CN114346711A - Automatic trimming and waste material edge breaking device and process for metal cylinder body of heat-insulating container - Google Patents
Automatic trimming and waste material edge breaking device and process for metal cylinder body of heat-insulating container Download PDFInfo
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- CN114346711A CN114346711A CN202011088803.9A CN202011088803A CN114346711A CN 114346711 A CN114346711 A CN 114346711A CN 202011088803 A CN202011088803 A CN 202011088803A CN 114346711 A CN114346711 A CN 114346711A
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Abstract
An automatic trimming and waste edge breaking device for a metal cylinder body of a heat-insulating container and a process thereof. Frame upper portion is equipped with movable cross beam, pushes down rotary mechanism and sets up on movable cross beam, is equipped with the rotating electrical machines on the movable cross beam, and the rotation axis front end of rotating electrical machines is equipped with the swivel mount, and the work platform that the frame was passed to the location head, the guide pillar of pushing down rotary mechanism links to each other with servo motor first, is equipped with trimming mechanism, the disconnected limit mechanism of waste material on the work platform of frame, and the process steps includes: the blank tube is placed on the positioning head; the rotating sleeve is pressed down to be tightly pressed with the blank cylinder and rotates; the edge cutting mechanism operates; the waste edge breaking mechanism operates; the movable beam goes up the rotary sleeve to reset and take out the blank barrel. The invention has the advantages that the structure of the vertical rotary sleeve improves the precision tolerance of the cutting of the cylinder body, the automatic waste edge cutting mechanism solves the problems of low work efficiency and poor safety of manual waste material taking, improves the production efficiency and the product quality, and reduces the labor intensity and the cost.
Description
Technical Field
The invention relates to a device and a process for manufacturing a heat-insulating container, in particular to an automatic trimming and waste material edge-breaking device and process for a metal cylinder body of the heat-insulating container.
Background
At present, the basically horizontal equipment for trimming the metal cylinder body of the heat-insulating container is taken as a main part, the cut waste material rings need to be manually taken out by an operator, the traditional machining process has poor control on the dimensional precision after trimming, the process is complicated, the labor intensity is high, particularly, the waste material rings after trimming are manually taken out by the operator, the defect of potential safety hazard exists, the overall efficiency is low, the precision is poor, the safety is low, and the machining requirement of the metal cylinder body of the heat-insulating container can not be met gradually. Therefore, industrial automation of enterprises needs to create more suitable equipment and processes.
Disclosure of Invention
The invention aims to provide an automatic trimming and waste material edge cutting device and process for a metal cylinder body of a heat-insulating container, aiming at the defects in the prior art. The size precision of the metal cylinder body of the heat-insulating container after edge cutting is improved, the tolerance range is improved from the original 0.3mm to 0.1mm, and particularly, the problem that an operator manually takes waste rings with low work efficiency and poor safety is solved through the automatic edge cutting function of the waste material ring cutting device; the production cost and the labor intensity of operators are reduced, and the quality and the efficiency of products are improved; and the full-automatic production can be realized by matching with an automatic feeding mechanism of a manipulator.
The invention comprises a frame, a downward pressing rotary mechanism, an edge cutting mechanism, a waste edge cutting mechanism, an electric appliance control system and a hydraulic workstation. The machine is characterized in that the machine frame is provided with a working platform, the upper part of the working platform of the machine frame is provided with a plurality of stand columns, the tops of the stand columns are provided with a fixing plate, the fixing plate is provided with an oil cylinder A and an oil cylinder B, a pressing and rotating mechanism is arranged on a movable cross beam and extends to the lower part of the working platform of the machine frame, and the movable cross beam is sleeved on the stand columns and is driven by the oil cylinder A and the oil cylinder B. The movable cross beam is provided with a rotary motor, the front end of a rotating shaft of the rotary motor is provided with a rotary sleeve, the downward pressing rotary mechanism is provided with a positioning head, the positioning head is connected with a guide pillar, the guide pillar passes through a working platform of the rack and is connected with a servo motor A, the working platform of the rack is provided with a trimming mechanism and a waste material edge cutting mechanism, the trimming mechanism is provided with an inner cutting knife and an outer cutting knife, the inner cutting knife is arranged at the front end of a trimming seat, the trimming seat is provided with a slide block A, the cutting knife rest at the front end of the slide block A is provided with an outer cutting knife, an oil cylinder C is connected with the slide block A, the waste material edge cutting mechanism is provided with an edge cutting knife A and an edge cutting knife B, the edge cutting knife A is fixed on the working platform of the rack through an edge cutting knife rest, the edge cutting knife B is connected with a slide block B, the slide block B is connected with an oil cylinder D, an electric control system is arranged in an operation platform in front of the rack, a hydraulic work station is arranged on the working platform of the rack and is connected with each oil cylinder, the rotating motor, the oil cylinder A, the oil cylinder B, the servo motor A, the servo motor B, the oil cylinder C and the oil cylinder D are in circuit connection with an electric appliance control system. The processing process of the automatic trimming waste and edge breaking of the metal cylinder body to be processed is automatically completed through a program preset by a PLC (programmable logic controller).
