud from the placing groove body to the connecting groove body.
Further, the pushing assembly comprises a rodless cylinder fixed on the support, and a sliding table of the rodless cylinder is connected with a pushing block for pushing mud to move.
Further, the driving assembly comprises a speed reducer with a fixed bracket side wall, the input end of the speed reducer is connected with a driving motor, and the output end of the speed reducer is connected with one of the rotating shafts.
The utility model provides a novel ceramic saddle ring packing forming production line, which comprises the feeding device, a spiral extrusion forming machine, a die and a blank cutting assembly, wherein the die and the blank cutting assembly are arranged at a discharge hole of the spiral extrusion forming machine, the blank cutting assembly comprises a synchronous motor fixed at the discharge hole of the spiral extrusion forming machine, an output shaft of the synchronous motor is connected with a rotary rod, the rotary rod is hinged with a connecting rod, one end of the connecting rod, far away from the rotary rod, is hinged with a U-shaped steel wire frame, the U-shaped steel wire frame is connected with a cutting steel wire, a guide rod is fixedly connected at the discharge hole of the spiral extrusion forming machine, the guide rod is connected with a sliding block in a sliding mode, and the U-shaped steel wire frame is fixedly connected with the sliding block.
Further, a conveyer belt for conveying wet blanks of the saddle ring is connected to the lower part of the discharge port of the spiral extrusion molding machine, and the conveyer belt is connected with a continuous microwave dryer or a continuous hot air dryer.
The utility model has the advantages that: through set up the material loading subassembly in spiral extrusion molding machine charge door department, during the production, the chain can be with being located the mud material that the standing groove is internal to be shifted to spiral extrusion molding machine charge door, pushes away the mud material through pushing away the material subassembly and pushes away in the spiral extrusion molding machine to reduce personnel's participation in the production process, thereby improve the automation of equipment, and then reduce workman intensity of labour, improve workman production efficiency.
Drawings
The utility model will be further described with reference to examples of embodiments with reference to the accompanying drawings.
FIG. 1 is a schematic diagram of a connection structure between a feeding device and a screw extrusion molding machine;
FIG. 2 is a side view of the loading apparatus of the present utility model;
FIG. 3 is a schematic diagram of the structure of the feeding device after the placing groove body and the connecting block are hidden;
FIG. 4 is a schematic view of the structure of one of the placement tanks of the present utility model when moved to a position opposite to the connection tank;
FIG. 5 is a schematic view of the connection structure of the screw extrusion molding machine, the die and the blank cutting assembly of the present utility model;
FIG. 6 is a schematic top view of the pinch-off assembly of the present utility model;
FIG. 7 is a schematic diagram of a novel ceramic saddle ring filler forming production line structure.
In the drawings, the components represented by the respective reference numerals are as follows:
100. a feeding device; 1. a bracket; 2. a rotation shaft; 3. a drive assembly; 31. a speed reducer; 32. a driving motor; 4. a sprocket; 5. a chain; 6. a connecting block; 7. placing a groove body; 8. a pushing component; 81. a rodless cylinder; 82. a pushing block; 9. a connecting groove body; 200. a screw extrusion molding machine; 300. a mold; 400. a blank cutting assembly; 401. a synchronous motor; 402. a rotary rod; 403. a connecting rod; 404. u-shaped steel wire frame; 405. cutting the steel wire; 406. a guide rod; 407. a slide block; 500. a conveyor belt; 600. a continuous microwave dryer.
