CN114406437B - Electric vehicle-mounted camera base pin assembling device - Google Patents
Electric vehicle-mounted camera base pin assembling device Download PDFInfo
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- CN114406437B CN114406437B CN202210180936.1A CN202210180936A CN114406437B CN 114406437 B CN114406437 B CN 114406437B CN 202210180936 A CN202210180936 A CN 202210180936A CN 114406437 B CN114406437 B CN 114406437B
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- 238000003466 welding Methods 0.000 claims abstract description 217
- 239000000428 dust Substances 0.000 claims abstract description 71
- 238000012546 transfer Methods 0.000 claims abstract description 49
- 238000001514 detection method Methods 0.000 claims abstract description 18
- 239000000523 sample Substances 0.000 claims description 31
- 238000003825 pressing Methods 0.000 claims description 14
- 230000003014 reinforcing effect Effects 0.000 claims description 13
- 238000001179 sorption measurement Methods 0.000 claims description 13
- 230000002950 deficient Effects 0.000 claims description 11
- 238000009434 installation Methods 0.000 claims description 11
- 238000007599 discharging Methods 0.000 claims 2
- 229910052751 metal Inorganic materials 0.000 abstract description 6
- 239000002184 metal Substances 0.000 abstract description 6
- 230000007613 environmental effect Effects 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 9
- 238000010586 diagram Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 239000002699 waste material Substances 0.000 description 5
- 230000000694 effects Effects 0.000 description 3
- 101001045744 Sus scrofa Hepatocyte nuclear factor 1-beta Proteins 0.000 description 2
- 238000013459 approach Methods 0.000 description 2
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- 230000004048 modification Effects 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 230000002146 bilateral effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 238000003384 imaging method Methods 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
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- 150000002739 metals Chemical class 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/10—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/04—Cleaning by suction, with or without auxiliary action
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/26—Auxiliary equipment
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Abstract
The invention discloses an electric vehicle-mounted camera base pin assembling device which comprises a frame, a turntable device, a base feeding device, a pre-welding device, a detection transfer device, a transfer device, a dust removing device, a welding device and a blanking device, wherein the turntable device is arranged on a fixed table of the frame; the welding mode of the invention has the characteristics of no fragile metal, good conductivity after welding, short welding time, no spark during welding, low dust, environmental protection, safety and high equipment automation degree.
Description
Technical Field
The invention relates to the field of electric vehicle-mounted camera assembly, in particular to an electric vehicle-mounted camera base pin assembly device.
Background
The electric vehicle-mounted camera lens has the advantages that the zooming range is large, the situation of a large range can be seen, certain details can be focused, the visible range is very large, the outside of the electric vehicle-mounted camera lens is provided with a metal inclusion, and after the outermost metal inclusion is removed, a part formed by combining a frame and a motor is the camera base. The camera base is generally connected with the FPCB at the bottommost part through pins, the FPCB can transmit some data to the camera base in the running process of the camera, and the motor in the camera base is controlled to adjust the position of the lens, so that the final imaging effect is ensured to be the effect expected by a user. Typically, if the user does not specifically select the focus position, the camera will focus according to some built-in algorithm (say focusing according to the center position); if the user clicks a certain area, the camera can send corresponding instructions to the motor by calculating the related information of the area, so as to control the movement of the lens, and further achieve the effect of focusing in the specific area.
The current assembly of the base pin of the electric vehicle-mounted camera generally adopts a laser welding mode, the weldability of the laser welding pin on materials with high reflectivity and high thermal conductivity such as aluminum, copper, alloys thereof and the like can be changed by laser in the process of fusion welding, and the characteristics of fragile metals such as electric conductivity and penetration spark and floating dust can be generated when the pin is welded by the laser welding pin, so that the electric vehicle-mounted camera is harmful to the health and the environment of operators. Most of the existing welding assembly equipment does not adopt a welding mode of pre-welding and welding in a matched mode, is low in automation degree, and lacks accessories for treating the problems of floating dust and the like generated in the welding process.
Disclosure of Invention
The invention solves the problems of fragile metal property, production of thorn spark and floating dust, environmental protection, safety and low equipment automation degree in the assembling and welding process. .
In order to solve the problems, the invention provides an electric vehicle-mounted camera base pin assembling device, which comprises a frame, a turntable device, a base feeding device, a pre-welding device, a detection transfer device, a transfer device, a dust removing device, a welding device and a blanking device, wherein the turntable device is arranged on a fixed table of the frame, the pre-welding device penetrates through the fixed table to be arranged on the frame on the right side of the turntable device, the base feeding device is arranged on the right side of the pre-welding device, the transfer device is arranged on the rear side of the turntable device, the dust removing device is arranged on the left side of the turntable device, the blanking device is arranged on the left rear side of the dust removing device, the welding device is arranged on the left part of the front side of the turntable device, and the detection transfer device is arranged on the right part of the front side of the turntable device.
Preferably, the rotary table device comprises a rotary table assembly and a pin feeding assembly, the rotary table assembly comprises a first rotary table assembly, a second rotary table assembly and a pin feeding assembly, the first rotary table assembly and the second rotary table assembly are sequentially arranged on a fixed table from right to left, the pin feeding assembly is arranged on the fixed table between the first rotary table assembly and the second rotary table assembly, and the left end and the right end of the pin feeding assembly are respectively arranged on the first rotary table assembly and the second rotary table assembly.
