CN220217456U - Material strip cutting and welding machine - Google Patents
Material strip cutting and welding machine Download PDFInfo
- Publication number
- CN220217456U CN220217456U CN202321463397.9U CN202321463397U CN220217456U CN 220217456 U CN220217456 U CN 220217456U CN 202321463397 U CN202321463397 U CN 202321463397U CN 220217456 U CN220217456 U CN 220217456U
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- China
- Prior art keywords
- cutting
- welding
- material belt
- strip
- jig
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- 238000003466 welding Methods 0.000 title claims abstract description 81
- 239000000463 material Substances 0.000 title claims abstract description 79
- 238000005520 cutting process Methods 0.000 title claims abstract description 42
- 238000010008 shearing Methods 0.000 claims abstract description 15
- 238000000034 method Methods 0.000 abstract description 7
- 238000005516 engineering process Methods 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000011161 development Methods 0.000 description 2
- 238000012797 qualification Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 238000010923 batch production Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
Abstract
The utility model relates to the technical field of laser welding, in particular to a material belt cutting and welding machine, which comprises a movable machine case, wherein the movable machine case is provided with an upper layer and a lower layer, the upper layer is provided with a material belt shearing mechanism, the lower layer is provided with a welding mechanism, and the upper layer is also provided with a PLC control device for controlling the operation of the material belt shearing mechanism and the welding mechanism; the material belt shearing mechanism comprises a material belt jig for fixing the material belt, and a cutter assembly arranged on the eccentric driving assembly and driven by the eccentric driving assembly to move towards the material belt jig for cutting the material belt; the welding mechanism comprises a laser welding device for welding products, a moving device and a product jig for clamping two products to be welded and moving the products to be welded to the laser welding device by the moving device. The utility model has simple structure, convenient operation and small occupied space of equipment, can complete the procedures of cutting, welding and the like by one piece of equipment, and effectively reduces the labor cost.
Description
Technical Field
The utility model relates to the technical field of laser welding, in particular to a material belt cutting and welding machine.
Background
With the development of social technology, welding technology is also being updated continuously, the most original is manual welding technology, and the development of automatic welding machines is followed, so that the laser welding technology is more developed. Laser welding is a welding method in which a workpiece is locally irradiated with a laser having a high energy density, and when a laser beam contacts the workpiece, the energy is absorbed by the workpiece, and welding is performed when the temperature reaches the melting point of the material. As a modern welding technology, laser welding has the advantages of high speed, small deformation, low requirement on welding environment, high power density, no influence of magnetic field, no limitation to conductive materials, no need of vacuum working conditions, no generation of X rays in the welding process and the like, and becomes an indispensable processing technology in the mechanical manufacturing industry.
In the production process, two pieces of hardware materials with different structures are usually welded in a stacking way by a laser welding machine, and the welded hardware materials are tiny and light in weight, so that the 3C product is required to be produced in the market at present, and therefore, the welding becomes an important production process for limiting the output scale. However, because the weldment is comparatively tiny, through the mode of manual cutting, cut out and easily take place the length inequality, and reentrant welding machine welds after cutting out, the process is loaded down with trivial details, and inefficiency, and handheld welded precision is can not guarantee, is unfavorable for guaranteeing the quality of product, is that market demand is big to accurate hardware in addition, and handheld welding is unfavorable for batch production because the welding speed is slow.
Disclosure of Invention
The utility model aims to provide a material belt cutting and welding machine so as to solve the problems in the background technology.
In order to achieve the above purpose, the present utility model provides the following technical solutions: a ribbon cutting and welding machine comprising: the movable case is provided with an upper layer and a lower layer, the upper layer is provided with a material belt shearing mechanism, the lower layer is provided with a welding mechanism, and the upper layer is also provided with a PLC control device for controlling the operation of the material belt shearing mechanism and the welding mechanism;
the material belt shearing mechanism comprises a material belt jig for fixing the material belt, and a cutter assembly arranged on the eccentric driving assembly and driven by the eccentric driving assembly to move towards the material belt jig for cutting the material belt;
the welding mechanism comprises a laser welding device for welding products, a moving device and a product jig for clamping two products to be welded and moving the products to be welded to the laser welding device by the moving device.