Detailed Description
Example 1
Referring to fig. 1 to 4, the utility model provides a feeding device 100 for a novel ceramic saddle ring packing forming machine, which is arranged at a feeding port of a spiral extrusion forming machine 200, wherein the feeding device 100 comprises a bracket 1, the bracket 1 is rotationally connected with two rotating shafts 2, the rotating shafts 2 are driven to rotate by a driving component 3, two ends of each rotating shaft 2 are respectively and fixedly connected with a chain wheel 4, two chain wheels 4 positioned at the same end of each rotating shaft 2 are connected with a chain 5, each chain 5 is provided with a plurality of connecting blocks 6, and the two connecting blocks 6 are fixedly connected with a placing groove 7 for placing pugs;
the feeding device 100 further comprises a pushing assembly 8 and a connecting groove body 9 arranged at the feeding hole of the spiral extrusion molding machine 200, and when the placing groove body 7 moves to be opposite to the connecting groove body 9, the pushing assembly 8 pushes mud from the placing groove body 7 to the connecting groove body 9.
Specifically, the pushing assembly 8 includes a rodless cylinder 81 fixed on the bracket 1, and a sliding table of the rodless cylinder 81 is connected with a pushing block 82 for pushing the mud to move.
Specifically, the driving assembly 3 includes a reducer 31 having a fixed side wall of the bracket 1, an input end of the reducer 31 is connected with a driving motor 32, and an output end of the reducer 31 is connected with one of the rotating shafts 2.
Example two
Referring to fig. 5 to 7, the utility model provides a novel ceramic saddle ring packing molding production line, which comprises a feeding device 100 in the first embodiment, the production line further comprises a spiral extrusion molding machine 200, a die 300 and a blank cutting assembly 400, wherein the die 300 and the blank cutting assembly 400 are arranged at a discharge hole of the spiral extrusion molding machine 200, the blank cutting assembly 400 comprises a synchronous motor 401 fixed at the discharge hole of the spiral extrusion molding machine 200, an output shaft of the synchronous motor 401 is connected with a rotary rod 402, the rotary rod 402 is hinged with a connecting rod 403, one end of the connecting rod 403 far away from the rotary rod 402 is hinged with a U-shaped steel wire frame 404, the U-shaped steel wire frame 404 is connected with a cutting steel wire 405, a guide rod 406 is fixedly connected at the discharge hole of the spiral extrusion molding machine 200, the guide rod 406 is slidably connected with a slide block 407, and the U-shaped steel wire frame 404 is fixedly connected with the slide block 407.
Specifically, a conveyer belt 500 for conveying wet blanks of saddle rings is connected below the discharge port of the spiral extrusion molding machine 200, and the conveyer belt 500 is connected with a continuous microwave dryer 600 or a continuous hot air dryer.
One specific application of the utility model is:
and respectively placing a plurality of pugs in different placing groove bodies 7. In the production of the ceramic saddle ring, the screw driving motor 32 is intermittently started, so that the chain 5 is intermittently rotated to convey the pugs one by one to a position opposite to the connecting groove 9. At this time, the rodless cylinder 81 is activated to drive the slider 407 to move to the side close to the screw extruder 200, thereby pushing the pug from the inside of the placement tank 7 to the connection tank 9, and the pug is gradually pushed into the feed port of the screw extruder 200 with the movement of the slider 407. After one pug leaves the placing groove body 7 completely, the rodless cylinder 81 drives the sliding block 407 to move reversely, then the driving motor 32 is started, the other placing groove body 7 is moved to a position opposite to the connecting groove body 9 through the chain 5, and the rodless cylinder 81 drives the sliding block 407 to move again, so that the pug is pushed to the connecting groove body 9.
After the screw extruder 200 is started, the pug is extruded from a die 300 provided at the discharge port of the screw extruder 200, and the pug is extruded into a saddle ring blank. Then, the synchronous motor 401 is started to drive the rotary rod 402 to rotate, and the rotary rod 402 drives the U-shaped steel wire frame 404 to reciprocate along the direction of the guide rod 406 through the connecting rod 403, so that the saddle ring blank strip is cut off and falls on the conveying belt 500, and the saddle ring blank strip is conveyed to the continuous microwave dryer 600 or the continuous hot air dryer through the conveying belt 500.