Preferably, the pin feeding assembly comprises a first supporting vertical plate, a second supporting vertical plate, a feeding cylinder mounting plate, a feeding sliding table cylinder, a feeding telescopic cylinder and a feeding sliding plate, wherein the first supporting vertical plate and the second supporting vertical plate are symmetrically and vertically arranged on a fixed table in a left-right mode, the feeding cylinder mounting plate is horizontally arranged between the first supporting vertical plate and the second supporting vertical plate, the feeding sliding table cylinder is longitudinally and horizontally arranged on the feeding cylinder mounting plate, the feeding telescopic cylinder is longitudinally arranged on the feeding sliding table cylinder and is connected with the output end of the feeding sliding table cylinder, the feeding sliding plate is horizontally and slidably arranged on the first supporting vertical plate and the second supporting vertical plate, and the output end of the feeding telescopic cylinder is connected with the bottom of the feeding sliding plate;
Preferably, the first rotating disc assembly comprises a motor divider, a station rotating disc, a plurality of mounting stations and a supporting rod, wherein the motor divider is mounted on a fixed table, the station rotating disc is mounted on the motor divider and is connected with the output end of the motor divider, the plurality of mounting stations are uniformly mounted on the circumference of the station rotating disc, and the supporting rod vertically penetrates through the station rotating disc to be mounted on the motor divider; the second turntable assembly has the same structure as the first turntable assembly; pin material loading subassembly includes bridge crossing plate, first straight line slip table module, first slip table cylinder, second slip table cylinder and first finger cylinder, bridge crossing plate horizontal installation is on first carousel subassembly and second carousel subassembly, first straight line slip table module horizontal installation is on the bridge crossing plate, first slip table cylinder slidable mounting is on the trailing flank of first straight line slip table module, the vertical installation of second slip table cylinder is on the trailing flank of first slip table cylinder and links to each other with the output of first slip table cylinder, the vertical installation of first finger cylinder is in the bottom of second slip table cylinder and links to each other with the output of second slip table cylinder.
Preferably, the base feeding device comprises a manipulator base, a second linear sliding table module, a base feeding sliding plate, a first lower pressure cylinder, an adsorption base and a plurality of suction nozzles; the manipulator base is vertically arranged on the fixed table, the second linear sliding table module is transversely arranged on the rear side surface of the upper end of the manipulator base, the base feeding sliding plate is horizontally and slidably arranged on the rear side surface of the second linear sliding table module, the first lower pressing cylinder is arranged on the rear side surface of the base feeding sliding plate, the adsorption base is horizontally arranged at the bottom of the first lower pressing cylinder and is connected with the output end of the first lower pressing cylinder, and the plurality of suction nozzles are arranged at the bottom of the adsorption base.
Preferably, the pre-welding device comprises a first pre-welding component and a second pre-welding component, and the first pre-welding component and the second pre-welding component are symmetrically arranged on the fixed table front and back; the second pre-welding assembly comprises a pre-welding mounting table, a third linear sliding table module, a pre-welding sliding rail connecting plate, a pre-welding ultrasonic processor, a pre-welding head, a pre-welding fixing block and a first air suction assembly; the pre-welding installation table is horizontally arranged on the fixed table, the third linear sliding table module is longitudinally and horizontally arranged on the pre-welding installation table, the pre-welding sliding rail connecting plate is horizontally and slidably arranged on the third linear sliding table module, the pre-welding ultrasonic processor is arranged on the pre-welding sliding rail connecting plate, the pre-welding head is arranged on the front side surface of the pre-welding ultrasonic processor and is connected with the output end of the pre-welding ultrasonic processor, the pre-welding fixed block is arranged on the front side surface of the pre-welding ultrasonic processor and is positioned below the pre-welding head, and the first air suction assembly is vertically arranged on the pre-welding sliding rail connecting plate in front of the right of the pre-welding ultrasonic processor; the first pre-welding component and the second pre-welding component have the same structure.
Preferably, the detecting and transferring device comprises a detecting component and a defective product transferring component, wherein the defective product transferring component is vertically arranged on the fixed table, the detecting component is arranged at the left side of the defective product transferring component, and the structure of the defective product transferring component is the same as that of the base feeding device; the detection assembly comprises a third sliding table cylinder, a support plate reinforcing plate, a first jacking cylinder, a probe mounting plate and a plurality of probes, wherein the third sliding table cylinder is horizontally mounted on a fixed table, the support plate reinforcing plate is vertically mounted on the third sliding table cylinder and connected with the output end of the third sliding table cylinder, the first jacking cylinder is mounted on the lower portion of the rear side face of the support plate reinforcing plate, the probe mounting plate is slidably mounted on the upper portion of the rear side face of the support plate reinforcing plate, the output end of the first jacking cylinder is connected with the probe mounting plate, and the probes are vertically and penetratingly mounted on the probe mounting plate.
