CN218698994U - Mechanical arm calibration and motion precision detection assembly - Google Patents
Mechanical arm calibration and motion precision detection assembly Download PDFInfo
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- CN218698994U CN218698994U CN202222864559.1U CN202222864559U CN218698994U CN 218698994 U CN218698994 U CN 218698994U CN 202222864559 U CN202222864559 U CN 202222864559U CN 218698994 U CN218698994 U CN 218698994U
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Abstract
Description
技术领域technical field
本实用新型属于测量仪器领域,尤其涉及到一种机械臂标定与运动精度检测组件。The utility model belongs to the field of measuring instruments, in particular to a mechanical arm calibration and movement precision detection assembly.
背景技术Background technique
机器人的重复定位精度一般很高,但绝对定位精度受加工装配误差﹑杆件变形等的影响通常较低,而且在会随着使用时间的增加而逐渐降低,要提高机器人的绝对定位精度,一般需要进行运动学参数标定,需要使用高精度的测量设备和适当的参数识别方法辨识出机器人模型的准确参数。The repetitive positioning accuracy of the robot is generally very high, but the absolute positioning accuracy is usually low due to the influence of processing and assembly errors, rod deformation, etc., and will gradually decrease with the increase of use time. To improve the absolute positioning accuracy of the robot, generally Calibration of kinematic parameters is required, and accurate parameters of the robot model need to be identified using high-precision measuring equipment and appropriate parameter identification methods.
目前,对机器人进行标定与测量多采用激光跟踪仪等测量设备,这类设备通常有μm级的测量精度,因此标定精度很高,但这类设备通常十分昂贵,同时在一些生产现场,由于在机器人外部均设有护栏,无法提供空旷的标定环境,很容易出现视线遮挡的情况,机器人需要拆卸搬运到空旷环境中才能进行标定,这都将极大地限制其应用。At present, laser trackers and other measuring equipment are mostly used for robot calibration and measurement. Such equipment usually has a measurement accuracy of μm level, so the calibration accuracy is very high, but such equipment is usually very expensive. At the same time, in some production sites, due to the There are guardrails on the outside of the robot, which cannot provide an open calibration environment, and it is easy to block the line of sight. The robot needs to be disassembled and transported to an open environment for calibration, which will greatly limit its application.
中国实用新型专利CN 202110278848.0公开了一种基于多工位测量的机器人标定装置,本申请的标定装置可以在工业现场随时对机器人进行快速标定。中国实用新型专利CN202111142498.1公开了一种基于直线运动台的机械臂标定与精度测量装置,提供了一种成本较低的机器人动态精度测量装置,提升机器人研发工作的效率与质量,但上述两件实用新型的功能单一,无法同时完成标定与直线运动精度测量的功能。上述两件实用新型的定位元件均为定位销与定位孔,定位精度较低,影响标定测量装置的整体测量精度。因此需要采取措施来弥补现有技术的不足之处。Chinese utility model patent CN 202110278848.0 discloses a robot calibration device based on multi-station measurement. The calibration device of the present application can quickly calibrate the robot at any time on the industrial site. Chinese utility model patent CN202111142498.1 discloses a robotic arm calibration and accuracy measurement device based on a linear motion table, which provides a low-cost robot dynamic accuracy measurement device to improve the efficiency and quality of robot research and development work, but the above two The utility model has a single function and cannot simultaneously perform the functions of calibration and linear motion precision measurement. The positioning elements of the above two utility models are positioning pins and positioning holes, and the positioning accuracy is low, which affects the overall measurement accuracy of the calibration measurement device. Therefore measures need to be taken to make up for the deficiencies of the prior art.
实用新型内容Utility model content
本实用新型的一个目的是提供一种机械臂标定与运动精度检测组件,能够同时完成机器人的标定与直线运动精度测量。An object of the present utility model is to provide a mechanical arm calibration and motion precision detection assembly, which can simultaneously complete robot calibration and linear motion precision measurement.
