CN102528152B - Automatic blanking and ring cutting process - Google Patents
Automatic blanking and ring cutting process Download PDFInfo
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- CN102528152B CN102528152B CN201110453317.7A CN201110453317A CN102528152B CN 102528152 B CN102528152 B CN 102528152B CN 201110453317 A CN201110453317 A CN 201110453317A CN 102528152 B CN102528152 B CN 102528152B
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- cylinder
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- gear
- manipulator
- liftout
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Abstract
The invention relates to an automatic blanking and ring cutting device, which comprises a machine body assembly, a die device, a material squeezing and up-down moving device, a cutting device and a manipulator. The machine body assembly includes a machine base, a workbench installed on the machine base, four stand columns symmetrically fixed and installed on the machine base, a beam and a programmable control system operation platform. The die device is fixed and installed on the upper part of the workbench. The material squeezing and up-down moving device is installed in the workbench. The cutting device and the manipulator are installed on the beam of the machine body assembly. The programmable control system operation platform is connected with the machine body base through a power line and a data line. The automatic blanking and ring cutting device realizes automatic production and is high in processing speed and operation efficiency and low in waste of materials. Workpieces processed by the device are high in precision and quality.
Description
Technical field:
The present invention relates to mechanical processing technique field, relate to a kind of automated production blanking shears circle equipment sheet material being cut into circle or annulus in particular.
Background technology:
In current factory, sheet material is cut into circle and can adopts artificial cutting, mould punching and machine for circle-shearing etc., artificial cutting is wasted time and energy, and the thickness of the plate sheared and diameter are all restricted, and cuts out finished size precision is low, affects the quality of product; Adopt mould punching to alleviate labour intensity, but also need operative, and diel cost is high; Machine for circle-shearing is adopted to need blank to be cut in advance square, centering on stock of square, after blank being put into location, a kind of automated production blanking shears sired results skill center, after material pressing device fixes blank, adjustment shear, start to cut circle, its waste of material is large, and also need operative, during shearing, noise is large, shearing area out-of-flatness, affects the quality of product.
Summary of the invention:
The object of the invention is for the deficiencies in the prior art part, a kind of automated production blanking shears sired results skill is provided, it does not need operator, fully-automatic production can be realized, the programmable control system that runs through of equipment controls, and process velocity is fast, and operating efficiency is high, waste of material is few, and workpiece accuracy, quality are high.
Technology solution of the present invention is as follows:
A kind of automated production blanking shears sired results skill, comprises the following steps:
A) blanking: obtain banding pattern or roll blank, the blank of gained is transported to die device place;
B) locate binder: under the effect of hydraulic piston, the crossbeam on fuselage assembly declines, and makes the binder cutter on shear push down described blank, makes it location, compresses;
C) shear forming: shearing work starts, two groups or four groups of shear knives start to shear from the both sides of blank, and the every half rotation of the carriage saddle on shear just can shear out a circle or circular ring work piece;
D) shear resets: after carriage saddle completes rotary motion, under the effect of hydraulic piston, and shear rises, and moves to the location, top of die device, waits for the carrying out of subsequent work circulation;
E) discharging: be arranged on the liftout of workbench inside and move up and down device and start working, under the effect of lower master cylinder, ejector beam on liftout cylinder is moved up, circle or circular ring work piece are ejected, the manipulator be now arranged on fuselage starts operation, under the effect of the sucker of manipulator, circle or circular ring work piece is held and is moved to outside lathe and deposits, liftout and move up and down device and move down reset, waits for the carrying out of subsequent work circulation.
A kind of automated production blanking shears circle equipment, it is by fuselage assembly, die device, liftout and move up and down device, shear and manipulator and form, and described fuselage assembly comprises support, the workbench be arranged on support, symmetry are packed in four columns, crossbeam and programmable control system operating platform on support; Described die device is fixedly mounted on workbench top, liftout and move up and down device and be arranged on workbench inside, shear and manipulator are arranged on the crossbeam of fuselage assembly, and programmable control system operating platform is linked together by power line and data wire and fuselage assembly.
In technique scheme, described die device comprises die plate base, formwork, die pad, mould positioning component and cylinder, by mould positioning component by die device fixed installation on the table, die plate base is packed on mould positioning component, formwork is arranged on die plate base, a cylinder is respectively installed in formwork both sides, and die pad is fixed on formwork.