Preferably, the transfer and transfer device comprises a first transfer hand assembly, a second transfer hand assembly and a mobile platform assembly, wherein the mobile platform assembly is arranged on the fixed platform, the first transfer hand assembly and the second transfer hand assembly are respectively arranged at the left side and the right side of the front side of the mobile platform assembly, and the first transfer hand assembly and the second transfer hand assembly have the same structure as the base feeding device; the mobile platform assembly comprises a platform base, a driving wheel, a driven wheel, a platform motor, a conveyor belt and a sliding table mobile seat, wherein the platform base is transversely and horizontally arranged on a fixed table, the driven wheel and the driving wheel are respectively and rotatably arranged on the left side and the right side of the upper surface of the platform base, the platform motor is arranged on one side of the driving wheel, the output end of the platform motor is connected with the driving wheel, the conveyor belt is sleeved on the driving wheel and the driven wheel, the sliding table mobile seat is horizontally and slidably arranged on the platform base, and the bottom of the sliding table mobile seat is connected with the conveyor belt.
Preferably, the welding device comprises a first welding assembly and a second welding assembly, and the first welding assembly and the second welding assembly are symmetrically arranged on the fixed table in a left-right mode; the first welding assembly comprises a fourth linear sliding table module, a welding sliding rail connecting plate, a welding ultrasonic processor, a welding head and a second air suction assembly, wherein the fourth linear sliding table module is horizontally and horizontally arranged on a fixed table, the welding sliding rail connecting plate is horizontally and slidably arranged on the fourth linear sliding table module, the welding ultrasonic processor is arranged on the welding sliding rail connecting plate, the welding head is arranged on the rear side surface of the welding ultrasonic processor and is connected with the output end of the welding ultrasonic processor, and the second air suction assembly is vertically arranged on the right side of the welding ultrasonic processor.
Preferably, the dust removing device comprises a first dust removing supporting plate, a second dust removing supporting plate and a dust removing opening; the first dust removing supporting plate and the second dust removing supporting plate are vertically and symmetrically arranged on the fixed table in front-back mode, the dust removing opening is arranged between the first dust removing supporting plate and the second dust removing supporting plate, a groove attached to the station turntable is formed in the right side of the dust removing opening, and a passage opening is formed in the lower end of the dust removing opening; the structure of the blanking device is the same as that of the base feeding device.
Compared with the prior art, the ultrasonic welding pin welding device has the advantages that the welding material is not melted and is not fragile in metal characteristics in the welding process by adopting the ultrasonic pin welding mode, the conductivity after welding is good, the resistivity is low, the welding time is short, the welding is spark-free, the dust is low, and the environmental protection and safety are realized; the invention has good linking property and high automation degree by arranging the turntable device to cooperate with other devices to operate, thereby reducing the occupied area of the equipment; the dust removing device, the first air suction assembly and the second air suction assembly are arranged to better suck dust generated in the welding process.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention; FIG. 2 is a schematic diagram of a pin feed assembly according to the present invention;
FIG. 3 is a schematic view of a rotary turret assembly according to the present invention;
FIG. 4 is a schematic diagram of a loading device according to the present invention;
FIG. 5 is a schematic view of a second pre-weld assembly according to the present invention;
FIG. 6 is a schematic diagram of a detection assembly of the present invention;
FIG. 7 is a schematic diagram of a mobile platform assembly according to the present invention;
FIG. 8 is a schematic view of a first weld assembly of the present invention;
Fig. 9 is a schematic view of a dust removing device of the present invention.
Reference numerals illustrate: 1-pin feed assembly; 2-a rotary turret assembly; 3-a feeding device; 4-a first pre-weld assembly; 5-a second pre-weld assembly; 6-a detection assembly; 7-defective product transferring components; 8-a first transfer hand assembly; 9-a second transfer hand assembly; 10-a mobile platform assembly; 11-a second welding assembly; 12-a first welding assembly; 13-a dust removal device; 14-a blanking device; 15-a frame; 16-a fixed table; 17-a first support riser; 18-a second support riser; 19-a feed cylinder mounting plate; 110-a feeding slipway cylinder; 111-a feeding telescopic cylinder; 112-a feed slide plate; 21-a second turntable assembly; 22-motor divider; 23-station turntables; 24-a plurality of installation stations; 25-supporting rods; 26-bridge plate; 27-a first linear slipway module; 28-a first sliding table cylinder; 29-a first finger cylinder; 31-a manipulator base; 32-a second linear slipway module; 33-a base feeding sliding plate; 34-a first hold-down cylinder; 35-an adsorption base; 36-a plurality of suction nozzles; 51-a third linear slipway module; 52-pre-welding a slide rail connecting plate; 53-a pre-welding ultrasonic processor;
54-pre-weld head; 55-pre-welding a fixed block; 56-a first air suction assembly; 61-a third sliding table cylinder; 62-supporting plate reinforcing plates; 63-a first jacking cylinder; 64-a probe mounting plate; 65-several probes; 101-a platform base; 102-driven wheel; 103-a driving wheel; 104-a platform motor; 105-conveyor belt; 106-a sliding table moving seat; 121-a fourth linear slipway module; 122-welding a slide rail connecting plate; 123-welding an ultrasonic processor; 124-a welding head; 125-a second suction assembly; 131-a second dust removal support plate; 132-a first dust removal support plate; 133-dust removal port.
Description of the embodiments
In order that the above objects, features and advantages of the invention will be readily understood, a more particular description of the invention will be rendered by reference to specific embodiments thereof which are illustrated in the appended drawings.
