CN114322760B - Tool vertical detection device and falling detection device - Google Patents
Tool vertical detection device and falling detection device Download PDFInfo
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- CN114322760B CN114322760B CN202111502258.8A CN202111502258A CN114322760B CN 114322760 B CN114322760 B CN 114322760B CN 202111502258 A CN202111502258 A CN 202111502258A CN 114322760 B CN114322760 B CN 114322760B
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- 230000005622 photoelectricity Effects 0.000 claims abstract description 27
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Abstract
The invention relates to the field of tool detection, in particular to a tool vertical detection device, which comprises: a moving rail is arranged on the running water bracket; the tooling plate is movably arranged on the moving rail; the support frame is arranged on the tooling plate; the detection photoelectricity is arranged on the flow bracket and used for detecting whether the tooling plate moves to a preset position or not, and when the tooling plate is detected to move to the preset position, a tooling plate in-place signal is sent out; the opposite-shooting photoelectric device is arranged on the running water bracket and used for detecting whether the support frame on the tooling plate at the preset position is vertical or not, and when the fact that the support frame is not vertical is detected, a signal of no vertical is sent out; the vertical driving device is arranged on the running water bracket, and when the vertical driving device receives the in-place signal or the non-vertical signal of the tooling plate, the vertical driving device moves to drive the supporting frame to vertically, so that the automatic pushing of the tooling plate to vertically is realized, the inconvenience of manual operation is avoided, the labor cost is saved, and the production efficiency is improved.
Description
Technical Field
The invention relates to the field of tool detection, in particular to a tool standing and straightening detection device and a laying and laying detection device.
Background
With the progress of science and technology, the development of the electronic industry is rapid, the yield is increased year by year, and the pursuit of reducing the labor intensity and the production automation is gradually paid attention to in the field of electronic manufacturing. For labor-intensive enterprises, the current most central transformation is to realize automation and intellectualization, and the utilization of automation equipment and intelligent factories to replace manual production is the root of transformation and upgrading.
In the production process of television products, the assembled products need to be transferred to a tool, and the products are transferred to a detection section for detection. The turnover tool is required to be recycled in a production line, and the tool is required to be repeatedly executed to stand up and down; conventional assembly lines require an operator to first erect the tooling at the front end station to place the product. After the product detection is finished, taking the product away; because, the frock needs to flow back to front end re-use, and will flow back the front end with the frock, then need to put down the frock to the frock can get back to front end station, so still need an operator to put down the frock.
Such similar processes are quite common except in the television industry; therefore, in order to improve automation of a flow production line, to save labor cost and improve production efficiency, a device capable of automatically standing up or laying down a tool is required.
Disclosure of Invention
The embodiment of the invention provides a tool standing-up detection device and a tool falling-down detection device, which can automatically push tool plates to stand up and straight, and provide automation of a production line so as to save labor cost and improve production efficiency.
According to an embodiment of the present invention, there is provided a tool standing detecting device, including:
the running water bracket is provided with a moving rail;
the tooling plate is movably arranged on the moving rail;
the support frame is arranged on the tooling plate;
detecting photoelectricity, wherein the detecting photoelectricity is arranged on the flow bracket and used for detecting whether the tooling plate moves to a preset position or not, and sending out a tooling plate in-place signal when the tooling plate is detected to move to the preset position;
the opposite-shooting photoelectric device is arranged on the running water bracket and used for detecting whether the support frame on the tooling plate at the preset position is vertical or not, and when the support frame is detected to be not vertical, a non-vertical signal is sent out;
and the vertical driving device is arranged on the running water bracket and is used for moving when receiving the in-place signal of the tooling plate and the signal of no vertical movement so as to drive the support frame to be vertical.
Further, the support frame comprises a frame and a bracket; one end of the frame is arranged on the tooling plate, one end of the bracket is connected with the middle part of the frame, and the tooling plate is provided with a gear structure for being buckled with the bracket;
the gear structure is provided with a gear block, the vertical driving device pushes the frame to rise through movement, and the frame drives the support to be reversely buckled at the gear block, so that the gear block keeps off and limits the support, and the gear structure, the rising frame and the support are triangular.
Further, a plurality of spaced gear blocks are arranged on the gear structure, and the frame drives the support to be reversely buckled at different gear blocks respectively, so that the different gear blocks can separate and limit the support.
Further, the vertical driving device comprises a driving air cylinder and a pushing block connected with the driving air cylinder, the driving air cylinder is arranged on the running water support, the driving air cylinder pushes the pushing block, and the pushing block pushes the support, so that the support is buckled with the gear block reversely.
Further, a first magnetic control switch is arranged at one end of the running water bracket of the driving cylinder, and a second magnetic control switch is arranged at one end of the driving cylinder, which is far away from the running water bracket;
the vertical driving device receives the in-place signal of the tooling plate and controls the driving cylinder to start to do stretching movement;
when the first magnetic control switch detects that the driving cylinder stretches out to a preset position, the driving cylinder is retracted;
when the second magnetic control switch detects that the driving cylinder contracts to a preset position, the driving cylinder stops moving, and the correlation photoelectric detection frame is vertical or not;
if the frame is detected to be vertical, the tooling plate moves to the next process along the moving rail of the running water bracket, otherwise, an unhighly signal is sent, and the vertical driving device receives the unhighly signal and controls the driving cylinder to repeat the extending action again.