本实用新型的技术方案如下:The technical scheme of the utility model is as follows:
一种机械臂标定与运动精度检测组件,包括基板,还包括A mechanical arm calibration and motion accuracy detection assembly, including a substrate, also includes
标定测量装置,其定位于基板上或通过直线运动台定位于基板上;所述标定测量装置包括下至上依次相连的底座、传感器固定座和位移传感器;位移传感器的位移测量轴线与水平面呈0-90°的夹角;Calibration measurement device, which is positioned on the substrate or positioned on the substrate by a linear motion platform; the calibration measurement device includes a base, a sensor holder and a displacement sensor connected in sequence from bottom to top; the displacement measurement axis of the displacement sensor is in a 0- 90° included angle;
被标定测量装置,其与机械臂末端相连,所述被标定测量装置为3D测量球杆,3D测量球杆设有一个球面,该球面与标定测量装置的3个位移传感器的测头同时接触,所述位移传感器检测机械臂作绕球面球心运动时球面球心的位置误差量;The calibrated measuring device is connected to the end of the mechanical arm, the calibrated measuring device is a 3D measuring ball rod, the 3D measuring ball rod is provided with a spherical surface, and the spherical surface is in contact with the probes of the three displacement sensors of the calibration measuring device at the same time, The displacement sensor detects the position error of the center of the sphere when the mechanical arm moves around the center of the sphere;
或被标定测量装置为6D测量头,6D测量头设有至少6个测量平面,6个所述测量平面与标定测量装置的6个位移传感器的测头分别同时接触,通过直线运动台与位移传感器配合检测机械臂作平移运动时6D测量头的位姿误差量。Or the calibrated measuring device is a 6D measuring head, and the 6D measuring head is provided with at least 6 measuring planes, and the 6 measuring planes are in contact with the probes of the 6 displacement sensors of the calibrated measuring device at the same time, and the linear motion table and the displacement sensor The position and orientation error of the 6D measuring head when the robot arm is used for translational movement.
进一步地,所述位移传感器至少有三个且呈一定角度固定安装在所述传感器固定座上,Further, there are at least three displacement sensors fixedly mounted on the sensor fixing seat at a certain angle,
所述位移传感器是接触式位移传感器,接触式位移传感器的头部测头为平板测头或球头测头;The displacement sensor is a contact displacement sensor, and the head probe of the contact displacement sensor is a flat probe or a ball probe;
或所述位移传感器是激光式非接触式位移传感器。Or the displacement sensor is a laser type non-contact displacement sensor.
进一步地,所述3D测量球杆包括测量球与延伸杆,所述测量球的球径为10-100mm,测量球的圆度误差小于20微米;当进行3D测量时,所述接触式位移传感器的头部测头为平板测头或球头测头,测量球与平板测头或球头测头始终相切,实现对球心的3D位移的测量;Further, the 3D measuring ball rod includes a measuring ball and an extension rod, the diameter of the measuring ball is 10-100mm, and the roundness error of the measuring ball is less than 20 microns; when performing 3D measurement, the contact displacement sensor The head probe is a flat probe or a ball probe, and the measuring ball is always tangent to the flat probe or ball probe to realize the measurement of the 3D displacement of the center of the ball;
所述6D测量头设有多个测量平面与延伸杆,每个测量平面的平面度误差小于0.1mm,且多个测量平面之间呈一定角度分布,该角度的范围为0°-150°;当进行6D测量时,所述接触式位移传感器的头部测头为球头测头,每个球头测头与其中一个测量平面相切,实现对测量平面的点测量。The 6D measuring head is provided with multiple measuring planes and extension rods, the flatness error of each measuring plane is less than 0.1 mm, and the multiple measuring planes are distributed at a certain angle, and the range of the angle is 0°-150°; When performing 6D measurement, the head probe of the contact displacement sensor is a ball probe, and each ball probe is tangent to one of the measurement planes to realize point measurement on the measurement plane.
进一步地,所述传感器固定座为多个,通过更换不同的传感器固定座来调节位移传感器轴线与水平面呈的夹角;或所述传感器固定座底部设有角度调节部,通过更换不同的角度调节部或通过角度调节部的调节机构调节整个传感器固定座与水平面的夹角。Further, there are multiple sensor fixing seats, and the angle between the axis of the displacement sensor and the horizontal plane is adjusted by replacing different sensor fixing seats; Adjust the angle between the entire sensor fixing seat and the horizontal plane through the adjustment mechanism of the angle adjustment part.
进一步地,所述传感器固定座设有扩展接口,通过扩展接口安装扩展板,每个扩展板设有位移传感器,通过扩展接口将位移传感器的数量扩充到至少六个,扩展接口上设有定位元件用于确保不同位移传感器之间的相对位置关系,从而实现对6D测量头的6D位姿测量;或者所述传感器固定座安装有六个位移传感器。Further, the sensor fixing seat is provided with an expansion interface, and an expansion board is installed through the expansion interface, each expansion board is provided with a displacement sensor, and the number of displacement sensors is expanded to at least six through the expansion interface, and a positioning element is provided on the expansion interface It is used to ensure the relative positional relationship between different displacement sensors, so as to realize the 6D pose measurement of the 6D measuring head; or the sensor fixing base is equipped with six displacement sensors.
进一步地,六个所述位移传感器可以分为三组,同一组的不同位移传感器之间的测量轴线方向相互平行且轴间距为30-300mm,不同组的位移传感器的测量轴线方向相互之间呈一定角度;每个组包括两个位移传感器;或三组分别包括一个、两个和三个位移传感器。Further, the six displacement sensors can be divided into three groups. The directions of measurement axes of different displacement sensors of the same group are parallel to each other and the distance between the axes is 30-300 mm. a certain angle; each group includes two displacement sensors; or three groups include one, two and three displacement sensors respectively.
