CN114400429B - Base station filter production operation table and operation method - Google Patents

Base station filter production operation table and operation method Download PDF

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Publication number
CN114400429B
CN114400429B CN202210042116.6A CN202210042116A CN114400429B CN 114400429 B CN114400429 B CN 114400429B CN 202210042116 A CN202210042116 A CN 202210042116A CN 114400429 B CN114400429 B CN 114400429B
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fixedly connected
gear
rotating wheel
winding drum
mounting plate
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CN114400429A (en
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白岚
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Jiaxing Vocational and Technical College
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Jiaxing Vocational and Technical College
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01PWAVEGUIDES; RESONATORS, LINES, OR OTHER DEVICES OF THE WAVEGUIDE TYPE
    • H01P11/00Apparatus or processes specially adapted for manufacturing waveguides or resonators, lines, or other devices of the waveguide type
    • H01P11/007Manufacturing frequency-selective devices
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • H01F41/06Coil winding
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • H01F41/06Coil winding
    • H01F41/098Mandrels; Formers

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Wire Processing (AREA)

Abstract

The invention discloses a base station filter production operation platform and an operation method in the technical field of filter production, and the base station filter production operation platform comprises a workbench, wherein a feeding roller is connected to the workbench in a rotating manner, a first mounting plate is fixedly connected to the workbench, a second mounting plate is arranged right behind the first mounting plate, the second mounting plate and the workbench are connected in a sliding manner in the front-back direction, and a winding drum is installed on the first mounting plate and the second mounting plate together; a first air cylinder capable of driving the second mounting plate to move back and forth is arranged on the rear side of the second mounting plate; the front side of the first mounting plate is provided with a driving assembly, and the driving assembly is used for driving the winding drum to rotate and wind; a correction assembly is arranged between the winding drum and the feeding roller and used for adjusting the position of the copper wire when the winding drum winds the copper wire; the invention can lead the copper wire of the filter to be more orderly when being wound.

Description

Base station filter production operation table and operation method
Technical Field
The invention relates to the technical field of filter production, in particular to a base station filter production operation console and an operation method.
Background
The filter is a filter circuit consisting of a capacitor, an inductor and a resistor. The filter can effectively filter a frequency point with a specific frequency in a power line or frequencies except the frequency point to obtain a power signal with the specific frequency, or eliminates the power signal with the specific frequency, the invention patent in the technical field of part of filter production is disclosed in the prior art, wherein the invention patent with the application number of CN202010538520.3 discloses the field of filter production, and more specifically relates to a 5G base station filter production system which comprises a motor base, a motor III, a transverse shaft, a hinge rod, a vertical column, a clamping piece, a moving block and a fastening screw. A method for producing a 5G base station filter by a 5G base station filter production system comprises the following steps: s1, placing one end of a winding barrel between two clamping pieces, enabling the two clamping pieces to slide on a vertical column to be close to each other, and further fastening and fixing the winding barrel; s2: the winding drum rotates by taking the axis of the transverse shaft as the shaft to complete the quick winding on the winding drum; s3: the electric push rod III drives the transverse moving rod, the rack rod and the support rings to move left and right, two strands of copper wires need to penetrate through the two support rings respectively, and the left and right positions of the winding wire on the winding cylinder can be controlled when the two support rings move left and right
When the copper wires are wound on the electronic equipment, the wires need to be wound in sequence, and although the automatic winding of the copper wires can be realized in the prior art, the arrangement of the copper wires cannot be ensured to be neat.
Based on the above, the invention designs a base station filter production operation console and an operation method thereof, so as to solve the above problems.
Disclosure of Invention
The present invention is directed to a base station filter production console and an operating method thereof, which solve the problems set forth in the background art.
In order to achieve the purpose, the invention provides the following technical scheme: a base station filter production operation table comprises a workbench, wherein a feeding roller is rotatably connected onto the workbench, a first mounting plate is fixedly connected onto the workbench, a second mounting plate is arranged right behind the first mounting plate, the second mounting plate is connected with the workbench in a sliding mode in the front-back direction, and a winding drum is mounted on the first mounting plate and the second mounting plate together; a first air cylinder capable of driving the second mounting plate to move back and forth is arranged on the rear side of the second mounting plate; the front side of the first mounting plate is provided with a driving assembly, and the driving assembly is used for driving the winding drum to rotate and wind; be provided with correction component between a winding section of thick bamboo and the material loading roller, correction component is used for adjusting copper line position when a winding section of thick bamboo is around the copper line.
As a further aspect of the present invention, the correcting assembly includes a first positioning roller and a driving portion; the first positioning roller is positioned between the winding drum and the feeding roller, a sliding seat is fixedly connected onto the first positioning roller, and the sliding seat is connected with the workbench in a sliding manner in the front-back direction; the vertex of the first positioning roller and the vertex of the winding drum are positioned on the same horizontal plane; the first positioning roller is fixedly connected with a first positioning rod; the front side wall of the first positioning rod and the front side wall of the rear end of the winding drum are positioned on the same horizontal plane; a second positioning rod is arranged on the front side of the first positioning rod and is in sliding connection with the first positioning roller in the front-back direction; the second positioning rod is fixedly connected with a first spring for resetting the second positioning rod; the driving part drives the first positioning roller, the first positioning rod and the second positioning rod to drive the copper wire to move forwards for a short distance after each winding circle of the winding drum.