In the coordinate system XYZ provided herein, the positive direction of the X axis represents the right direction, the negative direction of the X axis represents the left direction, the positive direction of the Y axis represents the front direction, the negative direction of the Y axis represents the rear direction, the positive direction of the Z axis represents the upper direction, and the negative direction of the Z axis represents the lower direction. Also, it is noted that the terms "first," "second," and the like in the description and claims of the present invention and in the above-described figures are used for distinguishing between similar objects and not necessarily for describing a particular sequential or chronological order. It is to be understood that the data so used may be interchanged where appropriate such that the embodiments of the invention described herein may be implemented in sequences other than those illustrated or otherwise described herein.
In the description of the present invention, it should be noted that, unless explicitly stated and limited otherwise, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; may be a mechanical connection; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
In the description of the present specification, the descriptions of the terms "embodiment," "one embodiment," and the like mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or embodiment is included in at least one embodiment or illustrated embodiment of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same examples or implementations. Furthermore, the particular features, structures, materials, or characteristics may be combined in any suitable manner in any one or more embodiments or implementations.
The present invention will be described in detail with reference to the accompanying drawings.
Embodiment 1 As shown in fig. 1 to 9, the pin assembling device for the base of the electric vehicle-mounted camera is characterized by comprising a 15-frame, a turntable device, a base 3-feeding device, a pre-welding device, a detection transfer device, a transfer device, a 13-dust removing device, a welding device and a 14-blanking device, wherein the turntable device is arranged on a 16-fixed table of the 15-frame, the pre-welding device penetrates through the 16-fixed table and is arranged on the 15-frame on the right side of the turntable device, the base 3-feeding device is arranged on the right side of the pre-welding device, the transfer device is arranged on the rear side of the turntable device, the 13-dust removing device is arranged on the left side of the turntable device, the 14-blanking device is arranged on the left rear side of the 13-dust removing device, the welding device is arranged on the left part of the front side of the turntable device, and the detection transfer device is arranged on the right part of the front side of the turntable device.
Embodiment 2 As shown in fig. 2-3, the turntable device comprises a 2-rotating turntable assembly and a 1-pin feeding assembly, wherein the 2-rotating turntable assembly comprises a first turntable assembly, a 21-second turntable assembly and a pin feeding assembly, the first turntable assembly and the 21-second turntable assembly are sequentially arranged on a 16-fixed table from right to left, the 1-pin feeding assembly is arranged on the 16-fixed table between the first turntable assembly and the 21-second turntable assembly, and the left end and the right end of the pin feeding assembly are respectively arranged on the first turntable assembly and the 21-second turntable assembly.
A 1-pin feeding assembly is arranged for automatic feeding of pins, the 1-pin feeding assembly comprises a 17-first supporting vertical plate, a 18-second supporting vertical plate, a 19-feeding sliding table cylinder mounting plate, a 110-feeding sliding table cylinder, a 111-feeding telescopic cylinder and a 112-feeding sliding plate, the 17-first supporting vertical plate and the 18-second supporting vertical plate are vertically arranged on a 16-fixed table in a bilateral symmetry mode, the 19-feeding cylinder mounting plate is horizontally arranged between the 17-first supporting vertical plate and the 18-second supporting vertical plate, the 110-feeding sliding table cylinder is longitudinally and horizontally arranged on the 19-feeding cylinder mounting plate, the 111-feeding telescopic cylinder is longitudinally arranged on the 110-feeding sliding table cylinder and is connected with the output end of the 110-feeding sliding table cylinder, the 112-feeding sliding plate is horizontally and slidably arranged on the 17-first supporting vertical plate and the 18-second supporting vertical plate, and the output end of the 111-feeding telescopic cylinder is connected with the bottom of the 112-feeding sliding plate; the 110-feeding sliding table cylinder and the 111-feeding telescopic cylinder drive 112-feeding sliding plates to slide and feed along the X axis.
The first rotating disc assembly and the 21-second rotating disc assembly are arranged to cooperate with other devices, the first rotating disc assembly comprises a 22-motor divider, a 23-station rotating disc, 24-mounting stations and 25-supporting rods, the 22-motor divider is mounted on a 16-fixed table, the 23-station rotating disc is mounted on the 22-motor divider and is connected with the output end of the 22-motor divider, the 24-mounting stations are uniformly mounted on the circumference of the 23-station rotating disc, the 25-supporting rods vertically penetrate through the 23-station rotating disc and are mounted on the 22-motor divider, and the 22-motor divider drives the 23-station rotating disc to rotate; the structure of the 21-second turntable assembly is the same as that of the first turntable assembly; the pin feeding assembly comprises a 26-bridge passing plate, a 27-first linear sliding table module, a 28-first sliding table cylinder, a second sliding table cylinder and a 29-first finger cylinder, wherein the 26-bridge passing plate is horizontally arranged on the first rotating disc assembly and the 21-second rotating disc assembly, the 27-first linear sliding table module is horizontally arranged on the 26-bridge passing plate, the 28-first sliding table cylinder is slidably arranged on the rear side surface of the 27-first linear sliding table module, the second sliding table cylinder is vertically arranged on the rear side surface of the 28-first sliding table cylinder and is connected with the output end of the 28-first sliding table cylinder, the 29-first finger cylinder is vertically arranged at the bottom of the second sliding table cylinder and is connected with the output end of the second sliding table cylinder, the 27-first linear sliding table module drives the 28-first sliding table cylinder, the second sliding table cylinder and the 29-first finger cylinder to slide along a Y axis, the 28-first finger cylinder and the second finger cylinder slide along a Z axis, and the second finger cylinder slide along the Z axis automatically, and the two finger cylinders slide along the Z axis.