进一步地,所述底座与基板之间采用定位组件进行定位,所述定位组件采用三组定位点形成定位面的定位方式定位,并通过紧固组件对标定测量装置进行紧固,所述紧固组件为夹钳、螺纹紧固件、卡扣的一种或组合。Further, a positioning component is used for positioning between the base and the base plate, and the positioning component is positioned using a positioning method in which three sets of positioning points form a positioning surface, and the calibration measurement device is fastened by a fastening component, and the fastening component is The components are one or a combination of clamps, threaded fasteners, snaps.
进一步地,所述底座上设有一组第一定位元件,采用三组定位点形成定位面的定位方式;Further, a set of first positioning elements is provided on the base, and a positioning method is adopted in which three sets of positioning points form a positioning surface;
所述第一定位元件为三角布置的定位销或定位球、或双定位销、或双定位球、或V型块;The first positioning element is a triangular arrangement of positioning pins or positioning balls, or double positioning pins, or double positioning balls, or V-shaped blocks;
所述双定位销为间隔布置的两个定位销,定位销的圆柱面或圆锥面突出底座的底面,双定位销的轴线朝向三角布置的中心;The double positioning pins are two positioning pins arranged at intervals, the cylindrical surface or conical surface of the positioning pins protrudes from the bottom surface of the base, and the axes of the double positioning pins face the center of the triangular arrangement;
所述双定位球为间隔一段距离布置的两个定位球,定位球的球面突出底座的底面,两个定位球球心连线的中垂线朝向三角布置的中心;The double positioning balls are two positioning balls arranged at a distance, the spherical surface of the positioning balls protrudes from the bottom surface of the base, and the perpendicular line of the line connecting the centers of the two positioning balls faces the center of the triangular arrangement;
所述V型块的V型槽方向朝向三角布置的中心。The direction of the V-shaped groove of the V-shaped block is toward the center of the triangular arrangement.
进一步地,所述基板上设有多个安装位,每个安装位对应设有一组第二定位元件,每组第二定位元件与一组第一定位元件对应;Further, the substrate is provided with a plurality of mounting positions, each mounting position is correspondingly provided with a set of second positioning elements, and each set of second positioning elements corresponds to a set of first positioning elements;
所述第二定位元件为三角布置的定位销或定位球、或双定位销、或双定位球;The second positioning element is a triangular arrangement of positioning pins or positioning balls, or double positioning pins, or double positioning balls;
所述双定位销为间隔布置的两个定位销,定位销的圆柱面或圆锥面突出基板的上表面,双定位销的轴线朝向三角布置的中心;The double positioning pins are two positioning pins arranged at intervals, the cylindrical surface or conical surface of the positioning pins protrudes from the upper surface of the substrate, and the axes of the double positioning pins face the center of the triangular arrangement;
所述双定位球为间隔一段距离布置的两个定位球,定位球的球面突出基板的上表面,两个定位球球心连线的中垂线朝向三角布置的中心;The double positioning balls are two positioning balls arranged at a distance, the spherical surface of the positioning balls protrudes from the upper surface of the substrate, and the perpendicular line of the line connecting the centers of the two positioning balls faces the center of the triangular arrangement;
所述V型块的V型槽方向朝向三角布置的中心。The direction of the V-shaped groove of the V-shaped block is toward the center of the triangular arrangement.
进一步地,所述直线运动台包括台体、装于台体上的滑轨、装于滑轨上的滑台、装于台体底部的第三定位元件、装于滑台上的第四定位元件和装于台体上的位置测量元件,Further, the linear motion table includes a table body, a slide rail mounted on the table body, a slide table mounted on the slide rail, a third positioning element mounted on the bottom of the table body, and a fourth positioning element mounted on the slide table. components and position measuring components mounted on the platform,
所述滑台可以在滑轨的引导下直线滑动,位置测量元件对滑动的位移量进行测量,位置测量元件是光栅尺、拉线编码器或容栅传感器;所述第三定位元件与基板上的第二定位元件对应,采用三组定位点形成定位面的定位方式;并通过第二紧固组件实现台体与基板的紧固,所述第二紧固组件为夹钳、螺纹紧固件、卡扣的一种或组合;The slide table can slide linearly under the guidance of the slide rail, and the position measuring element measures the displacement of the slide, and the position measuring element is a grating ruler, a pull wire encoder or a capacitive sensor; the third positioning element and the Corresponding to the second positioning element, three sets of positioning points are used to form a positioning surface; and the fastening of the table body and the substrate is realized through the second fastening component, and the second fastening component is a clamp, a threaded fastener, One or a combination of buckles;
所述第四定位元件与底座上的第一定位元件对应,采用三组定位点形成定位面的定位方式;并通过第三紧固组件实现滑台与底座的紧固,所述第三紧固组件为夹钳、螺纹紧固件、卡扣的一种或组合;The fourth positioning element corresponds to the first positioning element on the base, adopts a positioning method in which three sets of positioning points form a positioning surface; The component is one or a combination of clamps, threaded fasteners, and buckles;
所述第三定位元件为三角布置的定位销或定位球、或双定位销、或双定位球、或V型块;The third positioning element is a triangular arrangement of positioning pins or positioning balls, or double positioning pins, or double positioning balls, or V-shaped blocks;
所述第四定位元件为三角布置的定位销或定位球、或双定位销、或双定位球、或V型块。The fourth positioning element is a triangular arrangement of positioning pins or positioning balls, or double positioning pins, or double positioning balls, or V-shaped blocks.
