CN110174052A - A kind of Hooke's hinge method for testing precision - Google Patents
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- G01B11/00—Measuring arrangements characterised by the use of optical techniques
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- G—PHYSICS
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- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
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Abstract
Description
技术领域technical field
本发明涉及精密设备技术领域,尤其涉及一种虎克铰的精度测试方法。The invention relates to the technical field of precision equipment, in particular to a method for testing the accuracy of a Hooke hinge.
背景技术Background technique
虎克铰作为一种能够提供两个自由度的铰链机构,在各种形式的并联机构中得到了大量的应用。虎克铰作为并联机构的重要组成部分,其精度对并联机构的整体运动精度有着较大的影响,而且虎克铰的间隙在并联机构的运动学标定中难以被修正及补偿。为了给并联机构的虎克铰选型提供依据,需要一种可以评价虎克铰的制造精度的测试方法。目前公开的虎克铰精度测试方法较少,专利申请号为121510354792.7公开了一种虎克铰精度测试方法,该专利采用的三坐标测量仪价格昂贵,不易携带,而且采用接触打点的方式获取的数据会掺杂由接触变形引起的干扰项,对最终的测试精度产生一定的影响。此外,该发明专利中球心坐标的获取是通过标准球球面上的多个点间接拟合而来,此方法不仅效率较低,而且存在拟合误差,进一步影响测试精度。As a hinge mechanism that can provide two degrees of freedom, the Hooke hinge has been widely used in various forms of parallel mechanisms. As an important part of the parallel mechanism, the accuracy of the Hooke hinge has a great influence on the overall motion accuracy of the parallel mechanism, and the clearance of the Hooke hinge is difficult to be corrected and compensated in the kinematic calibration of the parallel mechanism. In order to provide a basis for the selection of Hooke hinges in parallel mechanisms, a test method that can evaluate the manufacturing accuracy of Hooke hinges is needed. At present, there are few public Hooke hinge accuracy testing methods. Patent application number 121510354792.7 discloses a Hooke hinge accuracy testing method. The three-coordinate measuring instrument used in this patent is expensive, not easy to carry, and is obtained by contacting points. The data will be doped with interference items caused by contact deformation, which will have a certain impact on the final test accuracy. In addition, the coordinates of the center of the sphere in this invention patent are obtained through indirect fitting of multiple points on the surface of the standard sphere. This method is not only inefficient, but also has fitting errors, which further affects the test accuracy.
发明内容Contents of the invention
鉴于此,为了克服现有技术的缺陷和问题,有必要提供一种高效率且高精度的虎克铰精度测试方法。In view of this, in order to overcome the defects and problems of the prior art, it is necessary to provide a high-efficiency and high-precision Hooke hinge precision testing method.
一种虎克铰的精度测试方法,包括以下步骤:A method for testing the accuracy of a Hooke hinge, comprising the following steps:
步骤一,将虎克铰的下U形架设于测试平台上;Step 1, erect the lower U-shape of the Hooke hinge on the test platform;
步骤二,将过渡杆与所述虎克铰的上U形架固定连接;Step 2, fixedly connecting the transition rod to the upper U-shaped frame of the Hooke hinge;
步骤三,将靶球设于所述过渡杆上;Step 3, setting the target ball on the transition rod;
步骤四,架设激光跟踪仪,使得所述虎克铰的活动范围位于所述激光跟踪仪的测试范围内;Step 4, setting up the laser tracker so that the range of motion of the Hooke hinge is within the testing range of the laser tracker;
步骤五,将所述过渡杆通过调节支座调整至某一方位角后进行支撑固定,所述过渡杆的倾斜角度通过所述调节支座可调节;Step 5, the transition rod is adjusted to a certain azimuth angle through the adjustment support and then supported and fixed, and the inclination angle of the transition rod can be adjusted through the adjustment support;
步骤六,用所述激光跟踪仪测量所述靶球的球心坐标并记录,完成一次测量;Step 6, using the laser tracker to measure and record the coordinates of the center of the target ball to complete a measurement;
步骤七,计算测定的位于不同方位角的所述靶球的球心坐标的次数,并判断测定次数是否大于等于预设值,若否,则重复进行步骤五至步骤六,若是,则进行步骤八;Step seven, calculating the number of times of the center coordinates of the target ball located at different azimuth angles, and judging whether the number of measurements is greater than or equal to the preset value, if not, then repeat steps five to six, if so, then go to step Eight;
步骤八,将获得的位于不同方位角的所述靶球的球心坐标拟合成一个球面并记录;Step 8, fitting the center coordinates of the target balls obtained at different azimuth angles into a spherical surface and recording;
步骤九,计算出测量的所述靶球的各个球心坐标与拟合出来的所述球面的距离,计算各所述距离的标准差σ,用±3σ作为评价所述虎克铰的精度指标。Step 9, calculate the distance between the center coordinates of the measured target ball and the fitted spherical surface, calculate the standard deviation σ of each distance, and use ±3σ as the accuracy index for evaluating the Hooke hinge .
