CN114315332A - Production process of skin-softening diamond luxury porcelain - Google Patents

Production process of skin-softening diamond luxury porcelain Download PDF

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Publication number
CN114315332A
CN114315332A CN202210011420.4A CN202210011420A CN114315332A CN 114315332 A CN114315332 A CN 114315332A CN 202210011420 A CN202210011420 A CN 202210011420A CN 114315332 A CN114315332 A CN 114315332A
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China
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parts
weight
diamond
sand
temperature
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CN202210011420.4A
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Chinese (zh)
Inventor
彭胜
蔡锦波
陈荣夏
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Guangdong Zhonghong Chuangzhan Ceramics Co ltd
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Guangdong Zhonghong Chuangzhan Ceramics Co ltd
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Priority to CN202210011420.4A priority Critical patent/CN114315332A/en
Publication of CN114315332A publication Critical patent/CN114315332A/en
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Abstract

The production process of the skin-softening diamond luxury porcelain, disclosed by the invention, has the advantages that the texture layering sense is strong, the soft light is not dazzling, the natural visual light sense and the soft and smooth delicate touch sense are effectively restored, the visual fatigue light pollution is reduced, and the healthy eye protection is realized, and the production process comprises the following steps: (1) taking a blank formula, ball milling, preparing powder by a spray tower, and pressing bricks by a press; (2) drying to ensure that the temperature of a drying outlet is 95-105 ℃; (3) spraying water, adjusting the temperature to 85-95 ℃, and applying surface glaze; (4) adjusting the temperature to 45-55 ℃, and performing ink-jet printing; (5) spraying water, adjusting the temperature to 55-65 ℃, and applying wear-resistant glaze; (6) firing; wherein the blank formulation comprises: 10-12 parts of water abrasive, 18-20 parts of ball clay, 25-26 parts of ore sand, 24-26 parts of sand, 3 parts of talc particles and 20 parts of high-alumina sand.

