CN108326906B - Sponge circular cutting forming machine and forming method thereof - Google Patents

Sponge circular cutting forming machine and forming method thereof Download PDF

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Publication number
CN108326906B
CN108326906B CN201810198629.XA CN201810198629A CN108326906B CN 108326906 B CN108326906 B CN 108326906B CN 201810198629 A CN201810198629 A CN 201810198629A CN 108326906 B CN108326906 B CN 108326906B
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China
Prior art keywords
sponge
cutting
feeding hopper
fixing plate
ring
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CN201810198629.XA
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CN108326906A (en
Inventor
于殿红
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Shijiazhuang Wulong Sports Equipment Co ltd
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Shijiazhuang Wulong Sports Equipment Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/02Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a stationary cutting member
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/06Arrangements for feeding or delivering work of other than sheet, web, or filamentary form

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  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Sawing (AREA)
  • Crushing And Pulverization Processes (AREA)

Abstract

The invention relates to a sponge ring cutting forming machine and a forming method thereof, wherein the forming machine is provided with a material fixing device and a rotary material pressing device on a moving platform, and a feeding hopper and a cutting device are arranged on one side of the moving platform; the feeding hopper is obliquely downwards arranged, and the material fixing device comprises a material fixing plate which is the same as the feeding hopper in the oblique direction and can be in butt joint with the lower end of the feeding hopper, a plurality of positioning rollers which are vertically arranged on the material fixing plate, and a flashboard which is arranged on the material fixing plate and is used for sealing the lower port of the feeding hopper; the rotary material pressing device comprises a fixed table arranged on the movable platform, a linear bearing obliquely arranged on the fixed table, a rotating shaft penetrating through the linear bearing and a material pressing disc arranged at the lower end of the rotating shaft. The invention has the advantages of simple operation, good cutting effect and high safety, and greatly improves the production efficiency.

