CN114347152A - Ultrasonic intelligent cutting machine - Google Patents
Ultrasonic intelligent cutting machine Download PDFInfo
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- CN114347152A CN114347152A CN202210035510.7A CN202210035510A CN114347152A CN 114347152 A CN114347152 A CN 114347152A CN 202210035510 A CN202210035510 A CN 202210035510A CN 114347152 A CN114347152 A CN 114347152A
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- 238000005520 cutting process Methods 0.000 title claims abstract description 57
- 238000003466 welding Methods 0.000 claims abstract description 99
- 239000000463 material Substances 0.000 claims abstract description 38
- 230000004927 fusion Effects 0.000 claims abstract description 5
- 230000001360 synchronised effect Effects 0.000 claims description 75
- 230000005540 biological transmission Effects 0.000 claims description 50
- 238000000034 method Methods 0.000 claims description 5
- 238000005491 wire drawing Methods 0.000 abstract description 3
- 238000005336 cracking Methods 0.000 abstract description 2
- 238000009966 trimming Methods 0.000 abstract description 2
- 230000001276 controlling effect Effects 0.000 description 9
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 230000005856 abnormality Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- -1 clothes Substances 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000000875 corresponding effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 239000010985 leather Substances 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
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Abstract
The invention discloses an ultrasonic intelligent cutting machine which comprises an ultrasonic group, a cutter group and an ultrasonic generator, wherein a material to be processed is placed between the ultrasonic group and the cutter group, the ultrasonic group provides a high-frequency alternating current signal through the ultrasonic generator to generate ultrasonic waves, the ultrasonic group couples the ultrasonic waves to the material to be processed, and the cutter group and the ultrasonic group act together to apply ultrasonic energy to the material to be processed so as to complete melt cutting processing; the ultrasonic cutting adopted by the technical scheme can solve the problems of cracking, burrs, wire drawing, opening scattering and the like of the material cutting and welding, and improves the integrity of the material cutting and welding; due to the particularity of the arc-shaped trimming, the ultrasonic welding head and the cutter are driven by the motor to be linked, so that the ultrasonic welding head and the cutter synchronously swing to cut an attractive arc-shaped edge; the ultrasonic group and the cutter group are driven by respective Z-axis moving structures of the grids to realize linear movement in the Z-axis direction, so that the cutter and the ultrasonic welding head are perfectly combined to perform fusion cutting processing.
Description
Technical Field
The invention relates to the technical field of ultrasonic cutting, in particular to an ultrasonic intelligent cutting machine.
Background
The cutting of materials such as clothes, leather and the like on the existing market generally adopts a mode of a vibrating knife cutting bed, and the quality of the cut materials by the cutting mode is as follows: the edge cutting process is not fine, and if burrs, wiredrawing, mouth scattering and the like occur, the appearance quality of the cut clothes cannot meet the requirements of seamless clothes.
Therefore, the prior art still needs to be improved and developed.
Disclosure of Invention
The invention aims to provide an ultrasonic intelligent cutting machine, which aims to solve one or more problems in the prior art.
The technical scheme of the invention is as follows:
the technical scheme provides an ultrasonic intelligent cutting machine which comprises an ultrasonic group, a cutter group and an ultrasonic generator, wherein the ultrasonic generator is connected with the ultrasonic group; the method comprises the steps that a material to be processed is placed between an ultrasonic group and a cutter group, the ultrasonic group provides a high-frequency alternating current signal through an ultrasonic generator to generate ultrasonic waves, the ultrasonic group couples the ultrasonic waves to the material to be processed, and the cutter group and the ultrasonic group act together to apply ultrasonic energy to the material to be processed so as to complete melt cutting processing.
The ultrasonic cutting device comprises an ultrasonic group, a cutter group, a Y-axis moving structure and an X-axis moving structure, wherein the ultrasonic group and the cutter group are driven to move along the Y axis, the X-axis moving structure is used for driving the ultrasonic group and the cutter group to move along the X axis, the X-axis moving structure is arranged on the Y-axis moving structure, and the ultrasonic group and the cutter group are arranged on the X-axis moving structure.