The rotary shaft on the downward pressing rotary mechanism is externally provided with a bearing, the bearing is arranged in a bearing seat and fixed on a movable cross beam, and a rotary motor drives a rotary sleeve to rotate 360 degrees through the rotary shaft.
The axis of the positioning head coincides with the axis of the rotary sleeve, the positioning head is connected with the guide pillar through a connecting shaft, a bearing is arranged on the connecting shaft, the bearing is installed in a bearing seat, and the guide pillar penetrates through a working platform of the rack and is connected with a bottom servo motor A through a screw rod A, a screw rod fixing seat A and a coupling A.
The cutting inner cutter of the trimming mechanism is fixed at the front end of the trimming seat through an adjustable screw A, the trimming seat is fixed on a working platform of the frame, a servo motor B is connected with a coupler B and a lead screw B, a lead screw fixing seat B is arranged outside the lead screw B, a sliding block A is positioned in a sliding groove above the trimming seat, the cutting outer cutter is fixed on a cutting knife rest through an adjustable screw, the cutting knife rest is connected with the sliding block A, an oil cylinder C is installed on the trimming seat through an oil cylinder C fixing plate, and the oil cylinder C is connected with the sliding block A.
The waste material edge breaking mechanism is provided with an edge breaking cutter A and an edge breaking cutter B, the edge breaking cutter A is fixed on the working platform through the edge breaking cutter A, the edge breaking cutter B is installed at the front end of the sliding block B, the sliding block B is connected with the oil cylinder T, and the oil cylinder T is fixed on the working platform of the rack through the oil cylinder T fixing plate.
The invention also provides an operation process of the automatic trimming waste edge breaking device for the metal cylinder body, which comprises the following steps:
A. manually placing a blank cylinder to be processed on a positioning head of a working platform of a frame of the automatic trimming and waste material edge breaking device for the metal cylinder body, wherein the bottom of the blank cylinder is positioned at the outer side of a cutting inner cutter, and starting the device;
B. a movable cross beam of the automatic metal barrel edge cutting and waste material edge breaking device drives a rotary sleeve to be attached and pressed with the outer side of the blank barrel, and at the moment, a rotary motor is started to enable the pressed barrel body to do 360-degree circular motion;
C. the outer cutting knife of the automatic trimming waste edge cutting device for the metal cylinder body automatically moves forwards and is pushed, the outer cutting knife resets and returns after trimming of a product to be processed is completed, and the cut waste ring automatically falls onto an edge cutting knife seat between an edge cutting knife A and an edge cutting knife B;
D. the edge cutting knife B of the automatic edge cutting waste edge cutting device for the metal cylinder body automatically moves forwards and forwards, the edge cutting knife B resets and returns after the edge of the waste is cut, and the waste after edge cutting slides into the waste collection frame through the waste blanking channel;
E. and moving the movable cross beam upwards, stopping rotating the rotating motor, taking out the blank barrel after the edge cutting is finished, putting the blank barrel into the production line, transferring to the next procedure, preparing to put the blank barrel to be processed again, and entering the next round of circular production.
The automatic edge cutting device has the advantages that the automatic edge cutting device adopts a vertical machine and rotary sleeve structure, the dimensional precision tolerance of the cut metal cylinder body is improved, the tolerance range is improved from the original 0.3mm to 0.1mm, the design of the automatic waste edge cutting mechanism overcomes the problems of low work efficiency and poor safety of the original manual waste material taking, the production efficiency and the product quality are improved, and the labor intensity and the cost are reduced.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the trimming mechanism of the present invention;
FIG. 3 is a schematic view of the waste edge breaking mechanism of the present invention;
fig. 4 is a schematic structural view of the frame and the pressing and rotating mechanism of the present invention.