本实用新型具有以下有益效果:The utility model has the following beneficial effects:
本实用新型的标定测量装置定位于基板上或通过直线运动台定位于基板上,采用三组定位点形成定位面的定位方式实现定位。三组定位点即可形成一个定位面。三组定位点呈三角形结构,三组定位销或三组定位球分别嵌入在三组定位点中,即每组定位销分别与两个定位球相切形成定位点,或每组定位球分别与两个定位销相切形成定位点,当三组定位销或定位球分别放置定位到相对应的点位后,即完成定位,该定位原理能够使定位件快速放置到预先设定的不同位置上,安装拆卸方便快捷,省时省力,定位精度高。The calibration measuring device of the utility model is positioned on the base plate or positioned on the base plate through a linear motion table, and the positioning is realized by using a positioning method in which three sets of positioning points form a positioning surface. Three sets of positioning points can form a positioning surface. The three sets of positioning points have a triangular structure, and three sets of positioning pins or three sets of positioning balls are respectively embedded in the three sets of positioning points, that is, each set of positioning pins is tangent to two positioning balls to form a positioning point, or each set of positioning balls is respectively connected to the positioning points. The two positioning pins are tangent to form a positioning point. When the three sets of positioning pins or positioning balls are respectively placed and positioned to the corresponding points, the positioning is completed. This positioning principle can quickly place the positioning parts to different preset positions. , Easy and fast installation and disassembly, saving time and effort, high positioning accuracy.
本实用新型的标定测量装置中的传感器固定座为多个,可以通过更换不同的传感器固定座来调节不同位移传感器的α角;或所述传感器固定座底部设有角度调节锁紧机构,可以调节整个传感器固定座与水平面的夹角并锁紧固定;这样使标定测量装置或被标定测量装置的空间位姿能够与机械臂的运动范围相适应,让机器臂在真实空间中的测量位姿分布范围尽可能大,标定精度高,使机械臂带动延伸杆运动不受限,更有利于标定和检测。There are multiple sensor holders in the calibration measurement device of the present invention, and the α angles of different displacement sensors can be adjusted by replacing different sensor holders; or the bottom of the sensor holder is provided with an angle adjustment locking mechanism, which can be adjusted The angle between the entire sensor fixing seat and the horizontal plane is locked and fixed; in this way, the spatial pose of the calibration measuring device or the calibrated measuring device can be adapted to the range of motion of the robot arm, and the distribution of the measurement pose of the robot arm in real space The range is as large as possible, and the calibration accuracy is high, so that the movement of the extension rod driven by the mechanical arm is not limited, which is more conducive to calibration and detection.
本实用新型通过扩展接口将位移传感器的数量从三个扩展到至少六个,使检测组件既能够检测机械臂作绕点运动时的位置误差量,又能够检测机械臂作平移运动时的位姿误差量,其适用范围广,便于商业推广。The utility model expands the number of displacement sensors from three to at least six through the expansion interface, so that the detection component can not only detect the position error when the mechanical arm moves around the point, but also detect the position and posture of the mechanical arm when it moves in translation The error amount has a wide application range and is convenient for commercial promotion.
附图说明Description of drawings
图1为本实用新型提供的实施例一的结构示意图之一。Fig. 1 is one of the structural schematic diagrams of Embodiment 1 provided by the utility model.
图2为本实用新型提供的实施例一的结构示意图之二。Fig. 2 is the second structural diagram of the first embodiment provided by the utility model.
图3为本实用新型提供的标定测量装置的局部结构示意图。Fig. 3 is a partial structural schematic diagram of the calibration measurement device provided by the present invention.
图4为本实用新型提供的标定测量装置与基板定位后的结构示意图。Fig. 4 is a structural schematic diagram of the calibration measurement device provided by the present invention and the substrate after positioning.
图5为本实用新型提供的实施例二的结构示意图之一。Fig. 5 is one of the structural schematic diagrams of the second embodiment provided by the utility model.
图6为本实用新型提供的实施例二的结构示意图之二。Fig. 6 is the second structural schematic diagram of the second embodiment provided by the utility model.