In technique scheme, described liftout and move up and down device and comprise oil cylinder bonnet, cylinder flange, lower master cylinder, liftout cylinder and ejector beam, oil cylinder bonnet is tightly connected by cylinder flange and lower master cylinder, above lower master cylinder, liftout cylinder is housed, liftout cylinder is equipped with ejector beam.
In technique scheme, described shear is made up of carriage saddle, shear knife, binder cutter, screw mandrel, fixed mount, bearing, upper bearing (metal) main shaft and decelerator, described shear knife and binder cutter are connected on screw mandrel, are linked together by screw rodb base and screw mandrel trim ring and carriage saddle; Described carriage saddle is connected to fixed mount by a pair connecting axle, and on fixed mount, symmetry is equipped with two upper rollers; Described upper bearing (metal) main shaft upper end connection bearing, lower end is connected with carriage saddle by a rigid bearing circle through fixed mount; Described bearing upper end is connected with decelerator by main shaft trim ring on.
In technique scheme, described manipulator is made up of sucker, suction cup carrier, mechanical axis, machinery frame, upper beam, rolling bearing a, rolling bearing b, gear a, gear b, gear shaft a, gear shaft b, push rod, internal thread spherical plain bearing rod end, cylinder and manipulator cylinder base; Described cylinder is fixed on manipulator cylinder base, cylinder connects internal thread spherical plain bearing rod end; Described push rod one end is connected with gear b by gear shaft b, and the other end is linked together by a pin and pin lid and internal thread spherical plain bearing rod end; Gear a and gear b engages each other and move toward one another, and gear shaft a and gear shaft b one end support respectively by rolling bearing a and rolling bearing b, and the other end is separately installed with bearing blank holder; Gear shaft a is connected with mechanical axis through upper beam, and mechanical axis is connected to machinery frame, and sucker is connected with machinery frame by suction cup carrier.
Beneficial effect of the present invention is:
1. blanking shears sired results skill of the present invention, uses very little shearing force just can fully automatically shear the blank of major diameter and thick size, the finished product needed for acquisition.
2. blank of the present invention does not need to be cut into square, and the blank side of can be plate or roll etc., decrease intermediate step.
3. process velocity of the present invention is fast, and the workpiece shearing more than 10 per minute, operating efficiency is high, and waste of material is few, and workpiece accuracy, quality are high.
4. the present invention is applied widely, all can shear thin material, fragility material, stainless steel material and coarse material.
5. of the present inventionly cut round equipment full automatic working, do not need operator to operate, alleviate labour intensity, increase work efficiency, do not need storage device, finished product is moved to outside equipment by the operation of sucker on manipulator and deposits, simple to operate, of the present inventionly cut round compact equipment, equipment is firm.
Accompanying drawing illustrates:
Below in conjunction with accompanying drawing, the present invention is described further:
Fig. 1 is the general assembly drawing cutting round equipment of the present invention;
Fig. 2 is the structural representation of die device of the present invention;
Fig. 3 is liftout of the present invention and the structural representation moving up and down device;
Fig. 4 is the structural representation of shear of the present invention;
Fig. 5 is the structural representation of manipulator of the present invention.
Detailed description of the invention:
The following stated is only preferred embodiment of the present invention, not limits scope of the present invention.
Embodiment, is shown in accompanying drawing 1 ~ 5, and a kind of automated production blanking shears sired results skill, comprises the following steps:
A) blanking: obtain banding pattern or roll blank, is transported to die device 2 place by the blank of gained;
B) locate binder: under the effect of hydraulic piston, the crossbeam on fuselage assembly 1 declines, and makes the binder cutter on shear 4 push down described blank, makes it location, compresses;
C) shear forming: shearing work starts, two groups or four groups of shear knives start to shear from the both sides of blank, and the every half rotation of the carriage saddle on shear just can shear out a circle or circular ring work piece;
D) shear resets: after carriage saddle completes rotary motion, under the effect of hydraulic piston, and shear rises, and moves to the location, top of die device, waits for the carrying out of subsequent work circulation;
E) discharging: be arranged on the liftout of workbench inside and move up and down device 3 and start working, under the effect of lower master cylinder, ejector beam on liftout cylinder is moved up, circle or circular ring work piece are ejected, the manipulator 5 be now arranged on fuselage starts operation, under the effect of the sucker of manipulator, circle or circular ring work piece is held and is moved to outside lathe and deposits, liftout and move up and down device and move down reset, waits for the carrying out of subsequent work circulation.