Embodiment 3 as shown in FIG. 4, a base 3-feeding device is arranged for realizing automatic base feeding, wherein the base 3-feeding device comprises a 31-manipulator base, a 32-second linear sliding table module, a 33-base feeding sliding plate, a 34-first pressing cylinder, a 35-adsorption base and 36-plurality of suction nozzles; the 31-manipulator base is vertically arranged on the 16-fixed table, the 32-second linear sliding table module is transversely arranged on the rear side surface of the upper end of the 31-manipulator base, the 33-base feeding sliding plate is horizontally and slidably arranged on the rear side surface of the 32-second linear sliding table module, the 34-first lower air pressing cylinder is arranged on the rear side surface of the 33-base feeding sliding plate, the 35-adsorption base is horizontally arranged at the bottom of the 34-first lower air pressing cylinder and is connected with the output end of the 34-first lower air pressing cylinder, the 36-plurality of suction nozzles are arranged at the bottom of the 35-adsorption base, and the 32-second linear sliding table module drives the 33-base feeding sliding plate to slide along the X axis so as to drive the 34-first lower air pressing cylinder, the 35-adsorption base and the 34-first lower air pressing cylinder
36-A plurality of suction nozzles slide along the X axis, and the 34-a first pressing cylinder drives the 35-adsorption base and 36-a plurality of suction nozzles to move along the Z axis, so that the 36-a plurality of suction nozzles are linked with the 35-adsorption base along the two XZ axes for feeding.
Embodiment 4 as shown in FIG. 5, a pre-welding device is arranged for conveniently welding the welding position of the preheating base, the pre-welding device comprises a 4-first pre-welding component and a 5-second pre-welding component, and the 4-first pre-welding component and the 5-second pre-welding component are symmetrically arranged on a 16-fixed table front and back; the 5-second pre-welding assembly comprises a pre-welding mounting table, a 51-third linear sliding table module, a 52-pre-welding sliding rail connecting plate, a 53-pre-welding ultrasonic processor, a 54-pre-welding head, a 55-pre-welding fixed block and a 56-first air suction assembly; the pre-welding installation table is horizontally arranged on the 16-fixing table, the 51-third linear sliding table module is longitudinally and horizontally arranged on the pre-welding installation table, the 52-pre-welding sliding rail connecting plate is horizontally and slidably arranged on the 51-third linear sliding table module, the pre-welding ultrasonic processor is arranged on the 52-pre-welding sliding rail connecting plate, the 54-pre-welding head is arranged on the front side surface of the 53-pre-welding ultrasonic processor and is connected with the output end of the 53-pre-welding ultrasonic processor, the 55-pre-welding fixing block is arranged on the front side surface of the 53-pre-welding ultrasonic processor and is positioned below the 54-pre-welding head, and the 56-first air suction assembly is vertically arranged on the 52-pre-welding sliding rail connecting plate at the right front of the 53-pre-welding ultrasonic processor; the structure of the 4-first pre-welding component is the same as that of the 5-second pre-welding component, the 51-third linear sliding table module drives the 52-pre-welding sliding rail connecting plate to move along the Y axis to drive the 54-pre-welding head to approach the welding position, and the 53-pre-welding ultrasonic processor drives the 54-pre-welding head to pre-weld.
In the embodiment 5, as shown in fig. 6, the detection and transfer device comprises a 6-detection component and a 7-defective product transfer component, wherein the 7-defective product transfer component is vertically arranged on a 16-fixed table, the 6-detection component is arranged on the left side of the 7-defective product transfer component, the 7-defective product transfer component is arranged for automatic blanking, and the structure of the 7-defective product transfer component is the same as that of the base 3-feeding device; the 6-detection assembly comprises a 61-third sliding table cylinder, a 62-supporting plate reinforcing plate, a 63-first jacking cylinder, a 64-probe mounting plate and 65-several probes, wherein the 61-third sliding table cylinder is horizontally arranged on a 16-fixed table, the 62-supporting plate reinforcing plate is vertically arranged on the 61-third sliding table cylinder and connected with the output end of the 61-third sliding table cylinder, the 63-first jacking cylinder is arranged at the lower part of the rear side surface of the 62-supporting plate reinforcing plate, the 64-probe mounting plate is slidably arranged at the upper part of the rear side surface of the 62-supporting plate reinforcing plate, the output end of the 63-first jacking cylinder is connected with the 64-probe mounting plate, the 65-several probes vertically penetrate through the 64-probe mounting plate, and the 61-third sliding table cylinder and the 63-first jacking cylinder drive the 64-probes and the 65-several probes on the 64-probe driving the 64-first probe probes along two axes of YZ so that the probes are connected with the access port on the base to enable the probes to be linked with the access port detection performance mounting plate.