Further, the X-axis moving structure comprises a mounting seat, wherein the mounting seat is mounted on the X-axis moving structure; the ultrasonic wave mounting seat and the cutter mounting seat are arranged on the mounting seat, the ultrasonic wave mounting seat is located above the cutter mounting seat, the ultrasonic wave group is arranged on the ultrasonic wave mounting seat, and the cutter group is arranged on the cutter mounting seat.
Furthermore, a first Z-axis moving structure for driving the ultrasonic group to move in the Z-axis direction and a second Z-axis moving structure for driving the cutter group to move in the Z-axis direction are arranged on the mounting base, the ultrasonic group is arranged on the first Z-axis moving structure, and the cutter group is arranged on the second Z-axis moving structure.
Further, the ultrasonic group comprises an ultrasonic vibrator, and the ultrasonic vibrator is connected with the ultrasonic welding head; when the material needs to be melt-cut, the ultrasonic generator is started, the ultrasonic generator converts commercial power into a high-frequency alternating current signal matched with the ultrasonic vibrator to drive the ultrasonic vibrator to work, the ultrasonic vibrator converts input electric power into mechanical power and transmits the mechanical power to the ultrasonic welding head, and the ultrasonic welding head couples generated ultrasonic waves to the material to be melt-cut so as to realize ultrasonic melt-cutting.
Furthermore, the ultrasonic wave group also comprises a welding head rotating motor for driving the ultrasonic welding head to rotate, and the ultrasonic welding head and the welding head rotating motor are in transmission connection through a fourth synchronous belt synchronous wheel.
The ultrasonic wave set further comprises a welding head swing motor, a welding head swing rotating shaft and a swing mounting plate, wherein the welding head swing motor is used for driving the ultrasonic welding head to swing left and right, the welding head swing motor is arranged on the ultrasonic mounting seat, the welding head swing rotating shaft is arranged in the vertical direction, the ultrasonic vibrator, the ultrasonic welding head, the welding head rotating motor and a fourth synchronous belt synchronous wheel are all arranged on the swing mounting plate, a transmission gear is arranged at the shaft end of the welding head swing motor, the upper end of the welding head swing rotating shaft is in transmission connection with the transmission gear through a fifth synchronous belt synchronous wheel, and the lower end of the welding head swing rotating shaft penetrates through the ultrasonic mounting seat and then is connected with the swing mounting plate; the welding head swinging motor drives the ultrasonic welding head to swing left and right by taking the welding head swinging rotating shaft as a rotating center.
Further, the cutter group comprises a cutter seat and a cutter arranged on the cutter seat, the cutter seat is arranged on the cutter mounting seat, a cutter rotating motor for driving the cutter to rotate is further arranged on the cutter seat, and the cutter rotating motor is in transmission connection with the cutter.
Furthermore, the welding head swing motor is connected with the first transmission shaft, the cutter group further comprises a second transmission shaft and a cutter swing rotating shaft, the second transmission shaft is coaxially connected with the first transmission shaft, the lower end of the cutter swing rotating shaft is in transmission connection with the second transmission shaft through a sixth synchronous belt synchronous wheel, and the upper end of the cutter swing rotating shaft penetrates through the cutter mounting seat and then is connected with the cutter seat; the welding head swinging motor drives the cutter to swing left and right by taking the cutter swinging rotating shaft as a rotating center.
And further, the intelligent ultrasonic cutting machine further comprises an operation box used for controlling the whole intelligent ultrasonic cutting machine to automatically move, and a human-computer interface, a power switch, a power indicator lamp and an emergency stop switch are arranged on the operation box.
According to the method, the material to be processed is placed between the ultrasonic group and the cutter group, the ultrasonic group provides a high-frequency alternating current signal through the ultrasonic generator to generate ultrasonic waves, the ultrasonic group couples the ultrasonic waves to the material to be processed, and the cutter group and the ultrasonic group act together to apply ultrasonic energy to the material to be processed so as to complete the melt cutting processing; the ultrasonic cutting adopted by the technical scheme can solve the problems of cracking, burrs, wire drawing, opening scattering and the like of the material cutting and welding, and improves the integrity of the material cutting and welding; due to the particularity of the arc-shaped trimming, the ultrasonic welding head and the cutter are driven by the motor to be linked, so that the ultrasonic welding head and the cutter synchronously swing to cut an attractive arc-shaped edge; the ultrasonic wave group and the cutter group are driven by respective Z-axis moving structures of the grids to realize linear movement in the Z-axis direction, so that the cutter and the ultrasonic welding head are perfectly combined to perform fusion cutting processing, resonance and noise are eliminated by air buffering, and the ultrasonic wave transmitting energy is transmitted by the ultrasonic welding head to achieve the purpose of fusion cutting processing of the processed material.
