CN114379734B - Modularized ventilating tower structure of cargo hold of chemical carrier and installation method thereof - Google Patents

Modularized ventilating tower structure of cargo hold of chemical carrier and installation method thereof Download PDF

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Publication number
CN114379734B
CN114379734B CN202111546450.7A CN202111546450A CN114379734B CN 114379734 B CN114379734 B CN 114379734B CN 202111546450 A CN202111546450 A CN 202111546450A CN 114379734 B CN114379734 B CN 114379734B
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platform
layer
tower
ventilation
pipe
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CN114379734A (en
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颜廷乐
张小朋
顾浩亮
孙凯
曾小浪
向志学
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Hudong Zhonghua Shipbuilding Group Co Ltd
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Hudong Zhonghua Shipbuilding Group Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B63SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
    • B63BSHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING 
    • B63B73/00Building or assembling vessels or marine structures, e.g. hulls or offshore platforms
    • B63B73/20Building or assembling prefabricated vessel modules or parts other than hull blocks, e.g. engine rooms, rudders, propellers, superstructures, berths, holds or tanks

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Structural Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • Ocean & Marine Engineering (AREA)
  • Bridges Or Land Bridges (AREA)

Abstract

The invention discloses a modularized ventilating tower structure of a cargo hold of a chemical product ship and an installation method thereof.