Further, the material belt shearing mechanism further comprises a supporting frame, the eccentric driving assembly, the cutter assembly and the material belt jig are all arranged on the supporting frame, and the supporting frame is provided with an XY axis fine adjustment assembly for adjusting the position of the material belt jig.
Further, the material area tool has 2 at least, and 2 material area tools are used for pressing from both sides tight material area both ends, locate XY axle fine setting assembly's both sides respectively, are located to be equipped with between two material area tools and cut the piece, and the piece middle part of cutting has and is used for cutting with cutter assembly cooperation cutting groove.
Further, the cutter assembly comprises a cutter seat which is slidably arranged on the supporting frame, a hinged connecting seat which is hinged with the swing arm is arranged at the upper end of the cutter seat, and two cutters are arranged on the cutter seat at the back of the hinged connecting seat at intervals.
Further, a placing box is arranged on the lower layer of the movable case, and a remote control handle electrically connected with the PLC control device can be placed in the placing box.
Further, the support frame is provided with a proximity switch which is used for sensing the material belt and is electrically connected with the driving piece.
Further, the mobile device is configured as a mobile module.
According to the material belt cutting and welding machine, the material belt is placed on the material belt jig, the material belt jig is used for fixing the material, the cutter assembly is driven by the eccentric driving assembly to cut the material on the material belt jig, the cut product length can be ensured to be consistent, the cutting quality is ensured, the waste of the material belt is avoided, the quality of the end part of the material belt before welding is ensured, the bad production is reduced, the cut material is moved to the product jig, the product jig is moved to the laser welding device by the moving device, the welding is carried out by the laser welding device, and one device is used for completing all procedures, so that the labor participation is reduced, the qualification rate of the product is improved, the welding quality is improved, and the welding efficiency is improved.
Drawings
FIG. 1 is a schematic view of a view angle structure of the present utility model;
FIG. 2 is a schematic view of another view of the present utility model;
fig. 3 is a schematic structural view of a material belt shearing mechanism in the present utility model.
Detailed Description
In order that the above objects, features and advantages of the utility model will be readily understood, a more particular description of the utility model will be rendered by reference to the appended drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present utility model. The present utility model may be embodied in many other forms than described herein and similarly modified by those skilled in the art without departing from the spirit of the utility model, whereby the utility model is not limited to the specific embodiments disclosed below.
Referring to fig. 1 and 2, the present embodiment provides a tape cutting and welding machine, which includes: the movable case 10 is provided with universal wheels and foot cups at the bottom of the movable case 10, the universal wheels are arranged to facilitate the movement of the equipment, the movable case 10 is provided with an upper layer and a lower layer, the upper layer is provided with a material belt shearing mechanism 20, the lower layer is provided with a welding mechanism 30, the upper layer is also provided with a PLC control device 40 for controlling the material belt shearing mechanism 20 and the welding mechanism 30 to operate, the equipment can automatically operate through the PLC control device 40, the PLC control device 40 is provided with a touch display screen and a remote control handle, the lower layer of the movable case 10 is provided with a placing box 101 for placing the remote control handle, the equipment can be remotely controlled through the remote control handle, meanwhile, the material belt shearing mechanism 20 and the welding mechanism 30 can be remotely adjusted, and the touch display screen is arranged at the front side of the upper layer of the movable case 10, so that the equipment is convenient for operators to use;