在一个实施例中,所述预设值为10个。In one embodiment, the preset value is 10.
在一个实施例中,所述过渡杆的方位角的选取满足所述靶球均匀分布在所述虎克铰的上半球面上。In one embodiment, the selection of the azimuth angle of the transition rod satisfies that the target ball is evenly distributed on the upper hemisphere of the Hooke hinge.
在一个实施例中,所述调节支座包括磁力表座和调整支撑架,所述磁力表座设于所述测试平台上,所述调整支撑架的一端和所述磁力表座螺纹连接,所述调整支撑架的一端用于支撑所述过渡杆。In one embodiment, the adjustment support includes a magnetic gauge base and an adjustment support frame, the magnetic gauge base is arranged on the test platform, one end of the adjustment support frame is screwed to the magnetic gauge base, and the One end of the adjustment support frame is used to support the transition rod.
在一个实施例中,所述调整支撑架远离所述磁力表座的一端设有U型开口,所述过渡杆设于所述U型开口内。In one embodiment, a U-shaped opening is provided at the end of the adjustment support frame away from the magnetic base, and the transition rod is arranged in the U-shaped opening.
在一个实施例中,所述虎克铰的下U形架通过测试工装设于测试平台上,所述磁力表座设于所述测试工装上。In one embodiment, the lower U-shaped frame of the Hooke hinge is installed on a test platform through a test fixture, and the magnetic gauge base is arranged on the test fixture.
在一个实施例中,将所述激光跟踪仪通过三脚架架设于所述测试平台上,所述三脚架的高度可调节。In one embodiment, the laser tracker is set up on the test platform through a tripod, and the height of the tripod is adjustable.
在一个实施例中,步骤三中,将靶球磁力吸附于所述过渡杆上。In one embodiment, in step 3, the target ball is magnetically adsorbed to the transition rod.
在一个实施例中,步骤三中,所述过渡杆包括杆体和靶球座,所述杆体的一端与所述虎克铰的上U形架固定连接,所述靶球座通过磁力吸附在所述杆体远离所述上U形架的一端,所述靶球通过磁力吸附在所述靶球座上。In one embodiment, in step 3, the transition rod includes a rod body and a target ball seat, one end of the rod body is fixedly connected to the upper U-shaped frame of the Hooke hinge, and the target ball seat is magnetically adsorbed on the The rod body is far away from the end of the upper U-shaped frame, and the target ball is attracted to the target ball seat by magnetic force.
上述虎克铰精度测试方法采用非接触式测量的原理,可避免靶球球心位置因接触力带来的轻微变形或者刚体位移,测试精度有所提高;另外,激光跟踪仪测试效率高,一次测量便可以完成靶球的球心位置数据的获取,不仅大大简化测试过程,提高了测试效率,而且球心位置不需要进行拟合,可以避免产生拟合误差,进一步提高了测试精度。The Hooke hinge accuracy test method above adopts the principle of non-contact measurement, which can avoid the slight deformation or rigid body displacement of the center position of the target ball due to contact force, and improve the test accuracy; in addition, the laser tracker has high test efficiency, and once The measurement can complete the acquisition of the position data of the center of the target ball, which not only greatly simplifies the test process and improves the test efficiency, but also does not need to be fitted to the position of the center of the ball, which can avoid the occurrence of fitting errors and further improve the test accuracy.