As a further scheme of the present invention, the driving portion includes a first rotating shaft, the first rotating shaft is rotatably connected to the second mounting plate, and the first rotating shaft is slidably connected to the winding drum in the front-rear direction, an incomplete gear is fixedly connected to the first rotating shaft, a first gear is engaged above the incomplete gear, the first gear is rotatably connected to the second mounting plate, a first rotating wheel slides on a rotating shaft of the first gear, a second rotating wheel is provided on the left side of the first rotating wheel, and the first rotating wheel and the second rotating wheel are in transmission connection through a first belt; a rotating shaft of the second rotating wheel is fixedly connected with a third rotating wheel, a fourth rotating wheel is arranged on the lower left side of the third rotating wheel, and the third rotating wheel and the fourth rotating wheel are in transmission connection through a second belt; the second rotating wheel and the fourth rotating wheel are both rotatably connected with the workbench, a first bevel gear is fixedly connected to a rotating shaft of the fourth rotating wheel, a second bevel gear is meshed with the first bevel gear, a second gear is fixedly connected to a rotating shaft of the second bevel gear, a first rack rod is meshed with the second bevel gear, and the first rack rod is fixedly connected with the sliding seat.
As a further scheme of the invention, a second positioning roller is arranged right above the first positioning roller, the second positioning roller is attached to the first positioning roller, and the second positioning roller is in sliding connection with the first positioning rod and the second positioning rod; a first sliding block is fixedly connected to the rear side wall of the second positioning roller, the first sliding block is connected with the workbench in a sliding mode in the front-rear direction, a second sliding block and a third sliding block are connected to the first sliding block in a sliding mode, a second air cylinder is fixedly connected to the bottom of the second sliding block, and the bottom end of the second air cylinder is fixedly connected with the workbench; the third sliding block is fixedly connected with a first traction rope; the incomplete gear consists of a rotary disc and a plurality of first teeth, the rotary disc is fixedly connected with a first rotary shaft, the first teeth are distributed in a circumferential array manner relative to the rotary disc, the first teeth are in sliding connection with the outer circumferential wall of the rotary disc in the front-rear direction, the first teeth can be meshed with the first gear, push plates capable of pushing the first teeth to move forwards are arranged on the rear sides of the first teeth, the push plates are distributed in a linear array manner in the left-right direction, the push plates are jointly in sliding connection with an installation frame, the installation frame is fixedly connected with a second installation plate, the installation frame is fixedly connected with the telescopic end of a first air cylinder, a right trapezoid sliding groove is formed in the top of the installation frame, a cylindrical sliding block is connected in the right trapezoid sliding groove in a sliding manner, and a trapezoid push block is fixedly connected onto the cylindrical sliding block; the trapezoidal push block is used for driving the push plate to move forwards to push the first teeth to be disengaged from the first gear; a first push block is arranged on the front side of the trapezoidal push block and is in sliding connection with the mounting frame; the first push block is fixedly connected with a fourth spring for resetting the first push block; the trapezoidal push block is connected with a fourth sliding block in a sliding mode in the front-back direction, the fourth sliding block is connected with the mounting frame in a sliding mode in the left-right direction, and a second spring for resetting the fourth sliding block is fixedly connected to the fourth sliding block; the left end of the first traction rope is fixedly connected with the left side wall of the fourth sliding block.
As a further scheme of the invention, a plurality of second teeth distributed in a circumferential array are fixedly connected to the outer circumferential wall of the rotary table, the second teeth are located on the rear right side of the first teeth, the first teeth and the second teeth are distributed in a staggered manner, the second teeth are engaged with a third gear, the third gear is rotatably connected with a workbench, a fifth rotating wheel is fixedly connected to a rotating shaft of the third gear, a sixth rotating wheel is arranged on the lower left of the fifth rotating wheel, the sixth rotating wheel and the fifth rotating wheel are in transmission connection through a third belt, the sixth rotating wheel is rotatably connected with the workbench, a winding roller is fixedly connected to a rotating shaft of the sixth rotating wheel, and a second traction rope is wound on the winding roller; the winding cylinder is provided with a wire clamping plate attached to the outer wall of the winding cylinder, the wire clamping plate is connected with the workbench in a sliding mode in the front-back direction, a third spring is fixedly connected to the wire clamping plate, the front end of the third spring is fixedly connected with the workbench, and the rear end of a second traction rope is fixedly connected with the front side wall of the wire clamping plate.
As a further scheme of the invention, the clamping plate is fixedly connected with a connecting rod, and the right end of the connecting rod is fixedly connected with the second positioning rod.
As a further scheme of the invention, the driving assembly comprises a motor, the motor is fixedly connected with the workbench, a first belt pulley is fixedly connected to an output shaft of the motor, a second belt pulley is arranged above the left side of the first belt pulley, the first belt pulley and the second belt pulley are in transmission connection through a transmission belt, a rotating shaft of the second belt pulley is rotatably connected with the first mounting plate, and a rotating shaft of the second belt pulley is slidably connected with the winding drum.
A method of operating a base station filter production station, the method comprising the steps of:
the method comprises the following steps: mounting a roller wound with a copper wire to a feeding roller;
step two: then, a worker fixes one end of the copper wire to the top of the winding drum;
step three: starting the driving assembly to drive the winding drum to rotate and wind the copper wire;
step four: when the winding drum rotates for one circle, the correction assembly drives the copper wire positioned in the area between the winding drum and the feeding roller to move backwards by the diameter of the copper wire;
step five: after the copper wire on the winding drum is wound, the working personnel return all the parts of the operating platform and then take down the winding drum.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, through the arrangement of the correction assembly, every time the winding drum rotates for one circle (and winds the copper wire for one circle), the first positioning roller, the first positioning rod and the second positioning rod can drive the copper wire to move forwards for a short distance, and after the copper wire moves forwards, the copper wire is always kept in a state of being parallel to the tangent plane of the winding drum when the winding drum winds the next circle of copper wire, so that the copper wire can be ensured not to be in a superposed state when the winding drum winds the copper wire; and every winding round of a winding section of thick bamboo, first registration arm, first locating lever and second locating lever all can drive the copper line and move a segment distance forward, can guarantee that each circle copper line homoenergetic when the winding is laminated on the winding section of thick bamboo on the surface, can not make copper line and copper line stack, can make the copper line arrange neatly on the winding section of thick bamboo.
