CN114413811B - Pull-wire type displacement sensor calibration device - Google Patents
Pull-wire type displacement sensor calibration device Download PDFInfo
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- CN114413811B CN114413811B CN202111612978.XA CN202111612978A CN114413811B CN 114413811 B CN114413811 B CN 114413811B CN 202111612978 A CN202111612978 A CN 202111612978A CN 114413811 B CN114413811 B CN 114413811B
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- calibration
- device body
- stay wire
- displacement sensor
- calibration device
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B21/00—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
- G01B21/02—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring length, width, or thickness
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E30/00—Energy generation of nuclear origin
- Y02E30/30—Nuclear fission reactors
Abstract
The invention relates to a stay wire type displacement sensor calibration device, which comprises a calibration device body, wherein a calibrated stay wire type displacement sensor is arranged on the calibration device body; the stay wire type displacement sensor comprises a sensor body, stay wires and a measuring head, and is characterized in that: the calibrating device body is cuboid, a sensor mounting groove, a wire drawing boss and a plurality of round holes are sequentially formed in the upper plane from left to right, a pulley component is arranged on the right end face of the calibrating device body, and a plurality of round holes are also formed below the calibrating device body; the connecting component is matched with the upper end part of the cylindrical bolt; the connecting component is L-shaped, and the straight part of the connecting component is matched with the upper end part of the cylindrical bolt and is fastened on the calibrating device body through a nut. The invention can replace the existing three-coordinate calibration system, ensure the accuracy and stability of measurement, improve the calibration efficiency and the calibration precision, and reduce the calibration cost.
Description
Technical Field
The invention relates to an MPMS system, in particular to a stay wire type displacement sensor calibration device.
Background
As automobiles develop, the compactness of the cabin arrangement is increasingly demanding. While the locomotion assembly acts as the heart of the car, its envelope of motion is a central element affecting the compactness of the cabin layout. Therefore, accurate prediction of the displacement of the power assembly in the engine room is a necessary path for adapting to the development of automobiles and improving the compactness of the engine room arrangement. The industry generally predicts the displacement of the powertrain in a forward design, but no mature method/apparatus measures the motion envelope of the powertrain; the existing test system calculates and obtains the motion gesture of a moving object through the measurement of a displacement sensor and the calculation of software. The MPMS system calculates the coordinates of any point by measuring the distance from any point to several fixed points by means of sensors. The stay wire type displacement sensor outputs a voltage signal according to the change of the length of the stay wire, and the relation between the voltage and the distance is obtained through calibration so as to obtain the motion trail of the object to be measured. Usually, the stay wire type sensor is calibrated through a three-coordinate tool, the operation time of a three-coordinate calibration system is long, the measurement calibration deviation is large due to human factors, and the calibration accuracy is influenced. Therefore, an improvement is needed in the existing three-coordinate calibration system for calibrating the pull-wire sensor.
CN 210486835U discloses a "horizontal multi-range stay wire type displacement sensor calibration tool", said horizontal multi-range stay wire type displacement sensor calibration tool comprises: the base, along the length direction of base sets gradually stay-supported displacement sensor fixed subassembly and a plurality of demarcation structure on the base, each demarcation structure includes along the width direction interval of base forms and is used for stay-supported displacement sensor's the wire casing that passes, the base is provided with the scale mark corresponding to the one side alignment of each demarcation structure. The horizontal type multi-range stay wire type displacement sensor calibration tool aims at solving the technical problems that in the prior art, when a stay wire displacement sensor is used for calibrating and testing displacement, the error is large, the operation is complex and the testing range is easy to limit. The solution disclosed in this patent document is undoubtedly an advantageous exploration of said technical field.
Disclosure of Invention
The invention aims to provide a stay wire type displacement sensor calibration device which can replace the existing three-coordinate calibration system, ensure the measurement accuracy and stability, improve the calibration efficiency and the calibration precision and reduce the calibration cost.
The invention relates to a stay wire type displacement sensor calibration device, which comprises a calibration device body, wherein a calibrated stay wire type displacement sensor is arranged on the calibration device body; the stay wire type displacement sensor comprises a sensor body, stay wires and a measuring head, and is characterized in that: the calibrating device body is cuboid, a sensor mounting groove, a wire drawing boss and a plurality of round holes are sequentially formed in the upper plane from left to right, a pulley component is arranged on the right end face of the calibrating device body, and a plurality of round holes are also formed below the calibrating device body; the connecting component is matched with the upper end part of the cylindrical bolt; the connecting component is L-shaped, and the straight part of the connecting component is matched with the upper end part of the cylindrical bolt and is fastened on the calibrating device body through a nut.