附图说明Description of drawings
图1为一实施方式的虎克铰精度测试机构的示意图;Fig. 1 is the schematic diagram of the Hooke hinge accuracy testing mechanism of an embodiment;
图2为图1所示的虎克铰精度测试机构的局部示意图;Fig. 2 is a partial schematic view of the Hooke hinge precision testing mechanism shown in Fig. 1;
图3为一实施方式的虎克铰精度测试的流程图。Fig. 3 is a flow chart of Hooke hinge accuracy test in one embodiment.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清晰,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。本发明中所说的固定连接,包括直接固定连接和间接固定。In order to make the purpose, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention. The fixed connection mentioned in the present invention includes direct fixed connection and indirect fixed connection.
请参考图1、图2和图3,一实施方式的虎克铰的精度测试方法,包括以下步骤:Please refer to Fig. 1, Fig. 2 and Fig. 3, the accuracy testing method of the Hooke hinge of an embodiment, comprises the following steps:
S1,将虎克铰的下U形架3设于测试平台1上。S1, set the lower U-shaped frame 3 of the Hooke hinge on the test platform 1 .
在一个实施例中,虎克铰的下U形架3通过测试工装2设于测试平台1上。其中,测试工装用于为被测虎克铰和磁力表座提供一个较为精密的安装表面。由于需要固定磁力表座,需要测试工装的材质是铁磁性的。In one embodiment, the lower U-shaped frame 3 of the Hooke hinge is set on the test platform 1 through the test fixture 2 . Among them, the test tooling is used to provide a relatively precise installation surface for the tested Hooke hinge and the magnetic table base. Due to the need to fix the magnetic base, the material of the test tool is ferromagnetic.
S2,将过渡杆12与虎克铰的上U形架4固定连接。S2, the transition rod 12 is fixedly connected with the upper U-shaped frame 4 of the Hooke hinge.
在一个实施例中,将过渡杆12与虎克铰的上U形架4通过螺钉固定连接。通过螺钉固定连接,方便将过渡杆12和上U形架4进行安装和拆卸。In one embodiment, the transition rod 12 is fixedly connected to the upper U-shaped frame 4 of the Hooke hinge by screws. The connection is fixed by screws, which facilitates the installation and disassembly of the transition bar 12 and the upper U-shaped frame 4 .
S3,将靶球7设于过渡杆12上。S3, setting the target ball 7 on the transition rod 12 .
在一个实施例中,将靶球7磁力吸附于过渡杆12上。In one embodiment, the target ball 7 is magnetically attracted to the transition rod 12 .
在一个实施例中,过渡杆12包括杆体5和靶球座6,杆体5的一端与虎克铰的上U形架4固定连接,靶球座6通过磁力吸附在杆体5远离上U形架4的一端,靶球7通过磁力吸附在靶球座6上。In one embodiment, the transition rod 12 includes a rod body 5 and a target ball seat 6. One end of the rod body 5 is fixedly connected to the upper U-shaped frame 4 of the Hooke hinge, and the target ball seat 6 is magnetically adsorbed on the rod body 5 away from the upper U-shaped frame. 4, the target ball 7 is adsorbed on the target ball seat 6 by magnetic force.
S4,架设激光跟踪仪10,使得虎克铰的活动范围位于激光跟踪仪10的测试范围内。S4 , erecting the laser tracker 10 so that the moving range of the Hooke hinge is within the testing range of the laser tracker 10 .