Description

Sponge circular cutting forming machine and forming method thereof
Technical Field
The invention relates to the technical field of sports equipment processing, in particular to a sponge circular cutting forming machine and a forming method thereof.
Background
The hand target is an auxiliary tool which is taken in the hand for a trainer to strike, so that boxing attack skills are practiced, and the hand target body is fixed on the palm of the partner by fixing pieces such as hand belts or gloves. The inner container of the hand target body is usually made of foaming sponge, the shape of the inner container is an arc body with the front protruding upper and lower ends and the concave middle part, and in order to enable a partner to better grip the hand target body, a protruding part for the palm part to grip is arranged on the back of the hand target body, the protruding part is usually a round table-shaped foaming sponge, and the back of the inner container of the hand target body is firmly adhered through an adhesive during processing.
At present, round table-shaped sponge used for the protruding part is usually manufactured by manually cutting a cylindrical sponge material by using an electric saw or an electric wood milling machine, so that the operation difficulty is high, the production efficiency is low, the safety is poor, the cutting effect is poor, the quality of the obtained cut product is uneven, and the rejection rate of raw materials is high. Therefore, a special device for cutting the cylindrical sponge material into a nearly circular table shape and a cutting forming method thereof are urgently needed.
Disclosure of Invention
The invention aims to provide a sponge circular cutting forming machine so as to solve the problems of low production efficiency and poor cutting effect in the prior art.
The invention also aims to provide a sponge ring cutting forming method.
One of the objects of the present invention is achieved by: the sponge ring cutting forming machine is characterized in that a moving platform is provided with a material fixing device and a rotary material pressing device, one side of the moving platform is provided with a feed hopper and a cutting device, and the moving platform is used for moving cylindrical sponge materials from the feed hopper to the cutting device for cutting;
the feeding hopper is obliquely downwards arranged, the material fixing device comprises a material fixing plate which is the same as the feeding hopper in the oblique direction and can be in butt joint with the lower end of the feeding hopper, a plurality of positioning rollers which are vertically arranged on the material fixing plate, and a flashboard which is arranged on the material fixing plate and is used for sealing the lower port of the feeding hopper, the positioning rollers are used for axially and vertically positioning sponge materials entering from the feeding hopper on the material fixing plate, and the upper end edge of the material fixing plate is lower than the sponge materials;
the rotary material pressing device comprises a fixed table arranged on the movable platform, a linear bearing obliquely arranged on the fixed table, a rotary shaft penetrating through the linear bearing and a material pressing disc arranged at the lower end of the rotary shaft, wherein the rotary shaft can slide along the linear bearing; the disc surface of the material pressing disc is provided with a fixed needle, the fixed needle comprises a circle center fixed needle positioned at the circle center of the material pressing disc and an eccentric fixed needle positioned at the eccentric position of the material pressing disc, and the fixed needle is used for penetrating the sponge material and driving the sponge material to rotate;
the side of the fixed table is provided with a material returning ring, the rotating shaft penetrates through the center of the material returning ring, the diameter of the material returning ring is larger than that of the material pressing disc and smaller than that of the end face of the sponge material, and a discharging groove is arranged at the position, corresponding to the material returning ring, of the movable table.
The movable platform is arranged on the horizontal track, and casters are arranged at the bottom of the movable platform.
A handle is arranged at the upper end of the rotating shaft.
The flashboard is formed by outwards bending and extending the upper end of the side wall of the fixed plate.
The cutting device is a band saw, and the saw blade of the band saw is vertically arranged.
The three positioning rollers are tangent to the surface of the sponge material entering the material fixing device.
The length of the circle center fixing needle is larger than that of the eccentric fixing needle.
The second object of the invention is realized in that: a sponge ring cutting molding method, comprising the following steps:
a. the sponge ring cutting forming machine is arranged, the structure of the sponge ring cutting forming machine is that a solid feeder and a rotary material pressing device are arranged on a moving platform, a feed hopper and a cutting device are arranged on one side of the moving platform, and the moving platform is used for moving cylindrical sponge materials from the feed hopper to the cutting device for cutting;