specifically, referring to fig. 3, the material belt shearing mechanism 20 is provided with a supporting frame 201, and an eccentric driving assembly 202, a cutter assembly 203, a material belt fixture 204 and an XY axis fine adjustment assembly 205 are arranged on the supporting frame 201; the XY axis fine adjustment assembly 205 comprises a Y axis guide rail 2051 arranged on the support frame 201 and a clamp slide seat 2052 slidably arranged on the Y axis guide rail 2051, an X axis guide rail 2053 is arranged on the clamp slide seat 2052, a fine adjustment platform 2054 is arranged on the X axis guide rail 2053, the material belt jig 204 is arranged on the fine adjustment platform 2054, the position of the material belt jig 204 can be adjusted through the XY axis fine adjustment assembly 205, the cutter assembly 203 is convenient for cutting products with different sizes, and the practicability of the equipment is improved; wherein, the number of the material belt jigs 204 is at least 2, 2 are respectively arranged at two sides of the X-axis guide rail 2053, the fine adjustment platform 2054 is also provided with two, the 2 material belt jigs 204 are used for clamping two ends of a material belt, a cutting block 206 is arranged between the two material belt jigs 204, a cutting groove used for being matched with the cutter assembly 203 for cutting is arranged in the middle of the cutting block 206, and the cutting groove is arranged to enable the cutter assembly 203 to cut off a product at one time, so that the cutting efficiency is improved;
the eccentric driving assembly 202 is disposed at the upper portion of the supporting frame 201, and the eccentric driving assembly 202 includes a driving member 2021 disposed on the supporting frame 201, an eccentric wheel 2022 disposed at an output end of the driving member 2021, and a swing arm 2023 hinged to the eccentric wheel 2022 and driving the cutter assembly 203 to move up and down; the cutter assembly 203 is positioned at the lower side of the eccentric driving assembly 202, Z-axis guide rails 2011 are arranged at two sides of the supporting frame 201, the cutter assembly 203 comprises a cutter seat 2031 which is slidably arranged on the Z-axis guide rails 2011, a hinged connecting seat 2032 which is hinged with a swing arm 2023 is arranged at the upper end of the cutter seat 2031, and two cutters 2033 are arranged on the cutter seat 2031 at the back of the hinged connecting seat 2032 at intervals; in addition, a proximity switch 2012 for sensing the material belt and electrically connected with the driving piece 2021 is arranged on one side of the supporting frame 201, during working, the material belt is clamped on the material belt fixture 204, one end of the material belt moves to the lower side of the proximity switch 2012, the proximity switch 2012 senses the material belt, a signal is fed back to the driving piece 2021 by the proximity switch 2012, the driving piece 2021 is started, the driving piece 2021 drives the eccentric wheel 2022 to perform circular motion, and when the eccentric wheel 2022 rotates, the swing arm 2023 hinged on the eccentric wheel 2022 performs circular motion, so that the cutter seat 2031 is pushed to move up and down along the Z-axis guide rail 2011, and two cutters 2033 at the bottom of the cutter seat 2031 cut materials on cutting grooves simultaneously. In the present embodiment, the driving element 2021 is a motor.
Moving the cut material to a welding mechanism 30, welding the material by the welding mechanism 30, wherein the welding mechanism 30 comprises a laser welding device 301 and a moving device 302 for welding products and a product jig 303 for clamping two products to be welded and moving the products to be welded to the laser welding device 301 by the moving device 302; the cut materials are moved to a product jig 303, the product jig 303 is moved to a laser welding device 301 by a moving device 302, and welding is performed by the laser welding device 301; in this embodiment, the mobile device 302 adopts a mobile module, and the product fixture 303 is mounted on a slide of the mobile module; in other embodiments, the moving device 302 may adopt a matching manner of a motor, a screw rod, a sliding seat and a guide rail in the prior art, or adopt a matching manner of a cylinder, a sliding seat and a guide rail, so as to realize movement of materials; and the laser welding apparatus 301 is composed of a laser generator and a laser welding head.
In summary, according to the material strip cutting and welding machine disclosed by the utility model, the material strip is placed on the material strip jig 204, the material strip jig 204 is used for fixing the material, the cutter assembly 203 is driven by the eccentric driving assembly 202 to cut the material on the material strip jig 204, the cut product length can be ensured to be consistent, the cutting quality is ensured, the material strip waste is avoided, the quality of the end part of the material strip before welding is ensured, the bad production is reduced, the cut material is moved to the product jig 303, the product jig 303 is moved to the laser welding device 301 by the moving device 302, all the procedures are finished by one device through the laser welding device 301, the manual participation is reduced, the qualification rate of the product is improved, the welding quality is improved, and the welding efficiency is improved. The utility model has simple structure, convenient operation and small occupied space of equipment, can complete the procedures of cutting, welding and the like by one piece of equipment, and effectively reduces the labor cost.