Further, the sensor body of the stay wire type displacement sensor is positioned in the sensor mounting groove, a stay wire with one end connected with the sensor body penetrates through a wire groove on a stay wire boss of the calibration device body, the other end of the stay wire is connected with the measuring head, and the measuring head is connected with the vertical part of the connecting member through a threaded fastener.
Further, three round holes are respectively formed in the upper plane and the lower plane of the calibration device body, one round hole is matched with one cylindrical bolt in an interference amount to form calibration points, and each calibration point corresponds to one calibration voltage signal.
Further, the distances between the three calibration points on the upper plane of the calibration device body and the stay wire boss are A, B, C respectively; the distances between the three calibration points below the calibration device body and the stay wire boss are D, E, F respectively.
The invention has the beneficial effects that:
the three-dimensional calibration system can replace the existing three-dimensional calibration system, and the accuracy and stability of measurement are ensured; the application range is wide, the operation is simple and convenient, the efficiency is high, the device can be repeatedly used, and the comprehensive cost is low; the stay wire can be ensured not to be contacted and fluctuated in the calibrating process, and the calibrating and measuring precision is improved.
Drawings
FIG. 1 is a schematic diagram of a pull-wire displacement sensor;
FIG. 2 is a schematic structural view of the calibration device body;
FIG. 3 is a schematic illustration of a pull-wire displacement sensor mounted on a calibration device body;
FIG. 4 is a schematic diagram of a multi-point calibration pull-wire displacement sensor on a calibration device body.
In the figure (technical feature marks):
1-stay wire type displacement sensor, 11-sensor body, 12-stay wire and 13-measuring head;
2-a calibration device body, 21-a sensor mounting groove, 22-a stay boss, 23-an upper plane, 24-a round hole, 25-a right end face and 26-a pulley component;
3-a connecting member;
4-a cylindrical bolt;
5-nut.
Detailed Description
The technical scheme of the invention is described in detail below with reference to the accompanying drawings:
referring to fig. 1, 2, 3 and 4, a pull-wire type displacement sensor calibration device comprises a calibration device body 2, wherein a calibrated pull-wire type displacement sensor 1 is mounted on the calibration device body 2; the stay wire type displacement sensor 1 comprises a sensor body 11, a stay wire 12 and a measuring head 13, and is characterized in that: the calibration device body 2 is cuboid, a sensor mounting groove 21, a stay boss 22 and a plurality of round holes 24 are sequentially arranged on an upper plane 23 from left to right, a pulley member 26 is arranged on a right end surface 25 of the calibration device body, and a plurality of round holes 24 are also arranged below the calibration device body; the device also comprises a cylindrical bolt 4 which is matched and connected with the round hole 24, and a connecting component 3 which is matched and connected with the upper end part of the cylindrical bolt 4; the connecting member 3 is L-shaped, and the straight portion of the connecting member 3 is engaged with the upper end portion of the cylindrical plug 4 and fastened to the calibration device body 2 by a nut 5. The direction of the stay wire type displacement sensor is changed through the specific function of the pulley component, and the calibration length can be increased on the basis of not changing the length of the tool.
The sensor body 11 of the stay wire type displacement sensor 1 is positioned in the sensor mounting groove 21, a stay wire 12 with one end connected with the sensor body 11 passes through a wire groove on a stay wire boss 22 of the calibration device body 2, the other end of the stay wire 12 is connected with the measuring head 13, and the measuring head 13 is connected with the vertical part of the connecting member 3 through a threaded fastener. The sensor body of the stay wire type displacement sensor is positioned in the sensor mounting groove so as to realize that three dimensions do not play, thereby ensuring the accuracy and the stability of measurement.
The upper plane 23 and the lower surface of the calibration device body 2 are respectively provided with three round holes 24, one round hole 24 is in interference fit with one cylindrical bolt 4 to form calibration points, and each calibration point corresponds to one calibration voltage signal.
The distances between the three calibration points on the upper plane of the calibration device body 2 and the stay wire boss 22 are A, B, C respectively; the distances between the three calibration points below the calibration device body 2 and the stay wire boss 22 are D, E, F respectively. Different voltage signals are obtained through measurement of a plurality of calibration points with different distances, so that the linear relation between the displacement and the voltage signals is reversely deduced through measurement results, and the calibration precision can be improved through multipoint test.