the feeding hopper is obliquely downwards arranged, the material fixing device comprises a material fixing plate which is the same as the feeding hopper in the oblique direction and can be in butt joint with the lower end of the feeding hopper, a plurality of positioning rollers which are vertically arranged on the material fixing plate, and a flashboard which is arranged on the material fixing plate and is used for sealing the lower port of the feeding hopper, the positioning rollers are used for axially and vertically positioning sponge materials entering from the feeding hopper on the material fixing plate, and the upper end edge of the material fixing plate is lower than the sponge materials;
the rotary material pressing device comprises a fixed table arranged on the movable platform, a linear bearing obliquely arranged on the fixed table, a rotary shaft penetrating through the linear bearing and a material pressing disc arranged at the lower end of the rotary shaft, wherein the rotary shaft can slide along the linear bearing; the disc surface of the material pressing disc is provided with a fixed needle, the fixed needle comprises a circle center fixed needle positioned at the circle center of the material pressing disc and an eccentric fixed needle positioned at the eccentric position of the material pressing disc, and the fixed needle is used for penetrating the sponge material and driving the sponge material to rotate;
a material returning ring is arranged on the side surface of the fixed table, the rotating shaft penetrates through the center of the material returning ring, the diameter of the material returning ring is larger than that of the material pressing disc and smaller than that of the end surface of the sponge material, and a discharge chute is arranged at the position, corresponding to the material returning ring, of the movable table;
b. moving the moving platform to the feeding hopper, automatically sliding the cylindrical sponge material from the feeding hopper to the position between the positioning rollers of the material fixing device, and enabling the axis of the sponge material to be perpendicular to the material fixing plate of the material fixing device;
c. the rotating shaft is driven to move downwards along the linear bearing, so that the fixed needle penetrates into the sponge material, and meanwhile, the pressing disc presses against the upper end surface of the sponge material;
d. the rotary shaft is driven to rotate, and the movable platform is moved to the cutting device, so that the sponge material is driven by the fixed needle to perform rotary motion, and the cutting device is enabled to cut the ring into a round table shape; when the movable platform moves to the cutting device, the flashboard positioned on the material fixing plate automatically seals the lower port of the feed hopper;
e. after cutting, driving the rotating shaft to move upwards along the linear bearing, and pushing down the round table-shaped sponge material positioned on the fixed needle by the material returning ring when the round table-shaped sponge material moves to the material returning ring and falling into the discharging groove;
f. after the material returning is completed, the movable platform is moved to a feeding hopper to repeat the procedures.
A handle is arranged at the upper end of the rotating shaft, and the movement of the rotating shaft is controlled manually through the handle.
The movable platform is arranged on the horizontal rail, and casters are arranged at the bottom of the movable platform; the flashboard is formed by bending and extending the upper end of the side wall of the fixed plate outwards; the cutting device is a band saw, and a saw blade of the band saw is vertically arranged; the three positioning rollers are tangent to the surface of the sponge material entering the material fixing device; the length of the circle center fixing needle is larger than that of the eccentric fixing needle.
The invention has the advantages of simple operation, good cutting effect and high safety, and greatly improves the production efficiency. The sponge ring cutting forming machine has the advantages of simple structure, low cost, integration of feeding, cutting and returning processes, compact and ordered design, and manual control or automatic control through a driving device. The sponge circular cutting method has simple steps, does not need special operation skills, has low labor intensity during manual operation, and is suitable for popularization and application.
Drawings
FIG. 1 is a schematic structural view of a sponge ring cutting molding machine of the present invention.
In the figure: 1. the device comprises a bottom plate, 2, a horizontal track, 3, a moving platform, 4, casters, 5, a feed hopper, 6, a supporting column, 7, a saw blade, 8, a material fixing plate, 9, a positioning roller, 10, a flashboard, 11, a fixed table, 12, a linear bearing, 13, a rotating shaft, 14, a material pressing disc, 15, a handle, 16, a fixed needle, 17, a material returning ring, 18 and a discharge chute.
Detailed Description
As shown in fig. 1, the sponge circular cutting forming machine can be installed on the ground or a workbench through a bottom plate 1, a horizontal rail 2 is arranged on the bottom plate 1, a movable platform 3 is arranged on the horizontal rail 2, and casters 4 are arranged at the bottom of the movable platform 3. Be equipped with solid glassware and rotatory glassware on the moving platform 3, be equipped with feeder hopper 5 and cutting device in one side of moving platform 3, feeder hopper 5 is fixed in on bottom plate 1 through pillar 6, and feeder hopper 5 slope downward set up, and cutting device is the band saw, and the saw blade 7 of band saw is vertical to be set up, and moving platform 3 is used for removing the sponge material that is the cylinder by feeder hopper 5 department to saw blade 7 and cuts.