In order to transfer the base on the first turntable assembly to the 21-second turntable assembly, as shown in fig. 7, a transfer and transfer device is arranged, wherein the transfer and transfer device comprises an 8-first transfer hand assembly, a 9-second transfer hand assembly and a 10-movable platform assembly, the 10-movable platform assembly is arranged on a 16-fixed table, the 8-first transfer hand assembly and the 9-second transfer hand assembly are respectively arranged on the left side and the right side of the front side of the 10-movable platform assembly, and the 8-first transfer hand assembly and the 9-second transfer hand assembly have the same structure as the base 3-feeding device; the 10-mobile platform assembly comprises a 101-platform base, a 103-driving wheel, a 102-driven wheel, a 104-platform motor, a 105-conveyor belt and a 106-sliding table mobile seat, wherein the 101-platform base is horizontally arranged on a 16-fixed table, the 102-driven wheel and the 103-driving wheel are respectively and rotatably arranged on the left side and the right side of the upper surface of the 101-platform base, the 104-platform motor is arranged on one side of the 103-driving wheel, the output end of the 104-platform motor is connected with the 103-driving wheel, the 105-conveyor belt is sleeved on the 103-driving wheel and the 102-driven wheel, and the 10-mobile platform assembly comprises a plurality of driving wheels, a plurality of driving wheels and a plurality of driving wheels, wherein the driving wheels are respectively rotatably arranged on the left side and right side of the upper surface of the 101-platform base, the 104-driving wheels and the driving wheels are respectively
The 106-slipway moving seat is horizontally and slidably arranged on the 101-platform base, the bottom of the 106-slipway moving seat is connected with the 105-conveyor belt, and the 104-platform motor drives the 103-driving wheel to rotate so as to drive the conveyor belt to rotate, so that the 106-slipway moving seat slides along the X-axis to convey the base.
Embodiment 7 as shown in fig. 8, a welding device is arranged on a base for welding pins, wherein the welding device comprises a 12-first welding component and an 11-second welding component, and the 12-first welding component and the 11-second welding component are symmetrically arranged on a 16-fixed table in a left-right mode; the 12-first welding assembly comprises a 121-fourth linear sliding table module, a 122-welding sliding rail connecting plate, a 123-welding ultrasonic processor, a 124-welding head and a 125-second air suction assembly, wherein the 121-fourth linear sliding table module is horizontally arranged on a 16-fixed table, the 122-welding sliding rail connecting plate is horizontally and slidably arranged on the 121-fourth linear sliding table module, the 123-welding ultrasonic processor is arranged on the 122-welding sliding rail connecting plate, the 124-welding head is arranged on the rear side surface of the welding ultrasonic processor and is connected with the output end of the welding ultrasonic processor, the 125-second air suction assembly is vertically arranged on the right side of the welding ultrasonic processor, the 121-fourth linear sliding table module drives the 123-welding ultrasonic processor, the 124-welding head and the 125-second air suction assembly to move along the X axis so that the 124-welding head is close to the welding position of the base and the pin, and the welding ultrasonic processor enables the 124-welding head to weld the base and the pin.
Example 8 as shown in fig. 9, a 13-dust removing device is provided for removing welding waste dust in a base and a pin, the 13-dust removing device comprising a 132-first dust removing support plate, a 131-second dust removing support plate and a 133-dust removing port; the 132-first dust removing supporting plate and the 131-second dust removing supporting plate are vertically and symmetrically arranged on the 16-fixed table in front-back, the 133-dust removing opening is arranged between the 132-first dust removing supporting plate and the 131-second dust removing supporting plate, a groove which is attached to the 23-station turntable is formed in the right side of the 133-dust removing opening, a passage opening is formed in the lower end of the 133-dust removing opening, and the passage opening at the lower end of the 133-dust removing opening is connected with external dust removing equipment for removing dust; for automatic blanking, a 14-blanking device is arranged, and the 14-blanking device and the base 3-feeding device have the same structure.
Further, the 56-first air suction assembly comprises an air suction pillar and an air suction head; the air suction support column is vertically arranged on a 52-pre-welded slide rail connecting plate, and the air suction head is arranged at the top end of the air suction support column through a connecting block; the structure of the 125-second air suction assembly is the same as that of the 56-first air suction assembly, and the 56-first air suction assembly and the 125-second air suction assembly are connected with external air suction dust removal equipment to suck waste dust in the pre-welding and welding processes.