图7为本实用新型提供的标定测量装置另一替代方案的结构示意图。Fig. 7 is a structural schematic diagram of another alternative solution of the calibration measurement device provided by the present invention.
图8位实施例二中的弹性锁紧组件的结构示意图。Fig. 8 is a schematic structural diagram of the elastic locking assembly in the second embodiment.
图1~8中:2——基板;4——定位销;5——定位球;6——紧固组件;7——底座;8——连接座;9——传感器固定座;10——位移传感器;11——电控箱;12——测量球;13——延伸杆;14——平板测头;15——校准点;16——转接头;18——台体;19——滑轨;20——滑台;22——位置测量元件;23——弹性块;24——锁紧螺丝;25——橡胶垫;26——中心连接块;27——第一方向测量板;28——第二方向测量板;29——第三方向测量板。In Figures 1 to 8: 2—base plate; 4—locating pin; 5—locating ball; 6—fastening assembly; 7—base; 8—connecting seat; 9—sensor fixing seat; 10— —displacement sensor; 11—electric control box; 12—measuring ball; 13—extension rod; 14—flat probe; 15—calibration point; 16—adapter; 18—table body; 19— —Slide rail; 20—Sliding table; 22—Position measuring element; 23—Elastic block; 24—Locking screw; 25—Rubber pad; 26—Central connection block; 27—First direction measurement board; 28—the second direction measuring board; 29—the third direction measuring board.
具体实施方式Detailed ways
为使本申请实施例的目的、技术方案和优点更加清楚,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本申请一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本申请实施例的组件可以以各种不同的配置来布置和设计。In order to make the purposes, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments It is a part of the embodiments of this application, not all of them. The components of the embodiments of the application generally described and illustrated in the figures herein may be arranged and designed in a variety of different configurations.
因此,以下对在附图中提供的本申请的实施例的详细描述并非旨在限制要求保护的本申请的范围,而是仅仅表示本申请的选定实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。Accordingly, the following detailed description of the embodiments of the application provided in the accompanying drawings is not intended to limit the scope of the claimed application, but merely represents selected embodiments of the application. Based on the embodiments in this application, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of this application.
在本申请的描述中,还需要说明的是,除非另有明确的规定和限定,若出现术语“设置”、“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本申请中的具体含义。In the description of this application, it should also be explained that, unless otherwise clearly specified and limited, the terms "setting", "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed The connection can also be a detachable connection or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in this application in specific situations.
为了完成机器人的标定,往往需要测量机器人在真实空间的多个测量位姿,然后再和机器人控制器确定的虚拟位姿进行对比,利用二者的差异,优化求解运动学参数,实现机器人模型参数的标定。在上述过程中,机器人在真实空间中的测量位姿分布范围越大,通常标定精度就越高,而如何大范围、高精度且廉价的测量机器人的位姿,就是一个难题。这个难题也出现在机器人的精度检验环节上,因为精度检验也需要机器人尽可能运动一个较长的距离,然后再由外部设备测量机器人的实际运动轨迹与虚拟运动轨迹的差异,差异越大说明机器人的运动精度越低。In order to complete the calibration of the robot, it is often necessary to measure multiple measurement poses of the robot in the real space, and then compare them with the virtual pose determined by the robot controller, and use the difference between the two to optimize the kinematic parameters and realize the robot model parameters. calibration. In the above process, the larger the distribution range of the robot's measurement pose in real space, the higher the calibration accuracy is usually. However, how to measure the pose of the robot in a large range, with high precision and at low cost is a difficult problem. This problem also occurs in the precision inspection of the robot, because the accuracy inspection also requires the robot to move a longer distance as much as possible, and then the difference between the actual trajectory of the robot and the virtual trajectory is measured by an external device. The greater the difference, the robot The lower the movement accuracy.