Description

Production process of skin-softening diamond luxury porcelain
Technical Field
The invention relates to the field of ceramic tiles, in particular to a production process of a skin-softening diamond luxury porcelain.
Background
The ceramic tile is made of acid and alkali resistant porcelain or stone, i.e. refractory metal oxide and semimetal oxide through the processes of raw material grinding, mixing, pressing, glazing and sintering.
The development time of the ceramic tile is long, and along with the progress of the society, people have higher and higher requirements on the ceramic tile and are more and more drilled. Ordinary bright tiles have not been able to meet the requirements of modern people, so those skilled in the art should develop tiles with higher visual and tactile senses to meet the market requirements.
Disclosure of Invention
The invention discloses a production process of a soft diamond luxury porcelain, which has strong texture layering sense and soft light without dazzling, effectively restores natural visual light sense and soft and smooth touch sense, reduces visual fatigue light pollution and realizes healthy eye protection.
The invention provides a production process of a soft-skin diamond luxury porcelain, which comprises the following steps:
(1) taking a blank formula, ball milling, preparing powder by a spray tower, and pressing bricks by a press;
(2) drying to ensure that the temperature of a drying outlet is 95-105 ℃;
(3) spraying water, adjusting the temperature to 85-95 ℃, and applying surface glaze;
(4) adjusting the temperature to 45-55 ℃, and performing ink-jet printing;
(5) spraying water, adjusting the temperature to 55-65 ℃, and applying wear-resistant glaze;
(6) firing;
wherein the blank formulation comprises: 10-12 parts of water abrasive, 18-20 parts of ball clay, 25-26 parts of ore sand, 24-26 parts of sand, 3 parts of talc particles and 20 parts of high-alumina sand.
Preferably, the sand comprises 11 parts by weight of trihydrate sand and 13-15 parts by weight of white forming sand.
Preferably, the parameters of the overglaze are: the specific gravity of the overglaze is 185-188, the overglaze amount is 100 g/tray, and the capacity of each tray is 0.18-0.2mm2
Preferably, the parameters of the wear-resistant glaze are: the specific gravity is 185-188, and the amount of the protective glaze is as follows: 80 gTray, capacity per tray 0.18-0.2mm2
Preferably, the overglaze comprises: 30 parts by weight of potassium feldspar, 10 parts by weight of kaolin, 25 parts by weight of alumina, 10 parts by weight of nepheline, 15 parts by weight of quartz, 5 parts by weight of calcined talc and 5 parts by weight of calcined kaolin.
Preferably, the wear-resistant glaze comprises 25 parts by weight of potash feldspar, 8 parts by weight of kaolin, 10 parts by weight of zinc oxide, 10 parts by weight of dolomite, 25 parts by weight of super-hard frit and 22 parts by weight of diamond.
Preferably, the inkjet frit composition comprises:
k in an amount of 2 to 3 parts by weight2O, MgO in 2-3 weight portions, CaO in 5 weight portions, Al2O3 in 28-30 weight portions, ZnO in 6 weight portions and SiO in 48-50 weight portions2
Preferably, the water spraying amount of the step (3) is 8-10 g/torr.
Preferably, the water spraying amount of the step (5) is 3-5 g/torr.
The production process of the skin-softening diamond luxury porcelain disclosed by the invention combines a special formula, water spraying according to the amount and glazing at a controlled temperature on the basis of a common production technology, so that the ceramic tile has good layering.
Pressing the bricks by a press to obtain a blank, drying the blank, spraying water, attaching the water to the blank, applying a surface glaze, spraying a certain amount of water on the bottom of the blank to enable the surface glaze to be attached to the water and the blank smoothly, performing ink-jet printing, floating oily ink on the surface of the blank, and then overlapping a layer of wear-resistant glaze. The green brick is fired under the matching of the water and the glaze, the water and the oil are balanced, the water is evaporated, but in the firing and evaporation process, the water provides a smooth layer state for the glaze, so that the fired glaze is smooth and soft like skin.
The water abrasive, the talc particles and the high-alumina sand are used in the blank formula, so that the blank has good brightness, and under the matching of the multilayer glaze and water, the glaze has strong transparency, obvious gradation and large reflectivity, so that a diamond-like reflection effect with certain gloss is formed under the light irradiation, and the ceramic tile is just like a diamond-like luxurious ceramic tile.
The formula of the invention can ensure that the ceramic tile has high hardness, the Mohs hardness reaches 6 grades, and the wear resistance is 4 grades under 2100 revolutions.
Detailed Description
The invention discloses a production process of a soft diamond luxury porcelain, which has strong texture layering sense and soft light without dazzling, effectively restores natural visual light sense and soft and smooth touch sense, reduces visual fatigue light pollution and realizes healthy eye protection.
The invention provides a production process of a soft-skin diamond luxury porcelain, which comprises the following steps:
(1) taking a blank formula, ball milling, preparing powder by a spray tower, and pressing bricks by a press;
(2) drying to ensure that the temperature of a drying outlet is 95-105 ℃;
(3) spraying water, adjusting the temperature to 85-95 ℃, and applying surface glaze;
(4) adjusting the temperature to 45-55 ℃, and performing ink-jet printing;
(5) spraying water, adjusting the temperature to 55-65 ℃, and applying wear-resistant glaze;
(6) firing;
wherein the blank formulation comprises: 10-12 parts of water abrasive, 18-20 parts of ball clay, 25-26 parts of ore sand, 24-26 parts of sand, 3 parts of talc particles and 20 parts of high-alumina sand.
Preferably, the sand comprises 11 parts by weight of trihydrate sand and 13-15 parts by weight of white forming sand.