Description

Modularized ventilating tower structure of cargo hold of chemical carrier and installation method thereof
Technical Field
The invention relates to the technical field of ship construction, in particular to a modularized ventilating tower structure of a cargo hold of a chemical carrier and an installation method thereof.
Background
Stainless steel chemical boats can be loaded with nearly thousands of chemicals and finished oils, including petrochemicals, oleochemicals, vegetable oils, and lubricating oils, among others, encompassing almost any liquid cargo. Numerous systems are available on ships, the pipelines are complex, and the tank ventilation and oil and gas recovery systems associated with the tanks are particularly important.
IBC regulations provide that the venting system of the cargo tank is divided into two forms, namely "open" and "controlled" venting systems.
The open ventilation system is suitable for the goods which are not easy to burn and explode due to the evaporated gas of the liquid and have no toxicity or less toxicity, and is only used for a few special chemical ships.
The controlled ventilation system is mainly used for carrying toxic, inflammable and explosive goods. About two-thirds of the chemical inventory listed in the IBC code should be supplied with a controlled ventilation system by providing a pressure vacuum valve in each cargo tank.
At the same time, for cargo chemical ships carrying toxic liquid substances and having an absolute pressure of the boil-off gas exceeding 101.3KPa at 37.8 ℃, a boil-off gas collection system should be provided for collecting the boil-off gas during loading and unloading operations and returning it to onshore processing.
Most ships adopt a controlled ventilation system and are provided with an oil gas recovery system, which relates to a plurality of pipelines, complex outfitting parts and high construction difficulty, so that the reasonable design of the ventilation tower becomes one of the important technologies of stainless steel chemical ships.
The conventional gas permeable tower design has the following drawbacks:
1. the ventilation pipes and the oil gas recovery pipes are distributed in a scattered manner, independent operation platforms are required to be built in each area, the structure is scattered and messy, the pipelines, the brackets and outfitting parts thereof are difficult to design in a modular manner, and the pipelines, the brackets and the outfitting parts are required to be installed as parts independently.
2. Only arranged the pipeline, the support and the simple maintenance platform, do not have the comprehensive arrangement of each specialty, still a large amount of work load needs to be completed on the post-ship, and the pre-outfitting rate is low.
Disclosure of Invention
In view of the above, the invention provides a modularized ventilating tower structure of a cargo hold of a chemical carrier and an installation method thereof, and the method combines a ventilating tower consisting of a ventilating pipe, an oil gas recovery pipe, related system pipelines and an operation platform, a step bridge platform, a foam gun platform, a rain shelter, a cable transition box, a cable bracket, a lamp bracket and the like into a multi-professional and multi-work composite modularized unit, thereby greatly improving the structural and system integrity, remarkably improving the pre-outfitting rate and greatly reducing the construction difficulty and the workload of a later-stage ship.
A modularized ventilating tower structure of a cargo hold of a chemical carrier comprises a platform structure and a pipeline structure which are arranged on a main deck;
the platform structure comprises a walking bridge pavement platform, a ventilation tower lower platform horizontally connected with the walking bridge pavement platform, a ventilation tower upper platform arranged above the ventilation tower lower platform, a foam gun platform horizontally connected with the walking bridge pavement platform, and a first channel of the upper platform and the lower platform connected with the foam gun platform, wherein a second channel is arranged between the ventilation tower lower platform and the ventilation tower upper platform;
the pipeline structure comprises a first layer of support frame fixed at the top of the main deck reinforcing structure, a bottom layer of transverse pipeline laid below the first layer of support frame, a first layer of longitudinal pipeline laid on the surface of the first layer of support frame, a second layer of support frame fixed at the top of the first layer of support frame, a second layer of longitudinal pipeline laid on the surface of the second layer of support frame, an upper layer of transverse pipeline laid on the lower platform of the ventilating tower, and a cargo hold ventilating pipe vertically upwards penetrating through the lower platform of the ventilating tower and the upper platform of the ventilating tower.
Preferably, a lighting lamp is further arranged on the side edge of the bottom of the upper platform of the ventilation tower.
Preferably, the side edge of the lower platform of the ventilation tower is further laid with a fresh water pipe, a compressed air pipe, a steam pipe and a nitrogen pipe.
Preferably, the cargo hold ventilation pipe is also connected with an oil gas recovery main pipe.
Preferably, a canopy is also provided on the platform structure.
Preferably, the foam gun platforms are arranged on two sides of the walking platform of the walking bridge.
Preferably, the cable boxes of the electrical equipment on the main deck are mounted on the first layer of longitudinal pipes or the second layer of longitudinal pipes.
The method for installing the modularized ventilating tower structure of the cargo hold of the chemical tanker specifically comprises the following steps:
s1, fixing a first layer of support frame on the top of a main deck reinforcing structure, and laying a first layer of longitudinal pipelines on the surface of the first layer of support frame;
s2, erecting a walking platform on the main deck according to the required walking height, and laying a second layer of longitudinal pipelines on the walking platform, wherein the walking platform is higher than the first layer of supporting frames;
s3, arranging a ventilation tower at a set position above the main deck;
the ventilation tower comprises a ventilation tower lower platform, a ventilation tower upper platform, a ventilation pipe and an oil gas recovery pipe;
s4, erecting foam gun platforms on two sides of the walking path platform of the step bridge and laying fire-fighting pipelines on the foam gun platforms;