Drawings
Fig. 1 is a schematic structural diagram of an ultrasonic intelligent cutting machine according to the invention.
FIG. 2 is a schematic view of the structure of the work table of the present invention.
Fig. 3 is a schematic view of the ultrasonic wave set and the cutter set in the invention.
Fig. 4 is a schematic view of the structure of the beam set in the invention.
FIG. 5 is a schematic view of the structure of the operation box of the present invention.
Reference numerals:
1. a work table; 2. an ultrasonic wave group; 3. a cutter set; 4. a beam set; 5. an X-axis linear guide rail; 6. a Y-axis linear guide rail; 7. an operation box; 8. an ultrasonic generator; 9. a frame; 9-1, front door; 9-2, sealing plates; 9-3, a first synchronous belt synchronous wheel; 9-4, a rear door; 9-5, a transmission shaft; 9-6, a Y-axis transmission motor; 9-7, a second synchronous belt synchronous wheel; 9-9, Y-axis origin sensor; 9-10, Y-axis engineering drag chain; 2-1, the welding head swings the rotating shaft; 2-2, an ultrasonic vibrator; 2-3, ultrasonic welding heads; 2-4, a fourth synchronous belt synchronous wheel; 2-5, a welding head rotating motor; 2-6, X-axis linear slide block; 2-7, a first transmission shaft; 2-8, a first Z-axis linear guide rail; 2-9, a first Z-axis linear slide block; 2-10, a first electromagnetic valve; 2-11, a welding head cylinder; 2-12, a welding head swing motor; 2-13, a transmission gear; 2-14, a fifth synchronous belt synchronous wheel; 2-15, a vibrator heat radiation fan; 3-1, a sixth synchronous belt synchronous wheel; 3-2, swinging the rotating shaft by the cutter; 3-3, a cutter seat; 3-4, a cutter rotating motor; 3-5, cutting; 3-6, a second transmission shaft; 3-7, a second Z-axis linear guide rail; 3-8, a second Z-axis linear slide block; 3-9, a cutter cylinder; 4-1, Y-axis linear slide block; 4-2, an anti-collision sensor; 4-3, an X-axis origin sensor; 4-4, a third synchronous belt synchronous wheel; 4-5, an X-axis engineering drag chain; 4-6, an X-axis motor; 7-1, a human-computer interface; 7-2, a power switch; 7-3, a power indicator light; 7-4, and an emergency stop switch.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the accompanying drawings are illustrative only for the purpose of explaining the present invention, and are not to be construed as limiting the present invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like, indicate orientations and positional relationships based on those shown in the drawings, and are used only for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be considered as limiting the present invention. Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, features defined as "first", "second", may explicitly or implicitly include one or more of the described features. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; may be mechanically connected, may be electrically connected or may be in communication with each other; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
In the present invention, unless otherwise expressly stated or limited, "above" or "below" a first feature means that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact with each other via another feature therebetween. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.
The following disclosure provides many different embodiments or examples for implementing different features of the invention. To simplify the disclosure of the present invention, the components and arrangements of specific examples are described below. Of course, they are merely examples and are not intended to limit the present invention. Furthermore, the present invention may repeat reference numerals and/or letters in the various examples, such repetition is for the purpose of simplicity and clarity and does not in itself dictate a relationship between the various embodiments and/or configurations discussed. In addition, the present invention provides examples of various specific processes and materials, but one of ordinary skill in the art may recognize applications of other processes and/or uses of other materials.