Preferably, the parameters of the overglaze are: the specific gravity of the overglaze is 185-188, the overglaze amount is 100 g/tray, and the capacity of each tray is 0.18-0.2mm2
Preferably, the parameters of the wear-resistant glaze are: the specific gravity is 185-188, and the amount of the protective glaze is as follows: 80 g/tray, the capacity of each tray is 0.18-0.2mm2
Preferably, the overglaze comprises: 30 parts by weight of potassium feldspar, 10 parts by weight of kaolin, 25 parts by weight of alumina, 10 parts by weight of nepheline, 15 parts by weight of quartz, 5 parts by weight of calcined talc and 5 parts by weight of calcined kaolin.
Preferably, the wear-resistant glaze comprises 25 parts by weight of potash feldspar, 8 parts by weight of kaolin, 10 parts by weight of zinc oxide, 10 parts by weight of dolomite, 25 parts by weight of super-hard frit and 22 parts by weight of diamond.
Preferably, the inkjet frit composition comprises:
k in an amount of 2 to 3 parts by weight2O, MgO in 2-3 weight portions, CaO in 5 weight portions, Al2O3 in 28-30 weight portions, ZnO in 6 weight portions and SiO in 48-50 weight portions2
DETAILED DESCRIPTION OF EMBODIMENT (S) OF INVENTION
A process for producing a skin-softening diamond luxury porcelain, comprising the steps of:
(1) taking 10-12 parts by weight of water grinding material, 18-20 parts by weight of ball clay, 25-26 parts by weight of ore sand, 24-26 parts by weight of sand (11 parts by weight of trihydrate sand and 13-15 parts by weight of white sand), 3 parts by weight of talc particles and 20 parts by weight of high-alumina sand as a blank formula, ball milling, powder making by a spray tower, and brick pressing by a press;
(2) drying to ensure that the temperature of a drying outlet is 95-105 ℃;
(3) spraying water with the spraying amount of 8-10 g/torr, and adjusting the temperature to 85-95 ℃ for glazing;
the overglaze comprises: 30 parts by weight of potassium feldspar, 10 parts by weight of kaolin, 25 parts by weight of alumina, 10 parts by weight of nepheline, 15 parts by weight of quartz, 5 parts by weight of calcined talc and 5 parts by weight of calcined kaolin; the parameters of the overglaze are as follows: the specific gravity of the overglaze is 185-188, the overglaze amount is 100 g/tray, and the capacity of each tray is 0.18-0.2mm2
(4) Adjusting the temperature to 45-55 ℃, and performing ink-jet printing;
an inkjet frit composition comprising: k in an amount of 2 to 3 parts by weight2O, MgO in 2-3 weight portions, CaO in 5 weight portions, Al2O3 in 28-30 weight portions, ZnO in 6 weight portions and SiO in 48-50 weight portions2
(5) Spraying water with the water spraying amount of 3-5 g/torr, adjusting the temperature to 55-65 ℃, and applying wear-resistant glaze;
the wear-resistant glaze comprises 25 parts by weight of potash feldspar, 8 parts by weight of kaolin, 10 parts by weight of zinc oxide, 10 parts by weight of dolomite, 25 parts by weight of superhard frit and 22 parts by weight of diamond;
the parameters of the wear-resistant glaze are as follows: the specific gravity is 185-188, and the amount of the protective glaze is as follows: 80 g/tray, the capacity of each tray is 0.18-0.2mm2
(6) And (4) firing.
The present invention is described in detail below by way of examples and comparative examples:
example 1
A process for producing a skin-softening diamond luxury porcelain, comprising the steps of:
(1) taking 10 parts by weight of water abrasive, 18 parts by weight of ball clay, 25 parts by weight of ore sand, 24 parts by weight of sand, 3 parts by weight of talc particles and 20 parts by weight of high alumina sand as a blank formula, carrying out ball milling, preparing powder by a spray tower, and pressing bricks by a press;
(2) drying to ensure that the temperature of a drying outlet is 105 ℃;
(3) spraying water with the water spraying amount of 8 g/support, adjusting the temperature to 95 ℃, and applying surface glaze;
the overglaze comprises: 30 parts by weight of potassium feldspar, 10 parts by weight of kaolin, 25 parts by weight of alumina, 10 parts by weight of nepheline, 15 parts by weight of quartz, 5 parts by weight of calcined talc and 5 parts by weight of calcined kaolin; the parameters of the overglaze are as follows: the specific gravity of the overglaze is 188, the overglaze applying amount is 100 g/tray, and the capacity of each tray is 0.18mm2
(4) Adjusting the temperature to 55 ℃, and performing ink-jet printing;
an inkjet frit composition comprising: k of 2 parts by weight2O, MgO in part by weight of 2, CaO in part by weight of 5, Al2O3 in part by weight of 28, ZnO in part by weight of 6, and SiO in part by weight of 482
(5) Spraying water with the water spraying amount of 3 g/support, adjusting the temperature to 55 ℃, and applying wear-resistant glaze;
the wear-resistant glaze comprises 25 parts by weight of potash feldspar, 8 parts by weight of kaolin, 10 parts by weight of zinc oxide, 10 parts by weight of dolomite, 25 parts by weight of superhard frit and 22 parts by weight of diamond;
the parameters of the wear-resistant glaze are as follows: the specific gravity is 185, and the amount of the protective glaze is as follows: 80 g/tray, capacity of 0.18mm per tray2
(6) And (4) firing.
Example 2
A process for producing a skin-softening diamond luxury porcelain, comprising the steps of:
(1) taking 12 parts by weight of water abrasive, 20 parts by weight of ball clay, 26 parts by weight of ore sand, 26 parts by weight of sand, 3 parts by weight of talc particles and 20 parts by weight of high alumina sand as a blank formula, carrying out ball milling, preparing powder by a spray tower, and pressing bricks by a press;
(2) drying to ensure that the temperature of a drying outlet is 95 ℃;
(3) spraying water with the water spraying amount of 10 g/support, adjusting the temperature to 85 ℃, and applying surface glaze;
the overglaze comprises: 30 parts by weight of potassium feldspar, 10 parts by weight of kaolin, 25 parts by weight of alumina, 10 parts by weight of nepheline, 15 parts by weight of quartz, 5 parts by weight of calcined talc and 5 parts by weight of calcined kaolin; the parameters of the overglaze are as follows: the specific gravity of the overglaze is 185, the overglaze applying amount is 100 g/tray, and the capacity of each tray is 0.18mm2