In the figure: 1 working platform, 2 downward-pressing rotating mechanism, 3 trimming mechanism, 4 waste edge-cutting mechanism, 5 electrical control system, 6 movable cross beam, 7 rotating motor, 8 rotating shaft, 9 rotating sleeve, 10 upright post, 11 cylinder A, 12 cylinder B, 13 hydraulic workstation, 14 positioning head, 15 connecting shaft, 16 guide post, 17 screw A, 18 screw fixing seat A, 19 coupling A, 20 servo motor A, 21 fixing plate, 22 cutting inner knife, 23 cutting outer knife, 24 adjusting screw A, 25 edge-cutting seat, 26 screw B, 27 screw fixing seat B, 28 coupling B, 29 servo motor B, 30 slide block A, 31 adjustable screw B, 32 cutting knife rest, 33 cylinder C, 34 edge-cutting knife A, 35 edge-cutting knife B, 36 edge-cutting knife seat, 37 slide block B, 38 cylinder D, 39 cylinder C fixing plate, and 40 cylinder fixing plate.
Detailed Description
Embodiments of the invention are further described below with reference to the accompanying drawings:
the automatic trimming machine comprises a rack, a pressing and rotating mechanism 2, a trimming mechanism 3, a waste edge cutting mechanism 4, an electric appliance control system 5 and a hydraulic workstation 13. The upper part of the working platform 1 of the frame is provided with a plurality of upright posts 10, four upright posts in the invention. The top of the upright post 10 is provided with a fixed plate 21, the fixed plate 21 is provided with an oil cylinder A11 and an oil cylinder B12, the downward pressing and rotating mechanism 2 is arranged on the movable cross beam 6 and extends to the lower part of the working platform 1 of the frame, the movable cross beam 6 is sleeved on the upright post 10 and is driven by the oil cylinder A11 and the oil cylinder B12 to move upwards and downwards. The movable beam 6 is provided with a rotating motor 7, and the front end of a rotating shaft 8 of the rotating motor 7 is provided with a rotating sleeve 9. The outside of the rotating shaft 8 is provided with a bearing which is arranged in a bearing seat and fixed on the movable beam 6. The rotating motor 7 drives the rotating sleeve 9 to rotate 360 degrees through the rotating shaft 8. The rotating sleeve 9 is gradually pressed on the outer side of the blank tube through the downward movement of the movable cross beam 6. The axis of the positioning head 14 of the pressing and rotating mechanism 2 coincides with the axis of the rotating sleeve 9. The positioning head 14 is connected with a guide post 16 through a connecting shaft 15, a bearing is arranged on the connecting shaft 15 and is installed in a bearing seat, and the guide post 16 penetrates through the working platform 1 of the rack and is connected with a servo motor A20 at the bottom through a screw rod A17, a screw rod fixing seat A18 and a coupling A19. The working platform 1 of the frame is provided with an edge cutting mechanism 3 and a waste edge cutting mechanism 4. The edge cutting mechanism 3 is provided with an inner cutting knife 22 and an outer cutting knife 23, the inner cutting knife 22 is fixed at the front end of an edge cutting seat 25 through an adjustable screw A24, the edge cutting seat 25 is fixed on the working platform 1 of the frame, a servo motor B29 is connected with a coupler B28 and a screw rod B26, and a screw rod fixing seat B27 is arranged outside the screw rod B26. The sliding block A30 is positioned in the sliding groove above the trimming seat 25, the cutting outer cutter 23 is fixed on the cutting cutter frame 32 through the adjustable screw 31, the cutting cutter frame 32 is connected with the sliding block A30, and the oil cylinder C33 is installed on the trimming seat 25 through the oil cylinder C fixing plate 39. The oil cylinder C33 is connected with the sliding block A30. The waste edge breaking mechanism 4 is provided with an edge breaking cutter A34 and an edge breaking cutter B35, the edge breaking cutter A34 is fixed on the working platform 1 of the rack through an edge breaking cutter seat 36, the edge breaking cutter B35 is installed at the front end of a sliding block B37, the sliding block B37 is connected with an oil cylinder T38, and the oil cylinder T38 is installed on the working platform 1 of the rack through an oil cylinder T fixing plate 40. The electrical appliance control system 5 is arranged in an operation table in front of the machine frame. The hydraulic working station 13 is arranged in the working platform 1 of the frame, and the rotating motor 7, the oil cylinder A11, the oil cylinder B12, the servo motor A20, the servo motor B29, the oil cylinder C33 and the oil cylinder D38 are in circuit connection with the electric appliance control system 5. The processing process of the automatic trimming waste and edge breaking of the metal cylinder body to be processed is automatically completed through a program preset by a PLC (programmable logic controller).