Further, the driving cylinder is arranged on the running water support in a negative included angle by taking the running water support as a reference, the driving cylinder comprises a long cylinder and a short cylinder, a third magnetic control switch is arranged at one end of the running water support of the short cylinder, and a fourth magnetic control switch is arranged at one end of the short cylinder, which is far away from the running water support; a fifth magnetic control switch is arranged at one end of the running water bracket of the long cylinder, and a sixth magnetic control switch is arranged at one end of the long cylinder, which is far away from the running water bracket;
the vertical driving device receives the in-place signal of the tooling plate and controls the short cylinder to start stretching movement;
when the third magnetic control switch detects that the short air cylinder stretches out to a preset position, the long air cylinder starts to stretch out, and when the fifth magnetic control switch detects that the long air cylinder stretches out to the preset position, the long air cylinder and the short air cylinder start to shrink;
when the fourth magnetic control switch detects that the short air cylinder and the sixth magnetic control switch detect that the long air cylinder are contracted to the preset positions, the air cylinder is driven to stop moving, and whether the correlation photoelectric detection frame is vertical or not is detected;
if the frame is detected to be vertical, the tooling plate moves to the next working procedure along the moving rail of the running water bracket, otherwise, the short cylinder and the long cylinder respectively repeat the extending actions in sequence.
Further, a supporting wheel is arranged on the frame; and/or
The detection photoelectricity is provided with a plurality of, and any detection photoelectricity detects that the tooling plate is located the preset position, then sends out tooling plate in-place signals.
Tool setting-down detection device includes:
the running water bracket is provided with a moving rail;
the tooling plate is movably arranged on the moving rail;
the support frame is arranged on the tooling plate;
detecting photoelectricity, wherein the detecting photoelectricity is arranged on the flow bracket and used for detecting whether the tooling plate moves to a preset position or not, and sending out a tooling plate in-place signal when the tooling plate is detected to move to the preset position;
the target correlation photoelectric device is arranged on the tooling plate and used for detecting whether a target object exists on the tooling plate;
the falling driving device is arranged on the running water bracket, and when a tooling plate in-place signal is received and the target correlation photoelectric device does not detect that a target object exists on the support frame, the falling driving device moves to drive the support frame to fall;
and the second opposite-emission photoelectric device is arranged on the flowing water bracket and used for detecting whether the support frame on the tooling plate positioned at the preset position is laid down or not, and when the fact that the support frame is not laid down is detected, an unreleased signal is sent to the laying down driving device until the second opposite-emission photoelectric device detects that the support frame is laid down.
Further, the dumping driving device comprises a driving cylinder and a dumping part, the dumping part is arranged at one end of a running water bracket of the driving cylinder, the driving cylinder is arranged on the running water bracket in parallel with the running water bracket, a seventh magnetic control switch is arranged at one end of the running water bracket of the driving cylinder, and an eighth magnetic control switch is arranged at the other end of the running water bracket of the driving cylinder;
when the backing driving device receives the in-place signal of the tooling plate and the target correlation photoelectric device does not detect that a target object exists on the support frame, the driving cylinder is controlled to do extending movement;
when the seventh magnetic control switch detects that the driving air cylinder stretches out to a preset position, the driving air cylinder is retracted, so that the falling component drives the support of the support frame to be separated from the gear block of the support frame until the frame of the support frame falls onto the tooling plate;
when the eighth magnetic control switch detects that the driving cylinder contracts to a preset position, the driving cylinder stops moving, and whether the second correlation photoelectric detection frame falls down or not;
if the frame is detected to be laid down, the tooling plate moves to the next process along the moving rail of the running water bracket, otherwise, the cylinder is driven to respectively and sequentially repeat the extending actions.
The utility model provides a vertical and detection device that falls of frock, includes the vertical detection device of frock of arbitrary item and the detection device that falls of frock of arbitrary item, its characterized in that, the running water support of the vertical detection device of frock and the detection device running water support end to end that falls of frock.
Further, the tool standing detecting device and the tool falling detecting device respectively further comprise driving structures;
when the opposite photoelectric detection device of the tool vertical detection device detects that the supporting frame of the tool vertical detection device is vertical, a vertical signal is sent to the driving structure, and the driving structure drives the tool plate to move to the next working procedure;
when the second correlation photoelectric detection device of the tool setting-down detection device detects that the support frame on the tool plate of the tool setting-down detection device is set down, setting-down signals are sent to the driving structure, and the driving structure drives the tool plate to move to the next working procedure.