(4) Adjusting the temperature to 45 ℃, and performing ink-jet printing;
an inkjet frit composition comprising: k of 2 parts by weight2O, MgO in part by weight of 2, CaO in part by weight of 5, Al2O3 in part by weight of 28, ZnO in part by weight of 6, and SiO in part by weight of 482
(5) Spraying water with the water spraying amount of 5 g/torr, adjusting the temperature to 55-65 ℃, and applying wear-resistant glaze;
the wear-resistant glaze comprises 25 parts by weight of potash feldspar, 8 parts by weight of kaolin, 10 parts by weight of zinc oxide, 10 parts by weight of dolomite, 25 parts by weight of superhard frit and 22 parts by weight of diamond;
the parameters of the wear-resistant glaze are as follows: the specific gravity is 185-188, and the amount of the protective glaze is as follows: 80 g of the raw materials are added into the tray,the capacity of each tray is 0.18-0.2mm2
(6) And (4) firing.
Example 3
A process for producing a skin-softening diamond luxury porcelain, comprising the steps of:
(1) taking 11 parts by weight of water grinding material, 19 parts by weight of ball clay, 25.5 parts by weight of ore sand, 11 parts by weight of trihydrate sand, 13 parts by weight of white sand, 3 parts by weight of talc particles and 20 parts by weight of high alumina sand as a blank formula, carrying out ball milling, preparing powder by a spray tower, and pressing bricks by a press;
(2) drying to ensure that the temperature of a drying outlet is 105 ℃;
(3) spraying water with the water spraying amount of 9 g/support, adjusting the temperature to 95 ℃, and applying surface glaze;
the overglaze comprises: 30 parts by weight of potassium feldspar, 10 parts by weight of kaolin, 25 parts by weight of alumina, 10 parts by weight of nepheline, 15 parts by weight of quartz, 5 parts by weight of calcined talc and 5 parts by weight of calcined kaolin; the parameters of the overglaze are as follows: the specific gravity of the overglaze is 188, the overglaze applying amount is 100 g/tray, and the capacity of each tray is 0.18mm2
(4) Adjusting the temperature to 55 ℃, and performing ink-jet printing;
an inkjet frit composition comprising: k of 2 parts by weight2O, MgO in part by weight of 2, CaO in part by weight of 5, Al2O3 in part by weight of 28, ZnO in part by weight of 6, and SiO in part by weight of 482
(5) Spraying water with the water spraying amount of 4 g/torr, adjusting the temperature to 55 ℃, and applying wear-resistant glaze;
the wear-resistant glaze comprises 25 parts by weight of potash feldspar, 8 parts by weight of kaolin, 10 parts by weight of zinc oxide, 10 parts by weight of dolomite, 25 parts by weight of superhard frit and 22 parts by weight of diamond;
the parameters of the wear-resistant glaze are as follows: the specific gravity is 185, and the amount of the protective glaze is as follows: 80 g/tray, capacity of 0.18mm per tray2
(6) And (4) firing.
Comparative example 1
A process for producing a skin-softening diamond luxury porcelain, comprising the steps of:
the procedure was the same as in example 1;
the difference is that:
(3) no water is sprayed.
Comparative example 2
A process for producing a skin-softening diamond luxury porcelain, comprising the steps of:
the procedure was the same as in example 1;
the difference is that:
(5) no water is sprayed.
Comparative example 3
A process for producing a skin-softening diamond luxury porcelain, comprising the steps of:
the procedure was the same as in example 1;
the difference is that:
(3) water is not sprayed;
(5) no water is sprayed.
When the prepared tiles of examples 1 to 3 were compared, the layers were all clear, the surface had no unevenness, the touch was good, and the tiles were soft and bright like diamonds under strong light.
Comparative examples 1 to 3: the surface roughness of comparative examples 1 to 3 was stronger than that of examples 1 to 3, and the tactile sensation was inferior to that of examples 1 to 3.
Of the comparative examples 1 to 3, the touch feeling was the worst in comparative example 3, and was ranked as in comparative examples 1 and 2.
The production process of the skin-softening diamond luxury porcelain disclosed by the invention combines a special formula, water spraying according to the amount and glazing at a controlled temperature on the basis of a common production technology, so that the ceramic tile has good layering.
Pressing the bricks by a press to obtain a blank, drying the blank, spraying water, attaching the water to the blank, applying a surface glaze, spraying a certain amount of water on the bottom of the blank to enable the surface glaze to be attached to the water and the blank smoothly, performing ink-jet printing, floating oily ink on the surface of the blank, and then overlapping a layer of wear-resistant glaze. The green brick is fired under the matching of the water and the glaze, the water and the oil are balanced, the water is evaporated, but in the firing and evaporation process, the water provides a smooth layer state for the glaze, so that the fired glaze is smooth and soft like skin.
The water abrasive, the talc particles and the high-alumina sand are used in the blank formula, so that the blank has good brightness, and under the matching of the multilayer glaze and water, the glaze has strong transparency, obvious gradation and large reflectivity, so that a diamond-like reflection effect with certain gloss is formed under the light irradiation, and the ceramic tile is just like a diamond-like luxurious ceramic tile.
The formula of the invention can ensure that the ceramic tile has high hardness, the Mohs hardness reaches 6 grades, and the wear resistance is 4 grades under 2100 revolutions.
The above description is only intended to illustrate the technical solution of the present invention, and not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may be modified or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.