In the present utility model, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model can be understood by those of ordinary skill in the art according to the specific circumstances.
In the present utility model, unless expressly stated or limited otherwise, a first feature "above" or "below" a second feature may include both the first and second features being in direct contact, as well as the first and second features not being in direct contact but being in contact with each other through additional features therebetween. Moreover, a first feature being "above," "over" and "on" a second feature includes the first feature being directly above and obliquely above the second feature, or simply indicating that the first feature is higher in level than the second feature. The first feature being "under", "below" and "beneath" the second feature includes the first feature being directly under and obliquely below the second feature, or simply means that the first feature is less level than the second feature.
The technical features of the above-described embodiments may be arbitrarily combined, and all possible combinations of the technical features in the above-described embodiments are not described for brevity of description, however, as long as there is no contradiction between the combinations of the technical features, they should be considered as the scope of the description.
Claims (8)
1. A ribbon cutting and welding machine comprising: the movable case is characterized in that the movable case is provided with an upper layer and a lower layer, the upper layer is provided with a material belt shearing mechanism, the lower layer is provided with a welding mechanism, and the upper layer is also provided with a PLC control device for controlling the operation of the material belt shearing mechanism and the welding mechanism;
the material belt shearing mechanism comprises a material belt jig for fixing the material belt, and a cutter assembly arranged on the eccentric driving assembly and driven by the eccentric driving assembly to move towards the material belt jig for cutting the material belt;
the welding mechanism comprises a laser welding device for welding products, a moving device and a product jig for clamping two products to be welded and moving the products to be welded to the laser welding device by the moving device.
2. The strip cutting and welding machine of claim 1, wherein the strip cutting mechanism further comprises a support frame, the eccentric drive assembly, the cutter assembly and the strip jig are all arranged on the support frame, and the support frame is provided with an XY axis fine adjustment assembly for adjusting the position of the strip jig.
3. The strip cutting and welding machine according to claim 2, wherein the number of strip jigs is at least 2, the 2 strip jigs are used for clamping two ends of the strip and are respectively arranged on two sides of the XY axis fine adjustment assembly, a cutting block is arranged between the two strip jigs, and a cutting groove for being matched with the cutter assembly for cutting is formed in the middle of the cutting block.
4. The web cutting and welding machine of claim 2 wherein the eccentric drive assembly includes a drive member disposed on the support frame, an eccentric disposed at an output end of the drive member, and a swing arm hinged to the eccentric and driving the cutter assembly to move up and down.
5. The strip cutting and welding machine according to claim 4, wherein the cutter assembly comprises a cutter holder slidably arranged on the support frame, a hinged connection seat hinged with the swing arm is arranged at the upper end of the cutter holder, and two cutters are arranged on the cutter holder at intervals on the back of the hinged connection seat.
6. The strip cutting and welding machine according to claim 1, wherein a placement box is arranged at the lower layer of the movable case, and a remote control handle electrically connected with the PLC control device can be placed in the placement box.
7. The ribbon cutting and welding machine of claim 4, wherein the support frame is provided with a proximity switch for sensing the ribbon and electrically connected to the driving member.
8. The web cutting and welding machine of claim 1 wherein the moving means is configured as a moving die set.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321463397.9U CN220217456U (en) | 2023-06-08 | 2023-06-08 | Material strip cutting and welding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321463397.9U CN220217456U (en) | 2023-06-08 | 2023-06-08 | Material strip cutting and welding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220217456U true CN220217456U (en) | 2023-12-22 |
Family
ID=89195683
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321463397.9U Active CN220217456U (en) | 2023-06-08 | 2023-06-08 | Material strip cutting and welding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220217456U (en) |
-
2023
- 2023-06-08 CN CN202321463397.9U patent/CN220217456U/en active Active
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| GR01 | Patent grant | ||
| GR01 | Patent grant |