Claims (2)
1. The stay wire type displacement sensor calibration device comprises a calibration device body (2), wherein a calibrated stay wire type displacement sensor (1) is arranged on the calibration device body (2); the stay wire type displacement sensor (1) comprises a sensor body (11), a stay wire (12) and a measuring head (13), and is characterized in that: the calibrating device body (2) is cuboid, a sensor mounting groove (21), a wire drawing boss (22) and a plurality of round holes (24) are sequentially formed in the upper plane (23) from left to right, a pulley component (26) is arranged on the right end face (25) of the calibrating device body, and a plurality of round holes (24) are also formed below the calibrating device body; the device also comprises a cylindrical bolt (4) which is matched and connected with the round hole (24), and a connecting component (3) which is matched and connected with the upper end part of the cylindrical bolt (4); the connecting component (3) is L-shaped, and the straight part of the connecting component (3) is matched with the upper end part of the cylindrical bolt (4) and is fastened on the calibration device body (2) through a nut (5);
the sensor body (11) of the stay wire type displacement sensor (1) is positioned in a sensor mounting groove (21), a stay wire (12) with one end connected with the sensor body (11) penetrates through a wire groove on a stay wire boss (22) of the calibration device body (2), the other end of the stay wire (12) is connected with a measuring head (13), and the measuring head (13) is connected with a vertical part of the connecting component (3) through a threaded fastener;
the upper plane (23) and the lower surface of the calibration device body (2) are respectively provided with three round holes (24), one round hole (24) is matched with one cylindrical bolt (4) in an interference amount to form calibration points, and each calibration point corresponds to one calibration voltage signal.
2. The pull-wire displacement sensor calibration device according to claim 1, wherein: the distances between the three calibration points on the upper plane of the calibration device body (2) and the stay wire boss (22) are A, B, C respectively; the distances between the three calibration points below the calibration device body (2) and the stay wire boss (22) are D, E, F respectively.
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CN202111612978.XA CN114413811B (en) | 2021-12-27 | 2021-12-27 | Pull-wire type displacement sensor calibration device |
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CN202111612978.XA CN114413811B (en) | 2021-12-27 | 2021-12-27 | Pull-wire type displacement sensor calibration device |
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CN114413811B true CN114413811B (en) | 2023-09-05 |
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Citations (18)
Publication number | Priority date | Publication date | Assignee | Title |
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CN2078433U (en) * | 1989-05-05 | 1991-06-05 | 王启远 | Pull type displacement digital indicator |
CN101419068A (en) * | 2008-11-04 | 2009-04-29 | 成都飞机工业(集团)有限责任公司 | Loading unit for measuring moving angular displacement index for rocker of electric mechanism |
CN201819664U (en) * | 2010-10-19 | 2011-05-04 | 上海筑邦测控科技有限公司 | Displacement sensor measurement range expanding device |
CN102175157A (en) * | 2011-01-18 | 2011-09-07 | 燕山大学 | Dual-range stay wire type fiber bragg grating displacement sensor |
CN102435159A (en) * | 2011-09-20 | 2012-05-02 | 北京工业大学 | Quick calibration bench for draw wire type displacement meter |
CN102506786A (en) * | 2011-10-19 | 2012-06-20 | 中联重科股份有限公司 | Stay wire displacement measurement device |
CN202582644U (en) * | 2012-04-28 | 2012-12-05 | 吉林恒联精密铸造科技有限公司 | Pulley block device in magnetic suspension float type gas chamber capacity measuring system |
CN104118532A (en) * | 2014-07-28 | 2014-10-29 | 中国船舶重工集团公司第七○二研究所 | Hydrodynamic performance measuring mechanism in stability testing device for ship model in waves |
JP2015072233A (en) * | 2013-10-04 | 2015-04-16 | 株式会社小野測器 | Linear gauge sensor |