The working principle of the invention is as follows: the base feeding device clamps the base to transfer and feed to the mounting station of the first rotating disc assembly, the third linear sliding table module of the first pre-welding assembly drives the pre-welding sliding rail connecting plate to move along the Y axis so that the pre-welding head approaches to the welding position, the pre-welding ultrasonic processor drives the pre-welding base negative electrode welding position of the pre-welding head, meanwhile, the first air suction assembly is externally connected with air suction equipment to suck waste dust generated in the pre-welding process, the same process is carried out, the second pre-welding assembly is connected with the welding position of the anode of the pre-welding base, after the pre-welding is finished, the motor divider of the first rotating disc assembly drives the station turntable to rotate so that the base rotates to the detection assembly, the third sliding table cylinder of the detection assembly and the first jacking cylinder drive probe mounting plate and a plurality of probes on the probe mounting plate move along the YZ two axes so that the probe connecting base is detected, the defective product base is transferred and fed by the defective product transferring assembly, the second transferring base is rotated to the second transferring base, the second transferring base is placed on the moving base, the platform motor of the moving platform assembly drives the driving wheel of the moving platform assembly to rotate so that the transferring belt rotates to enable the moving base to slide table to slide along the X axis to slide to the first sliding table assembly to slide along the first sliding table assembly, the first sliding table assembly slides along the first sliding table assembly and the first finger cylinder drive the first sliding table assembly slides along the first sliding table and the first finger cylinder assembly to slide guide pin assembly to slide along the first sliding table and the first finger cylinder assembly to slide the Y axis and the first finger assembly to slide the first finger guide assembly to slide and the position and the Y axis to be stretched and the Y axis to be moved to the position to be moved to the defective. The first finger cylinder is along YZ both axles linkage automation clamp get the pin and install on the good product base, the second carousel subassembly makes base rotation to welding set department, the fourth sharp slip table module drive welding ultrasonic processor of first welding subassembly, welding head and second induced draft subassembly are moved along the X axle and are made the welding head be close the welding position of base and pin, ultrasonic processor makes welding head welding base and pin's negative pole, the second induced draft subassembly is connected outside dust cleaning device and is absorbed the waste dust that produces when welding simultaneously, the same thing, the anodal of second welding subassembly welding base and pin, the second carousel subassembly makes the base rotatory to dust collector department, the lower extreme access connection external dust collecting equipment of dust removal mouth removes dust, the right side butt joint base of dust removal mouth and pin absorption waste dust that is stained with wherein, the second carousel subassembly makes base rotatory to unloader department, unloader adsorbs and moves the unloading.
Although the present disclosure is described above, the scope of protection of the present disclosure is not limited thereto. Various changes and modifications may be made by one skilled in the art without departing from the spirit and scope of the disclosure, and these changes and modifications will fall within the scope of the invention.
Claims (5)
1. The pin assembling device for the base of the electric vehicle-mounted camera is characterized by comprising a frame, a turntable device, a base feeding device, a pre-welding device, a detection transfer device, a transfer device, a dust removing device, a welding device and a discharging device, wherein the turntable device is arranged on a fixed table of the frame, the pre-welding device is arranged on the right side of the turntable device, the base feeding device is arranged on the right side of the pre-welding device, the transfer device is arranged on the rear side of the turntable device, the dust removing device is arranged on the left side of the turntable device, the discharging device is arranged at the left rear of the dust removing device, the welding device is arranged on the left part of the front side of the turntable device, and the detection transfer device is arranged on the right part of the front side of the turntable device;
The rotary table device comprises a rotary table assembly and a pin feeding assembly, wherein the rotary table assembly comprises a first rotary table assembly, a second rotary table assembly and a pin feeding assembly, the first rotary table assembly and the second rotary table assembly are sequentially arranged on a fixed table from right to left, the pin feeding assembly is arranged on the fixed table between the first rotary table assembly and the second rotary table assembly, and the left end and the right end of the pin feeding assembly are respectively arranged on the first rotary table assembly and the second rotary table assembly;
The pin feeding assembly comprises a first supporting vertical plate, a second supporting vertical plate, a feeding cylinder mounting plate, a feeding sliding table cylinder, a feeding telescopic cylinder and a feeding sliding plate, wherein the first supporting vertical plate and the second supporting vertical plate are symmetrically and vertically arranged on a fixed table in a left-right mode, the feeding cylinder mounting plate is horizontally arranged between the first supporting vertical plate and the second supporting vertical plate, the feeding sliding table cylinder is longitudinally and horizontally arranged on the feeding cylinder mounting plate, the feeding telescopic cylinder is longitudinally arranged on the feeding sliding table cylinder and is connected with the output end of the feeding sliding table cylinder, the feeding sliding plate is horizontally and slidably arranged on the first supporting vertical plate and the second supporting vertical plate, and the output end of the feeding telescopic cylinder is connected with the bottom of the feeding sliding plate;
The first rotating disc assembly comprises a motor divider, a station rotating disc, a plurality of mounting stations and a supporting rod, wherein the motor divider is mounted on a fixed table, the station rotating disc is mounted on the motor divider and is connected with the output end of the motor divider, the plurality of mounting stations are uniformly mounted on the circumference of the station rotating disc, and the supporting rod vertically penetrates through the station rotating disc to be mounted on the motor divider; the second turntable assembly has the same structure as the first turntable assembly; the pin feeding assembly comprises a bridge passing plate, a first linear sliding table module, a first sliding table cylinder, a second sliding table cylinder and a first finger cylinder, wherein the bridge passing plate is horizontally arranged on the first rotating disc assembly and the second rotating disc assembly, the first linear sliding table module is horizontally arranged on the bridge passing plate, the first sliding table cylinder is slidably arranged on the rear side surface of the first linear sliding table module, the second sliding table cylinder is vertically arranged on the rear side surface of the first sliding table cylinder and is connected with the output end of the first sliding table cylinder, and the first finger cylinder is vertically arranged at the bottom of the second sliding table cylinder and is connected with the output end of the second sliding table cylinder;
The pre-welding device comprises a first pre-welding assembly and a second pre-welding assembly, and the first pre-welding assembly and the second pre-welding assembly are symmetrically arranged on the fixed table front and back; the second pre-welding assembly comprises a pre-welding mounting table, a third linear sliding table module, a pre-welding sliding rail connecting plate, a pre-welding ultrasonic processor, a pre-welding head, a pre-welding fixing block and a first air suction assembly; the pre-welding installation table is horizontally arranged on the fixed table, the third linear sliding table module is longitudinally and horizontally arranged on the pre-welding installation table, the pre-welding sliding rail connecting plate is horizontally and slidably arranged on the third linear sliding table module, the pre-welding ultrasonic processor is arranged on the pre-welding sliding rail connecting plate, the pre-welding head is arranged on the front side surface of the pre-welding ultrasonic processor and is connected with the output end of the pre-welding ultrasonic processor, the pre-welding fixed block is arranged on the front side surface of the pre-welding ultrasonic processor and is positioned below the pre-welding head, and the first air suction assembly is vertically arranged on the pre-welding sliding rail connecting plate in front of the right of the pre-welding ultrasonic processor; the first pre-welding component and the second pre-welding component have the same structure;
The welding device comprises a first welding assembly and a second welding assembly, and the first welding assembly and the second welding assembly are symmetrically arranged on the fixed table in a left-right mode; the first welding assembly comprises a fourth linear sliding table module, a welding sliding rail connecting plate, a welding ultrasonic processor, a welding head and a second air suction assembly, wherein the fourth linear sliding table module is horizontally and horizontally arranged on a fixed table, the welding sliding rail connecting plate is horizontally and slidably arranged on the fourth linear sliding table module, the welding ultrasonic processor is arranged on the welding sliding rail connecting plate, the welding head is arranged on the rear side surface of the welding ultrasonic processor and is connected with the output end of the welding ultrasonic processor, and the second air suction assembly is vertically arranged on the right side of the welding ultrasonic processor.