s5, arranging a cable box on the first layer of longitudinal pipelines or the second layer of longitudinal pipelines according to the positions of electric equipment on the main deck;
s6, setting up a cable bracket at the bottom of the walking platform of the walking bridge according to the position of the hydraulic remote control valve on the main deck, and laying a multi-core pipe along the cable bracket;
s7, laying a bottom layer transverse pipeline below the first layer supporting frame.
Preferably, the specific steps of arranging the ventilation tower at the set position above the main deck in the step S3 are as follows:
setting up a lower ventilation tower platform at a set position above the main deck, wherein the lower ventilation tower platform is horizontally connected with the walking bridge pavement platform;
a cargo hold ventilation pipe penetrating through a lower platform of the ventilation tower is vertically upwards arranged, and an oil gas recovery pipe is arranged on the cargo hold ventilation pipe;
and erecting an upper platform of the ventilation tower according to the position of the ventilation pipe of the cargo hold.
Preferably, the method further comprises laying fresh water pipe, compressed air pipe, steam pipe and nitrogen pipe on the side of the lower platform of the ventilation tower;
and an illuminating lamp is arranged on the side edge of the bottom of the upper platform of the ventilation tower.
The beneficial effects of the invention are as follows:
the invention combines the ventilation tower consisting of the ventilation pipe, the oil gas recovery pipe, the related system pipelines and the operation platform, the step bridge platform, the foam gun platform, the rain shelter, the cable transition box, the cable bracket, the lamp bracket and the like into a multi-specialty multi-industrial composite modular unit, greatly improves the structural and system integrity, greatly improves the pre-outfitting rate of ships, greatly reduces the construction difficulty and the workload on the ships at the later stage, reduces the shipbuilding period and reduces the construction cost.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and that other drawings can be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic structural view of the present invention.
Fig. 2 is a cross-sectional view taken along A-A in fig. 1.
Fig. 3 is a sectional view taken along the direction B-B in fig. 1.
Fig. 4 is a schematic structural view of the platform structure.
The meaning of the reference numerals in the figures is:
the air-permeable bridge comprises a walking path platform 1, an air-permeable tower lower platform 2, an air-permeable tower upper platform 3, a foam gun platform 4, a first channel 5, a second channel 6, a rain shelter 7, a first layer of supporting frames 8, a bottom layer of transverse pipelines 9, a first layer of longitudinal pipelines 10, a second layer of supporting frames 11, a second layer of longitudinal pipelines 12, an upper layer of transverse pipelines 13, a cargo hold permeability pipe 14, an oil gas recovery main pipe 15, and a fresh water pipe or a compressed air pipe or a steam pipe or a nitrogen pipe 16.
Detailed Description
For a better understanding of the technical solution of the present invention, the following detailed description of the embodiments of the present invention refers to the accompanying drawings.
It should be understood that the described embodiments are merely some, but not all, embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
The present application is described in further detail below by way of specific embodiments and with reference to the accompanying drawings.
In the description of the present application, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance unless explicitly specified or limited otherwise; the term "plurality" means two or more, unless specified or indicated otherwise; the terms "coupled," "secured," and the like are to be construed broadly, and may be fixedly coupled, detachably coupled, or integrally connected, for example; can be directly connected or indirectly connected through an intermediate medium. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.
In the description of the present specification, it should be understood that the terms "upper," "lower," "left," "right," and the like in the embodiments of the present application are described in terms of angles shown in the drawings, and should not be construed as limiting the embodiments of the present application. In the context of this document, it will also be understood that when an element is referred to as being "on" or "under" another element, it can be directly on the other element or be indirectly on the other element through intervening elements.
The invention provides a modularized ventilating tower structure of a cargo hold of a chemical carrier, which comprises a platform structure and a pipeline structure which are arranged on a main deck.
The platform structure comprises a walking bridge pavement platform 1, a ventilation tower lower platform 2 horizontally connected with the walking bridge pavement platform 1, a ventilation tower upper platform 3 arranged above the ventilation tower lower platform 2, a foam gun platform 4 horizontally connected with the walking bridge pavement platform 1, and a first channel 5 of an upper platform and a lower platform connected with the foam gun platform 4, wherein a second channel 6 is arranged between the ventilation tower lower platform 2 and the ventilation tower upper platform 3, and workers can go from a main deck to the foam gun platform 4 through the first channel 5, and can go from the ventilation tower lower platform 2 to the ventilation tower upper platform 3 through the second channel 6.
Specifically, the structural components of the walking path platform 1, the lower ventilation tower platform 2, the upper ventilation tower platform 3 and the foam gun platform 4 are approximately the same, and each of the walking path platform 1, the lower ventilation tower platform 3 and the foam gun platform 4 consists of a platform plate, platform legs fixed at the bottom of the platform plate and railings fixed at two sides of the platform plate. In order to increase the structural strength of each of the above-mentioned platforms (in particular, the upper platform 3 of the ventilating tower) to increase the structural stability thereof, reinforcing diagonal braces may be provided on the lower surface of the platform plate thereof.
According to the arrangement requirements of fire fighting pipelines such as foam gun pipelines, the foam gun platform 4 can be arranged at different positions, and in the embodiment, the foam gun platform 4 is arranged at the left side and the right side of the walking platform 1.