The tool vertical detection device in the embodiment of the invention comprises: a moving rail is arranged on the running water bracket; the tooling plate is movably arranged on the moving rail; the support frame is arranged on the tooling plate; the detection photoelectricity is arranged on the flow bracket and used for detecting whether the tooling plate moves to a preset position or not, and when the tooling plate is detected to move to the preset position, a tooling plate in-place signal is sent out; the opposite-shooting photoelectric device is arranged on the running water bracket and used for detecting whether the support frame on the tooling plate at the preset position is vertical or not, and when the fact that the support frame is not vertical is detected, a signal of no vertical is sent out; the vertical driving device is arranged on the running water bracket, and when the vertical driving device receives the in-place signal or the non-vertical signal of the tooling plate, the vertical driving device moves to drive the supporting frame to vertically, so that the automatic pushing of the tooling plate to vertically is realized, the inconvenience of manual operation is avoided, the labor cost is saved, and the production efficiency is improved.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this application, illustrate embodiments of the invention and together with the description serve to explain the invention and do not constitute a limitation on the invention. In the drawings:
FIG. 1 is a block diagram of a tool set-up straightness detection apparatus according to the present invention;
FIG. 2 is another block diagram of the tool set-up straightness detection apparatus of the present invention;
FIG. 3 is a block diagram of the tool setting-down detection device of the present invention;
FIG. 4 is another block diagram of the tool setting-down detection device of the present invention;
FIG. 5 is a block diagram of a gear structure of the present invention;
FIG. 6 is a block diagram of a push structure of the present invention;
reference numerals: 1-running water bracket, 2-tooling plate, 3-supporting frame, 301-frame, 302-bracket 4-detecting photoelectricity, 5-correlation photoelectricity, 6-vertical driving device, 7-driving cylinder, 8-short cylinder, 9-long cylinder, 10-pushing block, 11-laying driving device, 12-laying part, 13-gear structure, 14-gear block, 15-supporting wheel, 16-television, 17-second correlation photoelectricity and 18-mesh correlation photoelectricity.
Detailed Description
In order that those skilled in the art will better understand the present invention, a technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in which it is apparent that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the present invention without making any inventive effort, shall fall within the scope of the present invention.
It should be noted that the terms "first," "second," and the like in the description and the claims of the present invention and the above figures are used for distinguishing between similar objects and not necessarily for describing a particular sequential or chronological order. It is to be understood that the data so used may be interchanged where appropriate such that the embodiments of the invention described herein may be implemented in sequences other than those illustrated or otherwise described herein. Furthermore, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.
In order to provide automation of a production line, automatically pushing the tooling plate 2 to stand upright to save labor cost and improve production efficiency, according to an embodiment of the present invention, there is provided a tooling stand-up detection device, see fig. 1, including: the device comprises a running water bracket 1, a tooling plate 2, a supporting frame 3, a detection photoelectric 4, a correlation photoelectric 5 and a vertical driving device 6; the assembly line support 1 is provided with a moving rail, the tooling plate 2 is movably arranged on the moving rail, the support frame 3 is arranged on the tooling plate 2, the detection photoelectric 4 is arranged on the assembly line support 1 and used for detecting whether the tooling plate 2 moves to a preset position, when the tooling plate 2 is detected to move to the preset position, a tooling plate 2 in-place signal is sent out, the opposite-shooting photoelectric 5 is arranged on the assembly line support 1 and used for detecting whether the support frame 3 on the tooling plate 2 positioned at the preset position is vertical, when the support frame 3 is detected to be not vertical, an unharmful signal is sent out, and the vertical driving device 6 is arranged on the assembly line support 1 and used for moving when the tooling plate 2 in-place signal and the unharmful signal are received, so as to drive the support frame 3 to be vertical.
In the production process of the television, the television needs to be detected, so that the television is placed on the support frame 3, and the support frame 3 is erected through the erecting driving device 6, so that the television can be placed on the support frame 3 to be detected; thus, the support frame 3 is prevented from being erected by manual operation, and the labor cost is saved.
It should be noted that standing means that the supporting frame 3 stands up, that is, the original supporting frame 3 is laid on the tooling plate 2 in a lying manner, and the supporting frame 3 is pushed up by the standing driving device 6, so that the supporting will form a certain included angle relation with the tooling plate 2; at this time, the television 16 may be grabbed and placed on the support frame 3 by other devices for detection, such as placing the television 16 on the support frame in fig. 4. Preferably, the included angle between the support frame 3 and the tooling plate 2 after standing is smaller than 90 degrees; an angle smaller than 90 degrees, which is based on the coordinate system of the plane of the tooling plate 2 and the plane of the perpendicular tooling plate 2, can ensure that the television 16 is stably placed on the supporting frame 3.
Referring to fig. 1, 2 and 5, the support frame 3 includes a support frame 3 including a frame 301 and a bracket 302, the frame 301 is rotatably mounted on the tooling plate 2, that is, one end of the frame 301 is connected to the tooling plate 2, that is, is a fixed end, and the other end of the frame 301 is a movable end, and the movable end can rotate around the fixed end. The tooling plate 2 is provided with a gear structure 13 which is used for being buckled with the bracket 302 and is approximately positioned on the same axis with the frame 301; one end of the bracket 302 is connected to the frame 301 so that the bracket 302 is connected to a middle region of the frame 301 in order to push up the frame 301 to a certain height; the other end of the bracket 302 is a movable end, and the movable end of the bracket 302 moves on the gear structure 13; the gear structure 13 is provided with the gear block 14, when the stand driving device 66 pushes the bracket 302, the bracket 302 moves to one side of the gear block 14 of the gear structure 13, when the bracket 302 moves to the rear of the gear block 14 of the gear structure 13, the bracket 302 is connected with the gear block 14 in a reverse buckling manner, and the gear block 14 can separate the bracket 302 from moving back, so that the frame 301 is supported by the bracket 302, namely, the stand is erected. At this time, the frame 301, the bracket 302, and the gear structure 13 have a triangular shape.