实施例一,如附图1~4,一种机械臂标定与运动精度检测组件,包括基板2,基板2为方形板材,Embodiment 1, as shown in Figures 1 to 4, a mechanical arm calibration and motion accuracy detection assembly, including a
还包括标定测量装置;所述标定测量装置定位于基板2上;所述标定测量装置包括由下至上依次相连的底座7、连接座8、传感器固定座9和位移传感器10;传感器固定座安装有至少三个相互呈一定角度的位移传感器,位移传感器的位移测量轴线与水平面的法线方向呈α角,且0°≤α≤90°;所述底座7采用紧固组件6装设于基板2上;底座7与基板2之间采用三组定位点形成定位面的定位方式定位,并通过紧固组件6对标定测量装置进行紧固。It also includes a calibration measurement device; the calibration measurement device is positioned on the
被标定测量装置;被标定测量装置为3D测量球杆,3D测量球杆设有一个球面,3D测量球杆放置在标定测量装置上并通过位移传感器10检测机械臂作绕点运动时3D测量球杆的球心的位置误差量。本实施例中,所述3D测量球杆包括顶部测量球12与延伸杆13,接触式位移传感器的头部测头为平板测头14,测量球12与平板测头14始终相切,实现对球心的3D位移的测量;测量球12通过延伸杆13与机械臂(本实施例未画出)连接。The calibrated measuring device; the calibrated measuring device is a 3D measuring ball, the 3D measuring ball is provided with a spherical surface, the 3D measuring ball is placed on the calibration measuring device and the 3D measuring ball is detected by the
所述位移传感器10包括至少三个呈一定角度布置的位移传感器,所述位移传感器是接触式位移传感器,接触式位移传感器头部测头为平板测头或球头测头;或所述位移传感器是激光式非接触式位移传感器。本实施例的位移传感器采用三个正交布置的位移传感器。The
三个正交布置的位移传感器中的其中两个位移传感器轴线与水平面的夹角相同,这两个轴线形成的平面与水平面的夹角记作测量角,所述传感器固定座9为多个,可以通过更换不同的传感器固定座9来调节测量角;或所述传感器固定座9底部设有角度调节锁紧机构,可以调节测量角并锁紧固定。Among the three orthogonally arranged displacement sensors, two of the displacement sensor axes have the same angle with the horizontal plane, and the angle between the plane formed by these two axes and the horizontal plane is recorded as the measurement angle, and there are
所述底座7上设有一组第一定位元件,采用三组定位点形成定位面的定位方式;所述第一定位元件为三角布置的定位销或定位球、或双定位销、或双定位球;所述双定位销为平行布置的两个定位销,定位销的圆柱面或圆锥面突出底座7的底面,双定位销的轴线朝向三角布置的中心;所述双定位球为间隔一段距离布置的两个定位球,定位球的球面突出底座7的底面,两个定位球球心连线的中垂线朝向三角布置的中心。The
所述基板2上设有多个安装位,每个安装位对应设有一组第二定位元件,每组第二定位元件与一组第一定位元件对应;所述第二定位元件为三角布置的定位销或定位球、或双定位销、或双定位球;所述双定位销为平行布置的两个定位销,定位销的圆柱面或圆锥面突出基板2的上表面,双定位销的轴线朝向三角布置的中心;所述双定位球为间隔一段距离布置的两个定位球,定位球的球面突出基板2的上表面,两个定位球球心连线的中垂线朝向三角布置的中心。The
本实施例中,所述底座7上的第一定位元件为三角布置的定位销4,基板2上的第二定位元件为三角布置的双定位球5,即两个定位球5之间形成能够卡紧定位销4的定位孔,每组定位球5嵌装于基板2上,三组定位销4呈三角形结构,每组定位销4能够嵌入在相应的定位孔内,并与每个定位球5相切形成定位点。In this embodiment, the first positioning element on the
本实施例中连接座8的侧部装设有电控箱11。In this embodiment, an
本实施例中,底座7为三角形结构,定位球5装入基板2中的定位孔中,每2颗相邻定位球5之间形成一个定位点,3个定位点即可形成一个定位面。3个定位点呈三角形结构,三组定位销4分别嵌入在3个定位点中,即三角形的底座7底部的定位销4分别与基板2上的定位球5相切形成定位点,当三个定位销4分别放置定位到基板2上相对应的点位后,使底座7完成定位。由此底座7可以通过该定位原理快速放置到预先设定的不同位置上,并实现精准定位。In this embodiment, the
基板2上提供多个标定测量位置用于扩展标定测量范围,每一个标定测量位置都通过移动标定测量装置将其定位在相应的标定测量位置上即可,且在每一个标定测量位置都通过一组紧固组件6将底座7与基板2紧固,使每一个标定测量位置处都能够定位并紧固,而且采用上述的定位方法安装拆卸非常快捷、省事,定位准确,定位精度高。A plurality of calibration measurement positions are provided on the
所述位移传感器10为电子尺,三个相互垂直平面上分别装设有一组电子尺,每组电子尺的探针前端连接有平板测头14,三组平板测头14分别与测量球12相切接触;所述测量球12由机械臂带动绕圆心运动时,其微动量数值可被与其相切接触的三个方向上的电子尺的探针所记录。每个平面上且位于平板测头14的两侧分别对称装设有校准点15,电子尺的探针复位时平板测头14能够先接触校准点15进行校准,保证电子尺安装的角度误差和平行度误差在容许范围内,避免电子尺使用时间久会出现安装松脱等问题,通过校准点15保证电子尺的准确度和线性度。The
实施例一的工作过程如下:测量球12具有一个标准球面,测量球12位于标定测量装置内,标定测量装置上设有三组电子尺,每组电子尺的探针推动平板测头14接触测量球12,在测量过程中平板测头14始终与测量球12相切接触。测量球12在机械臂的作用下转动的时候球心在X、Y、Z方向上推动平板测头14产生位移,电子尺采集该位移量,并通过数学几何模型计算出球心的绕点运动时位置误差量。The working process of Embodiment 1 is as follows: the measuring