The operation process of the automatic trimming waste edge breaking device for the metal cylinder body comprises the following steps:
A. manually placing a blank cylinder to be processed on a positioning head 14 of a working platform 1 of a frame of the automatic edge cutting and waste edge breaking device of the metal cylinder body, wherein the bottom of the blank cylinder is positioned at the outer side of a cutting inner cutter 22, and starting the device;
B. a movable cross beam 6 of the automatic metal barrel trimming and waste material edge breaking device moves downwards to enable a rotary sleeve 9 to be attached and pressed to the outer side of the blank barrel, and at the moment, a rotary motor 7 is started to enable the pressed barrel to do 360-degree circular motion;
C. the outer cutting knife 23 of the automatic trimming waste edge cutting device for the metal cylinder body automatically moves forwards and forwards, the outer cutting knife 23 resets and returns after trimming of a product to be processed is completed, and the cut waste ring automatically falls onto the edge cutting knife seat 36 between the edge cutting knife A34 and the edge cutting knife B35;
D. the edge cutting knife B35 of the automatic edge cutting and waste material edge cutting device for the metal cylinder body automatically moves forwards and forwards, the edge cutting knife B35 resets and returns after the edge cutting of the waste materials is completed, and the waste materials after the edge cutting slide into the waste material collecting frame through the waste material discharging channel;
E. the movable beam 6 moves upwards, the rotating motor 7 stops rotating, the blank barrel after the edge cutting is taken out and put into the production line to be transferred to the next procedure, and the blank barrel to be processed is ready to be put into the next round of circular production.
Claims (6)
1. An automatic trimming and waste material edge cutting device for a metal cylinder body of a heat preservation container comprises a rack, a downward pressing rotary mechanism, an edge cutting mechanism, a waste material edge cutting mechanism, an electric appliance control system and a hydraulic workstation, and is characterized in that the rack is provided with a working platform, the upper part of the working platform of the rack is provided with a plurality of stand columns, the tops of the stand columns are provided with a fixed plate, the fixed plate is provided with a first oil cylinder and a second oil cylinder, the downward pressing rotary mechanism is arranged on a movable cross beam and extends to the lower part of the working platform, the movable cross beam is sleeved on the stand columns and is driven by the first oil cylinder and the second oil cylinder, the movable cross beam is provided with a rotary motor, the front end of a rotary shaft of the rotary motor is provided with a rotary sleeve, the downward pressing rotary mechanism is provided with a positioning head, the positioning head is connected with a guide pillar, the guide pillar penetrates through the working platform of the rack and is connected with a servo motor A, the edge cutting mechanism and the waste material edge cutting mechanism are arranged on the working platform of the rack, the edge cutting mechanism is provided with an inner cutting knife and an outer cutting knife, the inner cutting knife is arranged at the front end of the edge cutting seat, the edge cutting seat is provided with a first sliding block, the cutting knife rest at the front end of the first sliding block is provided with an outer cutting knife, the oil cylinder C is connected with the first sliding block, the waste edge cutting mechanism is provided with an edge breaking knife A and an edge breaking knife B, the edge breaking knife A is fixed on a working platform of the rack through an edge breaking knife seat, the edge breaking knife B is connected with the second sliding block, the second sliding block is connected with the fourth oil cylinder, the electric control system is arranged in an operating platform in front of the rack, the hydraulic working station is arranged on the working platform of the rack and is connected with each oil cylinder, and the rotating motor, the first oil cylinder, the second oil cylinder, the first servo motor, the second servo motor, the third oil cylinder and the fourth oil cylinder are connected with an electric control system circuit.