2. According to the invention, through the arrangement of the second positioning roller, the first teeth and the trapezoidal push block, the second positioning roller can be used for measuring the diameter of a copper wire and can also be used for better limiting the copper wire, so that the copper wire can not be deviated during winding, a plurality of first teeth which are meshed with the first gear can be set according to the diameter of the copper wire after the second positioning roller measures the diameter of the copper wire, and the first teeth can ensure that the distance for driving the first gear to drive the first rack rod to move forwards is the same as the diameter of the copper wire measured by the second positioning roller every time the winding drum rotates for one circle, so that the winding drum can wind copper wires with different diameters, and the application range of the invention is wider.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a schematic view of a curable assembly of the present invention;
FIG. 3 is an enlarged view of a portion A of FIG. 2;
FIG. 4 is a schematic view of the connection and position relationship of the first positioning roller, the first positioning rod and the second positioning rod;
FIG. 5 is a rear view of the overall structure of the present invention;
FIG. 6 is a partial enlarged view of FIG. 5 at B;
FIG. 7 is a schematic view showing the connection and position relationship between the mounting frame and the push plate and the trapezoidal push block;
FIG. 8 is a schematic view showing the connection relationship and the position relationship between the right trapezoid sliding groove and the cylindrical sliding block according to the present invention;
FIG. 9 is a schematic sectional view showing the connection and position relationship between the first slider and the second and third sliders according to the present invention;
FIG. 10 is a schematic view showing the connection and position relationship of the incomplete gear, the first gear and the second gear according to the present invention;
FIG. 11 is a schematic cross-sectional view of a portion of the present invention;
FIG. 12 is a flow chart of the method of the present invention.
In the drawings, the components represented by the respective reference numerals are listed below:
<xnotran> 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 1301, 1302, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28, 29, 30, 31, 32, 33, 34, 35, 36, 37, 38, 39, 40, 41, 42, 43, 44, 45, 46, 47, 48, 49, 50, 51, 52, 53. </xnotran>
Detailed Description
Referring to fig. 1-12, the present invention provides a technical solution: a production operation table for a base station filter comprises a workbench 1, wherein a feeding roller 2 is rotatably connected to the workbench 1, a first mounting plate 3 is fixedly connected to the workbench 1, a second mounting plate 4 is arranged right behind the first mounting plate 3, the second mounting plate 4 is connected with the workbench 1 in a sliding mode in the front-back direction, and a winding drum 5 is mounted on the first mounting plate 3 and the second mounting plate 4 together; the rear side of the second mounting plate 4 is provided with a first cylinder 6 capable of driving the second mounting plate to move back and forth; a driving assembly is arranged on the front side of the first mounting plate 3 and used for driving the winding drum 5 to rotate for winding; be provided with correction component between a winding section of thick bamboo 5 and the material loading roller 2, correction component is used for adjusting copper line position when a winding section of thick bamboo 5 winds the copper line.
The correcting component comprises a first positioning roller 7 and a driving part; the first positioning roller 7 is positioned between the winding drum 5 and the feeding roller 2, a sliding seat 8 is fixedly connected to the first positioning roller 7, and the sliding seat 8 is connected with the workbench 1 in a sliding manner in the front-back direction; the vertex of the first positioning roller 7 and the vertex of the winding drum 5 are positioned on the same horizontal plane; the first positioning roller 7 is fixedly connected with a first positioning rod 9; the front side wall of the first positioning rod 9 and the front side wall of the rear end of the winding drum 5 are positioned on the same horizontal plane; a second positioning rod 10 is arranged on the front side of the first positioning rod 9, and the second positioning rod 10 is connected with the first positioning roller 7 in a sliding manner in the front-back direction; a first spring 11 for resetting the second positioning rod 10 is fixedly connected to the second positioning rod; the driving part drives the first positioning roller 7, the first positioning rod 9 and the second positioning rod 10 to drive the copper wire to move forwards for a small distance after each winding of one winding circle of the winding drum 5.
The driving part comprises a first rotating shaft 12, the first rotating shaft 12 is rotatably connected with a second mounting plate 4, the first rotating shaft 12 is slidably connected with a winding drum 5 in the front-rear direction, an incomplete gear 13 is fixedly connected to the first rotating shaft 12, a first gear 14 is meshed above the incomplete gear 13, the first gear 14 is rotatably connected with the second mounting plate 4, a first rotating wheel 15 is slidably arranged on the rotating shaft of the first gear 14, a second rotating wheel 16 is arranged on the left side of the first rotating wheel 15, and the first rotating wheel 15 and the second rotating wheel 16 are in transmission connection through a first belt 17; a third runner 18 is fixedly connected to a rotating shaft of the second runner 16, a fourth runner 19 is arranged at the lower left of the third runner 18, and the third runner 18 and the fourth runner 19 are in transmission connection through a second belt 20; the second rotating wheel 16 and the fourth rotating wheel 19 are both rotationally connected with the workbench 1, a first bevel gear 21 is fixedly connected to a rotating shaft of the fourth rotating wheel 19, a second bevel gear 22 is meshed with the first bevel gear 21, a second gear 23 is fixedly connected to a rotating shaft of the second bevel gear 22, a first rack bar 24 is meshed with the second gear 23, and the first rack bar 24 is fixedly connected with the sliding seat 8.