In order to enable different included angles between the frame 301 and the tooling plate 2, a plurality of gear blocks 14 can be arranged on the gear structure 13 at intervals, and the frames 302 are pushed to the rear of the gear blocks 14 with different distances, so that the different gear blocks 14 can block and limit the frames 302, the included angles between the frame 301 and the tooling plate 2 are adjusted, and the angle of a television placed on the frame 301 relative to the tooling plate 2 is changed to adapt to different working requirements.
The vertical driving device 6 comprises a driving air cylinder 7 and a pushing block 10 connected with the driving air cylinder 7, the driving air cylinder 7 performs extending motion to push the pushing block 10, the pushing block 10 pushes the bracket 302, the bracket 302 is enabled to reversely buckle the gear block 14 on the gear structure 13, and the driving air cylinder 7 extends for different lengths, so that the bracket 302 can reversely buckle the gear block 14 at different distances.
Two ends of the driving cylinder 7 are respectively provided with a magnetic control switch (not labeled in the figure), one end of the running water bracket 1 of the driving cylinder 7 is provided with a first magnetic control switch, and one end of the driving cylinder 7 far away from the running water bracket 1 is provided with a second magnetic control switch; the tooling plate 2 can move on the running water bracket 1, different working procedures are carried out by moving on the running water bracket 1, when the detection photoelectric 4 detects that the tooling plate 2 moves to a preset position on the running water bracket 1, the preset position is a standing working procedure position, the tooling plate 2 stops moving, and the tooling plate stays at the standing working procedure position for a certain time; the detection photoelectric 4 sends a signal for detecting the position of the tooling plate 2 to the standing process to the standing driving device 6, and the standing driving device 6 controls the driving cylinder 7 to start to extend so as to push the bracket 302 to reversely buckle the pushing block 10.
When the first magnetic control switch detects that the driving cylinder 7 stretches out to a preset position, the vertical driving device 6 controls the driving cylinder 7 to retract; when the second magnetic control switch detects that the driving cylinder 7 is contracted to a preset position in the contraction movement process of the driving cylinder 7, the vertical driving device 6 controls the driving cylinder 7 to stop moving; after the driving cylinder 7 stops moving, the opposite-shooting photoelectric 5 can detect whether the frame 301 is vertical or not by pushing of the driving cylinder 7, and a plurality of the opposite-shooting photoelectric 5 can be vertical, at the moment, the television 16 can be placed on the frame 301, and then the tooling plate 2 moves to the next working procedure along the moving rail of the running water bracket 1 again; if the frames 301 are not erected, the opposite-irradiation photoelectric 5 sends out a signal that the frames 301 are not erected to the erecting driving device 6, and the erecting driving device 6 controls the driving cylinder 7 to extend out again so as to push the frames 301 to erect.
After each time the driving cylinder 7 executes the action of pushing the frame 301 to stand vertically, the opposite-shooting photoelectric device 5 detects whether the frame 301 is actually standing vertically, and if no standing is detected, the driving cylinder 7 executes the action of pushing the frame 301 to stand vertically again; the correlation photoelectric 5 can set the number of times of detecting whether the frame 301 stands up or not according to the need, for example, set three times, after the driving cylinder 7 executes the action of pushing the frame 301 to stand up, the correlation photoelectric 5 gives an alarm after detecting that the frame 301 stands up three times, so as to remind the need of manual intervention treatment, wherein the treatment comprises manual falling or checking of the device.
Description of the preset position of the detection driving cylinder 7 corresponding to the magnetic switch: the magnetic control switches are arranged at two ends of the driving cylinder 7, when the driving cylinder 7 performs extending movement, the first magnetic control switch is arranged on the driving cylinder 7, so that the position of the first magnetic control switch is also in movement, and when the first magnetic control switch moves to a certain position, the first magnetic control switch is triggered to work; therefore, the position triggering the first magnetic control switch to work is the preset position. Similarly, when the cylinder 7 is driven to perform shrinkage movement, the second magnetic control switch is triggered to work when moving to a certain position; therefore, the position triggering the second magnetic switch to work is the preset position of the second magnetic switch.
Specifically, the detecting photoelectric 4 is arranged on the running water bracket 1, the detecting photoelectric 4 is arranged at a certain position on the real-time detecting running water bracket 1, when the tooling plate 2 moves to the position, the detecting photoelectric 4 sends out a tooling plate 2 in-place signal, and the position is a preset position where the arranged detecting photoelectric 4 sends out the tooling plate 2 in-place signal.
In order to cooperate with the gear blocks 14 with different intervals on the gear structure 13, the position of the magnetic control switch on the driving cylinder 7 can be adjusted to change the preset position of the magnetic control switch, so as to change the telescopic position of the driving cylinder 7, and further change the stop blocks for pushing the bracket 302 to reversely buckle with different intervals.
In order to adapt to different working requirements, the driving air cylinder 7 is provided with a long air cylinder 9 and a short air cylinder 8 with different lengths, as shown in fig. 2, after the short air cylinder 8 pushes the bracket 302, the long air cylinder 9 can directly push the frame 301, so that a larger included angle is formed between the frame 301 and the tooling plate 2. Because the long cylinder 9 directly pushes the frame 301, and the short cylinder 8 and the long cylinder 9 are arranged in parallel, the driving cylinder 7 is arranged on the running water bracket 1 with the running water bracket 1 as a reference negative included angle, and the driving cylinder 7 can push the frame 301 obliquely upwards at a certain angle.