As shown in fig. 1 to 4, an ultrasonic intelligent cutting machine comprises an ultrasonic group 2, a cutter group 3 and an ultrasonic generator 8, wherein the ultrasonic generator 8 is connected with the ultrasonic group 2; the material to be processed is placed between the ultrasonic wave group 2 and the cutter group 3, the ultrasonic wave group 2 provides a high-frequency alternating current signal through the ultrasonic generator 8 to generate ultrasonic waves, the ultrasonic wave group 2 couples the ultrasonic waves to the material to be processed, and the cutter group 3 and the ultrasonic wave group 2 act together to apply ultrasonic energy to the material to be processed so as to complete the melt-cutting processing.
In some specific embodiments, the ultrasonic intelligent cutting machine further includes a Y-axis moving structure for driving the ultrasonic group 2 and the cutter group 3 to move along a Y-axis, and an X-axis moving structure for driving the ultrasonic group 2 and the cutter group 3 to move along an X-axis.
In some specific embodiments, the ultrasonic intelligent cutting machine further comprises a frame 9, the table 1 is arranged on the frame 9, the Y-axis moving structure comprises a Y-axis linear guide 6 and a Y-axis driving device which are arranged on the frame 9, the X-axis moving structure is arranged on the Y-axis linear guide 6, the ultrasonic group 2 and the cutter group 3 are arranged on the X-axis moving structure, and the X-axis moving structure is connected with the Y-axis driving device and driven by the Y-axis driving device to move along the Y axis.
In some embodiments, the Y-axis driving device comprises a first synchronous belt synchronous wheel 9-3 and a Y-axis transmission motor 9-6 which are arranged on the frame 9, the first synchronous belt synchronous wheel 9-3 comprises a first synchronous belt and two first synchronous wheels, the two first synchronous wheels are arranged along the Y-axis direction in sequence, the first synchronous belt is wound on the two first synchronous wheels to form a ring-shaped conveying, and the Y-axis transmission motor 9-6 is in transmission connection with one of the first synchronous wheels; the X-axis moving structure is connected with the first synchronous belt.
In some specific embodiments, two Y-axis linear guide rails 6 are provided, two first synchronous belt synchronous wheels 9-3 are provided, two ends of the X-axis moving structure are respectively arranged on the two Y-axis linear guide rails 6 to move back and forth along the two Y-axis linear guide rails 6, two ends of the X-axis moving structure are respectively connected with the first synchronous belts of the two first synchronous belt synchronous wheels 9-3, and the two first synchronous belts synchronously drive the X-axis moving structure to move along the Y-axis direction; the Y-axis driving device also comprises a second synchronous belt synchronous wheel 9-7 and a transmission shaft 9-5, the transmission shaft 9-5 is arranged along the X-axis direction, one end of the transmission shaft 9-5 is connected with one of the first synchronous wheels of one of the first synchronous belt synchronous wheels 9-3, the other end of the transmission shaft 9-5 is connected with one first synchronous wheel of another first synchronous belt synchronous wheel 9-3, the second synchronous belt synchronous wheels 9-7 comprise a second synchronous belt and two second synchronous wheels, one of the second synchronous wheels is arranged in the middle of the transmission shaft 9-5, the other second synchronous wheel is arranged on an output shaft of the Y-axis transmission motor 9-6, and the second synchronous belt is wound on the two second synchronous wheels to form annular transmission.
In some embodiments, a Y-axis origin sensor 9-9 is mounted on the frame 9 for controlling the movement along the Y-axis to automatically stop moving in the Y-axis direction when the Y-axis moves back to the Y-axis origin.
In some embodiments, a Y-axis engineering drag chain 9-10 for driving the air pipe and the cable to move together along the Y-axis direction is arranged on the frame 9.
In some specific embodiments, the X-axis moving structure comprises a beam set 4, an X-axis linear guide 5 disposed on the beam set 4, and an X-axis driving device, two ends of the beam set 4 are respectively disposed on two Y-axis linear guides 6 to move back and forth along the two Y-axis linear guides 6, and two ends of the beam set 4 are respectively connected with two first synchronous belts of the first synchronous belt synchronous wheels 9-3; the ultrasonic wave group 2 and the cutter group 3 are arranged on the X-axis linear guide rail 5, the ultrasonic wave group 2 and the cutter group 3 are connected with the X-axis driving device, and the X-axis driving device drives the cutter group to move along the X axis.