A kind of automated production blanking shears circle equipment, it is by fuselage assembly, die device, liftout and move up and down device, shear and manipulator and form, and described fuselage assembly comprises support 6, the workbench 7 be arranged on support, symmetry are packed in four columns 8, crossbeam 9 and programmable control system operating platform on support; Described die device is fixedly mounted on workbench top, liftout and move up and down device and be arranged on workbench inside, shear and manipulator are arranged on the crossbeam of fuselage assembly, and programmable control system operating platform is linked together by power line and data wire and fuselage assembly.
Described die device comprises die plate base 10, formwork 11, die pad 12, mould positioning component 13 and cylinder 14, by mould positioning component by die device fixed installation on the table, die plate base is packed on mould positioning component, formwork is arranged on die plate base, a cylinder is respectively installed in formwork both sides, and die pad is fixed on formwork.
Described liftout and move up and down device and comprise oil cylinder bonnet 15, cylinder flange 16, lower master cylinder 17, liftout cylinder 18 and ejector beam 19, oil cylinder bonnet is tightly connected by cylinder flange and lower master cylinder, above lower master cylinder, liftout cylinder is housed, liftout cylinder is equipped with ejector beam.
Described shear is made up of carriage saddle 20, shear knife 21, binder cutter 22, screw mandrel 23, fixed mount 24, bearing 25, upper bearing (metal) main shaft 26 and decelerator 27, described shear knife and binder cutter are connected on screw mandrel, are linked together with carriage saddle by screw rodb base 28 and screw mandrel trim ring 29; Described carriage saddle is connected to fixed mount by a pair connecting axle 30, and on fixed mount, symmetry is equipped with two upper rollers 31; Described upper bearing (metal) main shaft upper end connection bearing, lower end is connected with carriage saddle by a rigid bearing circle 32 through fixed mount; Described bearing upper end is connected with decelerator by main shaft trim ring 33 on.
Described manipulator is made up of sucker 34, suction cup carrier 35, mechanical axis 36, machinery frame 37, upper beam 38, rolling bearing a39, rolling bearing b40, gear a41, gear b42, gear shaft a43, gear shaft b44, push rod 45, internal thread spherical plain bearing rod end 46, cylinder 47 and manipulator cylinder base 48; Described cylinder is fixed on manipulator cylinder base, cylinder connects internal thread spherical plain bearing rod end; Described push rod one end is connected with gear b by gear shaft b, and the other end is linked together with internal thread spherical plain bearing rod end by a pin 49 and pin lid 50; Gear a and gear b engages each other and move toward one another, and gear shaft a and gear shaft b one end support respectively by rolling bearing a and rolling bearing b, and the other end is separately installed with bearing blank holder 51; Gear shaft a is connected with mechanical axis through upper beam, and mechanical axis is connected to machinery frame, and sucker is connected with machinery frame by suction cup carrier.
Claims (1)
1. an automated production blanking shears circle equipment, it is characterized in that: it is by fuselage assembly, die device, liftout and move up and down device, shear and manipulator and form, described fuselage assembly comprises support, the workbench be arranged on support, symmetry are packed in four columns, crossbeam and programmable control system operating platform on support; Described die device is fixedly mounted on workbench top, liftout and move up and down device and be arranged on workbench inside, shear and manipulator are arranged on the crossbeam of fuselage assembly, and programmable control system operating platform is linked together by power line and data wire and fuselage assembly;
Described die device comprises die plate base, formwork, die pad, mould positioning component and cylinder, by mould positioning component by die device fixed installation on the table, die plate base is packed on mould positioning component, formwork is arranged on die plate base, a cylinder is respectively installed in formwork both sides, and die pad is fixed on formwork;
Described liftout and move up and down device and comprise oil cylinder bonnet, cylinder flange, lower master cylinder, liftout cylinder and ejector beam, oil cylinder bonnet is tightly connected by cylinder flange and lower master cylinder, above lower master cylinder, liftout cylinder is housed, liftout cylinder is equipped with ejector beam;