The driving cylinder 7 comprises a long cylinder 9 and a short cylinder 8, magnetic control switches are arranged at both ends of the long cylinder 9 and both ends of the short cylinder 8, a third magnetic control switch is arranged at one end of the running water support 1 of the short cylinder 8, and a fourth magnetic control switch is arranged at one end of the short cylinder 8 far away from the running water support 1; a fifth magnetic control switch is arranged at one end of the running water bracket 1 of the long air cylinder 9, and a sixth magnetic control switch is arranged at one end of the long air cylinder 9 away from the running water bracket 1;
the following is a detailed description of how the driving cylinder 7 pushes the frame 301 upright when the driving cylinder 7 is provided as the long cylinder 9 and the short cylinder 8:
when the detection photoelectric 4 detects that the tooling plate 2 reaches a preset position, sending a tooling plate 2 in-place signal to the vertical driving device 6, and controlling the short cylinder 8 to start to do stretching movement when the vertical driving device 6 receives the tooling plate 2 in-place signal;
when the third magnetic control switch detects that the short cylinder 8 stretches out to a preset position, the long cylinder 9 starts to stretch out, and when the fifth magnetic control switch detects that the long cylinder 9 stretches out to the preset position, the long cylinder 9 and the short cylinder 8 start to shrink;
when the fourth magnetic control switch detects that the short air cylinder 8 and the sixth magnetic control switch detect that the long air cylinder 9 are contracted to the preset positions, the air cylinder 7 is driven to stop moving, and the correlation photoelectric 5 detects whether the frame 301 is vertical or not;
if it is detected that the frame 301 is erected, the tooling plate 2 moves to the next process along the moving rail of the running water bracket 1, otherwise, the short cylinder 8 and the long cylinder 9 repeat the above extending actions in turn.
It should be noted that, the above-mentioned principle of detecting the preset position by the magnetic control switch on the driving cylinder 7 has been described in detail, and the principle of detecting the preset position by the magnetic control switch on the long cylinder 9 and the short cylinder 8 is the same as the above-mentioned principle, and will not be described here again.
A plurality of detection photoelectricity 4 can be arranged on the flow bracket 1 and used for judging whether the tooling plate 2 is positioned at a preset position, and if any one detection photoelectricity 4 detects that the tooling plate 2 is positioned at the preset position, the detection photoelectricity 4 sends out a tooling plate 2 in-place signal; the arrangement of the plurality of detecting photoelectricity 4 can avoid the situation that one or a plurality of detecting photoelectricity 4 is damaged and can not be detected.
A plurality of pairs or a plurality of groups of opposite-shooting photoelectric devices 5 can be arranged on the running water bracket 1 and used for detecting whether the frame 301 is vertical, and if each group of opposite-shooting photoelectric devices 5 detects that the frame 301 is not vertical, the opposite-shooting photoelectric devices 5 send a vertical signal; conversely, if any group of correlation photoelectric devices 5 detects the vertical, the correlation photoelectric devices 5 send out a vertical signal; the arrangement of a plurality of groups of correlation photoelectric devices 5 can avoid the situation that a certain group or a plurality of groups of correlation photoelectric devices 5 are damaged and cannot be detected.
In this embodiment, the opposite photoelectric device 5 is formed by two photoelectric detectors, and under the front frame where the frame 301 is not erected, the two photoelectric detection optical signals are in opposite states, and when the frame 301 blocks or cuts off the optical signals between the two photoelectric detectors, the opposite photoelectric device 5 can determine that the frame 301 is erected accordingly.
After the driving cylinder 7 pushes the frame 301 to stand upright, the television 16 is placed on the frame 301 by the gripping device, and then the next process is performed. For example, in the process of performing instruction detection on the television 16 on the frame 301, after the quality detection of the television 16 is completed, it is considered that the frame 301 needs to be put down onto the tooling plate 2 so that the tooling plate 2 returns to the initial position, and the frame 301 is pushed up again to perform quality detection of the next television 16.
Further, the frame 301 is provided with a supporting wheel 15, and the supporting wheel 15 is used for increasing the stress area of the television 16 product so as to increase the supporting force to the television 16; in addition, the rotatable pulley is arranged to facilitate the placement of the television 16 on the support frame 3 and the taking of the television 16 from the support frame 3.
According to an embodiment of the present invention, referring to fig. 3, 4 and 6, a tool setting-down detection device is provided, including: the device comprises a running water bracket 1, a tooling plate 2, a supporting frame 3, a detection photoelectric 4, a target correlation photoelectric 18, a second correlation photoelectric 17 and a tilting driving device 11; a moving rail is arranged on the running water bracket 1; the tooling plate 2 is movably arranged on the moving rail; the supporting frame 3 is arranged on the tooling plate 2; the detection photoelectric 4 is arranged on the running water bracket 1 and is used for detecting whether the tooling plate 2 moves to a preset position or not, and when the tooling plate 2 is detected to move to the preset position, a tooling plate 2 in-place signal is sent out; the target correlation photoelectric 18 is arranged on the tooling plate 2 and is used for detecting whether a target object exists on the tooling plate 2; the falling driving device 11 is arranged on the running water bracket 1, and when a target correlation photoelectric 18 does not detect that a target object exists on the support frame after receiving a signal of the tooling plate 2 in place, the falling driving device 11 moves to drive the support frame 3 to fall; the second correlation photoelectric device 17 is arranged on the running water bracket 1 and is used for detecting whether the support frame 3 on the tooling plate 2 positioned at the preset position is laid down, and when the support frame 3 is detected to be not laid down, a non-laid down signal is sent to the laying down driving device 11 until the second correlation photoelectric device 17 detects that the support frame 3 is laid down.