In some specific embodiments, the X-axis driving device comprises a Y-axis linear sliding block 4-1 arranged on the beam set 4, a third synchronous belt synchronous wheel 4-4 arranged on the beam set 4, and an X-axis motor 4-6 arranged on the beam set 4, wherein the Y-axis linear sliding block 4-1 is clamped on the Y-axis linear guide rail 6; third hold-in range synchronizing wheel, 4-4 include third hold-in range and two third synchronizing wheels, two the third synchronizing wheel sets gradually along X axle direction, the third hold-in range is around two form the annular on the third synchronizing wheel and carry, X axle motor 4-6 and one of them the third synchronizing wheel is connected, ultrasonic wave group 2 with cutter group 3 with the third hold-in range is connected, through the third hold-in range drives and removes along X axle direction.
In some embodiments, two X-axis linear guides 5 are provided, two X-axis linear guides 5 are sequentially provided in the vertical direction, and the ultrasonic group 2 and the cutter group 3 are simultaneously provided on the two X-axis linear guides 5.
In some specific embodiments, a collision avoidance sensor 4-2 for controlling and preventing collision is arranged on the beam group 4, and when the collision avoidance sensor 4-2 senses the collision, the whole ultrasonic intelligent cutting machine is automatically controlled to stop, so that the damage to equipment caused by continuous operation is avoided.
In some embodiments, an X-axis origin sensor 4-3 for controlling the movement along the X-axis to automatically stop the movement in the X-axis direction when the beam set 4 returns to the X-axis origin is disposed on the beam set.
In some specific embodiments, an X-axis engineering drag chain 4-5 for driving the air pipe and the cable to move together along the X-axis direction is arranged on the beam group 4.
In some specific embodiments, the ultrasonic intelligent cutting machine further comprises a mounting seat, wherein an X-axis linear sliding block 2-6 is arranged on the mounting seat, and the X-axis linear sliding block 2-6 is arranged in the X-axis linear guide rail 5; the ultrasonic wave mounting seat and the cutter mounting seat are arranged on the mounting seat, the ultrasonic wave mounting seat is located above the cutter mounting seat, the ultrasonic wave group 2 is arranged on the ultrasonic wave mounting seat, and the cutter group 3 is arranged on the cutter mounting seat.
In some specific embodiments, a first Z-axis linear guide 2-8 and a welding head cylinder 2-11 are arranged on the mounting base, a first Z-axis linear slider 2-9 is arranged on the ultrasonic mounting base, the first Z-axis linear slider 2-9 is arranged in the first Z-axis linear guide 2-8, and the welding head cylinder 2-11 is connected with the ultrasonic mounting base to drive the ultrasonic mounting base to move up and down along the first Z-axis linear guide 2-8; the mounting seat is provided with a second Z-axis linear guide rail 3-7 and a cutter cylinder 3-9, the cutter mounting seat is provided with a second Z-axis linear sliding block 3-8, the second Z-axis linear sliding block 3-8 is arranged in the second Z-axis linear guide rail 3-7, and the cutter cylinder 3-9 is connected with the cutter mounting seat and drives the cutter mounting seat to move up and down along the second Z-axis linear sliding block 3-8.
In some specific embodiments, the welding head cylinder 2-11 is connected with a first electromagnetic valve 2-10, and the first electromagnetic valve 2-10 is used for controlling the on-off of the welding head cylinder 2-11; the cutter cylinder 3-9 is connected with a second electromagnetic valve, and the second electromagnetic valve is used for controlling the on-off of the welding head cylinder 2-11.
In some specific embodiments, the ultrasonic group 2 comprises an ultrasonic vibrator 2-2, and the ultrasonic vibrator 2-2 is connected with an ultrasonic welding head 2-3; when the material needs to be melt-cut, the ultrasonic generator 8 is started, the ultrasonic generator 8 converts commercial power into a high-frequency alternating current signal matched with the ultrasonic vibrator 2-2 to drive the ultrasonic vibrator 2-2 to work, the ultrasonic vibrator 2-2 converts input electric power into mechanical power (namely ultrasonic waves) and transmits the mechanical power to the ultrasonic welding head 2-3, and the ultrasonic welding head 2-3 couples the generated ultrasonic waves to the material to be melt-cut so as to realize ultrasonic melt-cutting.