The material fixing device comprises a material fixing plate 8 which is the same as the inclination direction of the feed hopper 5 and can be in butt joint with the lower end of the feed hopper 5, a positioning roller 9 and a flashboard 10 which are vertically arranged on the material fixing plate 8. The three positioning rollers 9 are used for axially and vertically positioning the sponge material sliding out of the feed hopper 5 on the material fixing plate 8, the three positioning rollers 9 are tangential to the surface of the sponge material entering the material fixing device, the upper end edge of the material fixing plate 8 is lower than the sponge material, and after the movable platform 3 moves in place, the saw blade 7 is closely adjacent to the upper end edge of the material fixing plate 8, so that the saw blade 7 can cut the sponge material. The flashboard 10 is formed by outwards bending and extending the upper end of the side wall of the material fixing plate 8, and is used for automatically closing the lower port of the feed hopper 5 when the movable platform 3 moves to the cutting device, so that the next sponge material to be cut is intercepted.
The rotary material pressing device comprises a fixed table 11 arranged on the movable platform 3, a linear bearing 12 obliquely arranged on the fixed table 11, a rotary shaft 13 penetrating through the linear bearing 12 and a material pressing disc 14 arranged at the lower end of the rotary shaft 13, wherein the rotary shaft 13 can slide along the linear bearing 12, a handle 15 is arranged at the upper end of the rotary shaft 13, and the rotary shaft 13 can be pressed down, lifted up or rotated through the handle 15. The disc surface of the material pressing disc 14 is provided with a fixed needle 16, the fixed needle 16 comprises a circle center fixed needle positioned at the circle center of the material pressing disc 14 and an eccentric fixed needle positioned at the eccentric position of the material pressing disc 14, and the fixed needle 16 is used for penetrating the sponge material and driving the sponge material to rotate. The length of the circle center fixing needle is larger than that of the eccentric fixing needle, and the circle center fixing needle can penetrate through sponge materials.
The side of the fixed table 11 is provided with a material returning ring 17, the rotating shaft 13 passes through the center of the material returning ring 17, the diameter of the material returning ring 17 is larger than that of the material pressing disc 14 and smaller than that of the end face of the sponge material (the end face of the sponge material is 8 cm-10 cm), the position of the movable platform 3 corresponding to the material returning ring 17 is provided with a discharge chute 18, and one side wall of the discharge chute 18 extends upwards to be fixedly connected with the bottom end of the material returning ring 17.
The invention also provides a sponge ring cutting forming method, which comprises the following steps:
a. the sponge ring cutting forming machine is arranged, and the sponge ring cutting forming machine can be arranged at the rear end of the cylindrical sponge material processing equipment, so that the processed cylindrical sponge material directly falls into a feed hopper 5 of the sponge ring cutting forming machine;
b. moving the moving platform 3 to the feeding hopper 5, automatically sliding the cylindrical sponge material from the feeding hopper 5 to the position between the positioning rollers 9 of the material fixing device, wherein the axis of the sponge material is vertical to the material fixing plate 8 of the material fixing device;
c. pressing down the handle 15 to enable the rotating shaft 13 to move downwards along the linear bearing 12 to enable the fixing needle 16 to penetrate into the sponge material, and simultaneously pressing the material pressing disc 14 against the upper end face of the sponge material;
d. the handle 15 is rotated to enable the rotating shaft 13 to rotate, meanwhile, the movable platform 3 is moved to the saw blade 7, and the sponge material is driven by the fixed needle 16 to rotate, so that the saw blade 7 is enabled to cut the ring into a round table shape; the flashboard 10 positioned on the material fixing plate 8 automatically seals the lower port of the feed hopper 5 when the movable platform 3 moves towards the saw blade 7;
e. after cutting, the handle 15 is arranged, the rotating shaft 13 moves upwards along the linear bearing 12, and when the round table-shaped sponge material positioned on the fixed needle 16 moves to the material returning ring 17, the sponge material is pushed down by the material returning ring 17 and falls into the discharge chute 18 to slide out;
f. after the material returning is completed, the movable platform 3 is moved to the feeding hopper 5 to repeat the above procedures.
The sponge ring cutting forming machine has the advantages of simple and compact integral structure, compact design and integration of feeding, cutting and returning. The invention can also control the rotation shaft and the moving platform to move through the driving device, thereby realizing full-automatic production and further improving the production efficiency.