CN206772260U (en) * | 2017-05-17 | 2017-12-19 | 阜新晟科传感器有限责任公司 | Displacement transducer linearity error detection means |
CN208902072U (en) * | 2018-09-12 | 2019-05-24 | 贵州鑫瑞达科技有限公司 | A kind of stay-supported displacement measuring device |
CN110763173A (en) * | 2019-10-31 | 2020-02-07 | 重庆长安汽车股份有限公司 | Device for measuring Z-direction displacement of wheel during dynamic running of vehicle |
CN211401067U (en) * | 2020-03-16 | 2020-09-01 | 山东拓普液压气动有限公司 | Stay-supported displacement sensor applied in full sea depth |
CN211875083U (en) * | 2020-01-21 | 2020-11-06 | 广州汽车集团股份有限公司 | Stay wire displacement sensor fixing device and pedal stroke measuring device |
CN213932458U (en) * | 2020-12-29 | 2021-08-10 | 浙江欧感机械制造有限公司 | Displacement measuring and reading system based on displacement wires |
CN113280769A (en) * | 2021-04-15 | 2021-08-20 | 西安理工大学 | Stay-supported displacement measuring device and method for measuring object movement |
CN113566757A (en) * | 2021-08-19 | 2021-10-29 | 中铁工程装备集团有限公司 | Stay-supported three-dimensional space positioning device |
CN113608198A (en) * | 2021-07-09 | 2021-11-05 | 苏州创视智能技术有限公司 | Automatic calibration device and method for laser displacement sensor |
-
2021
- 2021-12-27 CN CN202111612978.XA patent/CN114413811B/en active Active
Patent Citations (18)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2078433U (en) * | 1989-05-05 | 1991-06-05 | 王启远 | Pull type displacement digital indicator |
CN101419068A (en) * | 2008-11-04 | 2009-04-29 | 成都飞机工业(集团)有限责任公司 | Loading unit for measuring moving angular displacement index for rocker of electric mechanism |
CN201819664U (en) * | 2010-10-19 | 2011-05-04 | 上海筑邦测控科技有限公司 | Displacement sensor measurement range expanding device |
CN102175157A (en) * | 2011-01-18 | 2011-09-07 | 燕山大学 | Dual-range stay wire type fiber bragg grating displacement sensor |
CN102435159A (en) * | 2011-09-20 | 2012-05-02 | 北京工业大学 | Quick calibration bench for draw wire type displacement meter |
CN102506786A (en) * | 2011-10-19 | 2012-06-20 | 中联重科股份有限公司 | Stay wire displacement measurement device |
CN202582644U (en) * | 2012-04-28 | 2012-12-05 | 吉林恒联精密铸造科技有限公司 | Pulley block device in magnetic suspension float type gas chamber capacity measuring system |
JP2015072233A (en) * | 2013-10-04 | 2015-04-16 | 株式会社小野測器 | Linear gauge sensor |
CN104118532A (en) * | 2014-07-28 | 2014-10-29 | 中国船舶重工集团公司第七○二研究所 | Hydrodynamic performance measuring mechanism in stability testing device for ship model in waves |
CN206772260U (en) * | 2017-05-17 | 2017-12-19 | 阜新晟科传感器有限责任公司 | Displacement transducer linearity error detection means |
CN208902072U (en) * | 2018-09-12 | 2019-05-24 | 贵州鑫瑞达科技有限公司 | A kind of stay-supported displacement measuring device |
CN110763173A (en) * | 2019-10-31 | 2020-02-07 | 重庆长安汽车股份有限公司 | Device for measuring Z-direction displacement of wheel during dynamic running of vehicle |
CN211875083U (en) * | 2020-01-21 | 2020-11-06 | 广州汽车集团股份有限公司 | Stay wire displacement sensor fixing device and pedal stroke measuring device |
CN211401067U (en) * | 2020-03-16 | 2020-09-01 | 山东拓普液压气动有限公司 | Stay-supported displacement sensor applied in full sea depth |
CN213932458U (en) * | 2020-12-29 | 2021-08-10 | 浙江欧感机械制造有限公司 | Displacement measuring and reading system based on displacement wires |
CN113280769A (en) * | 2021-04-15 | 2021-08-20 | 西安理工大学 | Stay-supported displacement measuring device and method for measuring object movement |
CN113608198A (en) * | 2021-07-09 | 2021-11-05 | 苏州创视智能技术有限公司 | Automatic calibration device and method for laser displacement sensor |
CN113566757A (en) * | 2021-08-19 | 2021-10-29 | 中铁工程装备集团有限公司 | Stay-supported three-dimensional space positioning device |
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Address after: 401133 room 208, 2 house, 39 Yonghe Road, Yu Zui Town, Jiangbei District, Chongqing Applicant after: Deep Blue Automotive Technology Co.,Ltd. Address before: 401133 room 208, 2 house, 39 Yonghe Road, Yu Zui Town, Jiangbei District, Chongqing Applicant before: CHONGQING CHANGAN NEW ENERGY AUTOMOBILE TECHNOLOGY Co.,Ltd. |
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