The tool setting-down detection device comprises any tool setting-up detection device, the target correlation photoelectric 18 and the setting-down driving device 11, wherein the difference is that the setting-down driving device 11 is used for replacing the setting-up driving device 6 in the tool setting-up detection device. Namely, the tool setting-down detection device comprises all structures of the tool setting-up detection device except the setting-up driving device 6; in the application, the tool setting-down detection device is provided with two pairs of opposite-shooting photoelectricity, namely a second opposite-shooting photoelectricity 17 and a target opposite-shooting photoelectricity 18, wherein the target opposite-shooting photoelectricity 18 is used for detecting whether a target object exists on the tool plate 2, and in actual use, the target object is a television 16; the second pair of photoelectric devices 17 is used for detecting whether the support frame 3 is laid down or not.
The setting-down driving device 11 is arranged on the running water bracket 1, and when the in-place signal of the tooling plate 2 is received and the target correlation photoelectric 18 does not detect that a target object exists on the support frame 3, the setting-down driving device 11 moves to drive the support frame 3 to set down. The support frame 3 is placed on the tooling plate 2 again by pushing the driving air cylinder 7, and the driving air cylinder 7 is arranged parallel to the tooling plate 2 for more conveniently pushing the support frame 3 to be placed.
The falling driving device 11 comprises a driving cylinder 7 and a falling part 12, the falling part 12 is arranged at one end of a running water bracket 1 of the driving cylinder 7, and the driving cylinder 7 is arranged on the running water bracket 1 in parallel with the running water bracket 1; the two ends of the driving cylinder 7 are both provided with magnetic control switches, one end of the running water bracket 1 of the driving cylinder 7 is provided with a seventh magnetic control switch, and the other end is provided with an eighth magnetic control switch.
The following is a detailed description of the process of driving the cylinder 7 to push the frame 301 to be laid down:
when the tilting driving device 11 receives a signal of the tooling plate 2 in place and the target correlation photoelectric 18 does not detect that a target object exists on the support frame 3, the driving cylinder 7 is controlled to do extending movement;
when the seventh magnetic control switch detects that the driving air cylinder 7 stretches out to the preset position, the driving air cylinder 7 is retracted, so that the falling component 12 drives the bracket 302 to be separated from the gear block 14 until the frame 301 falls onto the tooling plate 2;
when the eighth magnetic control switch detects that the driving cylinder 7 is contracted to a preset position, the driving cylinder 7 stops moving, and the second correlation photoelectric 17 detects whether the frame 301 is laid down;
if the frame 301 is detected to be laid down, the tooling plate 2 moves to the next process along the moving rail of the running water bracket 1, otherwise, the cylinder 7 is driven to sequentially repeat the extending actions.
After each time the driving cylinder 7 executes the pushing frame 301 tilting action, the second correlation photoelectric 17 detects whether the frame 301 is actually tilted, and if no tilting is detected, the driving cylinder 7 executes the pushing frame 301 tilting action again; the second correlation photoelectric 17 can set the number of times of detecting whether the frame 301 is laid down or not according to the need, for example, three times, and after the driving cylinder 7 performs the action of pushing the frame 301 to be laid down, the second correlation photoelectric 17 does not detect that the frame 301 is laid down three times, then an alarm is sent out to remind that the intervention process is needed, and the process comprises the manual laying down or the device checking.
The second correlation photoelectric 17 is set to be capable of driving the cylinder 7 to push and put down for a plurality of times when no television 16 is detected on the support frame 3, so that the situation that the television 16 is put down and the television 16 is damaged when the television 16 is arranged on the support frame 3 is avoided. In order to detect whether the television 16 is present on the support 3, a set of the target correlation photo-electric devices 5 is selected to be specially used for detecting the television 16, when the television 16 is present on the support 3, the television 16 cuts off the optical signal of the target correlation photo-electric device 18, so if the signal of the target correlation photo-electric device 18 for detecting the television 16 is cut off, the target correlation photo-electric device 18 is triggered to work, at the moment, the target correlation photo-electric device 18 sends out the signal of the television 16 present on the support 3, and the driving motor is not controlled to move by driving the tilting device.
After the tilting action is completed, the tooling plate 2 delays the moving rail on the running water bracket 1 to smoothly return to the initial position, so that the next television 16 product is placed on the supporting frame 3 for detection.
It should be noted that, in this embodiment, the target object is the television 16, and besides the television 16, the device for detecting whether the user is standing or falling in work or not can be used for other products, i.e. in this embodiment, the television 16 is only illustrated by way of example.
For more convenient driving of the support frame 3 to fall, the falling component is provided with a barb structure, as shown in fig. 6, the structure is in a triangle shape, and the tip of the inclined surface of the triangle faces the support frame 3; when the support frame 3 needs to be put down, the tip of the triangle body is inserted into the support frame 302 and the support frame 302 of the tooling plate 2, then the drive and put down device controls the drive cylinder 7 to move upwards of the vertical tooling plate 2, so that the support frame 302 is separated from the gear block 14 of the gear structure 13, and then the drive cylinder 7 moves in a shrinkage mode until the frame 301 is put down on the tooling plate 2.