According to the utility model, the feeding assembly is arranged at the feeding port of the spiral extrusion molding machine 200, the chain 5 can transfer the pug positioned in the placing groove body 7 to the feeding port of the spiral extrusion molding machine 200, and the pug is pushed into the spiral extrusion molding machine 200 through the pushing assembly 8, so that the participation degree of personnel in the production process is reduced, the automation of equipment is improved, and the workload of the personnel is further reduced.
While specific embodiments of the utility model have been described above, it will be appreciated by those skilled in the art that the specific embodiments described are illustrative only and not intended to limit the scope of the utility model, and that equivalent modifications and variations of the utility model in light of the spirit of the utility model will be covered by the claims of the present utility model.
Claims (5)
1. Novel ceramic saddle ring filler material loading device for make-up machine, its characterized in that: the feeding device comprises a bracket, wherein the bracket is rotationally connected with two rotating shafts, the rotating shafts are driven to rotate by a driving assembly, two ends of each rotating shaft are respectively and fixedly connected with a chain wheel, two chain wheels positioned at the same end of each rotating shaft are connected with a chain, each chain is provided with a plurality of connecting blocks, and the connecting blocks are fixedly connected with a placing groove body for placing pugs;
the feeding device further comprises a pushing assembly and a connecting groove body arranged at the feeding port of the spiral extrusion molding machine, and the placing groove body moves to be opposite to the connecting groove body, and the pushing assembly pushes mud from the placing groove body to the connecting groove body.
2. The novel ceramic saddle ring filler forming machine feeding device as set forth in claim 1, wherein: the pushing assembly comprises a rodless cylinder fixed on the support, and a sliding table of the rodless cylinder is connected with a pushing block for pushing mud to move.
3. The novel ceramic saddle ring filler forming machine feeding device as set forth in claim 1, wherein: the driving assembly comprises a speed reducer with a fixed bracket side wall, the input end of the speed reducer is connected with a driving motor, and the output end of the speed reducer is connected with one of the rotating shafts.
4. Novel ceramic saddle ring packing shaping production line, its characterized in that: the novel feeding device for the ceramic saddle ring packing forming machine comprises the novel feeding device for the ceramic saddle ring packing forming machine, wherein the novel feeding device for the ceramic saddle ring packing forming machine comprises a spiral extrusion forming machine, a die and a blank cutting assembly, the die and the blank cutting assembly are arranged at a discharge hole of the spiral extrusion forming machine, the blank cutting assembly comprises a synchronous motor fixed at the discharge hole of the spiral extrusion forming machine, an output shaft of the synchronous motor is connected with a rotary rod, the rotary rod is hinged with a connecting rod, one end, far away from the rotary rod, of the connecting rod is hinged with a U-shaped steel wire frame, the U-shaped steel wire frame is connected with a cutting steel wire, a guide rod is fixedly connected to the discharge hole of the spiral extrusion forming machine, the guide rod is connected with a sliding block in a sliding mode, and the U-shaped steel wire frame is fixedly connected with the sliding block.
5. The novel ceramic saddle ring packing forming production line according to claim 4, wherein: the lower part of the discharge hole of the spiral extrusion molding machine is connected with a conveying belt for conveying saddle ring wet blanks, and the conveying belt is connected with a continuous microwave dryer or a continuous hot air dryer.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202320956379.8U CN219946630U (en) | 2023-04-25 | 2023-04-25 | Novel ceramic saddle ring packing material loading device and production line for make-up machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202320956379.8U CN219946630U (en) | 2023-04-25 | 2023-04-25 | Novel ceramic saddle ring packing material loading device and production line for make-up machine |
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Publication Number | Publication Date |
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CN219946630U true CN219946630U (en) | 2023-11-03 |
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Application Number | Title | Priority Date | Filing Date |
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CN202320956379.8U Active CN219946630U (en) | 2023-04-25 | 2023-04-25 | Novel ceramic saddle ring packing material loading device and production line for make-up machine |
Country Status (1)
Country | Link |
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CN (1) | CN219946630U (en) |
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2023
- 2023-04-25 CN CN202320956379.8U patent/CN219946630U/en active Active
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