实施例二,如附图1~8,一种机械臂标定与运动精度检测组件,包括基板2,基板2为方形板材,还包括标定测量装置;所述标定测量装置通过直线运动台定位于基板2上;所述标定测量装置包括下至上依次相连的底座7、连接座8、传感器固定座9和位移传感器10;传感器固定座9至少包含三个相互垂直的平面,位移传感器10装于传感器固定座9上的三个相互垂直的平面上,且位移传感器10的轴线与水平面的法线方向呈α角,且0°<α<90°。所述底座7采用三组定位点形成定位面的定位方式定位于直线运动台上。所述滑台20采用三组定位点形成定位面的定位方式定位于基板2上。其定位方式与实施例一相同,这里不再赘述。
为了获得更好地、更方便的测量角度,本实施例的标定测量装置可采用另一替代方案,其结构示意图如图7所示,所述传感器固定座9为多个,可以通过更换不同的传感器固定座9来调节测量角;或所述传感器固定座9底部设有角度调节锁紧机构,可以调节测量角并锁紧固定。本实施例采用转接头16,通过转接头16连接可以更换不同的传感器固定座9来调节测量角,这样传感器固定座9上的三个相互垂直平面与水平面的角度可调节,这样机械臂带动被标定测量装置移动过程中,以更加有利的运动角度进行检测,为精准测量奠定基础。In order to obtain a better and more convenient measurement angle, the calibration measurement device of this embodiment can adopt another alternative, as shown in Figure 7. The
所述传感器固定座9上的每个相互垂直的平面分别通过扩展接口延伸连接成扩展板,位移传感器10包括六个位移传感器,接触式位移传感器的头部测头为球头测头,球头测头能够与三块测量板相切,通过对六个点的测量,实现对6D测量头的6D位姿测量。Each mutually perpendicular plane on the
六个所述位移传感器布置在三个扩展板上,每组扩展板上平均布置有两个位移传感器;或第一个扩展板上布置一个,第二个扩展板上布置两个,第三个扩展板上布置三个;且同一扩展板上任意2个轴线平行的位移传感器之间的轴间距为30-300mm。The six displacement sensors are arranged on three expansion boards, and two displacement sensors are arranged on average on each group of expansion boards; or one is arranged on the first expansion board, two are arranged on the second expansion board, and the third Three are arranged on the expansion board; and the axial distance between any two parallel displacement sensors on the same expansion board is 30-300mm.
被标定测量装置;被标定测量装置为6D测量头,6D测量头位于标定测量装置上并通过直线运动台与位移传感器10配合检测标定物的平移运动时的位姿误差量。The calibrated measuring device; the calibrated measuring device is a 6D measuring head, and the 6D measuring head is located on the calibrated measuring device and cooperates with the
所述6D测量头包括顶部正交布置的三块测量板与延伸杆,接触式位移传感器的头部测头为球头测头,球头测头能够与三块测量板相切,实现对测量板的点测量。本实施例中,三块测量板装于中心连接块26上,三块测量板为相互垂直连接在所述中心连接块26上的第一方向测量板27、第二方向测量板28和第三方向测量板29,所述中心连接块26通过延长杆13与所述机械臂连接。在其他实施例中,所述6D测量头的结构也可以是一个整体零件加工出6个对应的平面。The 6D measuring head includes three measuring boards and extension rods arranged orthogonally on the top. The head measuring head of the contact displacement sensor is a ball head, which can be tangent to the three measuring boards to realize the measurement Point measurement of the plate. In this embodiment, three measuring boards are mounted on the central connecting
三个正交布置的位移传感器中的其中两个位移传感器轴线与水平面的夹角相同,这两个轴线形成的平面与水平面的夹角记作测量角,所述传感器固定座9为多个,可以通过更换不同的传感器固定座9来调节测量角;或所述传感器固定座9底部设有角度调节锁紧机构,可以调节测量角并锁紧固定。Among the three orthogonally arranged displacement sensors, two of the displacement sensor axes have the same angle with the horizontal plane, and the angle between the plane formed by these two axes and the horizontal plane is recorded as the measurement angle, and there are
所述底座7上设有一组第一定位元件,采用三组定位点形成定位面的定位方式;所述第一定位元件为三角布置的定位销或定位球、或双定位销、或双定位球;所述双定位销为平行布置的两个定位销,定位销的圆柱面或圆锥面突出底座7的底面,双定位销的轴线朝向三角布置的中心;所述双定位球为间隔一段距离布置的两个定位球,定位球的球面突出底座7的底面,两个定位球球心连线的中垂线朝向三角布置的中心。The