When the scheme is put into practical use, the first air cylinder 6 is started to drive the second mounting plate 4 to move rightwards for a certain distance, then the winding drum 5 is placed on the arc-shaped plates on the inner sides of the first mounting plate 3 and the second mounting plate 4, then the first air cylinder 6 drives the second mounting plate 4 to move back to the initial position, then the first mounting plate 3 and the second mounting plate 4 can clamp the winding drum, and the second mounting plate 4 can drive the first rotating shaft to be inserted into the center of the winding drum 5; then, the coiled copper wire is installed on the feeding roller 2, one end of the copper wire is pulled to penetrate between the first positioning rod 9 and the second positioning rod 10 (in the process, a worker can pull the second positioning rod 10 to the front side to open the second positioning rod 10, then the second positioning rod 10 is loosened after the copper wire penetrates, the second positioning rod 10 can move backwards under the elastic force of the first spring 11 and clamp the copper wire), the copper wire is tangent to the top end of the first positioning roller 7, then the end portion of the copper wire is fixed to the top end of the winding drum 5, then the driving assembly is started to work, the driving assembly can drive the winding drum 5 to rotate anticlockwise (taking the state of a picture 1 as a reference), the winding drum 5 can wind the copper wire on the surface of the winding drum, and the winding drum 5 can drive the incomplete gear 13 to rotate through the first rotating shaft 12 while rotating; when the winding drum 5 drives the incomplete gear 13 to complete one circle of rotation, but the incomplete gear 13 does not rotate for one complete circle, the incomplete gear 13 rotates to a position meshed with the first gear 14; then the incomplete gear 13 drives the first gear 14 to rotate for a certain angle until the incomplete gear 13 rotates for one circle, and the incomplete gear 13 is disengaged from the first gear 14 again; the first gear 14 can drive the second gear 23 to synchronously rotate for a certain angle through the transmission action among the first rotating wheel 15, the second rotating wheel 16, the first belt 17, the third rotating wheel 18, the fourth rotating wheel 19, the second belt 20, the first bevel gear 21 and the second bevel gear 22 while rotating, the second gear 23 can drive the first rack bar 24 to move forwards for a small distance, the first rack bar 24 can drive the sliding seat 8 and the first positioning roller 7 to synchronously move forwards, and the first positioning roller 7 can drive the first positioning bar 9 and the second positioning bar 10 to move forwards together; the first positioning roller 7, the first positioning rod 9 and the second positioning rod 10 can drive the copper wires to move forwards for a small distance, and in the process, the copper wire pulled by the first positioning roller 7, the first positioning rod 9 and the second positioning rod 10 is the copper wire between the feeding roller 2 and the first positioning roller 7; after the copper wire moves forwards, the winding drum 5 always keeps the state that the copper wire is flush with the tangent plane of the winding drum 5 when winding the next circle of copper wire, so that the copper wire can not be overlapped when the winding drum 5 winds the wire; in addition, each winding circle of the winding cylinder 5, the first positioning roller 7, the first positioning rod 9 and the second positioning rod 10 can drive the copper wires to move forwards for a short distance, so that each circle of copper wires can be attached to the surface of the winding cylinder 5 during winding, the copper wires cannot be overlapped with the copper wires, and the copper wires can be neatly arranged on the winding cylinder 5; the winding drum 5 is taken down after the copper wire winding is finished, and then the sliding seat 8 is pushed backwards, so that the sliding seat 8 drives the first positioning roller 7, the first positioning rod 9 and the second positioning rod 10 to return to the initial position, and the winding work of the winding drum 5 is finished.
Referring to fig. 1 and fig. 5 to 10, as a further scheme of the present invention, a second positioning roller 25 is disposed right above the first positioning roller 7, the second positioning roller 25 is attached to the first positioning roller 7, and the second positioning roller 25 is slidably connected to both the first positioning rod 9 and the second positioning rod 10; a first sliding block 26 is fixedly connected to the rear side wall of the second positioning roller 25, the first sliding block 26 is connected with the workbench 1 in a sliding manner in the front-rear direction, a second sliding block 27 and a third sliding block 28 are connected to the first sliding block 26 in a sliding manner, a second air cylinder 29 is fixedly connected to the bottom of the second sliding block 27, and the bottom end of the second air cylinder 29 is fixedly connected with the workbench 1; the third sliding block 28 is fixedly connected with a first traction rope 30; the incomplete gear 13 is composed of a rotary disc 1301 and a plurality of first teeth 1302, the rotary disc 1301 is fixedly connected with a first rotating shaft 12, the first teeth 1302 are distributed in a circumferential array manner about the rotary disc 1301, the first teeth 1302 are slidably connected with the outer circumferential wall of the rotary disc 1301 in the front-rear direction, the first teeth 1302 can be meshed with a first gear 14, push plates 31 capable of pushing the first teeth 1302 to move forwards are arranged on the rear sides of the first teeth 1302, the push plates 31 are distributed in a linear array manner in the left-right direction, the push plates 31 are slidably connected with a mounting frame 32 together, the mounting frame 32 is fixedly connected with a second mounting plate 4, the mounting frame 32 is fixedly connected with the telescopic end of the first cylinder 6, a right-angled trapezoidal sliding groove 33 is formed in the top of the mounting frame 32, a cylindrical sliding block 34 is slidably connected with the right-angled trapezoidal sliding groove 33, and a trapezoidal push block 35 is fixedly connected with the cylindrical sliding block 34; the trapezoidal push block 35 is used for driving the push plate 31 to move forwards to push the first tooth 1302 to be disengaged from the first gear 14; a first push block 52 is arranged on the front side of the trapezoid push block 35, and the first push block 52 is connected with the mounting frame 32 in a sliding manner; a fourth spring 53 for resetting the first push block 52 is fixedly connected to the first push block; the trapezoidal push block 35 is connected with a fourth slide block 36 in a sliding manner in the front-back direction, the fourth slide block 36 is connected with the mounting frame 32 in a sliding manner in the left-right direction, and a second spring 37 for resetting is fixedly connected to the fourth slide block 36; the left end of the first traction rope 30 is fixedly connected with the left side wall of the fourth sliding block 36.