Claims (9)

1. A process for producing a skin-softening diamond luxury porcelain, comprising the steps of:
(1) taking a blank formula, ball milling, preparing powder by a spray tower, and pressing bricks by a press;
(2) drying to ensure that the temperature of a drying outlet is 95-105 ℃;
(3) spraying water, adjusting the temperature to 85-95 ℃, and applying surface glaze;
(4) adjusting the temperature to 45-55 ℃, and performing ink-jet printing;
(5) spraying water, adjusting the temperature to 55-65 ℃, and applying wear-resistant glaze;
(6) firing;
wherein the blank formulation comprises: 10-12 parts of water abrasive, 18-20 parts of ball clay, 25-26 parts of ore sand, 24-26 parts of sand, 3 parts of talc particles and 20 parts of high-alumina sand.
2. The process of claim 1, wherein the grit comprises 11 parts by weight of trislubed sand and 13-15 parts by weight of whitish sand.
3. The process of claim 1, wherein the parameters of the overglaze are: the specific gravity of the overglaze is 185-188, the overglaze amount is 100 g/tray, and the capacity of each tray is 0.18-0.2mm2
4. The process for the production of a silky diamond luxury enamel according to claim 1 wherein the parameters of the abrasion resistant glaze are: the specific gravity is 185-188, and the amount of the protective glaze is as follows: 80 g/tray, the capacity of each tray is 0.18-0.2mm2
5. The process of producing a silky diamond luxury finish according to claim 1 wherein said overglaze comprises: 30 parts by weight of potassium feldspar, 10 parts by weight of kaolin, 25 parts by weight of alumina, 10 parts by weight of nepheline, 15 parts by weight of quartz, 5 parts by weight of calcined talc and 5 parts by weight of calcined kaolin.
6. The process of claim 1, wherein the abrasion-resistant glaze comprises 25 parts by weight of potash feldspar, 8 parts by weight of kaolin, 10 parts by weight of zinc oxide, 10 parts by weight of dolomite, 25 parts by weight of super hard frit, and 22 parts by weight of diamond.
7. The process of claim 1, wherein the inkjet frit composition comprises:
k in an amount of 2 to 3 parts by weight2O, MgO in 2-3 weight portions, CaO in 5 weight portions, Al2O3 in 28-30 weight portions, ZnO in 6 weight portions and SiO in 48-50 weight portions2
8. The process for the production of a silky diamond luxury porcelain according to claim 1 wherein the amount of water sprayed in step (3) is 8 to 10 g/torr.
9. The process for the production of a silky diamond luxury finish according to claim 1 wherein the amount of water sprayed in step (5) is 3 to 5 g/torr.
CN202210011420.4A 2022-01-06 2022-01-06 Production process of skin-softening diamond luxury porcelain Pending CN114315332A (en)

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CN112209618A (en) * 2020-09-29 2021-01-12 广东金牌陶瓷有限公司 Velvet ceramic rock plate and preparation method thereof
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CN109776074A (en) * 2017-11-11 2019-05-21 佘玲英 A kind of gentle novel glazed tile of three-dimensional sense and preparation method thereof
CN109369220A (en) * 2018-05-30 2019-02-22 佛山唯思创意产品策划股份有限公司 A kind of soft polishing ceramic tile production technology of dry granular
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Publication number Priority date Publication date Assignee Title
CN114853469A (en) * 2022-05-23 2022-08-05 河北领标科技发展有限公司 Preparation method of anti-skid ceramic rock plate

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Application publication date: 20220412