In some specific embodiments, the ultrasonic wave group 2 further includes a welding head rotating motor 2-5 for driving the ultrasonic welding head 2-3 to rotate, and the ultrasonic welding head 2-3 and the welding head rotating motor 2-5 are in transmission connection through a fourth synchronous belt synchronous wheel 2-4.
In some specific embodiments, the ultrasonic group 2 further includes a welding head swing motor 2-12, a welding head swing rotating shaft 2-1 and a swing mounting plate, which are used for driving the ultrasonic welding head 2-3 to swing left and right, the welding head swing motor 2-12 is arranged on the ultrasonic mounting seat, the welding head swing rotating shaft 2-1 is arranged along a vertical direction, the ultrasonic vibrator 2-2, the ultrasonic welding head 2-3, the welding head rotation motor 2-5 and a fourth synchronous belt synchronous wheel 2-4 are all arranged on the swing mounting plate, a transmission gear 2-13 is arranged at the shaft end of the welding head swing motor 2-12, the upper end of the welding head swing rotating shaft 2-1 is in transmission connection with the transmission gear 2-13 through a fifth synchronous belt synchronous wheel 2-14, the lower end of the welding head swinging rotating shaft 2-1 penetrates through the ultrasonic mounting seat and then is connected with the swinging mounting plate; the ultrasonic welding head 2-3 is driven by the welding head swing motor 2-12 to swing left and right by taking the welding head swing rotating shaft 2-1 as a rotating center.
In some embodiments, the ultrasonic group 2 further includes a vibrator heat dissipation fan 2-15 for dissipating heat of the ultrasonic vibrator 2-2.
In some embodiments, the cutter group 3 includes a cutter seat 3-3 and a cutter 3-5 disposed on the cutter seat 3-3, the cutter seat 3-3 is disposed on the cutter mounting seat, a cutter rotating motor 3-4 for driving the cutter 3-5 to rotate is further disposed on the cutter seat 3-3, and the cutter rotating motor 3-4 is in transmission connection with the cutter 3-5.
In order to enable the cutter 3-5 and the ultrasonic welding head 2-3 to synchronously swing, the welding head swing motor 2-12 is connected with the first transmission shaft 2-7, the cutter group 3 further comprises a second transmission shaft 3-6 and a cutter swing rotating shaft 3-2, the second transmission shaft 3-6 is coaxially connected with the first transmission shaft 2-7, the lower end of the cutter swing rotating shaft 3-2 is in transmission connection with the second transmission shaft 3-6 through a sixth synchronous belt synchronous wheel 3-1, and the upper end of the cutter swing rotating shaft 3-2 penetrates through the cutter mounting seat and then is connected with the cutter seat 3-3; the welding head swinging motor 2-12 drives the cutter 3-5 to swing left and right by taking the cutter swinging rotating shaft 3-2 as a rotating center.
In some embodiments, the workbench 1 is locked at a front position above the rack 9 by screws, a front door 9-1 which can be opened conveniently is installed in front of the rack 9, a rear door 9-4 which can be opened conveniently is installed at the right side of the rear side of the rack 9, and sealing plates 9-2 are installed at both the left side and the right side of the rack 9.
In some embodiments, as shown in fig. 5, an operation box 7 for controlling the automatic movement of the entire ultrasonic intelligent cutting machine is fixedly installed on a right front corner of the frame 9, a human-machine interface 7-1 is installed in front of the operation box 7, a power switch 7-2, a power indicator 7-3 and an emergency stop switch 7-4 are further installed on the operation box 7, the power switch 7-2, the power indicator 7-3 and the emergency stop switch 7-4 are all located on a rear side of the human-machine interface 7-1, the power switch 7-2 is used for controlling the power on/off of the machine, the power indicator 7-3 is convenient for observing whether the machine is powered on, and the emergency stop switch 7-4 is used for performing rapid stop when an abnormality occurs.