Described shear is made up of carriage saddle, shear knife, binder cutter, screw mandrel, fixed mount, bearing, upper bearing (metal) main shaft and decelerator, and described shear knife and binder cutter are connected on screw mandrel, is linked together by screw rodb base and screw mandrel trim ring and carriage saddle; Described carriage saddle is connected to fixed mount by a pair connecting axle, and on fixed mount, symmetry is equipped with two upper rollers; Described upper bearing (metal) main shaft upper end connection bearing, lower end is connected with carriage saddle by a rigid bearing circle through fixed mount; Described bearing upper end is connected with decelerator by main shaft trim ring on;
Described manipulator is made up of sucker, suction cup carrier, mechanical axis, machinery frame, upper beam, rolling bearing a, rolling bearing b, gear a, gear b, gear shaft a, gear shaft b, push rod, internal thread spherical plain bearing rod end, cylinder and manipulator cylinder base; Described cylinder is fixed on manipulator cylinder base, cylinder connects internal thread spherical plain bearing rod end; Described push rod one end is connected with gear b by gear shaft b, and the other end is linked together by a pin and pin lid and internal thread spherical plain bearing rod end; Gear a and gear b engages each other and move toward one another, and gear shaft a and gear shaft b one end support respectively by rolling bearing a and rolling bearing b, and the other end is separately installed with bearing blank holder; Gear shaft a is connected with mechanical axis through upper beam, and mechanical axis is connected to machinery frame, and sucker is connected with machinery frame by suction cup carrier.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110453317.7A CN102528152B (en) | 2011-12-28 | 2011-12-28 | Automatic blanking and ring cutting process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110453317.7A CN102528152B (en) | 2011-12-28 | 2011-12-28 | Automatic blanking and ring cutting process |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102528152A CN102528152A (en) | 2012-07-04 |
| CN102528152B true CN102528152B (en) | 2015-07-08 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201110453317.7A Expired - Fee Related CN102528152B (en) | 2011-12-28 | 2011-12-28 | Automatic blanking and ring cutting process |
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| CN (1) | CN102528152B (en) |
Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103862098B (en) * | 2012-12-07 | 2016-01-27 | 宜兴北海封头有限公司 | A kind of disk circle-cutting machine |
| DE102014209811B4 (en) * | 2014-05-22 | 2016-07-28 | J. Schmalz Gmbh | Device for mutual separation of two workpiece parts of a plate-like workpiece |
| CN104014679B (en) * | 2014-06-12 | 2016-07-06 | 安徽江淮专用汽车有限公司 | Plate pay-off |
| CN106363222A (en) * | 2016-12-07 | 2017-02-01 | 中冶南方工程技术有限公司 | Disc-type cross-cutting shear for shearing strip steel and method |
| CN108746830A (en) * | 2018-06-23 | 2018-11-06 | 汪建文 | A kind of rotation dynamic formula ring-type shear |
| CN112895550A (en) * | 2019-12-03 | 2021-06-04 | 西安新三力汽车零部件有限公司 | SMC moulded product processingequipment based on graphite alkene |
| CN116890140B (en) * | 2023-09-11 | 2023-11-21 | 江苏龙英管道新材料有限公司 | Groove device for prefabricated overhead heat-insulating pipe and application method of groove device |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4397207A (en) * | 1980-02-25 | 1983-08-09 | Dalton Isaac | Sheet metal cutting device for arcs and circles |
| CN2102812U (en) * | 1991-06-17 | 1992-04-29 | 卜琳 | Horizontal sheet cirle cutter |
| US5255586A (en) * | 1992-07-30 | 1993-10-26 | Newhausen Larry E | Radial arm saw circle cutting apparatus |
| CN2378142Y (en) * | 1998-08-06 | 2000-05-17 | 济南法因数控机械有限公司 | Digital control double-disc shearing machine |
| CN2917896Y (en) * | 2006-07-21 | 2007-07-04 | 江苏亚光金属制品有限公司 | Sheet circle-cutting machine |
| CN201168829Y (en) * | 2008-04-10 | 2008-12-24 | 刘丕文 | Saw cutting circular steel plate apparatus |
-
2011
- 2011-12-28 CN CN201110453317.7A patent/CN102528152B/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4397207A (en) * | 1980-02-25 | 1983-08-09 | Dalton Isaac | Sheet metal cutting device for arcs and circles |
| CN2102812U (en) * | 1991-06-17 | 1992-04-29 | 卜琳 | Horizontal sheet cirle cutter |
| US5255586A (en) * | 1992-07-30 | 1993-10-26 | Newhausen Larry E | Radial arm saw circle cutting apparatus |
| CN2378142Y (en) * | 1998-08-06 | 2000-05-17 | 济南法因数控机械有限公司 | Digital control double-disc shearing machine |
| CN2917896Y (en) * | 2006-07-21 | 2007-07-04 | 江苏亚光金属制品有限公司 | Sheet circle-cutting machine |
| CN201168829Y (en) * | 2008-04-10 | 2008-12-24 | 刘丕文 | Saw cutting circular steel plate apparatus |
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| CN102528152A (en) | 2012-07-04 |
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