Referring to fig. 1 to 4, the tool standing detecting device can achieve automatic standing of the support frame 3, and the tool falling detecting device can achieve automatic falling of the support frame 3; in order to improve the production effect, the tool standing and standing detection device and the tool falling detection device are matched and applicable to form a production line, so that the support frame 3 is automatically standing and falling, and the television 16 is detected by the production line in a full-automatic mode.
Based on this, according to an embodiment of the present invention, a tool standing and falling detection device is provided, which includes the tool standing detection device and the tool falling detection device, and the tool standing detection device and the tool falling detection device are combined end to form a full-automatic standing and falling detection device for the tool.
For example, the tool vertical detection device and the tool falling detection device are formed into a production line, and the tail part of the running water bracket 1 of the tool vertical detection device is connected with the head part of the running water bracket 1 of the tool falling detection device; the assembly line support 1 of the tool vertical detection device and the assembly line support 1 of the tool falling detection device are arranged to be semi-annular structures, and the assembly line supports 1 of the two detection devices are combined together to form a complete annular structure.
The following working procedures of the complete annular structure formed by the running water bracket 1 of the tool vertical detection device and the running water bracket 1 of the tool falling detection device are described in detail:
the television 16 is placed on the supporting frame 3 of the tool vertical detection device at the initial position, and then the tool plate 2 moves to the next process along the running water bracket 1 for detection.
After the detection is completed, the tool plate 2 of the tool vertical detection device continues to move along the running water bracket 1 until the tool plate moves to the tool falling detection device.
At this time, the tool setting-down detection device can detect whether the television 16 exists on the support frame 3, and if the television 16 does not exist on the support frame 3, the tool setting-down detection device is driven to push the support frame 3 to set down;
after the second correlation photoelectric 17 detects that the support frame 3 is put down, the tooling plate 2 continues to return to the initial position along the annular running water support 1, so that the tooling plate 2 is used next time.
It should be noted that a plurality of tool standing detecting devices can be arranged to be connected end to end and connected with one or a plurality of tool falling detecting devices to form an annular assembly line.
The plurality of tool vertical detection devices are arranged to detect a plurality of televisions 16 at the same time, so that the working efficiency is improved; because the tool setting-down detection device is provided with one tool setting-down detection device, the preferable technical scheme is that a plurality of tool setting-down detection devices are connected, then the tool setting-down detection device is arranged at a certain position to serve as the tail, all the tool setting-down detection devices are set down through the tool setting-down detection device by the support frame 3, and then the tool plate 2 returns to the initial position to enable the support frame 3 to be set up again.
In the embodiment, the tool standing detecting device and the tool falling detecting device respectively further comprise a driving structure, and the driving structure is used for driving the tool plate to move on the running water bracket 1 so as to flow to the next working procedure.
When the opposite photoelectric detection 5 of the tool standing detection device detects that the support frame 3 of the tool standing detection device is standing, a standing signal is sent to a driving structure, and the driving structure drives the tooling plate 2 to move to the next working procedure;
when the second correlation photoelectric 17 of the tool setting detection device detects that the support frame 3 of the tool setting detection device is set down, setting down signals are sent out; when the driving structure receives the dumping signal, the driving structure drives the tooling plate 2 to move to the next process.
The driving structure can be set as a connection mode of a motor and a belt pulley, the belt pulley is driven to rotate by the motor, and the belt pulley drives the tooling plate 2 connected with the belt pulley to move.
The foregoing is merely a preferred embodiment of the present invention and it should be noted that modifications and adaptations to those skilled in the art may be made without departing from the principles of the present invention, which are intended to be comprehended within the scope of the present invention.
Claims (5)
1. Vertical detection device of frock, its characterized in that includes:
the running water bracket is provided with a moving rail;
the tooling plate is movably arranged on the moving rail;
the support frame is arranged on the tooling plate;
detecting photoelectricity, wherein the detecting photoelectricity is arranged on the running water bracket and is used for detecting whether the tooling plate moves to a preset position or not, and sending out a tooling plate in-place signal when detecting that the tooling plate moves to the preset position;
the opposite-shooting photoelectric device is arranged on the running water bracket and used for detecting whether the support frame on the tooling plate at the preset position is vertical or not, and when the support frame is detected to be not vertical, a non-vertical signal is sent out;
the vertical driving device is arranged on the running water bracket and is used for moving when the tooling plate in-place signal and the non-vertical signal are received, so as to drive the support bracket to be vertical;
the support frame comprises a frame and a bracket; one end of the frame is arranged on the tooling plate, one end of the bracket is connected with the middle part of the frame, and a gear structure for being buckled with the bracket is arranged on the tooling plate;
the gear structure is provided with a gear block, the vertical driving device pushes the frame to rise through movement, and the frame drives the support to be reversely buckled at the gear block, so that the gear block is used for blocking and limiting the support, and the gear structure, the rising frame and the support are triangular;
the gear structure is provided with a plurality of spaced gear blocks, the frame drives the support to be reversely buckled at different gear blocks respectively, so that the different gear blocks can separate and limit the support;
the vertical driving device comprises a driving air cylinder and a pushing block connected with the driving air cylinder, the driving air cylinder is arranged on the running water bracket, the driving air cylinder pushes the pushing block, and the pushing block pushes the bracket to enable the bracket to reversely buckle the gear block;
the driving cylinder is arranged on the running water support in a negative included angle with the running water support as a reference, the driving cylinder comprises a long cylinder and a short cylinder, a third magnetic control switch is arranged at one end of the running water support of the short cylinder, and a fourth magnetic control switch is arranged at one end of the short cylinder, which is far away from the running water support; a fifth magnetic control switch is arranged at one end of the running water support of the long cylinder, and a sixth magnetic control switch is arranged at one end of the long cylinder, which is far away from the running water support;
the vertical driving device receives the tooling plate in-place signal and controls the short cylinder to start stretching movement;
when the third magnetic control switch detects that the short air cylinder stretches out to a preset position, the long air cylinder starts to stretch out, and when the fifth magnetic control switch detects that the long air cylinder stretches out to the preset position, the long air cylinder and the short air cylinder start to shrink;
when the fourth magnetic control switch detects that the short cylinder and the sixth magnetic control switch detect that the long cylinder are contracted to preset positions, the driving cylinder stops moving, and the correlation photoelectric detection is carried out on whether the frame is vertical or not;
if the frame is detected to be vertical, the tooling plate moves to the next working procedure along the moving rail of the running water bracket, otherwise, the short cylinder and the long cylinder respectively repeat the extending actions in sequence.