Preferably, a rain shelter 7 is also arranged on the platform structure for the crewman to prevent wind and wave and rain.
Preferably, a lighting lamp is further arranged on the bottom side edge of the ventilation tower upper platform 3 so as to meet the illumination requirement on the deck.
The pipeline structure comprises a first layer of support frame 8 fixed at the top of the main deck reinforcing structure, a bottom layer of transverse pipeline 9 laid below the first layer of support frame 8, a first layer of longitudinal pipeline 10 laid on the surface of the first layer of support frame 8, a second layer of support frame 11 fixed at the top of the first layer of support frame 8, a second layer of longitudinal pipeline 12 laid on the surface of the second layer of support frame 11, an upper layer of transverse pipeline 13 laid on the lower platform 2 of the ventilating tower, and a cargo hold ventilation pipe 14 vertically upwards penetrating through the lower platform 2 of the ventilating tower and the upper platform 3 of the ventilating tower, wherein an oil gas recovery main pipe 15 is further connected to the cargo hold ventilation pipe 14.
The side of the lower platform 2 of the ventilation tower is also provided with a fresh water pipe, a compressed air pipe, a steam pipe and a nitrogen pipe 16.
The first layer of longitudinal pipelines 10 are mainly laid on the left side and the right side of the first layer of supporting frames 8, and a small amount of first layer of longitudinal pipelines are laid in the middle of the frame body of the first layer of supporting frames 8. Specifically, the first layer of longitudinal pipes 10 includes various types of pipes such as liquid cargo system pipes, cable pipes, tank sweeping pipes, dry tank air pipes, hydraulic pipes, liquid cargo heating pipes, etc. on the ship, and different types of pipes are connected to their corresponding systems or devices.
The second layer supporting frame 11 is fixed on the top of the first layer supporting frame 8 and is positioned on two sides of the lower platform 2 of the ventilation tower, but the height of the frame is lower than the platform surface of the lower platform 2 of the ventilation tower. The left and right second-layer support frames 11 are respectively provided with a second-layer longitudinal pipeline 12. Specifically, the second layer of longitudinal pipes 12 comprises various types of pipes such as flushing pipes, steam pipes, fuel pipes, etc., and the different types of pipes are connected to their corresponding systems or devices.
The bottom layer transverse pipeline 9 and the upper layer transverse pipeline 13 are respectively used for communicating a foam gun pipeline, a fresh water pipe, a compressed air pipe, a steam pipe, a nitrogen pipe or an oil gas recovery pipe on the left side and the right side. In this embodiment, by arranging the bottom layer transverse pipeline 9 on the supporting legs of the first layer supporting frame 8, the number of pipelines arranged on the deck surface is greatly reduced, and the channel space on the deck surface is increased.
Preferably, the cable boxes of the electrical equipment on the main deck are mounted on the first layer of longitudinal pipes 10 or the second layer of longitudinal pipes 12.
The invention also provides a method for installing the modularized ventilating tower structure of the cargo hold of the chemical carrier, which comprises the following steps:
s1, fixing a first layer of supporting frame 8 at the top of a main deck reinforcing structure, laying a first layer of longitudinal pipelines 10 on the surface of the first layer of supporting frame 8, and connecting various types of pipelines in the first layer of longitudinal pipelines 10 with corresponding systems or equipment.
S2, erecting a walking platform 1 on the main deck according to the required walking height, and laying a second layer of longitudinal pipelines 12 on the walking platform 1, wherein various types of pipelines in the second layer of longitudinal pipelines 12 are connected with corresponding systems or equipment.
The deck boards of the walking platform 1 are higher than the supporting surfaces of the first layer of supporting frames 8.
S3, arranging a ventilation tower at a set position above the main deck.
The ventilation tower comprises a ventilation tower lower platform 2, a ventilation tower upper platform 3, a cargo hold ventilation pipe 14 and an oil gas recovery pipe 15.
Specifically, firstly, a lower ventilation tower platform 2 is erected at a set position above a main deck, and the lower ventilation tower platform 2 is horizontally connected with a walking platform 1, wherein in the embodiment, the lower ventilation tower platform 2 is positioned at the front side of the walking platform 1; then, the cargo hold permeability cell 14 vertically arranged upward through the lower platform 2 of the permeable tower, the oil gas recovery pipe 15 is installed on the cargo hold permeability cell 14, the cargo hold permeability cell 14 is connected to the cover of the cargo hold so as to ventilate the cargo hold when the pressure of the cargo hold increases or decreases due to the change of the external temperature, and the oil gas recovery pipe 15 can recover the residual liquid cargo condensed in the cargo hold permeability cell; finally, the upper platform 3 of the ventilation tower is erected according to the position of the ventilation pipe 14 of the cargo hold.
After the ventilation tower is installed, a fresh water pipe, a compressed air pipe, a steam pipe and a nitrogen pipe 16 can be laid on the side edge of the lower platform 2 of the ventilation tower.
S4, erecting foam gun platforms 4 on two sides of the walking path platform 1 of the walking bridge, and laying fire-fighting pipelines related to the foam gun on the foam gun platforms 4.
S5, arranging a cable box on the first layer of longitudinal pipelines 10 or the second layer of longitudinal pipelines 12 according to the positions of electric equipment on the main deck.
S6, setting up a cable bracket at the bottom of the walking platform 1 according to the position of the hydraulic remote control valve on the main deck, and laying the multi-core pipe along the cable bracket.
And S7, laying a bottom layer transverse pipeline 9 below the first layer supporting frame 8.
Preferably, the method further comprises the step of: an illuminating lamp is arranged on the side edge of the bottom of the upper platform 3 of the ventilation tower so as to illuminate the deck area.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather to enable any modification, equivalent replacement, improvement or the like to be made within the spirit and principles of the invention.