所述基板2上设有多个安装位,每个安装位对应设有一组第二定位元件,每组第二定位元件与一组第一定位元件对应;所述第二定位元件为三角布置的定位销或定位球、或双定位销、或双定位球;所述双定位销为平行布置的两个定位销,定位销的圆柱面或圆锥面突出基板2的上表面,双定位销的轴线朝向三角布置的中心;所述双定位球为间隔一段距离布置的两个定位球,定位球的球面突出基板2的上表面,两个定位球球心连线的中垂线朝向三角布置的中心。The
所述直线运动台包括台体18、装于台体18上的滑轨19、装于滑轨19上的滑台20、装于台体18底部的第三定位元件、装于滑台20上的第四定位元件和装于台体18上的位置测量元件22,所述滑台20可以在滑轨19的引导下直线滑动,位置测量元件22对滑动的位移量进行测量,位置测量元件22是光栅尺、拉线编码器或容栅传感器。本实施例选用光栅尺。所述台体18上且位于两组滑轨19之间装设有一组位置测量元件22,底座7与滑台20采用三组定位点形成定位面的定位方式完成定位,且滑台20上装设有一组所述的紧固组件6能够将底座7与滑台20紧固。The linear motion table includes a
所述第三定位元件与基板2上的第二定位元件对应,采用三组定位点形成定位面的定位方式;所述第四定位元件与底座7上的第一定位元件对应。采用三组定位点形成定位面的定位方式;The third positioning element corresponds to the second positioning element on the
所述第三定位元件为三角布置的定位销或定位球、或双定位销、或双定位球;所述第四定位元件为三角布置的定位销或定位球、或双定位销、或双定位球;The third positioning element is a triangular arrangement of positioning pins or positioning balls, or double positioning pins, or double positioning balls; the fourth positioning element is a triangular arrangement of positioning pins or positioning balls, or double positioning pins, or double positioning ball;
所述基板2与台体18之间也采用三组定位点形成定位面的定位方式完成定位,且基板2与台体18之间通过弹性锁紧组件连接,所述弹性锁紧组件包括固定在台体18和基板2之间的多组弹性块23和多组锁紧螺丝24,锁紧螺丝24从台体18穿过,其锁紧螺丝24的中部且位于台体18和基板2之间的部分不带有螺纹,锁紧螺丝24的下部带有螺纹的部分连接在基板2上,且锁紧螺丝24的轴肩与台体18之间装设有橡胶垫25。本实施例中,台体18为大理石板,重量大,因此在基板2与台体18之间装设有多组弹性块23,弹性块23抵消台体大部分的重力,避免台体的重量全部施加在定位件上,且基板2与台体18之间的相对位置并不是完全锁紧固定,由于弹性块23和橡胶垫25的作用,台体18相对于基板2的微量浮动变化数值通过弹性块23和橡胶垫25的弹性缓冲来调节。The positioning method that three sets of positioning points are used to form a positioning surface between the
本实施例,六个所述位移传感器布置在三个扩展板上,每组扩展板平均布置两个电子尺;且第一方向测量板27、第二方向测量板28和第三方向测量板29分别与三个相互垂直平面相平行设置,每组电子尺的探头分别于相对应的第一方向测量板27、第二方向测量板28或第三方向测量板29实时接触,当机械臂带动被标定测量装置平移运动时,每组电子尺的探头实时测算平移运动时的位姿误差量。In this embodiment, the six displacement sensors are arranged on three expansion boards, and two electronic scales are arranged on average on each group of expansion boards; and the first
实施例二的工作过程如下:本实施例中,六组位移传感器形成六维测量空间,光栅尺设置在两个滑轨19之间,电子尺的检测头随着滑台20的移动在光栅尺上滑动,从而测量滑台20相对于基板2的运动长度,同时在移动过程中,在标定测量装置与直线运动台的共同作用下,六维测量空间能够精准测量出实际运动轨迹中的位姿变化量,并可以求出实际运动轨迹与虚拟运动轨迹的差异,即可检测出机械臂作平移运动时的位姿误差量。The working process of
上述实施例是对本实用新型进行的具体描述,只是对本实用新型进行进一步说明,不能理解为对本实用新型保护范围的限定,本领域的技术人员根据上述实用新型的内容作出一些非本质的改进和调整均落入本实用新型的保护范围之内。The above-mentioned embodiment is a specific description of the utility model, only to further illustrate the utility model, and can not be understood as limiting the protection scope of the utility model. Those skilled in the art make some non-essential improvements and adjustments according to the content of the utility model All fall within the protection scope of the present utility model.
以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present utility model shall be included in this utility model. within the scope of protection of utility models.
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CN117532624B (en) * | 2024-01-10 | 2024-03-26 | 南京东奇智能制造研究院有限公司 | Automatic positioning and aligning method and system for guardrail plate installation |
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