2. The tool verticality detection device according to claim 1, wherein a supporting wheel is arranged on the frame; and/or
The detection photoelectricity is provided with a plurality of, and any one detection photoelectricity detects that the tooling plate is located at the preset position, and then sends out an in-place signal of the tooling plate.
3. Frock detection device that falls, its characterized in that includes:
the running water bracket is provided with a moving rail;
the tooling plate is movably arranged on the moving rail;
the support frame is arranged on the tooling plate;
detecting photoelectricity, wherein the detecting photoelectricity is arranged on the running water bracket and is used for detecting whether the tooling plate moves to a preset position or not, and sending out a tooling plate in-place signal when detecting that the tooling plate moves to the preset position;
the target correlation photoelectric device is arranged on the tooling plate and is used for detecting whether a target object exists on the tooling plate or not;
the falling driving device is arranged on the running water bracket, and when the in-place signal of the tooling plate is received and the target correlation photoelectric device does not detect that a target object exists on the support frame, the falling driving device moves to drive the support frame to fall;
the second opposite-emission photoelectric device is arranged on the running water bracket and is used for detecting whether the support frame on the tooling plate at the preset position is put down, and when the fact that the support frame is not put down is detected, a non-put down signal is sent to the put down driving device until the second opposite-emission photoelectric device detects that the support frame is put down;
the falling driving device comprises a driving cylinder and a falling part, the falling part is arranged at one end of the running water bracket of the driving cylinder, the driving cylinder and the running water bracket are arranged on the running water bracket in parallel, a seventh magnetic control switch is arranged at one end of the running water bracket of the driving cylinder, and an eighth magnetic control switch is arranged at the other end of the running water bracket;
when the backing driving device receives the in-place signal of the tooling plate and the target correlation photoelectric device does not detect that the target object exists on the support frame, the driving cylinder is controlled to do extending movement;
when the seventh magnetic control switch detects that the driving air cylinder stretches out to a preset position, the driving air cylinder is retracted, so that the falling component drives the support of the support frame to be separated from the stop block of the support frame until the frame of the support frame falls onto the tooling plate;
when the eighth magnetic control switch detects that the driving cylinder contracts to a preset position, the driving cylinder stops moving, and the second correlation photoelectric detection is performed to determine whether the frame falls down;
and if the frame is detected to be laid down, the tooling plate moves to the next working procedure along the moving rail of the running water bracket, otherwise, the driving cylinders respectively and sequentially repeat the extending actions.
4. The tool standing and falling detection device is characterized by comprising the tool standing and falling detection device according to claim 1 or 2 and the tool falling and falling detection device according to claim 3, and is characterized in that a running water bracket of the tool standing and falling detection device is connected end to end with a running water bracket of the tool falling and falling detection device.
5. The tool set-up and set-down detection device according to claim 4, wherein the tool set-up and set-down detection device and the tool set-down detection device each further comprise a driving structure;
when the opposite photoelectric detection device of the tool standing detection device detects that the supporting frame of the tool standing detection device is standing, a standing signal is sent to the driving structure, and the driving structure drives the tool plate to move to the next working procedure;
when the second correlation photoelectric detection device of the tool setting-down detection device detects that the support frame on the tool plate of the tool setting-down detection device is set down, setting-down signals are sent to the driving structure, and the driving structure drives the tool plate to move to the next working procedure.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111502258.8A CN114322760B (en) | 2021-12-09 | 2021-12-09 | Tool vertical detection device and falling detection device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111502258.8A CN114322760B (en) | 2021-12-09 | 2021-12-09 | Tool vertical detection device and falling detection device |
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| CN114322760A CN114322760A (en) | 2022-04-12 |
| CN114322760B true CN114322760B (en) | 2024-04-02 |
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| CN202111502258.8A Active CN114322760B (en) | 2021-12-09 | 2021-12-09 | Tool vertical detection device and falling detection device |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN114322760A (en) | 2022-04-12 |
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