Claims (3)

1. A method for installing a modular gas permeable tower structure of a cargo compartment of a chemical tanker, the modular gas permeable tower structure comprising a platform structure and a pipeline structure arranged on a main deck;
the platform structure comprises a walking bridge pavement platform, a ventilation tower lower platform horizontally connected with the walking bridge pavement platform, a ventilation tower upper platform arranged above the ventilation tower lower platform, a foam gun platform horizontally connected with the walking bridge pavement platform, and a first channel of the upper platform and the lower platform connected with the foam gun platform, wherein a second channel is arranged between the ventilation tower lower platform and the ventilation tower upper platform;
the pipeline structure comprises a first layer of support frame fixed at the top of the main deck reinforcing structure, a bottom layer of transverse pipeline laid below the first layer of support frame, a first layer of longitudinal pipeline laid on the surface of the first layer of support frame, a second layer of support frame fixed at the top of the first layer of support frame, a second layer of longitudinal pipeline laid on the surface of the second layer of support frame, an upper layer of transverse pipeline laid on a lower platform of the ventilating tower, and a cargo hold ventilating pipe vertically upwards penetrating through the lower platform of the ventilating tower and the upper platform of the ventilating tower;
the installation method specifically comprises the following steps:
s1, fixing a first layer of support frame on the top of a main deck reinforcing structure, and laying a first layer of longitudinal pipelines on the surface of the first layer of support frame;
s2, erecting a walking platform on the main deck according to the required walking height, wherein the walking platform is higher than the first layer of supporting frame;
s3, arranging a ventilation tower at a set position above the main deck;
the ventilation tower comprises a ventilation tower lower platform, a ventilation tower upper platform, a ventilation pipe and an oil gas recovery pipe;
the specific steps of arranging the ventilation tower at a set position above the main deck are as follows: setting up a lower ventilation tower platform at a set position above the main deck, wherein the lower ventilation tower platform is horizontally connected with the walking bridge pavement platform; a cargo hold ventilation pipe penetrating through a lower platform of the ventilation tower is vertically upwards arranged, and an oil gas recovery pipe is arranged on the cargo hold ventilation pipe; setting up an upper platform of the ventilation tower according to the position of the ventilation pipe of the cargo hold;
s4, erecting foam gun platforms on two sides of the walking path platform of the step bridge and laying fire-fighting pipelines on the foam gun platforms;
s5, arranging a cable box on the first layer of longitudinal pipelines or the second layer of longitudinal pipelines according to the positions of electric equipment on the main deck;
s6, setting up a cable bracket at the bottom of the walking platform of the walking bridge according to the position of the hydraulic remote control valve on the main deck, and laying a multi-core pipe along the cable bracket;
s7, laying a bottom layer transverse pipeline below the first layer supporting frame.
2. The method of installation of claim 1, further comprising laying fresh water pipe, compressed air pipe, steam pipe and nitrogen pipe on the side of the lower platform of the gas permeable tower;
and an illuminating lamp is arranged on the side edge of the bottom of the upper platform of the ventilation tower.
3. The method of installation of claim 1, wherein the platform structure is further provided with a canopy.
CN202111546450.7A 2021-12-16 2021-12-16 Modularized ventilating tower structure of cargo hold of chemical carrier and installation method thereof Active CN114379734B (en)

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CN114379734B true CN114379734B (en) 2024-01-02

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201633875U (en) * 2009-12-29 2010-11-17 上海京荣船舶设计有限公司 Double-layer step bridge structure of hold deck of liquid cargo transport ship
CN103507912A (en) * 2013-09-12 2014-01-15 南通明德重工有限公司 Installation process of chemical carrier cargo hold fitting-out parts
CN105539723A (en) * 2015-12-23 2016-05-04 江苏现代造船技术有限公司 Construction method for chemical carrier deck outfitting unit
CN110614008A (en) * 2019-10-30 2019-12-27 上海船舶研究设计院(中国船舶工业集团公司第六0四研究院) Method for treating and recycling evaporation gas of cargo hold of oil tanker
JP6630857B1 (en) * 2019-01-23 2020-01-15 株式会社新来島どっく Chemical ship vent post unit and unit assembling method
KR20200012566A (en) * 2018-07-27 2020-02-05 삼성중공업 주식회사 Floating structure

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201633875U (en) * 2009-12-29 2010-11-17 上海京荣船舶设计有限公司 Double-layer step bridge structure of hold deck of liquid cargo transport ship
CN103507912A (en) * 2013-09-12 2014-01-15 南通明德重工有限公司 Installation process of chemical carrier cargo hold fitting-out parts
CN105539723A (en) * 2015-12-23 2016-05-04 江苏现代造船技术有限公司 Construction method for chemical carrier deck outfitting unit
KR20200012566A (en) * 2018-07-27 2020-02-05 삼성중공업 주식회사 Floating structure
JP6630857B1 (en) * 2019-01-23 2020-01-15 株式会社新来島どっく Chemical ship vent post unit and unit assembling method
CN110614008A (en) * 2019-10-30 2019-12-27 上海船舶研究设计院(中国船舶工业集团公司第六0四研究院) Method for treating and recycling evaporation gas of cargo hold of oil tanker

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