在一个实施例中,将激光跟踪仪10通过三脚架11架设于测试平台上,三脚架11的高度可调节。In one embodiment, the laser tracker 10 is erected on a test platform via a tripod 11 , and the height of the tripod 11 is adjustable.
S5,将过渡杆12通过调节支座调整至某一方位角后进行支撑固定,过渡杆12的倾斜角度通过调节支座可调节。S5, the transition rod 12 is adjusted to a certain azimuth angle through the adjustment support and then supported and fixed, and the inclination angle of the transition rod 12 can be adjusted through the adjustment support.
在一个实施例中,过渡杆12的方位角的选取满足靶球7均匀分布在虎克铰的上半球面上。In one embodiment, the selection of the azimuth angle of the transition rod 12 satisfies that the target ball 7 is evenly distributed on the upper hemispherical surface of the Hooke hinge.
在一个实施例中,调节支座包括磁力表座9和调整支撑架8,磁力表座9设于测试平台1上,调整支撑架8的一端和磁力表座9螺纹连接,调整支撑架8的一端用于支撑过渡杆12。In one embodiment, the adjustment support includes a magnetic gauge base 9 and an adjustment support frame 8, the magnetic gauge base 9 is arranged on the test platform 1, one end of the adjustment support frame 8 is screwed to the magnetic gauge base 9, and the adjustment support frame 8 One end is used to support the transition rod 12 .
进一步的,调节支座还包括固定支架,固定支架包括固定杆、调节件和调位螺钉,固定杆一端固定设于磁力表座9上。调节件套设于固定杆上。且调节件与固定杆的位置固定。调节件上开设有垂直于固定杆的螺纹孔,调位螺钉和调节件通过螺纹孔连接,调位螺钉的一端和调整支撑架8固定连接。进一步的,调位螺钉远离调整支撑架8的一端设有旋转调节件,旋转调节件和调位螺钉固定连接。旋转调节件上设有凹凸状纹路,方便将旋转调节件进行旋转运动。旋转调节件旋转运动带动调位螺钉旋转,从而调节调整支撑架8的角度,达到调整过渡杆12的方位角的目的。Further, the adjusting support also includes a fixing bracket, and the fixing bracket includes a fixing rod, an adjusting piece and an adjusting screw, and one end of the fixing rod is fixedly arranged on the magnetic gauge base 9 . The adjusting piece is sleeved on the fixing rod. And the positions of the adjusting member and the fixing rod are fixed. A threaded hole perpendicular to the fixed rod is provided on the adjusting member, the adjusting screw and the adjusting member are connected through the threaded hole, and one end of the adjusting screw is fixedly connected with the adjusting support frame 8 . Further, the end of the adjusting screw away from the adjusting support frame 8 is provided with a rotating adjusting member, and the rotating adjusting member is fixedly connected with the adjusting screw. Concave-convex patterns are arranged on the rotary adjusting member, which is convenient for rotating the rotating adjusting member. The rotating movement of the rotating adjusting member drives the adjusting screw to rotate, thereby adjusting the angle of the support frame 8 and achieving the purpose of adjusting the azimuth angle of the transition rod 12 .
在一个实施例中,磁力表座9设于测试工装2上。In one embodiment, the magnetic gauge base 9 is set on the test fixture 2 .
进一步的,调整支撑架8远离磁力表座9的一端设有U型开口,过渡杆12设于U型开口内。Further, the end of the adjustment support frame 8 away from the magnetic gauge base 9 is provided with a U-shaped opening, and the transition rod 12 is arranged in the U-shaped opening.
S6,用激光跟踪仪10测量靶球7的球心坐标并记录,完成一次测量。S6, use the laser tracker 10 to measure and record the coordinates of the center of the target ball 7, and complete a measurement.
S7,计算测定的位于不同方位角的靶球7的球心坐标的次数,并判断测定次数是否大于等于预设值,若否,则重复进行步骤五至步骤六,若是,则进行S8。S7, calculate the number of measured center coordinates of the target ball 7 at different azimuth angles, and determine whether the number of measurements is greater than or equal to a preset value, if not, repeat steps 5 to 6, if yes, go to S8.