The working principle of the ultrasonic intelligent cutting machine is as follows: when the material is required to be cut, firstly, the material to be processed is placed on a workbench 1, wherein the material is positioned between an ultrasonic welding head 2-3 and a cutter 3-5, then, an ultrasonic generator 8 is started, the ultrasonic generator 8 converts commercial power into a high-frequency alternating current signal matched with an ultrasonic vibrator 2-2, the ultrasonic vibrator 2-2 is driven to work, the ultrasonic vibrator 2-2 converts input electric power into mechanical power (namely ultrasonic waves) and then transmits the mechanical power to the ultrasonic welding head 2-3, and the ultrasonic welding head 2-3 couples ultrasonic waves generated by an energy transducer to the material to be melted and cut; then, controlling an X-axis motor 4-6, a Y-axis transmission motor 9-6, a welding head swing motor 2-12, a welding head rotating motor 2-5 and a cutter rotating motor 3-4 to work simultaneously according to cutting requirements to drive an ultrasonic welding head 2-3 and a cutter 3-5 to realize corresponding actions, and applying ultrasonic energy to a processed material to finish the melt-cutting processing when the cutter 3-5 contacts the ultrasonic welding head 2-3, so that the material is melt-cut repeatedly; the ultrasonic welding head 2-3 and the cutter 3-5 can be controlled by the welding head swing motor 2-12 to realize synchronous swing according to the track of the edge cutting, so as to realize the fusion cutting of irregular edge cutting (such as the arc-shaped edge cutting A1 in figure 1).
In the description herein, references to the description of the terms "one embodiment," "certain embodiments," "an illustrative embodiment," "an example," "a specific example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
It is to be understood that the invention is not limited to the examples described above, but that modifications and variations may be effected thereto by those of ordinary skill in the art in light of the foregoing description, and that all such modifications and variations are intended to be within the scope of the invention as defined by the appended claims.
Claims (10)
1. The ultrasonic intelligent cutting machine is characterized by comprising an ultrasonic group (2), a cutter group (3) and an ultrasonic generator (8), wherein the ultrasonic generator (8) is connected with the ultrasonic group (2); the method comprises the steps that a material to be processed is placed between an ultrasonic wave group (2) and a cutter group (3), the ultrasonic wave group (2) provides a high-frequency alternating current signal through an ultrasonic generator (8) to generate ultrasonic waves, the ultrasonic wave group (2) couples the ultrasonic waves to the material to be processed, and the cutter group (3) and the ultrasonic wave group (2) act together to apply ultrasonic energy to the material to be processed so as to complete fusion cutting processing.
2. The ultrasonic intelligent cutting machine according to claim 1, further comprising a Y-axis moving structure for driving the ultrasonic group (2) and the cutter group (3) to move along a Y-axis, and an X-axis moving structure for driving the ultrasonic group (2) and the cutter group (3) to move along an X-axis, wherein the X-axis moving structure is disposed on the Y-axis moving structure, and the ultrasonic group (2) and the cutter group (3) are disposed on the X-axis moving structure.
3. The ultrasonic smart cutter of claim 2, further comprising a mount mounted on the X-axis moving structure; the ultrasonic cutting machine is characterized in that an ultrasonic mounting seat and a cutter mounting seat are arranged on the mounting seat, the ultrasonic mounting seat is located above the cutter mounting seat, the ultrasonic group (2) is arranged on the ultrasonic mounting seat, and the cutter group (3) is arranged on the cutter mounting seat.
4. An ultrasonic intelligent cutting machine according to claim 3, characterized in that a first Z-axis moving structure for driving the ultrasonic group (2) to move in the Z-axis direction and a second Z-axis moving structure for driving the cutter group (3) to move in the Z-axis direction are arranged on the mounting seat, the ultrasonic group (2) is arranged on the first Z-axis moving structure, and the cutter group (3) is arranged on the second Z-axis moving structure.