Considering that the thickness degrees of copper wires wound by filters of different specifications are different, the distances of the first positioning roller 7, the first positioning rod 9 and the second positioning rod 10 when the copper wires with different thicknesses are driven to move backwards are different, and the scheme is to adjust the distance of the first positioning roller 7, the first positioning rod 9 and the second positioning rod 10 when the copper wires with different thicknesses move forwards according to the thickness degrees of the copper wires; during specific work, before the end of the copper wire passes through the first positioning roller 7, the second air cylinder 29 is started, so that the second air cylinder 29 drives the second sliding block 27 to move upwards, the second sliding block 27 drives the first sliding block 26 and the second positioning roller 25 to move upwards, the first sliding block 26 drives the third sliding block 28 to move upwards synchronously while moving upwards, the third sliding block 28 drives the fourth sliding block 36 to move leftwards through the first traction rope 30, the fourth sliding block 36 drives the trapezoidal push block 35 to move leftwards synchronously, the trapezoidal push block 35 drives the cylindrical sliding block 34 to slide leftwards in the long edge of the right-angled trapezoidal sliding groove 33 far away from the winding cylinder 5, at the moment, the trapezoidal push block 35 does not act on the push plate 31, after the cylindrical sliding block 34 moves to the position of the right-angled trapezoidal sliding groove 33, the fourth sliding block 36 drives the trapezoidal push block 35 and the cylindrical sliding block 34 to slide in the oblique edge, when the trapezoidal push block 35 moves forwards to the front side of the right-angled trapezoidal sliding groove 33, the oblique edge of the trapezoidal push block 35 just contacts with the left side wall of the left-most side wall of the left-side push plate 31, and the oblique edge of the left-most side wall, and the copper wire passes through the maximum distance between the second positioning roller 7 and the second positioning roller 25; then, the second cylinder 29 drives the first slide block 26 and the second positioning roller 25 to move downwards through the second slide block 27 until the second positioning roller 25 presses on the copper wire, and at the moment, the distance between the first positioning roller 7 and the second positioning roller 25 is the diameter of the copper wire; after the first sliding block 26 moves downwards, the first traction rope 30 is in a loose state, at this time, the elastic force of the second spring 37 drives the fourth sliding block 36 and the trapezoidal push block 35 to move rightwards in the long side of the front side of the right-angled trapezoidal sliding chute 33, the trapezoidal push block 35 moves rightwards and presses the push plate 31 through the inclined surface, so that the push plate 31 moves forwards, the push plate 31 drives the first tooth 1302 located at the front side of the push plate to move forwards, the first tooth 1302 moves to the front side of the first gear 14, the first tooth 1302 is not meshed with the first gear 14 any more, the trapezoidal push block 35 sequentially pushes the push plate 31 to move forwards from left to right, so that the push plate 31 can push the first tooth 1302 to be disengaged from the first gear 14, and the distance that the trapezoidal push block 35 moves rightwards is equal to the distance that the second positioning roller 25 moves downwards; it can be assumed here that the number of the first teeth 1302 is 9, the distance that each first tooth 1302 can drive the first rack bar 24 to move forward is 1mm, the maximum height that the second positioning roller 25 can rise is 9mm, the trapezoidal push block 35 moves rightward by 1mm when the second positioning roller 25 descends by 1mm, and pushes one first tooth 1302 to move forward to be disengaged from the first gear 14; if the diameter of the copper wire clamped by the first positioning roller 7 and the second positioning roller 25 is 5mm, the second positioning roller 25 moves downwards by 4mm, the distance moved forwards by the trapezoidal push block 35 is also 4mm, and then the trapezoidal push block 35 pushes the leftmost 4 first teeth 1302 to move out of engagement with the first gear 14; when the turntable 1301 is driven by the winding drum 5 to rotate for each circle, the turntable 1301 drives the first teeth 1302 to synchronously rotate, so that the first teeth 1302 drive the first gear 14 to rotate, and the first rack bar 24 drives the first positioning roller 7 and the second positioning roller 25 to move forwards for a certain distance, wherein the distance is equal to the diameter of the copper wire; after the copper wire is wound, after one end of the copper wire is pulled out of the first positioning roller 7 and the second positioning roller 25, the second positioning roller 25 can be driven by the second air cylinder 29 to move downwards to a position attached to the first positioning roller 7, at the moment, the trapezoidal push block 35 can move rightwards to the rightmost side of the front long side of the right-angled trapezoidal sliding groove 33, then the trapezoidal push block 35 can be pushed by the first push block 52 and the fourth spring 53 to move into the rear long side of the right-angled trapezoidal sliding groove 33, and then a worker pushes all the first teeth 1302 backwards to reset the first teeth 1302; according to the invention, through the arrangement of the second positioning roller 25, the first teeth 1302 and the trapezoidal push block 35, the second positioning roller 25 can be used for measuring the diameter of a copper wire, and can also be used for better limiting the copper wire, so that the copper wire can not be deviated when wound, after the diameter of the copper wire is measured by the second positioning roller 25, a plurality of first teeth 1302 can be set to be meshed with the first gear 14 according to the diameter of the copper wire, and the distance that the first teeth 1302 drive the first gear 14 to drive the first rack rod 24 to move forwards is the same as the diameter of the copper wire measured by the second positioning roller 25 every time the winding drum 5 rotates for one circle, so that the winding drum 5 can wind copper wires with different diameters, and the application range of the invention is wider.