2. The electric vehicle-mounted camera base pin assembling device according to claim 1, wherein the base feeding device comprises a manipulator base, a second linear sliding table module, a base feeding sliding plate, a first lower pressing cylinder, an adsorption base and a plurality of suction nozzles; the manipulator base is vertically arranged on the fixed table, the second linear sliding table module is transversely arranged on the rear side surface of the upper end of the manipulator base, the base feeding sliding plate is horizontally and slidably arranged on the rear side surface of the second linear sliding table module, the first lower pressing cylinder is arranged on the rear side surface of the base feeding sliding plate, the adsorption base is horizontally arranged at the bottom of the first lower pressing cylinder and is connected with the output end of the first lower pressing cylinder, and the plurality of suction nozzles are arranged at the bottom of the adsorption base.
3. The pin assembling device for the electric vehicle-mounted camera base of claim 1, wherein the detecting and transferring device comprises a detecting component and a defective product transferring component, the defective product transferring component is vertically arranged on the fixed table, the detecting component is arranged on the left side of the defective product transferring component, and the structure of the defective product transferring component is the same as that of the base feeding device; the detection assembly comprises a third sliding table cylinder, a support plate reinforcing plate, a first jacking cylinder, a probe mounting plate and a plurality of probes, wherein the third sliding table cylinder is horizontally mounted on a fixed table, the support plate reinforcing plate is vertically mounted on the third sliding table cylinder and connected with the output end of the third sliding table cylinder, the first jacking cylinder is mounted on the lower portion of the rear side face of the support plate reinforcing plate, the probe mounting plate is slidably mounted on the upper portion of the rear side face of the support plate reinforcing plate, the output end of the first jacking cylinder is connected with the probe mounting plate, and the probes are vertically and penetratingly mounted on the probe mounting plate.
4. The pin assembling device for the electric vehicle-mounted camera base of claim 1, wherein the transfer device comprises a first transfer hand assembly, a second transfer hand assembly and a mobile platform assembly, the mobile platform assembly is arranged on a fixed table, the first transfer hand assembly and the second transfer hand assembly are respectively arranged on the left side and the right side of the front side of the mobile platform assembly, and the first transfer hand assembly and the second transfer hand assembly have the same structure as the base feeding device; the mobile platform assembly comprises a platform base, a driving wheel, a driven wheel, a platform motor, a conveyor belt and a sliding table mobile seat, wherein the platform base is transversely and horizontally arranged on a fixed table, the driven wheel and the driving wheel are respectively and rotatably arranged on the left side and the right side of the upper surface of the platform base, the platform motor is arranged on one side of the driving wheel, the output end of the platform motor is connected with the driving wheel, the conveyor belt is sleeved on the driving wheel and the driven wheel, the sliding table mobile seat is horizontally and slidably arranged on the platform base, and the bottom of the sliding table mobile seat is connected with the conveyor belt.
5. The electric vehicle camera head base pin assembly device of claim 1, wherein the dust removal device comprises a first dust removal support plate, a second dust removal support plate and a dust removal port; the first dust removing supporting plate and the second dust removing supporting plate are vertically and symmetrically arranged on the fixed table in front-back mode, the dust removing opening is arranged between the first dust removing supporting plate and the second dust removing supporting plate, a groove attached to the station turntable is formed in the right side of the dust removing opening, and a passage opening is formed in the lower end of the dust removing opening; the structure of the blanking device is the same as that of the base feeding device.
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| CN202210180936.1A CN114406437B (en) | 2022-02-26 | 2022-02-26 | Electric vehicle-mounted camera base pin assembling device |
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| CN202210180936.1A CN114406437B (en) | 2022-02-26 | 2022-02-26 | Electric vehicle-mounted camera base pin assembling device |
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