5. An intelligent ultrasonic cutting machine according to claim 4, characterized in that the ultrasonic group (2) comprises an ultrasonic vibrator (2-2), the ultrasonic vibrator (2-2) is connected with an ultrasonic welding head (2-3); when the material needs to be melt-cut, the ultrasonic generator (8) is started, the ultrasonic generator (8) converts commercial power into a high-frequency alternating current signal matched with the ultrasonic vibrator (2-2) to drive the ultrasonic vibrator (2-2) to work, the ultrasonic vibrator (2-2) converts input electric power into mechanical power and transmits the mechanical power to the ultrasonic welding head (2-3), and the ultrasonic welding head (2-3) couples generated ultrasonic waves to the material to be melt-cut so as to realize ultrasonic melt-cutting.
6. An ultrasonic intelligent cutting machine according to claim 5, characterized in that the ultrasonic group (2) further comprises a welding head rotating motor (2-5) for driving the ultrasonic welding head (2-3) to rotate, and the ultrasonic welding head (2-3) and the welding head rotating motor (2-5) are in transmission connection through a fourth synchronous belt synchronous wheel (2-4).
7. The ultrasonic intelligent cutting machine according to claim 6, wherein the ultrasonic group (2) further comprises a welding head swing motor (2-12), a welding head swing rotating shaft (2-1) and a swing mounting plate, the welding head swing motor (2-12) is used for driving the ultrasonic welding head (2-3) to swing left and right, the welding head swing rotating shaft (2-1) is arranged on the ultrasonic mounting seat, the welding head swing rotating shaft (2-1) is arranged in the vertical direction, the ultrasonic vibrator (2-2), the ultrasonic welding head (2-3), the welding head rotating motor (2-5) and a fourth synchronous belt synchronous pulley (2-4) are all arranged on the swing mounting plate, a transmission gear (2-13) is arranged at the shaft end of the welding head swing motor (2-12), and a transmission gear (2-13) is arranged between the upper end of the welding head swing rotating shaft (2-1) and the transmission gear (2-13) The fifth synchronous belt synchronous wheel (2-14) is in transmission connection, and the lower end of the welding head swinging rotating shaft (2-1) penetrates through the ultrasonic mounting seat and then is connected with the swinging mounting plate; the welding head swing motor (2-12) drives the ultrasonic welding head (2-3) to swing left and right by taking the welding head swing rotating shaft (2-1) as a rotating center.
8. The ultrasonic intelligent cutting machine according to claim 7, wherein the cutter set (3) comprises a cutter base (3-3) and a cutter (3-5) arranged on the cutter base (3-3), the cutter base (3-3) is arranged on the cutter mounting base, a cutter rotating motor (3-4) for driving the cutter (3-5) to rotate is further arranged on the cutter base (3-3), and the cutter rotating motor (3-4) is in transmission connection with the cutter (3-5).
9. The ultrasonic intelligent cutting machine according to claim 8, wherein the welding head swing motor (2-12) is connected with the first transmission shaft (2-7), the cutter group (3) further comprises a second transmission shaft (3-6) and a cutter swing rotating shaft (3-2), the second transmission shaft (3-6) is coaxially connected with the first transmission shaft (3-7), the lower end of the cutter swing rotating shaft (3-2) is in transmission connection with the second transmission shaft (3-6) through a sixth synchronous belt synchronous pulley (3-1), and the upper end of the cutter swing rotating shaft (3-2) passes through the cutter mounting seat and then is connected with the cutter seat (3-3); the welding head swing motor (2-12) drives the cutter (3-5) to swing left and right by taking the cutter swing rotating shaft (3-2) as a rotating center.
10. An ultrasonic intelligent cutting machine according to claim 1, characterized by further comprising an operation box (7) for controlling the automatic movement of the whole ultrasonic intelligent cutting machine, wherein a human-machine interface (7-1), a power switch (7-2), a power indicator lamp (7-3) and an emergency stop switch (7-4) are arranged on the operation box (7).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210035510.7A CN114347152A (en) | 2022-01-13 | 2022-01-13 | Ultrasonic intelligent cutting machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210035510.7A CN114347152A (en) | 2022-01-13 | 2022-01-13 | Ultrasonic intelligent cutting machine |
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| CN114347152A true CN114347152A (en) | 2022-04-15 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202210035510.7A Pending CN114347152A (en) | 2022-01-13 | 2022-01-13 | Ultrasonic intelligent cutting machine |
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| CN (1) | CN114347152A (en) |
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