Claims (8)

1. The sponge ring cutting forming machine is characterized in that a moving platform is provided with a material fixing device and a rotary material pressing device, one side of the moving platform is provided with a feed hopper and a cutting device, and the moving platform is used for moving cylindrical sponge materials from the feed hopper to the cutting device for cutting;
the feeding hopper is obliquely downwards arranged, the material fixing device comprises a material fixing plate which is the same as the feeding hopper in the oblique direction and can be in butt joint with the lower end of the feeding hopper, a plurality of positioning rollers which are vertically arranged on the material fixing plate, and a flashboard which is arranged on the material fixing plate and is used for sealing the lower port of the feeding hopper, the positioning rollers are used for axially and vertically positioning sponge materials entering from the feeding hopper on the material fixing plate, and the upper end edge of the material fixing plate is lower than the sponge materials;
the rotary material pressing device comprises a fixed table arranged on the movable platform, a linear bearing obliquely arranged on the fixed table, a rotary shaft penetrating through the linear bearing and a material pressing disc arranged at the lower end of the rotary shaft, wherein the rotary shaft can slide along the linear bearing; the disc surface of the material pressing disc is provided with a fixed needle, the fixed needle comprises a circle center fixed needle positioned at the circle center of the material pressing disc and an eccentric fixed needle positioned at the eccentric position of the material pressing disc, and the fixed needle is used for penetrating the sponge material and driving the sponge material to rotate;
a material returning ring is arranged on the side surface of the fixed table, the rotating shaft penetrates through the center of the material returning ring, the diameter of the material returning ring is larger than that of the material pressing disc and smaller than that of the end surface of the sponge material, and a discharge chute is arranged at the position, corresponding to the material returning ring, of the movable table;
the movable platform is arranged on the horizontal rail, and casters are arranged at the bottom of the movable platform;
a handle is arranged at the upper end of the rotating shaft.
2. The sponge ring cutting molding machine as claimed in claim 1, wherein said gate plate is formed by bending and extending the upper end of the side wall of the fixing plate.
3. The sponge ring cutting molding machine as claimed in claim 1, wherein said cutting means is a band saw, and the saw blade of said band saw is disposed vertically.
4. The sponge ring cutting molding machine as claimed in claim 1, wherein the number of said positioning rollers is three, and the three positioning rollers are tangential to the surface of the sponge material entering the retainer.
5. The sponge ring cutting molding machine as claimed in claim 1, wherein said center fixed needle has a length greater than a length of said eccentric fixed needle.
6. The sponge ring cutting and shaping method is characterized by comprising the following steps:
a. the sponge ring cutting forming machine is arranged, the structure of the sponge ring cutting forming machine is that a solid feeder and a rotary material pressing device are arranged on a moving platform, a feed hopper and a cutting device are arranged on one side of the moving platform, and the moving platform is used for moving cylindrical sponge materials from the feed hopper to the cutting device for cutting;
the feeding hopper is obliquely downwards arranged, the material fixing device comprises a material fixing plate which is the same as the feeding hopper in the oblique direction and can be in butt joint with the lower end of the feeding hopper, a plurality of positioning rollers which are vertically arranged on the material fixing plate, and a flashboard which is arranged on the material fixing plate and is used for sealing the lower port of the feeding hopper, the positioning rollers are used for axially and vertically positioning sponge materials entering from the feeding hopper on the material fixing plate, and the upper end edge of the material fixing plate is lower than the sponge materials;
the rotary material pressing device comprises a fixed table arranged on the movable platform, a linear bearing obliquely arranged on the fixed table, a rotary shaft penetrating through the linear bearing and a material pressing disc arranged at the lower end of the rotary shaft, wherein the rotary shaft can slide along the linear bearing; the disc surface of the material pressing disc is provided with a fixed needle, the fixed needle comprises a circle center fixed needle positioned at the circle center of the material pressing disc and an eccentric fixed needle positioned at the eccentric position of the material pressing disc, and the fixed needle is used for penetrating the sponge material and driving the sponge material to rotate;
a material returning ring is arranged on the side surface of the fixed table, the rotating shaft penetrates through the center of the material returning ring, the diameter of the material returning ring is larger than that of the material pressing disc and smaller than that of the end surface of the sponge material, and a discharge chute is arranged at the position, corresponding to the material returning ring, of the movable table;
b. moving the moving platform to the feeding hopper, automatically sliding the cylindrical sponge material from the feeding hopper to the position between the positioning rollers of the material fixing device, and enabling the axis of the sponge material to be perpendicular to the material fixing plate of the material fixing device;
c. the rotating shaft is driven to move downwards along the linear bearing, so that the fixed needle penetrates into the sponge material, and meanwhile, the pressing disc presses against the upper end surface of the sponge material;
d. the rotary shaft is driven to rotate, and the movable platform is moved to the cutting device, so that the sponge material is driven by the fixed needle to perform rotary motion, and the cutting device is enabled to cut the ring into a round table shape; when the movable platform moves to the cutting device, the flashboard positioned on the material fixing plate automatically seals the lower port of the feed hopper;
e. after cutting, driving the rotating shaft to move upwards along the linear bearing, and pushing down the round table-shaped sponge material positioned on the fixed needle by the material returning ring when the round table-shaped sponge material moves to the material returning ring and falling into the discharging groove;
f. after the material returning is completed, the movable platform is moved to a feeding hopper to repeat the procedures.
7. The sponge ring cutting molding method as claimed in claim 6, wherein a handle is provided at an upper end of the rotation shaft, and the movement of the rotation shaft is controlled by the handle.
8. The sponge ring cutting molding method as claimed in claim 6, wherein said moving platform is provided on a horizontal rail, and casters are provided at the bottom of the moving platform; the flashboard is formed by bending and extending the upper end of the side wall of the fixed plate outwards; the cutting device is a band saw, and a saw blade of the band saw is vertically arranged; the three positioning rollers are tangent to the surface of the sponge material entering the material fixing device; the length of the circle center fixing needle is larger than that of the eccentric fixing needle.
CN201810198629.XA 2018-03-12 2018-03-12 Sponge circular cutting forming machine and forming method thereof Active CN108326906B (en)