Referring to fig. 5 and fig. 10, as a further scheme of the present invention, a plurality of second teeth 38 distributed in a circumferential array are fixedly connected to an outer circumferential wall of the turntable 1301, the second teeth 38 are located on the rear right side of the first teeth 1302, the first teeth 1302 and the second teeth 38 are distributed in a staggered manner, the second teeth 38 are engaged with a third gear 39, the third gear 39 is rotatably connected to the workbench 1, a fifth rotating wheel 40 is fixedly connected to a rotating shaft of the third gear 39, a sixth rotating wheel 41 is arranged at the lower left of the fifth rotating wheel 40, the sixth rotating wheel 41 and the fifth rotating wheel 40 are rotatably connected by a third belt 42, the sixth rotating wheel 41 is rotatably connected to the workbench 1, a furling roller 43 is fixedly connected to a rotating shaft of the sixth rotating wheel 41, and a second traction rope 44 is wound on the furling roller 43; the lower part of the winding cylinder 5 is provided with a clamping plate 45 attached to the outer wall of the winding cylinder, the clamping plate 45 is connected with the workbench 1 in a sliding mode in the front-back direction, a third spring 46 is fixedly connected to the clamping plate 45, the front end of the third spring 46 is fixedly connected with the workbench 1, and the rear end of the second traction rope 44 is fixedly connected with the front side wall of the clamping plate 45.
When the copper wire winding machine is put into practical use, the turntable 1301 can drive the second teeth 38 to rotate synchronously while rotating, the second teeth 38 are arranged on the left side of the first teeth 1302, the first teeth 1302 drive the first gear 14 to rotate so as to drive the first positioning roller 7 and the second positioning roller 25 to drive the copper wires to move forwards by a distance of one copper wire diameter, the second teeth 38 can rotate to a position meshed with the third gear 39, then the turntable 1301 can drive the second teeth 38 to drive the third gear 39 to rotate when rotating again, the third gear 39 can drive the fifth rotating wheel 40 to rotate synchronously, the fifth rotating wheel 40 can drive the sixth rotating wheel 41 to rotate synchronously through the third belt 42, the sixth rotating wheel 41 can drive the winding roller 43 to rotate the second traction rope 44, the right end of the second traction rope 44 can drive the clamp 45 to move forwards, the clamp 45 can prevent the winding drum 5 from rotating when each circle of copper wires is wound, then the second teeth 38 and the third gear 44 are disengaged after the copper wires bypass the clamp 45, then the clamp 45 can drive the clamp 45 to move forwards under the action of the third spring, and the copper wires can be pushed to be wound neatly, and then the copper wires can be pushed, and the copper wires can be pushed to be wound.
As a further scheme of the invention, a connecting rod 47 is fixedly connected to the clamp 45, and the right end of the connecting rod 47 is fixedly connected with the second positioning rod 10; during operation, second locating lever 10 can drive clamp 45 through connecting rod 47 and move backward together when moving forward, can make winding cylinder 5 when twining first circle copper line clamp 45 can not hinder winding cylinder 5's rotation.
As a further scheme of the present invention, the driving assembly includes a motor 48, the motor 48 is fixedly connected with the workbench 1, a first belt pulley 49 is fixedly connected to an output shaft of the motor 48, a second belt pulley 50 is arranged above and to the left of the first belt pulley 49, the first belt pulley 49 and the second belt pulley 50 are in transmission connection through a transmission belt 51, a rotating shaft of the second belt pulley 50 is rotatably connected with the first mounting plate 3, and a rotating shaft of the second belt pulley 50 is slidably connected with the winding drum 5; in operation, the motor 48 is started, and the motor 48 drives the winding drum 5 to rotate and wind the copper wire through the first belt pulley 49, the transmission belt 51 and the second belt pulley 50.
A method of operating a base station filter production station, the method comprising the steps of:
the method comprises the following steps: mounting the roller wound with the copper wire to a feeding roller 2;
step two: then, a worker fixes one end of the copper wire to the top of the winding drum 5;
step three: starting the driving assembly to drive the winding drum 5 to rotate and wind the copper wire;
step four: every time the winding cylinder 5 rotates for one circle, the correction assembly drives the copper wires in the area between the winding cylinder 5 and the feeding roller 2 to move backwards by the diameter of one copper wire;
step five: after the copper wire on the winding drum 5 is wound, the working personnel return all the parts of the operating platform and then take down the winding drum 5.