2. The automatic trimming and scrap cutting device for the metal cylinder of the heat-insulating container according to claim 1, wherein the bearing is arranged outside the rotating shaft of the downward pressing rotating mechanism, the bearing is mounted in the bearing seat and fixed on the movable cross beam, and the rotating motor drives the rotating sleeve to rotate 360 degrees through the rotating shaft.
3. The automatic trimming and scrap cutting device for the metal cylinder body of the heat-insulating container according to claim 1, wherein the axis of the positioning head coincides with the axis of the rotary sleeve, the positioning head is connected with the guide post through a connecting shaft, the connecting shaft is provided with a bearing, the bearing is installed in a bearing seat, and the guide post passes through a working platform of the frame and is connected with a bottom servo motor A through a screw rod A, a screw rod fixing seat A and a coupling A.
4. The automatic trimming waste edge breaking device for the metal cylinder body of the heat-insulating container according to claim 1, wherein a cutting inner cutter of the trimming mechanism is fixed at the front end of a trimming seat through an adjustable screw A, the trimming seat is fixed on a working platform of a rack, a servo motor B is connected with a coupler B and a screw rod B, a screw rod fixing seat B is arranged outside the screw rod B, a slider A is positioned in a chute above the trimming seat, a cutting outer cutter is fixed on a cutting cutter frame through an adjustable screw, the cutting cutter frame is connected with the slider A, an oil cylinder C is installed on the trimming seat through an oil cylinder C fixing plate, and the oil cylinder C is connected with the slider A.
5. The automatic edge cutting and waste material edge cutting device for the metal cylinder body of the heat-insulating container according to claim 1, wherein the waste material edge cutting mechanism is provided with an edge cutting knife A and an edge cutting knife B, the edge cutting knife A is fixed on the working platform through the edge cutting knife A, the edge cutting knife B is installed at the front end of a sliding block B, the sliding block B is connected with an oil cylinder T, and the oil cylinder T is fixed on the working platform of the frame through an oil cylinder T fixing plate.
6. A technology of an automatic trimming waste edge breaking device for a metal cylinder body of a heat preservation container comprises the following steps:
A. manually placing a blank cylinder to be processed on a positioning head of a working platform of a frame of the automatic trimming waste edge breaking device of the metal cylinder body, positioning the bottom of the blank cylinder outside a cutting inner cutter, and starting the automatic trimming waste edge breaking device;
B. a movable cross beam of the automatic metal barrel edge cutting and waste material edge breaking device drives a rotary sleeve to be attached and pressed with the outer side of the blank barrel, and at the moment, a rotary motor is started to enable the pressed barrel body to do 360-degree circular motion;
C. the outer cutting knife of the automatic trimming waste edge cutting device for the metal cylinder body automatically moves forwards and is pushed, the outer cutting knife resets and returns after trimming of a product to be processed is completed, and the cut waste ring automatically falls onto an edge cutting knife seat between an edge cutting knife A and an edge cutting knife B;
D. the edge cutting knife B of the automatic edge cutting waste edge cutting device for the metal cylinder body automatically moves forwards and forwards, the edge cutting knife B resets and returns after the edge of the waste is cut, and the waste after edge cutting slides into the waste collection frame through the waste blanking channel;
E. and moving the movable cross beam upwards, stopping rotating the rotating motor, taking out the blank barrel after the edge cutting is finished, putting the blank barrel into the production line, transferring to the next procedure, preparing to put the blank barrel to be processed again, and entering the next round of circular production.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011088803.9A CN114346711A (en) | 2020-10-13 | 2020-10-13 | Automatic trimming and waste material edge breaking device and process for metal cylinder body of heat-insulating container |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011088803.9A CN114346711A (en) | 2020-10-13 | 2020-10-13 | Automatic trimming and waste material edge breaking device and process for metal cylinder body of heat-insulating container |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN114346711A true CN114346711A (en) | 2022-04-15 |
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ID=81090054
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011088803.9A Pending CN114346711A (en) | 2020-10-13 | 2020-10-13 | Automatic trimming and waste material edge breaking device and process for metal cylinder body of heat-insulating container |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114346711A (en) |
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2020
- 2020-10-13 CN CN202011088803.9A patent/CN114346711A/en active Pending
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