即连续调整过渡杆12的位置,使其具有不同的方位角,并测试过渡杆20在不同方位角时的靶球7的球心坐标。并对球心坐标的测定次数进行计算。That is, continuously adjust the position of the transition rod 12 to make it have different azimuth angles, and test the center coordinates of the target ball 7 when the transition rod 20 is in different azimuth angles. And calculate the number of measurements of the coordinates of the center of the sphere.
测定次数指的是测定的位于不同方位角的靶球7的球心坐标的次数。The number of measurements refers to the number of measured center coordinates of the target ball 7 located at different azimuth angles.
在一个实施例中,预设值为10个。当测试次数少于10次时,再次对过渡杆12的方位角进行调整,并测试靶球7的球心坐标。直至测试次数等于10次为止。In one embodiment, the preset value is 10. When the number of tests is less than 10, the azimuth angle of the transition rod 12 is adjusted again, and the coordinates of the center of the target ball 7 are tested. Until the number of tests is equal to 10 times.
S8,将获得的位于不同方位角的靶球7的球心坐标拟合成一个球面并记录。S8, fitting the obtained center coordinates of the target ball 7 at different azimuths into a spherical surface and recording.
S9,计算出测量的靶球7的各个球心坐标与拟合出来的球面的距离,计算各距离的标准差σ,用±3σ作为评价虎克铰的精度指标。S9, calculate the distances between the center coordinates of the measured target ball 7 and the fitted spherical surface, calculate the standard deviation σ of each distance, and use ±3σ as the accuracy index for evaluating the Hooke hinge.
上述虎克铰精度测试方法采用非接触式测量的原理,可避免靶球7球心位置因接触力带来的轻微变形或者刚体位移,测试精度有所提高;另外,激光跟踪仪10测试效率高,一次测量便可以完成靶球7的球心位置数据的获取,大大简化测试过程,提高了测试效率。The Hooke hinge accuracy test method above adopts the principle of non-contact measurement, which can avoid the slight deformation or rigid body displacement of the center position of the target ball 7 due to contact force, and improve the test accuracy; in addition, the laser tracker 10 has high test efficiency. , the acquisition of the center position data of the target ball 7 can be completed in one measurement, which greatly simplifies the testing process and improves the testing efficiency.
此外,激光跟踪仪10相对于三坐标测量仪具有容易携带的优点,方便在不同的地点完成虎克铰的精度测试。In addition, the laser tracker 10 has the advantage of being easy to carry compared with the three-coordinate measuring instrument, and it is convenient to complete the accuracy test of the Hooke hinge at different locations.
以上仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above are only preferred embodiments of the present invention. It should be pointed out that those skilled in the art can make some improvements and modifications without departing from the principles of the present invention. These improvements and modifications should also be regarded as the present invention. protection scope of the invention.
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Cited By (5)
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CN111844807A (en) * | 2020-06-15 | 2020-10-30 | 西安交通大学 | Contact type automatic calibration device and method for composite material laying equipment |
CN111855183A (en) * | 2020-07-29 | 2020-10-30 | 中国科学院光电技术研究所 | A multi-degree-of-freedom motion branch chain resolution test platform and test method |
CN113701699A (en) * | 2021-09-01 | 2021-11-26 | 烟台清科嘉机器人联合研究院有限公司 | System convenient for ring type Hooke hinge symmetry degree detection |
CN115618650A (en) * | 2022-11-15 | 2023-01-17 | 中国电子科技集团公司第十研究所 | Method for correcting virtual sphere center position coordinates of spherical phased array antenna |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN110595359A (en) * | 2019-09-19 | 2019-12-20 | 中国科学院长春光学精密机械与物理研究所 | A ball hinge online precision testing equipment |
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CN115618650A (en) * | 2022-11-15 | 2023-01-17 | 中国电子科技集团公司第十研究所 | Method for correcting virtual sphere center position coordinates of spherical phased array antenna |
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