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Application Number Priority Date Filing Date Title
CN201810198629.XA CN108326906B (en) 2018-03-12 2018-03-12 Sponge circular cutting forming machine and forming method thereof

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Application Number Priority Date Filing Date Title
CN201810198629.XA CN108326906B (en) 2018-03-12 2018-03-12 Sponge circular cutting forming machine and forming method thereof

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CN108326906A CN108326906A (en) 2018-07-27
CN108326906B true CN108326906B (en) 2023-04-21

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Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114311150B (en) * 2021-12-14 2023-12-22 江苏多来运纺织有限公司 Special-shaped forming and cutting device for carpet

Citations (6)

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Publication number Priority date Publication date Assignee Title
CN202114749U (en) * 2011-06-01 2012-01-18 赵国平 Arc-shaped sponge cutting machine
WO2015194983A1 (en) * 2014-06-19 2015-12-23 Techno Foam Doo Machine with an endless band-knife for cutting sponge panels into pieces
CN205870631U (en) * 2015-10-20 2017-01-11 宁海县万禧塑料制品厂 Hand shredder
CN106665549A (en) * 2017-02-20 2017-05-17 东北农业大学 Scratching smearing type weed removal device with targeted localization function
CN107243930A (en) * 2017-05-16 2017-10-13 慈溪市海恩数控设备制造有限公司 A kind of foam elbow cutter device
CN207058632U (en) * 2017-08-03 2018-03-02 湖北世丰汽车内饰有限公司 A kind of sponge girdling machine

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7077041B2 (en) * 2003-12-31 2006-07-18 Weyerhaeuser Company Systems and methods for cutting multi-walled corrugated material

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202114749U (en) * 2011-06-01 2012-01-18 赵国平 Arc-shaped sponge cutting machine
WO2015194983A1 (en) * 2014-06-19 2015-12-23 Techno Foam Doo Machine with an endless band-knife for cutting sponge panels into pieces
CN205870631U (en) * 2015-10-20 2017-01-11 宁海县万禧塑料制品厂 Hand shredder
CN106665549A (en) * 2017-02-20 2017-05-17 东北农业大学 Scratching smearing type weed removal device with targeted localization function
CN107243930A (en) * 2017-05-16 2017-10-13 慈溪市海恩数控设备制造有限公司 A kind of foam elbow cutter device
CN207058632U (en) * 2017-08-03 2018-03-02 湖北世丰汽车内饰有限公司 A kind of sponge girdling machine

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