The working principle is as follows: the method comprises the steps that a first air cylinder 6 is started to drive a second mounting plate 4 to move rightwards for a certain distance, then a winding drum 5 is placed on arc-shaped plates on the inner sides of a first mounting plate 3 and the second mounting plate 4, then the first air cylinder 6 drives the second mounting plate 4 to move back to an initial position, then the first mounting plate 3 and the second mounting plate 4 can clamp the winding drum, and the second mounting plate 4 can drive a first rotating shaft to be inserted into the center of the winding drum 5; then, the coiled copper wire is installed on the feeding roller 2, one end of the copper wire is pulled to penetrate through a space between the first positioning rod 9 and the second positioning rod 10 (in the process, a worker can firstly pull the second positioning rod 10 to the front side to open the second positioning rod 10, then the second positioning rod 10 is loosened after the copper wire penetrates through the copper wire, the second positioning rod 10 can move backwards under the elastic force of the first spring 11 and clamp the copper wire), the copper wire is tangent to the top end of the first positioning roller 7, then the end of the copper wire is fixed to the top end of the winding drum 5, then the driving assembly is started to work, the driving assembly can drive the winding drum 5 to rotate anticlockwise (taking a state as a reference in the drawing), the winding drum 5 can wind the copper wire on the surface of the winding drum 5, and the winding drum 5 can drive the incomplete gear 13 to rotate through the first rotating shaft 12 while rotating; when the winding drum 5 drives the incomplete gear 13 to complete one circle of rotation, but the incomplete gear 13 does not rotate for one complete circle, the incomplete gear 13 rotates to a position meshed with the first gear 14; then the incomplete gear 13 drives the first gear 14 to rotate for a certain angle until the incomplete gear 13 rotates for one circle, and the incomplete gear 13 is disengaged from the first gear 14 again; the first gear 14 can drive the second gear 23 to synchronously rotate for a certain angle through the transmission action among the first rotating wheel 15, the second rotating wheel 16, the first belt 17, the third rotating wheel 18, the fourth rotating wheel 19, the second belt 20, the first bevel gear 21 and the second bevel gear 22 while rotating, the second gear 23 can drive the first rack bar 24 to move forwards for a small distance, the first rack bar 24 can drive the sliding seat 8 and the first positioning roller 7 to synchronously move forwards, and the first positioning roller 7 can drive the first positioning bar 9 and the second positioning bar 10 to move forwards together; the first positioning roller 7, the first positioning rod 9 and the second positioning rod 10 can drive the copper wires to move forwards for a small distance, and in the process, the copper wire pulled by the first positioning roller 7, the first positioning rod 9 and the second positioning rod 10 is the copper wire between the feeding roller 2 and the first positioning roller 7; after the copper wire moves forwards, the winding drum 5 always keeps the state that the copper wire is flush with the tangent plane of the winding drum 5 when winding the next circle of copper wire, so that the copper wire can not be overlapped when the winding drum 5 winds the wire; in addition, each winding circle of the winding cylinder 5, the first positioning roller 7, the first positioning rod 9 and the second positioning rod 10 can drive the copper wires to move forwards for a short distance, so that each circle of copper wires can be attached to the surface of the winding cylinder 5 during winding, the copper wires cannot be overlapped with the copper wires, and the copper wires can be neatly arranged on the winding cylinder 5; the winding drum 5 is taken down after the copper wire winding is finished, and then the sliding seat 8 is pushed backwards, so that the sliding seat 8 drives the first positioning roller 7, the first positioning rod 9 and the second positioning rod 10 to return to the initial position, and the winding work of the winding drum 5 is finished.

Claims (6)

1. The utility model provides a base station filter production operation panel, includes workstation (1), it is connected with material loading roller (2) to rotate on workstation (1), its characterized in that: a first mounting plate (3) is fixedly connected to the workbench (1), a second mounting plate (4) is arranged right behind the first mounting plate (3), the second mounting plate (4) is connected with the workbench (1) in a sliding mode in the front-rear direction, and a winding drum (5) is mounted on the first mounting plate (3) and the second mounting plate (4) together; a first cylinder (6) capable of driving the second mounting plate to move back and forth is arranged on the rear side of the second mounting plate (4); a driving assembly is arranged on the front side of the first mounting plate (3) and used for driving the winding drum (5) to rotate for winding; a correction assembly is arranged between the winding drum (5) and the feeding roller (2), and is used for adjusting the position of a copper wire when the winding drum (5) winds the copper wire;
the correcting component comprises a first positioning roller (7) and a driving part; the first positioning roller (7) is positioned between the winding drum (5) and the feeding roller (2), a sliding seat (8) is fixedly connected to the first positioning roller (7), and the sliding seat (8) is in sliding connection with the workbench (1) in the front-back direction; the vertex of the first positioning roller (7) and the vertex of the winding drum (5) are positioned on the same horizontal plane; the first positioning roller (7) is fixedly connected with a first positioning rod (9); the front side wall of the first positioning rod (9) and the front side wall of the rear end of the winding drum (5) are positioned on the same horizontal plane; a second positioning rod (10) is arranged on the front side of the first positioning rod (9), and the second positioning rod (10) is connected with the first positioning roller (7) in a sliding mode in the front-back direction; a first spring (11) for resetting the second positioning rod (10) is fixedly connected to the second positioning rod; the driving part drives the first positioning roller (7), the first positioning rod (9) and the second positioning rod (10) to drive the copper wire to move forwards for a short distance after each winding of one turn of the winding drum (5);
the driving part comprises a first rotating shaft (12), the first rotating shaft (12) is rotatably connected with a second mounting plate (4), the first rotating shaft (12) is slidably connected with a winding drum (5) in the front-rear direction, an incomplete gear (13) is fixedly connected onto the first rotating shaft (12), a first gear (14) is meshed above the incomplete gear (13), the first gear (14) is rotatably connected with the second mounting plate (4), a first rotating wheel (15) slides on the rotating shaft of the first gear (14), a second rotating wheel (16) is arranged on the left side of the first rotating wheel (15), and the first rotating wheel (15) and the second rotating wheel (16) are in transmission connection through a first belt (17); a third rotating wheel (18) is fixedly connected to a rotating shaft of the second rotating wheel (16), a fourth rotating wheel (19) is arranged on the lower left of the third rotating wheel (18), and the third rotating wheel (18) is in transmission connection with the fourth rotating wheel (19) through a second belt (20); second runner (16) and fourth runner (19) all rotate with workstation (1) and are connected, fixedly connected with first bevel gear (21) in the axis of rotation of fourth runner (19), first bevel gear (21) meshing has second bevel gear (22), fixedly connected with second gear (23) in the axis of rotation of second bevel gear (22), second gear (23) meshing has first rack bar (24), first rack bar (24) and slide (8) fixed connection.
2. A base station filter production station according to claim 1, characterized in that: a second positioning roller (25) is arranged right above the first positioning roller (7), the second positioning roller (25) is attached to the first positioning roller (7), and the second positioning roller (25) is connected with the first positioning rod (9) and the second positioning rod (10) in a sliding manner; a first sliding block (26) is fixedly connected to the rear side wall of the second positioning roller (25), the first sliding block (26) is connected with the workbench (1) in a sliding mode in the front-rear direction, a second sliding block (27) and a third sliding block (28) are connected to the first sliding block (26) in a sliding mode, a second air cylinder (29) is fixedly connected to the bottom of the second sliding block (27), and the bottom end of the second air cylinder (29) is fixedly connected with the workbench (1); the third sliding block (28) is fixedly connected with a first traction rope (30); the incomplete gear (13) comprises a rotary disc (1301) and a plurality of first teeth (1302), the rotary disc (1301) is fixedly connected with a first rotary shaft (12), the first teeth (1302) are distributed in a circumferential array mode about the rotary disc (1301), the first teeth (1302) are in sliding connection with the outer circumferential wall of the rotary disc (1301) in the front-rear direction, the first teeth (1302) can be meshed with a first gear (14), push plates (31) capable of pushing the first teeth (1302) to move forwards are arranged on the rear side of the first teeth (1302), the push plates (31) are distributed in a linear array mode in the left-right direction, the push plates (31) are jointly in sliding connection with an installation frame (32), the installation frame (32) is fixedly connected with a second installation plate (4), the installation frame (32) is fixedly connected with the telescopic end of a first air cylinder (6), a right trapezoid sliding groove (33) is formed in the top of the installation frame (32), a right trapezoid sliding groove (33) is connected with a sliding block (34) in a sliding connection mode, and a cylindrical sliding block (35) is fixedly connected with a cylindrical push block (35); the trapezoidal push block (35) is used for driving the push plate (31) to move forwards to push the first tooth (1302) to be disengaged from the first gear (14); a first push block (52) is arranged on the front side of the trapezoidal push block (35), and the first push block (52) is connected with the mounting frame (32) in a sliding manner; a fourth spring (53) for resetting the first push block (52) is fixedly connected to the first push block; the trapezoidal push block (35) is connected with a fourth sliding block (36) in a sliding mode in the front-back direction, the fourth sliding block (36) is connected with the mounting frame (32) in a sliding mode in the left-right direction, and a second spring (37) for resetting the fourth sliding block (36) is fixedly connected to the fourth sliding block; the left end of the first traction rope (30) is fixedly connected with the left side wall of the fourth sliding block (36).
3. A base station filter production station according to claim 2, characterized in that: a plurality of second teeth (38) distributed in a circumferential array are fixedly connected to the outer circumferential wall of the rotary table (1301), the second teeth (38) are located on the rear right side of the first teeth (1302), the first teeth (1302) and the second teeth (38) are distributed in a staggered manner, the second teeth (38) are meshed with a third gear (39), the third gear (39) is rotatably connected with the workbench (1), a fifth rotating wheel (40) is fixedly connected to a rotating shaft of the third gear (39), a sixth rotating wheel (41) is arranged on the lower left side of the fifth rotating wheel (40), the sixth rotating wheel (41) and the fifth rotating wheel (40) are in transmission connection through a third belt (42), the sixth rotating wheel (41) is rotatably connected with the workbench (1), a furling roller (43) is fixedly connected to the rotating shaft of the sixth rotating wheel (41), and a second traction rope (44) is wound on the furling roller (43); twine a line section of thick bamboo (5) below be provided with its outer wall laminating ground clamp (45), slide connection in the front rear direction is gone up with workstation (1) in clamp (45), fixedly connected with third spring (46) on clamp (45), the front end and the workstation (1) fixed connection of third spring (46), the rear end of second haulage rope (44) and the preceding lateral wall fixed connection of clamp (45).
4. A base station filter production station according to claim 3, characterized in that: fixedly connected with connecting rod (47) on splint (45), the right-hand member and second locating lever (10) fixed connection of connecting rod (47).
5. A base station filter production station according to claim 1, characterized in that: the drive assembly includes motor (48), motor (48) and workstation (1) fixed connection, first belt pulley (49) of fixedly connected with on the output shaft of motor (48), the upper left side of first belt pulley (49) is provided with second belt pulley (50), first belt pulley (49) and second belt pulley (50) are connected through drive belt (51) transmission, the axis of rotation and first mounting panel (3) of second belt pulley (50) rotate to be connected, and the axis of rotation and kinking section of thick bamboo (5) sliding connection of second belt pulley (50).
6. A method of operating a base station filter production station, the method being adapted for use in a base station filter production station according to claim 5, the method comprising the steps of:
the method comprises the following steps: mounting the roller wound with the copper wire to a feeding roller (2);
step two: then, a worker fixes one end of the copper wire to the top of the winding drum (5);
step three: starting the driving component to drive the winding drum (5) to rotate and wind the copper wire;
step four: when the winding cylinder (5) rotates for one circle, the correction assembly drives the copper wires in the area between the winding cylinder (5) and the feeding roller (2) to move backwards by the diameter of one copper wire;
step five: after the copper wire on the winding drum (5) is wound, the working personnel return all the parts of the operating platform and then take down the winding drum (5).
CN202210042116.6A 2022-01-14 2022-01-14 Base station filter production operation table and operation method Active CN114400429B (en)

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Publication number Priority date Publication date Assignee Title
CN102136779A (en) * 2010-09-30 2011-07-27 李贵祥 Excitation-type magnetic energy generating system with linked gears

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JPH0631317U (en) * 1992-09-17 1994-04-22 株式会社泉精器製作所 Overhead electric wire work tool
JP5919705B2 (en) * 2011-09-29 2016-05-18 ブラザー工業株式会社 Image forming apparatus
CN104477621A (en) * 2014-12-05 2015-04-01 苏州欧博时装有限公司 Bobbin feeding device with bobbin separation function
CN107864908A (en) * 2017-11-24 2018-04-03 张冰清 A kind of Internet of Things high efficiency sows fish meal device
CN111600110B (en) * 2020-06-13 2021-11-23 芯瑞微(上海)电子科技有限公司 5G base station filter production process and system

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Publication number Priority date Publication date Assignee Title
CN102136779A (en) * 2010-09-30 2011-07-27 李贵祥 Excitation-type magnetic energy generating system with linked gears

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